Assembly device for pressure sensor shell and operation method of assembly device

By designing the assembly device for pressure sensor housing, the automatic installation and detection of O-rings and screws is realized, solving the problems of low production efficiency and difficulty in quality control caused by manual operation, and improving the comprehensiveness and accuracy of automated operations.

CN119319438AActive Publication Date: 2025-01-17孙健
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Patent Information

Application Number
CN202411665402.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-01-17
Estimated Expiration
2044-11-20

AI Technical Summary

Technical Problem

In the prior art, the installation of O-rings of pressure sensors requires manual operation, which consumes a lot of manpower and is difficult to achieve automation, affecting production efficiency and quality control.

Method used

An assembly device for pressure sensor housing is designed, including a workbench, feeding assembly, small turntable assembly, flip assembly, large turntable assembly, cutter assembly and robot. O-ring is realized through multiple inspection stations and corresponding tooling. Automatic feeding and inspection of screws ensures fully automated operation.

Benefits of technology

The O-ring and screws of the pressure sensor are fully automated, which reduces manual consumption, ensures comprehensive inspection in all aspects, avoids the occurrence of quality problems, and distinguishes qualified and unqualified workpieces through unqualified placement areas to improve The accuracy of stack jobs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an assembling device for a pressure sensor shell and an operation method of the assembling device, and belongs to the technical field of shell assembling. The assembling device comprises a workbench, a feeding assembly, a small rotating disc assembly, an overturning assembly, a large rotating disc assembly, a discharging assembly, a stacking assembly and a mechanical arm; the small rotating disc assembly is sequentially provided with laser coding, resistance testing, first detection, second detection, third detection, O-shaped ring feeding, fourth detection and fifth detection. And a sixth detector, a seventh detector, an eighth detector, a ninth detector, an upper screw and O-shaped ring, a tenth detector, an eleventh detector, a twelfth detector, a thirteenth detector, a fourteenth detector, a fifteenth detector and a sixteenth detector are sequentially arranged on the large turntable assembly. According to the device, the full-automatic operation of installing the O-shaped ring, installing the screw with the O-shaped ring and detecting is carried out on the pressure sensor, the labor consumption is reduced, all aspects of the pressure sensor are detected, the detection is comprehensive, and the subsequent quality problem of a workpiece is avoided.
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Description

Technical Field

[0001] The invention belongs to the technical field of housing assembly, and in particular relates to an assembly device for a pressure sensor housing and an operating method thereof. Background Art

[0002] A pressure sensor is a device or apparatus that can sense pressure signals and convert them into usable output electrical signals according to certain rules.

[0003] Pressure sensors are usually composed of pressure sensitive elements, devices that convert the force or motion generated by the pressure sensitive elements into electrical parameters, and devices that display or record the electrical parameters. According to different test pressure types, pressure sensors can be divided into gauge pressure sensors, differential pressure sensors and absolute pressure sensors. They are widely used in various industrial automatic control environments, involving water conservancy and hydropower, railway transportation, intelligent buildings, production automatic control, aerospace, military industry, petrochemicals, oil wells, electric power, ships, machine tools, pipelines and many other industries.

[0004] In order to ensure reliable sealing under various working conditions and prevent media leakage while maintaining cost-effectiveness and easy maintenance, O-rings are commonly installed in pressure sensors.

[0005] At the same time, in order to form an effective seal between the screw and the housing to prevent liquid or gas leakage, an O-ring will be put on the screw first, and then the screw will be riveted to the housing. When the screw is riveted to the housing, the O-ring is compressed, generating sufficient sealing force to prevent medium leakage.

[0006] However, in the prior art, the installation of the O-ring and the operation of putting the O-ring on the screw are all done manually, which requires a lot of manpower. Summary of the invention

[0007] In view of the above problems in the prior art, an object of the present invention is to provide an assembly device for a pressure sensor housing and an operating method thereof.

[0008] The present invention provides the following technical solutions:

[0009] A pressure sensor housing assembly device comprises a workbench, and a feeding assembly, a small turntable assembly, a flip assembly, a large turntable assembly, a feeding assembly, a stacking assembly and a manipulator installed on the workbench. A workpiece enters the small turntable assembly from the feeding assembly, and is sequentially subjected to laser coding, resistance value testing, a first test, a second test, a third test, O-ring loading, a fourth test and a fifth test on the small turntable assembly. Then, the workpiece is fed to the flip assembly, and the flip assembly flips the workpiece to the back side, and at the same time, the workpiece is fed to the large turntable assembly. The workpiece sequentially undergoes a sixth test, a seventh test, an eighth test, a ninth test, screw and O-ring loading, a tenth test, an eleventh test, a twelfth test, a thirteenth test, a fourteenth test, a fifteenth test and a sixteenth test. Finally, the workpiece is fed to the stacking assembly by the feeding assembly, and at the same time, the manipulator moves the workpiece to the stacking assembly for stacking.

[0010] The large turntable assembly includes a large indexing plate, on which are evenly distributed the loading station, the sixth inspection station, the seventh inspection station, the eighth inspection station, the ninth inspection station, the screw and O-ring installation station, the tenth inspection station, the eleventh inspection station, the twelfth inspection station, the thirteenth inspection station, the fourteenth inspection station, the fifteenth inspection station, the sixteenth inspection station and the unloading station, and each station is equipped with a tooling. The flip assembly corresponds to the loading station, the sixth inspection station, the seventh inspection station, the eighth inspection station, and the eighth inspection station. The first and ninth inspection stations and the camera component five installed on the workbench, the upper screw and O-ring component corresponding to the upper screw and O-ring station and installed on the workbench, the camera component six corresponding to the tenth inspection station, the eleventh inspection station and the twelfth inspection station and installed on the workbench, the camera component seven corresponding to the thirteenth inspection station and the fourteenth inspection station and installed on the workbench, the camera component six corresponding to the fifteenth inspection station and the sixteenth inspection station and installed on the workbench, and the unloading component corresponds to the position of the unloading station;

[0011] The upper screw and O-ring assembly includes an O-ring loading assembly, an O-ring moving assembly, a transition assembly, an O-ring transfer assembly, a screw loading assembly and a screw transfer assembly installed on a workbench; the O-ring moving assembly transfers the O-ring from the O-ring loading assembly to the O-ring transfer assembly, and at the same time prevents the O-ring from falling from the O-ring moving assembly through the transition assembly, then the screw transfer assembly moves the screw from the screw loading assembly to the O-ring transfer assembly, the O-ring transfer assembly puts the O-ring on the screw, and then the O-ring transfer assembly presses the screw with the O-ring into the riveting position of the workpiece.

[0012] Specifically, the small turntable assembly includes a small dividing plate, on which are evenly distributed laser coding and resistance testing stations, a first inspection station, a second inspection station, a third inspection station, an O-ring loading station, a fourth inspection station, a fifth inspection station and an unloading station, and each station is installed with a tooling, a laser coding and resistance testing assembly corresponding to the laser coding and resistance testing stations and installed on the workbench, a camera assembly one corresponding to the first inspection station and installed on the workbench, a camera assembly two corresponding to the second inspection station and installed on the workbench, a third inspection assembly corresponding to the third inspection station and installed on the workbench, an O-ring loading assembly corresponding to the O-ring loading station and installed on the workbench, a camera assembly three corresponding to the fourth inspection station and installed on the workbench, a camera assembly four corresponding to the fifth inspection station and installed on the workbench, and a flip assembly corresponding to the position of the unloading station.

[0013] Specifically, the O-ring feeding assembly includes an O-ring discharging component and a transfer assembly installed on a workbench, and a limit assembly installed on a small dividing plate.

[0014] Specifically, the O-ring discharge component includes a vibrating material plate, a feed channel connected to the discharge port of the vibrating material plate, a fixed column located at the other end of the feed channel and installed on the workbench, and a shelf plate movably installed on the fixed column through a sliding cylinder. The shelf plate is provided with a groove, and the groove is used to place the O-ring.

[0015] Specifically, the transfer assembly includes a rack mounted on a workbench, and the suction head is mounted on the rack through a three-axis module two.

[0016] Specifically, the limiting assembly includes a limiting tube installed on the small dividing plate through the three-axis module.

[0017] Specifically, the flipping assembly includes a finger clamp cylinder 1 installed on the workbench through a two-axis module 1, a finger clamp cylinder 2 installed on the workbench through a two-axis module 2, and a flipping component installed on the workbench, wherein the two-axis module 1 is placed vertically to the two-axis module 2, and the flipping component is located at the intersection of the two-axis module 1 and the two-axis module 2.

[0018] Specifically, the flipping component includes a flipping bracket movably installed on the workbench through a movable cylinder cooperating with a linear guide rail; a rotating plate is movably installed on the flipping bracket through a rotating cylinder, and a finger clamp cylinder is installed on the rotating plate, and a limit hole is provided on the rotating plate.

[0019] Specifically, the O-ring feeding assembly includes a vibration plate, and a small O-ring feeding channel connected to the vibration plate outlet, the other end of the small O-ring feeding channel is connected to a guide plate, the guide plate is installed on the workbench through a support column, a vertical channel and a transverse channel are provided on the guide plate, the vertical channel and the transverse channel form a T-shaped channel, the vertical channel is equal to the maximum diameter of the small O-ring, and the transverse channel is smaller than the maximum diameter of the small O-ring, proximity switches are installed on both sides of the guide plate, the proximity switches are located at the transverse channel, a through hole is provided at the intersection of the vertical channel and the transverse channel, and the diameter of the through hole is smaller than the maximum diameter of the small O-ring.

[0020] Specifically, the O-ring moving assembly includes an XZ-axis module, a cylinder 2 and a fixed plate 1 installed on the XZ-axis module, the cylinder 2 is connected to the moving plate 1 through a limiting column 1, and the limiting column 1 passes through the fixed plate 1, a fixed column 1 is installed on the fixed plate 1, a moving column 1 is installed on the moving plate 1, and the fixed column 1 passes through the moving plate 1 and the moving column 1.

[0021] Specifically, the transition assembly includes a transition bracket, a positioning column installed on the transition bracket, a push rod installed on the transition bracket by pushing the cylinder, the positioning column passes through the push rod, a concave groove is provided on the top of the positioning column, the top of the push rod is split into a plurality of strip-shaped elastic blocks, and the plurality of strip-shaped elastic blocks all shrink toward the inside of the push rod.

[0022] Specifically, the O-ring transfer assembly includes an electric guide rail, a cylinder three and a fixed plate two installed on the electric guide rail, a movable plate two installed on the cylinder three through a limiting column two, and the limiting column two passes through the fixed plate two, the fixed plate two is installed with a fixed column two, the movable plate two is installed with a movable column two, and the fixed column two passes through the movable column two and the movable plate two.

[0023] Specifically, the screw feeding assembly includes a screw vibration plate, a screw feeding channel and a screw placing tool connected to the screw feeding channel. The screw placing tool is installed on the feeding fixed rod by a left and right moving cylinder. Two placing holes are symmetrically provided on the screw placing tool.

[0024] Specifically, the screw transfer assembly includes a module bracket, a three-axis module four installed on the inner wall of the module bracket, a suction cup symmetrically installed on the three-axis module four, and a screw loading assembly is placed under the suction cup.

[0025] Specifically, a non-conforming placement area is provided between the two-axis module 1 and the flip component, and a non-conforming placement area is also provided between the blanking component and the stacking component.

[0026] Based on the above device, the present invention also proposes an operating method using the above assembly device for a pressure sensor housing, comprising the following steps:

[0027] S1, the workpiece enters the small turntable assembly from the feeding assembly, and undergoes laser coding, resistance test, first test, second test, third test, O-ring feeding, fourth test and fifth test on the small turntable assembly in sequence;

[0028] S2, the workpiece is unloaded onto the flip assembly, and the flip assembly places the unqualified workpiece into the unqualified placement area;

[0029] S3, the qualified workpiece is turned over to the back by the turning component;

[0030] S4, the workpiece is sent into the large turntable assembly, and the workpiece is sequentially subjected to the sixth inspection, the seventh inspection, the eighth inspection, the ninth inspection, the screwing and O-ring installation, the tenth inspection, the eleventh inspection, the twelfth inspection, the thirteenth inspection, the fourteenth inspection, the fifteenth inspection and the sixteenth inspection;

[0031] S5, the unqualified workpiece is placed in the unqualified placement area by the unqualified workpiece blanking component;

[0032] S6, the unloading component unloads the qualified workpieces, and the robot moves the qualified workpieces to the stacking component for stacking.

[0033] The beneficial effects of the present invention are:

[0034] 1. This device can automatically install O-rings and screws with O-rings on pressure sensors, which reduces the labor consumption. It also tests all aspects of the pressure sensor and avoids subsequent quality problems of the workpiece.

[0035] 2. This device is equipped with a non-conforming placement area after each indexing plate is inspected, so as to distinguish between qualified workpieces and non-conforming workpieces, avoiding errors in subsequent stacking operations by the robot. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0037] Figure 1 is a top view of the present invention;

[0038] Figure 2 is a three-dimensional image of the workpiece in the present invention;

[0039] Figure 3 It is a schematic diagram of the structure of the workpiece in the present invention;

[0040] Figure 4 is a top view of the small turntable assembly of the present invention;

[0041] Figure 5It is a position relationship diagram of the laser coding and resistance value testing components and the feeding components in the present invention;

[0042] Figure 6 It is a schematic structural diagram of the feeding assembly in the present invention;

[0043] Figure 7 is a three-dimensional diagram of the camera assembly 1 of the present invention;

[0044] Figure 8 is a three-dimensional diagram of the camera assembly 2 of the present invention;

[0045] Fig. 9 It is a structural schematic diagram of the O-ring feeding assembly in the present invention;

[0046] Fig.10 It is a positional relationship diagram of the O-ring discharge component and the transfer component in the present invention;

[0047] Fig.11 It is a schematic diagram of the structure in which the O-ring discharging component of the present invention does not include a vibrating material plate;

[0048] Fig.12 is a three-dimensional diagram of the camera assembly three of the present invention;

[0049] Fig.13 is a three-dimensional diagram of the camera assembly four of the present invention;

[0050] Fig.14 is a three-dimensional diagram of the flip assembly of the present invention;

[0051] Fig.15 is a three-dimensional diagram of the flip component in the present invention;

[0052] Fig.16 is a top view of the large turntable assembly of the present invention;

[0053] Fig.17 is a three-dimensional diagram of the upper screw and O-ring assembly of the present invention;

[0054] Fig.18 It is a three-dimensional diagram of the O-ring feeding assembly of the present invention without the vibration plate;

[0055] Fig.19 is a three-dimensional diagram of the transition assembly of the present invention;

[0056] Fig. 20 It is a position relationship diagram of the screw feeding assembly and the screw transfer assembly in the present invention, which do not include the screw vibration plate and the screw feeding channel;

[0057] Fig.21 is a schematic structural diagram of the camera assembly seven of the present invention;

[0058] Fig. 22It is a structural schematic diagram of the blanking assembly in the present invention;

[0059] Fig.23 It is a schematic diagram of the structure of the stack assembly in the present invention;

[0060] The following are marked in the figure: 1. Workbench; 2. Small turntable assembly; 3. Feeding assembly; 4. Large turntable assembly; 5. Unloading assembly; 6. Stacking assembly; 7. O-ring placement hole; 8. Riveting position; 9. Flipping assembly; 10. Manipulator; 11. Blue rivets; 12. Black rivets;

[0061] 201, laser coding and resistance testing station; 202, first inspection station; 203, second inspection station; 204, third inspection station; 205, O-ring loading station; 206, fourth inspection station; 207, unloading station; 208, small indexing plate; 209, tooling; 210, fifth inspection station;

[0062] 2011, Laser coding and resistance testing machine; 2012, Mounting frame; 2013, Three-axis module one; 2014, Finger clamp cylinder four;

[0063] 2021, bracket; 2022, aperture 1; 2023, camera 1;

[0064] 2031, condenser; 2032, support frame; 2033, slide rail; 2034, camera 2; 2035, aperture 2;

[0065] 2051, vibrating material plate; 2052, feeding channel; 2053, shelf; 2054, three-axis module two; 2055, suction head; 2056, fixed column; 2057, slide cylinder; 2058, shelf plate; 2059, groove; 20510, three-axis module three; 20511, limit tube;

[0066] 2061, cylinder mounting seat; 2062, cylinder one; 2063, aperture three; 2064, camera bracket; 2065, camera three;

[0067] 2101, backlight panel bracket; 2102, backlight panel; 2103, camera mounting seat; 2104, camera 4;

[0068] 301, limit frame; 302, safety grating; 303, photoelectric sensor 1; 304, button; 305, single-axis robot; 306, warning light; 307, photoelectric sensor 2;

[0069] 401, large indexing plate; 402, loading station; 403, sixth inspection station; 404, seventh inspection station; 405, eighth inspection station; 406, ninth inspection station; 407, screw and O-ring loading station; 408, tenth inspection station; 409, eleventh inspection station; 410, twelfth inspection station; 411, thirteenth inspection station; 412, fourteenth inspection station; 413, fifteenth inspection station; 414, sixteenth inspection station; 415, unloading station;

[0070] 4071, vibration plate; 4072, small O-ring feeding channel; 4073, XZ axis module; 4074, cylinder 2; 4075, fixed plate 1; 4076, limit column 1; 4077, moving plate 1; 4078, moving column 1; 4079, fixed column 1; 40710, electric guide rail; 40711, cylinder 3; 40712, limit column 2; 40713, fixed plate 2; 40714, moving plate 2; 40715, fixed column 2; 40716, moving Column 2; 40717, transition assembly; 40718, support column; 40719, guide plate; 40720, vertical channel; 40721, proximity switch; 40722, horizontal channel; 40723, transition bracket; 40724, positioning column; 40725, push rod; 40726, push cylinder; 40727, screw placement tool; 40728, left and right moving cylinder; 40729, three-axis module 4; 40730, module bracket; 40731, suction cup;

[0071] 4081, detection bracket; 4082, camera five; 4083, filter;

[0072] 501, material transfer assembly; 502, horizontal single-axis robot;

[0073] 601, mounting bracket; 602, electric lead screw; 603, motor; 604, driving wheel; 605, idler wheel; 606, transmission belt; 607, positioning frame; 608, material tray. DETAILED DESCRIPTION

[0074] like Fig.17 As shown in the figure, X refers to the X-axis in the coordinate system, Y refers to the Y-axis in the coordinate system, and Z refers to the Z-axis in the coordinate system.

[0075] Embodiment 1

[0076] like Figure 1As shown, the present invention provides an assembly device for a pressure sensor housing, comprising a workbench 1, and a feeding component 3, a small turntable component 2, a flip component 9, a large turntable component 4, a blanking component 5, a stacking component 6 and a manipulator 10 installed on the workbench 1. The workpiece enters the small turntable component 2 from the feeding component 3, and is sequentially subjected to laser coding, resistance testing, a first test, a second test, a third test, O-ring loading, a fourth test and a fifth test on the small turntable component 2. Subsequently, the workpiece is unloaded onto the flip component 9, and the flip component 9 flips the workpiece to the back side, and at the same time, the workpiece is fed into the large turntable component 4. The workpiece is sequentially subjected to a sixth test, a seventh test, an eighth test, a ninth test, screw and O-ring loading, a tenth test, an eleventh test, a twelfth test, a thirteenth test, a fourteenth test, a fifteenth test and a sixteenth test. Finally, the workpiece is unloaded by the blanking component 5, and at the same time, the manipulator 10 moves the workpiece to the stacking component 6 for stacking.

[0077] Please focus on Figure 3 , wherein the small turntable assembly 2 includes a small indexing plate 208, on which laser coding and resistance value testing stations 201, a first detection station 202, a second detection station 203, a third detection station 204, an O-ring loading station 205, a fourth detection station 206, a fifth detection station 210 and a material unloading station 207 are evenly distributed, and each station is equipped with a tool 209, corresponding to the laser coding and resistance value testing station 201 and the laser coding and resistance value testing assembly installed on the workbench 1, corresponding to the first detection station The camera component one corresponds to the second inspection station 202 and is installed on the workbench 1, the camera component two corresponds to the second inspection station 203 and is installed on the workbench 1, the third inspection component corresponds to the third inspection station 204 and is installed on the workbench 1, the O-ring loading component corresponds to the O-ring loading station 205 and is installed on the workbench 1, the camera component three corresponds to the fourth inspection station 206 and is installed on the workbench 1, the camera component four corresponds to the fifth inspection station 210 and is installed on the workbench 1, and the flip component 9 corresponds to the position of the unloading station 207.

[0078] The workpiece is fed into the laser coding and resistance testing assembly through the feeding assembly 3 for laser coding and resistance testing. The workpiece is then sent to the first inspection station 202, where the camera assembly 1 is used to photograph the positive end surface of the workpiece to detect whether there are traces and dents. Please refer to Figure 2, then the workpiece is sent to the second inspection station 203, and the blue rivets 11 on the workpiece are inspected by camera component 2. For qualified workpieces, there are four blue rivets 11, and they are located at the four corners of the end face of the workpiece. The camera component 2 takes pictures to detect whether there are four blue rivets 11, whether the position is correct, whether the condition is good, and whether there are scratches and burrs; then the workpiece is sent to the third inspection station 204, and the black rivets 12 on the workpiece are inspected by camera component 2. For qualified workpieces, there are two black rivets 12, and they are located on both sides of the middle position of the workpiece. The camera component 2 takes pictures to detect whether there are two black rivets 12, whether the position is correct, whether the condition is good, and whether there are scratches and burrs; then the workpiece is sent to the O-ring loading station 205, and the O-ring loading assembly places the O-ring into the O-ring placement hole 7 of the workpiece.

[0079] The workpiece is sent to the fourth inspection station 206, and the camera component three is used to detect whether the workpiece has a QR code; then the workpiece is sent to the fifth inspection station 210, and the camera component four is used to detect whether the O-ring exists in the workpiece. If it exists in the workpiece, the O-ring will protrude from the end face of the workpiece. The camera component four shoots from the side and can observe whether the O-ring exists; then the workpiece is sent to the unloading station 207, and the flipping component 9 moves the workpiece out.

[0080] Please focus on Figure 5 and 6 The feeding component 3 includes a single-axis robot 305, on which a tooling 209 is installed, and one end of the single-axis robot 305 is surrounded by a limit frame 301, and a safety grating 302 and a photoelectric sensor 1 303 are installed on the inner wall of the limit frame 301. The safety grating 302 is used to detect the staff's insertion action, and the photoelectric sensor 1 303 is used to detect whether the workpiece is in place. Alarm lights 306 and buttons 304 are respectively installed on both sides of the limit frame 301, and a photoelectric sensor 2 307 is provided at the other end of the single-axis robot 305.

[0081] In the initial state, the tooling 209 is located in the limit frame 301, and the workpiece is placed on the tooling 209 manually. At this time, the safety grating 302 senses the insertion action, and the photoelectric sensor 303 senses the workpiece, transmits a signal, and turns on the single-axis robot 305, and the single-axis robot 305 sends the workpiece to the other end; if only the safety grating 202 senses the insertion action, but the photoelectric sensor 303 does not detect the workpiece, the alarm light 306 starts to sound an alarm to notify the staff to check; if an accident occurs during transportation, the staff can press the button 304 to stop the single-axis robot 305 from continuing to transport.

[0082] Please focus on Figure 5The laser coding and resistance testing assembly includes a mounting frame 2012 mounted on a workbench 1, a three-axis module 2013 is mounted in the mounting frame 2012, a laser coding and resistance testing machine 2011 is mounted on the mounting frame 2012, and a finger clamp cylinder 4 2014 is mounted on the three-axis module 2013.

[0083] When the photoelectric sensor 2 307 senses the workpiece, the three-axis module 1 2013 drives the finger clamp cylinder 4 2014 to move to the workpiece, and the finger clamp cylinder 4 2014 clamps the workpiece, and then drives the workpiece to move to the laser coding and resistance testing machine 2011 for laser coding and resistance testing.

[0084] Please focus on Figure 7 The camera assembly 1 includes a bracket 2021 installed on the workbench 1, an aperture 2022 and a camera 2023 installed on the bracket 2021.

[0085] Please focus on Figure 8 The camera assembly 2 includes a support frame 2032 mounted on the workbench 1, a condenser 2031 and a second camera 2034 are movably mounted on the support frame 2032 through a slide rail 2033, and an aperture 2035 is installed at the bottom of the condenser 2031. The use of the condenser 2031 can focus the light to a smaller area, improve the brightness of a specific area, and thus facilitate the detection of the conditions of the blue rivet 11 and the black rivet 12.

[0086] Please focus on Figure 9-11 The O-ring feeding assembly includes an O-ring discharging component and a transfer component mounted on the workbench 1, and a limiter component mounted on the small indexing plate 208. The O-ring discharging component discharges the O-ring, and then the transfer component grabs the O-ring and places the O-ring through the limiter component to the O-ring placement hole 7 of the workpiece.

[0087] The O-ring discharging component includes a vibrating material plate 2051, a feeding channel 2052 connected to the discharging port of the vibrating material plate 2051, a fixed column 2056 located at the other end of the feeding channel 2052 and installed on the workbench 1, and a shelf plate 2058 movably installed on the fixed column 2056 by a sliding cylinder 2057. The shelf plate 2058 is provided with a groove 2059, and the groove 2059 is used to place the O-ring.

[0088] The O-ring is output from the feed channel 2052 to the groove 2059, and then the slide cylinder 2057 is turned on, so that the slide cylinder 2057 drives the shelf plate 2058 to move to the side. At this time, the outer wall surface of the shelf plate 2058 presses against the O-ring on the rear side to prevent the subsequent O-ring from being driven out of the feed channel 2052. At the same time, the transfer component sucks away the O-ring placed in the groove 2059 and transfers it to the workpiece through the limit assembly.

[0089] The transfer assembly includes a rack 2053 mounted on the workbench 1, and the suction head 2055 is mounted on the rack 2053 through a three-axis module 2054.

[0090] When the slide cylinder 2057 drives the shelf plate 2058 to move sideways, the suction head 2055 sucks the O-ring in the groove 2059.

[0091] The limiting assembly includes a limiting tube 20511 installed on the small dividing plate 208 through the three-axis module 20510.

[0092] The three-axis module 20510 drives the limiting tube 20511 to move to the top of the O-ring placement hole 7. The limiting tube 20511 is used to limit the movement of the O-ring, so as to ensure that the O-ring falls into the O-ring placement hole 7. When the suction head 2055 sucks the O-ring, the suction head 2055 drives the O-ring to pass through the limiting tube 20511 and put it into the O-ring placement hole 7. Then the suction head 2055 is closed, and the three-axis module 2 2054 drives the suction head 2055 to press the O-ring into the O-ring placement hole 7, so as to prevent the O-ring from falling out.

[0093] Please focus on Fig.12 The camera assembly three includes a camera bracket 2064 mounted on the workbench 1, a camera three 2065 and an aperture three 2063 mounted on the camera bracket 2064, and a cylinder one 2062 mounted on the small dividing plate 208 through a cylinder mounting seat 2061.

[0094] After the O-ring is placed, the cylinder 1 2062 presses the workpiece, and then the camera 3 2065 takes a picture of the QR code on the side of the workpiece to detect whether the QR code exists.

[0095] Please focus on Fig.13 The camera assembly four includes a backlight panel bracket 2101 installed on the workbench 1, a backlight panel 2102 is installed on the backlight panel bracket 2101, and a camera four 2104 is installed on the small dividing plate 208 through a camera mounting seat 2103.

[0096] The backlight panel 2102 is used to ensure uniform lighting and avoid uneven brightness or local over-brightness or over-darkness, so that it can be more clearly photographed whether an O-ring is placed in the workpiece.

[0097] Please focus on Fig.14The flip assembly 9 includes a finger clamp cylinder 1 902 installed on the workbench 1 through a two-axis module 1 901, a finger clamp cylinder 2 905 installed on the workbench 1 through a two-axis module 2 904, and a flip component 903 installed on the workbench 1, wherein the two-axis module 1 901 and the two-axis module 2 904 are placed vertically, and the flip component 903 is located at the intersection of the two-axis module 1 901 and the two-axis module 2 904, wherein the combination of the two-axis module 1 901 and the two-axis module 2 904 can form a three-axis module, for example, if the two-axis module 1 901 is an XZ axis module, the two-axis module 2 904 is a YZ axis module, and if the two-axis module 1 901 is a YZ axis module, the two-axis module 2 904 is an XZ axis module.

[0098] The finger clamp cylinder 1 902 on the two-axis module 1 901 drives the workpiece from the small indexing plate 208 to the turning component 903 , and the finger clamp cylinder 2 905 on the two-axis module 2 904 drives the workpiece from the turning component 903 to the large turntable assembly 4 .

[0099] Please focus on Fig.15 The flip component 903 includes a flip bracket 9031 movably mounted on the workbench 1 through a moving cylinder 9031 and a linear guide rail 9033. In order to make the flip bracket 9031 move more stably, the flip bracket 9031 is also movably mounted on the workbench 1 through a drag chain 9034; the rotating plate 9038 is movably mounted on the flip bracket 9031 through a rotating cylinder 9037, and the finger clamp cylinder three 9039 is installed on the rotating plate 9038. At the same time, a limiting hole 90310 is provided on the rotating plate 9038.

[0100] Finger clamp cylinder 902 drives the workpiece to move from the small dividing plate 208 to the limiting hole 9031. At this time, finger clamp cylinder 9039 is turned on, and finger clamp cylinder 9039 clamps the workpiece. Finger clamp cylinder 902 releases the workpiece, and the two-axis module 901 drives it to restore its original state, and then the rotating cylinder 9037 is turned on to drive the workpiece to turn over.

[0101] Furthermore, the photoelectric sensor 3 90311 is installed on the flip bracket 9031 , and the photoelectric sensor 3 90311 is located directly below the limiting hole 90310 , so as to sense whether the workpiece is accurately placed in the limiting hole 90310 .

[0102] When the photoelectric sensor 3 90311 senses the workpiece, it transmits a signal to open the finger clamp cylinder 3 9039, thereby clamping the workpiece.

[0103] The flip bracket 9031 is composed of a bottom plate 9035 and two side plates 9036, and the side plates 9036 are respectively installed on both sides of the bottom plate 9035. The bottom plate 9035 is installed on the linear guide rail 9033, and the side plate 9036 on one side is installed on the moving cylinder 9032.

[0104] Please focus on Fig.16 , wherein the large turntable assembly 4 includes a large indexing plate 401, on which a loading station 402, a sixth inspection station 403, a seventh inspection station 404, an eighth inspection station 405, a ninth inspection station 406, a screw and O-ring installation station 407, a tenth inspection station 408, an eleventh inspection station 409, a twelfth inspection station 410, a thirteenth inspection station 411, a fourteenth inspection station 412, a fifteenth inspection station 413, a sixteenth inspection station 414 and a discharging station 415 are evenly distributed, and each station is installed with a tooling 209, and the flip assembly 9 corresponds to the loading station 402, the sixth inspection station 403, the seventh inspection station 404, the eighth inspection station 405, the ninth inspection station 406, the screw and O-ring installation station 407, the tenth inspection station 408, the eleventh inspection station 409, the twelfth inspection station 410, the thirteenth inspection station 411, the fourteenth inspection station 412, the fifteenth inspection station 413, the sixteenth inspection station 414 and the discharging station 415, and each station is installed with a tooling 209, and the flip assembly 9 corresponds to the loading station 402, the sixth inspection station 403, the seventh inspection station 405, the ninth inspection station 406, the screw and O-ring installation station 407, the tenth inspection station 408, the eleventh inspection station 409, the twelfth inspection station 410, the thirteenth inspection station 411, the fourteenth inspection station 412, the fifteenth inspection station 413, the sixteenth inspection station 414 and the discharging station 415. The camera component five installed on the workbench 1 at the inspection station 404, the eighth inspection station 405 and the ninth inspection station 406, the upper screw and O-ring assembly installed on the workbench 1 corresponding to the upper screw and O-ring station 407, the camera component six installed on the workbench 1 corresponding to the tenth inspection station 408, the eleventh inspection station 409 and the twelfth inspection station 410, the camera component seven installed on the workbench 1 corresponding to the thirteenth inspection station 411 and the fourteenth inspection station 412, the camera component six installed on the workbench 1 corresponding to the fifteenth inspection station 413 and the sixteenth inspection station 414, and the unloading component 5 corresponds to the position of the unloading station 415.

[0105] The workpiece is flipped by the flipping component 9 and sent to the loading station 402 on the large dividing plate 401, and then the workpiece is sent to the sixth inspection station 403, and the back of the workpiece is photographed and inspected by the camera component five to detect whether there are cracks and damage; the workpiece is then sent to the seventh inspection station 404, and the QR code on the back of the workpiece is inspected by the camera component five. Unaligned codes, incomplete or illegible codes are not allowed; the workpiece is then sent to the eighth inspection station 405, and the terminals on the workpiece are inspected by the camera component five. Bent terminals and contaminants are not allowed on the terminals; the workpiece is then sent to the ninth inspection station 406, and the glue on the workpiece is inspected by the camera component five. Missing or insufficient glue is not allowed; the workpiece is then sent to the screw and O-ring station 407, and the screw and O-ring assembly is used to screw and install screws and O-rings on the workpiece.

[0106] The tenth inspection station 408, the eleventh inspection station 409, the twelfth inspection station 410, the thirteenth inspection station 411 and the fourteenth inspection station 412 are all used to inspect the side of the workpiece, respectively inspecting whether there are gaps, cracks and scratches on the workpiece shell; then the workpiece is sent to the fifteenth inspection station 413, and the camera component six is ​​used to detect whether there are white spots at the workpiece plug, and then the workpiece is sent to the sixteenth inspection station 414, and the camera component six is ​​used to detect whether the movement has an impact on the workpiece, and finally the workpiece is sent to the unloading station 415, and the workpiece is moved out of the large turntable assembly 4 through the unloading assembly 5.

[0107] Camera assembly five is similar to camera assembly two, but the position of the condenser 2031 is different. The condenser 2031 of camera assembly five is placed at an angle, and the condenser 2031 is facing the position to be photographed, so as to concentrate the light to the position to be detected.

[0108] Please focus on Figure 17-20 The upper screw and O-ring assembly includes an O-ring loading assembly, an O-ring moving assembly, a transition assembly 40717, an O-ring transfer assembly, a screw loading assembly and a screw transfer assembly installed on the workbench 1; the O-ring moving assembly transfers the O-ring from the O-ring loading assembly to the O-ring transfer assembly, and at the same time prevents the O-ring from falling from the O-ring moving assembly through the transition assembly 40717, then the screw transfer assembly moves the screw from the screw loading assembly to the O-ring transfer assembly, and the O-ring transfer assembly puts the O-ring on the screw, please refer to Figure 3 , and then the O-ring transfer assembly presses the screw with the O-ring into the riveting position 8 of the workpiece.

[0109] The O-ring feeding assembly includes a vibration plate 4071, and a small O-ring feeding channel 4072 connected to the outlet of the vibration plate 4071. The other end of the small O-ring feeding channel 4072 is connected to a guide plate 40719. The guide plate 40719 is installed on the workbench 1 through a support column 40718. A vertical channel 40720 and a horizontal channel 40722 are provided on the guide plate 40719. The vertical channel 40720 and the horizontal channel 40722 form a T-shaped channel. The vertical channel 40720 is equal to the maximum diameter of the small O-ring, and the horizontal channel 40722 is smaller than the maximum diameter of the small O-ring, so as to prevent the O-ring from moving into the horizontal channel 40722 when moving, so that when the small O When the small O-ring moves to the end of the vertical channel 40720, the movement of the small O-ring is restricted by the inner wall of the guide plate 40719. At the same time, proximity switches 40721 are installed on both sides of the guide plate 40719. The proximity switch 40721 is located at the transverse channel 40722. The proximity switch 40721 is used to detect whether the workpiece moves to the end of the vertical channel 40720. The transverse channel 40722 is designed to avoid interference with the sensing signal of the proximity switch 40721. At the same time, a through hole is provided at the intersection of the vertical channel 40720 and the transverse channel 40722. The diameter of the through hole is smaller than the maximum diameter of the small O-ring to prevent the small O-ring from falling out of the guide plate 40719 from the through hole.

[0110] The O-ring moving assembly includes an XZ axis module 4073, a cylinder 2 4074 and a fixed plate 1 4075 installed on the XZ axis module 4073, the cylinder 2 4074 is connected to a moving plate 1 4077 through a limiting column 1 4076, and the limiting column 1 4076 passes through the fixed plate 1 4075, a fixed column 1 4079 is installed on the fixed plate 1 4075, a moving column 1 4078 is installed on the moving plate 1 4077, and the fixed column 1 4079 passes through the moving plate 1 4077 and the moving column 1 4978.

[0111] When the small O-ring moves to the through hole, the XZ-axis module 4073 drives the fixing column 4079 to pass through the through hole, thereby putting the small O-ring on the fixing column 4079, and then moving the small O-ring to the transition component 40717.

[0112] The transition assembly 40717 includes a transition bracket 40723, a positioning column 40724 installed on the transition bracket 40723, and a push rod 40725 installed on the transition bracket 40723 by pushing a cylinder 40726. The positioning column 40724 passes through the push rod 40725. A concave groove is provided on the top of the positioning column 40724. The top of the push rod 40725 is split into a plurality of strip-shaped elastic blocks, and the plurality of strip-shaped elastic blocks are all retracted toward the inside of the push rod 40725.

[0113] When the XZ-axis module 4073 drives the fixed column 4079 with the small O-ring to move to the transition assembly 40717, the fixed column 4079 is placed in the concave groove of the positioning column 40724, and then the pushing cylinder 40726 is turned on. The pushing cylinder 40726 drives the pushing rod 40725 to push the small O-ring up along the length direction of the fixed column 4079, thereby preventing the subsequent small O-ring from falling off the fixed column 4079, and then the XZ-axis module 4073 drives the fixed column 4079 to separate from the positioning column 40724.

[0114] The O-ring transfer assembly includes an electric guide rail 40710, a cylinder three 40711 and a fixed plate two 40713 installed on the electric guide rail 40710, a movable plate two 40714 installed on the cylinder three 40711 through a limiting column two 40712, and the limiting column two 40712 passes through the fixed plate two 40713, a fixed column two 40715 is installed on the fixed plate two 40713, a movable column two 40716 is installed on the movable plate two 40714, and the fixed column two 40715 passes through the movable column two 40716 and the movable plate two 40714.

[0115] Furthermore, the number of fixed columns 40715 is two, and the number of movable columns 40716 corresponds to the number of fixed columns 40715.

[0116] When fixed column one 4079 is separated from positioning column 40724, cylinder three 40711 is located at one end of the electric guide rail 40710 close to the O-ring moving assembly, and fixed column two 40715 is also provided with a concave groove for positioning fixed column one 4079. First, fixed column one 4079 with a small O-ring is driven by XZ axis module 4073 to move to fixed column two 40715, and then cylinder two 4074 is turned on. Cylinder two 4074 drives moving column one 4078 downward to move the small O-ring onto fixed column two 40715, and then XZ axis module 4073 drives fixed column one 4079 to return to its original state, and repeats the operation of taking out the small O-ring, thereby putting the small O-ring on another fixed column two 40715.

[0117] The screw feeding assembly includes a screw vibration plate, a screw feeding channel and a screw placing tool 40727 connected to the screw feeding channel. The screw placing tool 40727 is installed on the feeding fixed rod 40727 by a left and right moving cylinder 40728. Two placing holes 40728 are symmetrically provided on the screw placing tool 40727.

[0118] The screws are fed from the screw feeding channel into the placement holes 40728 of the screw placing tooling 40727 through the screw vibration plate. When one of the placement holes 40728 is filled with a screw, the left-right moving cylinder 40728 is turned on, and the left-right moving cylinder 40728 drives the screw placing tooling 40727 to move, so that the other placement hole 40728 is aligned with the screw feeding channel, so that screws are placed in all the placement holes 40728.

[0119] The screw transfer assembly includes a module bracket 40730, a three-axis module four 40729 installed on the inner wall of the module bracket 40730, a suction cup 40731 symmetrically installed on the three-axis module four 40729, and a screw loading assembly is placed under the suction cup 40731.

[0120] The suction cup 40731 sucks the screw in the placement hole 40728, and then the three-axis module four 40729 moves the screw to the fixed column two 40715, and the screw is placed on the concave groove of the fixed column two 40715, and the cylinder three 40711 is turned on. The cylinder three 40711 drives the movable column two 40716 to move upward, thereby moving the small O-ring on the fixed column two 40715 onto the screw, and then the three-axis module four 40729 moves the screw with the small O-ring to the riveting position, and presses the screw into the riveting position. At this time, the workpiece completes the screw and O-ring operation.

[0121] Camera assembly six is ​​similar to camera assembly three, but camera assembly six does not include cylinder one 2062 for holding down the workpiece.

[0122] Please focus on Fig.21 , the camera assembly seven includes a detection bracket 4081, a filter 4083 mounted on the detection bracket 4081, and a camera five 4082. The filter 4083 can improve the contrast of the image and make the details clearer.

[0123] Please focus on Fig. 22 The material removal component 5 includes a transverse single-axis robot 502 and a material transfer component 501. The transverse single-axis robot 502 is equipped with a workpiece fixture. The material transfer component 501 is used to move the workpiece to the workpiece fixture on the transverse single-axis robot 502. The transverse single-axis robot 502 moves the workpiece fixture to one end close to the manipulator 10.

[0124] Please focus on Fig.23The stack assembly 6 includes a mounting bracket 601 symmetrically mounted on the workbench 1, an electric lead screw 602 is mounted on the mounting bracket 601, a shelf plate is mounted on the electric lead screw 602, a motor 603 is mounted on the mounting bracket 601, a driving wheel 604 is mounted on the motor 603, the driving wheel 604 is meshed with the driven wheel for transmission, and the driven wheel is movably mounted on the mounting bracket 601, the driving wheel 604 and the driven wheel are respectively connected to two positioning frames 607 through transmission components, the two positioning frames 607 are symmetrically placed, and the positioning frames 607 are movably placed on the positioning frame support frame, and a gathering triangle rod is also mounted on the positioning frame 607, when the motor 603 is turned on, the two positioning frames 607 move toward each other, thereby driving the gathering triangle rod to position the material tray 608.

[0125] The robot 10 is equipped with both a large suction cup for sucking the material tray 608 and a clamping cylinder for clamping the workpiece.

[0126] There are stacked empty trays on the shelf on one side. When the operation starts, the robot 10 first moves an empty tray to the shelf on the other side. At the same time, the electric screw 602 drives the shelf on one side to rise to the height of a tray, thereby ensuring that the empty trays are always at the same height, which is convenient for the subsequent picking and placing of the robot 10. At this time, the motor 603 is turned on, and the motor 603 drives the gathering triangle rod to position the tray 608, ensuring that the tray 608 is in the middle position of the shelf, so as to facilitate the subsequent robot 10 to place qualified workpieces regularly in the tray 608.

[0127] The transmission assembly includes an idler wheel 605 movably mounted on the mounting bracket 601, and the idler wheel 605 is connected to the driving wheel 604 or the driven wheel through a transmission belt 606. The positioning frame 607 is installed on the transmission belt 606. When the motor 603 is turned on, the motor 603 drives the driving wheel 604 to rotate, thereby driving the driven wheel to rotate accordingly, and then driving the symmetrical positioning frames 607 to move toward each other.

[0128] Laser coding and resistance machine 2011, three-axis module 1 2013, finger clamp cylinder 4 2014, photoelectric sensor 2 307, single-axis robot 305, safety grating 302, alarm light 306, photoelectric sensor 1 303, button 304, camera 1 2023, aperture 2022, camera 2 2034, condenser 2031, aperture 2 2035, vibrating material plate 2051, suction head 2055, three-axis module 2 2054, three-axis module 3 20510, slide cylinder 2057, cylinder 1 2062, aperture 3 2063, camera 3 2065, camera 4 2104, two-axis module 1 901, two-axis module 2 904, finger clamping cylinder one 902, finger clamping cylinder two 905, rotating cylinder 9037, moving cylinder 9032, photoelectric sensor three 90311, finger clamping cylinder three 9039, vibration plate 4071, XZ axis module 4073, cylinder two 4074, cylinder three 40711, electric guide rail 40710, proximity switch 40721, pushing cylinder 40726, three-axis module four 40729, suction cup 40731, left and right moving cylinder 40728, camera five 4082, horizontal single-axis robot 502, material moving assembly 501, motor 603, electric screw 602 and manipulator 10 are communicatively coupled to the control panel.

[0129] The control panel contains a PLC controller, which can program the numerical control system. The PLC is used as the central control system, and the touch screen is used to realize the program input and operation control of the whole machine, so as to realize the full automation of the transportation process. The control system can be used as a system that connects various actuators to move according to the logical trajectory, and the actuators can be controlled by programming to run according to the required operation steps.

[0130] Based on the above device, the first embodiment of the present invention further proposes an operating method using the above-mentioned pressure sensor housing assembly device, comprising the following steps:

[0131] Step 1: The workpiece enters the small turntable assembly 2 from the feeding assembly 3, and undergoes laser coding, resistance test, first test, second test, third test, O-ring feeding, fourth test and fifth test on the small turntable assembly 2 in sequence;

[0132] Step 2: the workpiece is unloaded onto the flip assembly 9, and the flip assembly 9 flips the workpiece to the back side;

[0133] Step 3, the workpiece is sent into the large turntable assembly 4, and the workpiece is sequentially subjected to the sixth inspection, the seventh inspection, the eighth inspection, the ninth inspection, the screw and O-ring installation, the tenth inspection, the eleventh inspection, the twelfth inspection, the thirteenth inspection, the fourteenth inspection, the fifteenth inspection and the sixteenth inspection;

[0134] Step 4: The unloading component 5 unloads the workpieces, and the robot 10 moves the qualified workpieces to the stacking component 6 for stacking.

[0135] This device performs fully automated operations of installing O-rings, screws with O-rings, and testing pressure sensors, reducing labor consumption, and performs comprehensive testing on all aspects of the pressure sensor, thus avoiding subsequent quality problems of the workpiece.

[0136] Embodiment 2

[0137] The assembly device for a pressure sensor housing disclosed in the second embodiment includes a non-conforming placement area, and other devices, installation locations, and usage methods are the same as those of the first embodiment.

[0138] The flip assembly 9 also includes an unqualified placement area, which is located between the two-axis module 901 and the flip component 903. When the inspection result of the workpiece in the small turntable assembly 2 is unqualified, the finger clamp cylinder 902 on the two-axis module 901 will place the workpiece in the unqualified placement area.

[0139] At the same time, an unqualified placement area is also provided between the unloading assembly 5 and the stacking assembly 6. When the inspection result of the workpiece in the large turntable assembly 4 is unqualified, the unloading assembly 5 will place the workpiece in the unqualified placement area.

[0140] Based on the above device, the second embodiment of the present invention further proposes an operating method using the above-mentioned pressure sensor housing assembly device, including the following steps:

[0141] Step 1: The workpiece enters the small turntable assembly 2 from the feeding assembly 3, and undergoes laser coding, resistance test, first test, second test, third test, O-ring feeding, fourth test and fifth test on the small turntable assembly 2 in sequence;

[0142] Step 2: unloading the workpiece onto the flip assembly 9, and the flip assembly 9 places the unqualified workpiece into the unqualified placement area;

[0143] Step 3, the qualified workpiece is turned over to the back by the turning component 9;

[0144] Step 4, the workpiece is sent into the large turntable assembly 4, and the workpiece is sequentially subjected to the sixth inspection, the seventh inspection, the eighth inspection, the ninth inspection, the screw and O-ring installation, the tenth inspection, the eleventh inspection, the twelfth inspection, the thirteenth inspection, the fourteenth inspection, the fifteenth inspection and the sixteenth inspection;

[0145] Step 5, the unqualified workpiece is placed in the unqualified placement area by the blanking component 5;

[0146] Step six: the unloading component 5 unloads the qualified workpieces, and the robot 10 moves the qualified workpieces to the stacking component 6 for stacking.

[0147] The device is provided with an unqualified placement area after each indexing plate is inspected, so as to distinguish qualified workpieces from unqualified workpieces, and avoid errors when the subsequent manipulator 10 performs stacking operations.

[0148] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An assembly device for a pressure sensor housing, characterized in that: It includes a workbench, and a feeding component, a small turntable component, a flipping component, a large turntable component, a feeding component, a stacking component and a manipulator installed on the workbench. The workpiece enters the small turntable component from the feeding component, and is sequentially subjected to laser coding, resistance testing, the first test, the second test, the third test, O-ring loading, the fourth test and the fifth test on the small turntable component. Then the workpiece is unloaded onto the flipping component, and the flipping component flips the workpiece to the back, and at the same time, the workpiece is sent to the large turntable component. The workpiece sequentially undergoes the sixth test, the seventh test, the eighth test, the ninth test, screw and O-ring loading, the tenth test, the eleventh test, the twelfth test, the thirteenth test, the fourteenth test, the fifteenth test and the sixteenth test. Finally, the workpiece is unloaded by the feeding component, and at the same time, the manipulator moves the workpiece to the stacking component for stacking. The large turntable assembly includes a large indexing plate, on which are evenly distributed the loading station, the sixth inspection station, the seventh inspection station, the eighth inspection station, the ninth inspection station, the screw and O-ring installation station, the tenth inspection station, the eleventh inspection station, the twelfth inspection station, the thirteenth inspection station, the fourteenth inspection station, the fifteenth inspection station, the sixteenth inspection station and the unloading station, and each station is equipped with a tooling. The flip assembly corresponds to the loading station, the sixth inspection station, the seventh inspection station, the eighth inspection station, and the eighth inspection station. The first and ninth inspection stations and the camera component five installed on the workbench, the upper screw and O-ring component corresponding to the upper screw and O-ring station and installed on the workbench, the camera component six corresponding to the tenth inspection station, the eleventh inspection station and the twelfth inspection station and installed on the workbench, the camera component seven corresponding to the thirteenth inspection station and the fourteenth inspection station and installed on the workbench, the camera component six corresponding to the fifteenth inspection station and the sixteenth inspection station and installed on the workbench, and the unloading component corresponds to the position of the unloading station; The upper screw and O-ring assembly includes an O-ring loading assembly, an O-ring moving assembly, a transition assembly, an O-ring transfer assembly, a screw loading assembly and a screw transfer assembly installed on a workbench; the O-ring moving assembly transfers the O-ring from the O-ring loading assembly to the O-ring transfer assembly, and at the same time prevents the O-ring from falling from the O-ring moving assembly through the transition assembly, then the screw transfer assembly moves the screw from the screw loading assembly to the O-ring transfer assembly, the O-ring transfer assembly puts the O-ring on the screw, and then the O-ring transfer assembly presses the screw with the O-ring into the riveting position of the workpiece.

2. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The small turntable assembly includes a small dividing plate, on which laser coding and resistance testing stations, a first inspection station, a second inspection station, a third inspection station, an O-ring loading station, a fourth inspection station, a fifth inspection station and an unloading station are evenly distributed, and each station is installed with a tooling, a laser coding and resistance testing assembly corresponding to the laser coding and resistance testing station and installed on the workbench, a camera assembly one corresponding to the first inspection station and installed on the workbench, a camera assembly two corresponding to the second inspection station and installed on the workbench, a third inspection assembly corresponding to the third inspection station and installed on the workbench, an O-ring loading assembly corresponding to the O-ring loading station and installed on the workbench, a camera assembly three corresponding to the fourth inspection station and installed on the workbench, a camera assembly four corresponding to the fifth inspection station and installed on the workbench, and a flip assembly corresponding to the position of the unloading station.

3. The assembly device for a pressure sensor housing according to claim 2, characterized in that: The O-ring feeding assembly comprises an O-ring discharging component and a transfer assembly installed on a workbench, and a limit assembly installed on a small dividing plate.

4. The assembly device for a pressure sensor housing according to claim 3, characterized in that: The O-ring discharging component includes a vibrating material plate, a feeding channel connected to the discharging port of the vibrating material plate, a fixed column located at the other end of the feeding channel and installed on the workbench, and a shelf plate movably installed on the fixed column through a sliding cylinder. The shelf plate is provided with a groove for placing the O-ring.

5. The assembly device for a pressure sensor housing according to claim 3, characterized in that: The transfer assembly comprises a rack mounted on a workbench, and the suction head is mounted on the rack through a three-axis module two.

6. The assembly device for a pressure sensor housing according to claim 3, characterized in that: The limit assembly comprises a limit tube which is installed on a small dividing plate through a three-axis module.

7. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The flipping assembly includes a finger clamp cylinder 1 installed on the workbench through a two-axis module 1, a finger clamp cylinder 2 installed on the workbench through a two-axis module 2, and a flipping component installed on the workbench, wherein the two-axis module 1 is placed vertically to the two-axis module 2, and the flipping component is located at the intersection of the two-axis module 1 and the two-axis module 2.

8. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The flipping component includes a flipping bracket movably installed on the workbench through a moving cylinder and a linear guide rail; a rotating plate is movably installed on the flipping bracket through a rotating cylinder, and a finger clamp cylinder is installed on the rotating plate, and a limit hole is provided on the rotating plate.

9. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The O-ring feeding assembly includes a vibration plate, and a small O-ring feeding channel connected to the vibration plate outlet, the other end of the small O-ring feeding channel is connected to a guide plate, the guide plate is installed on a workbench through a support column, a vertical channel and a transverse channel are provided on the guide plate, the vertical channel and the transverse channel form a T-shaped channel, the vertical channel is equal to the maximum diameter of the small O-ring, and the transverse channel is smaller than the maximum diameter of the small O-ring, proximity switches are installed on both sides of the guide plate, the proximity switches are located at the transverse channel, a through hole is provided at the intersection of the vertical channel and the transverse channel, and the diameter of the through hole is smaller than the maximum diameter of the small O-ring.

10. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The O-ring moving assembly includes an XZ axis module, a cylinder 2 and a fixed plate 1 installed on the XZ axis module, the cylinder 2 is connected to the moving plate 1 through a limiting column 1, and the limiting column 1 passes through the fixed plate 1, a fixed column 1 is installed on the fixed plate 1, a moving column 1 is installed on the moving plate 1, and the fixed column 1 passes through the moving plate 1 and the moving column 1.

11. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The transition assembly includes a transition bracket, a positioning column installed on the transition bracket, a push rod installed on the transition bracket by pushing the cylinder, the positioning column passes through the push rod, and a concave groove is provided on the top of the positioning column. The top of the push rod is split into a plurality of strip-shaped elastic blocks, and the plurality of strip-shaped elastic blocks are all retracted toward the inside of the push rod.

12. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The O-ring transfer assembly includes an electric guide rail, a cylinder three and a fixed plate two installed on the electric guide rail, a movable plate two installed on the cylinder three through a limiting column two, and the limiting column two passes through the fixed plate two, the fixed plate two is installed with a fixed column two, the movable plate two is installed with a movable column two, and the fixed column two passes through the movable column two and the movable plate two.

13. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The screw feeding assembly includes a screw vibrating plate, a screw feeding channel and a screw placing tool connected to the screw feeding channel. The screw placing tool is installed on the feeding fixed rod by moving the cylinder left and right. Two placing holes are symmetrically provided on the screw placing tool.

14. The assembly device for a pressure sensor housing according to claim 1, characterized in that: The screw transfer assembly includes a module bracket, a three-axis module four installed on the inner wall of the module bracket, a suction cup symmetrically installed on the three-axis module four, and a screw feeding assembly is placed under the suction cup.

15. The assembly device for a pressure sensor housing according to claim 7, characterized in that: An unqualified placement area is provided between the second-axis module 1 and the flip component, and an unqualified placement area is also provided between the blanking component and the stacking component.

16. An operating method using the pressure sensor housing assembly device according to claim 15, characterized in that: The following steps are involved: S1, the workpiece enters the small turntable assembly from the feeding assembly, and undergoes laser coding, resistance test, first test, second test, third test, O-ring feeding, fourth test and fifth test on the small turntable assembly in sequence; S2, the workpiece is unloaded onto the flip assembly, and the flip assembly places the unqualified workpiece into the unqualified placement area; S3, the qualified workpiece is turned over to the back by the turning component; S4, the workpiece is sent into the large turntable assembly, and the workpiece is sequentially subjected to the sixth inspection, the seventh inspection, the eighth inspection, the ninth inspection, the screwing and O-ring installation, the tenth inspection, the eleventh inspection, the twelfth inspection, the thirteenth inspection, the fourteenth inspection, the fifteenth inspection and the sixteenth inspection; S5, the unqualified workpiece is placed in the unqualified placement area by the unqualified workpiece blanking component; S6, the unloading component unloads the qualified workpieces, and the robot moves the qualified workpieces to the stacking component for stacking.

Citation Information

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