Pipeline detection equipment
By designing detection equipment that can be bent and angle adjustment, the problem of low internal detection efficiency of nuclear power pipelines is solved, and efficient detection of complex pipeline structures is achieved.
Patent Information
- Application Number
- CN202411554536.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-17
AI Technical Summary
Existing nuclear power pipeline detection robots are difficult to climb and move when moving to the vertically oriented pipeline, and cannot bend, resulting in low detection efficiency in turning parts inside the pipeline.
A pipeline detection device is designed, including a cart, winding assembly, transmission line, and detection composite assembly. The detection composite assembly includes a moving module, a bending module, a detection probe and an angle adjustment module. It is electrically connected to the control host through the transmission line, and can be in the The interior of the pipeline is bent and angled to adapt to the complex structure inside the pipeline.
It improves the efficiency of internal inspection of pipelines, facilitates the removal of equipment and movement of interior of pipelines, expands the detection range of detection probes on the inner wall of pipelines, and improves detection efficiency.
Smart Images

Figure CN119321514A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nuclear power pipeline detection, and in particular to a pipeline detection device. Background Art
[0002] Nuclear power pipeline inspection is an important part of ensuring the safe and stable operation of nuclear power plants. Therefore, nuclear power pipelines need to be inspected to ensure the integrity, safety and reliability of the pipelines. By timely discovering and dealing with potential defects and hidden dangers, accidents caused by pipeline failures can be prevented, thus ensuring the safe operation of nuclear power plants.
[0003] With reference to the authorized announcement number "CN118257936A", a pipeline inner wall detection component and a pipeline inner wall detection robot are disclosed, which records: "The pipeline inner wall detection robot includes the pipeline inner wall detection component, a connecting rod and a walking component connected in sequence. The pipeline inner wall detection component of the present invention includes a deformable detection unit, which can adapt to the size of the inner diameter of the pipeline, reduce friction with the inner wall of the pipeline, and facilitate pipeline inner wall detection." Technical problem.
[0004] In the process of implementing the patent, the applicant found that the patent had the following technical problems:
[0005] Since the detection robot set in this patent needs to be placed as a whole inside the pipeline during detection, the direction of the pipeline is generally more complicated. Therefore, when the robot moves to a lower position inside the vertically oriented pipeline, it is not convenient for the robot to climb up and move out of the pipeline. At the same time, the robot cannot bend, so it is more difficult to move to the turning part inside the pipeline, which will reduce the detection efficiency. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a pipeline detection device that can adapt to the turning part inside the pipeline, thereby improving the detection efficiency of the inside of the pipeline.
[0007] The present invention provides a pipeline detection device, comprising: a cart, a control host is installed on the top of the cart, a winding component is installed in the cart, a transmission line is arranged inside the winding component, the winding component has the effect of winding and winding the transmission line, a detection composite component is arranged at one end of the transmission line away from the cart, and the detection composite component is electrically connected to the control host through the transmission line;
[0008] The detection composite component includes a moving module, a bending module, a detection probe and an angle adjustment module. Two moving modules are arranged at the end of the transmission line away from the cart. The two moving modules are symmetrically arranged. A bending module is fixedly connected between the two moving modules. A detection probe is arranged at the end of the mobile module away from the cart and away from the bending module. An angle adjustment module is arranged between the detection probe and the moving module. Two ends of the angle adjustment module are respectively fixedly connected to the detection probe and the moving module, and the angle adjustment module is used to adjust the angle of the detection probe. The transmission line passes through the interior of the moving module, the bending module and the angle adjustment module and is electrically connected to the detection probe.
[0009] In a specific embodiment of the present invention, the winding assembly includes a first motor, a first turntable, a rotating connecting rod, a second turntable and a limit plate, the first motor is fixedly connected to the bottom inner side of the cart, the output end at the top of the first motor is fixedly connected to the first turntable, the center position of the top of the first turntable is fixedly connected to the rotating connecting rod, the top of the rotating connecting rod is fixedly connected to the second turntable, the top of the second turntable and the top inner side of the cart are rotatably connected, a plurality of limit plates are fixedly connected in a circular array between the second turntable and the first turntable, the limit plates are all located at positions away from the center of the circle of the first turntable and the second turntable, and the inner sides of the limit plates are clearance-matched with the transmission line.
[0010] In a specific embodiment of the present invention, the mobile module includes a fixed column, a first sliding cylinder, a second sliding cylinder, a toothed plate, a second motor, a first gear, a second gear and a third gear. Two fixed columns are fixedly connected to the outside of the transmission line, and the two fixed columns are symmetrically arranged. The first sliding cylinder and the second sliding cylinder are slidably connected to the outside of the fixed columns. The first sliding cylinder and the second sliding cylinder are fixedly connected. The first sliding cylinder and the second sliding cylinder are fixedly connected on both sides of the inner sides of the first sliding cylinder and the second sliding cylinder. The first movable groove is provided on both sides of the outer side of the fixed column, and the toothed plate is clearance-matched with the first movable groove. The second movable groove is provided on the inner side of the fixed column, and the second movable groove is connected to the first movable groove. The second motor is fixedly connected to the top of the inner side of the second movable groove, and the output end of the bottom of the second motor is fixedly connected to the first gear. The second gear and the third gear are rotatably connected on both sides of the inner side of the second movable groove, and the second gear is meshingly connected with the first gear, and the third gear is meshingly connected with the second gear and the toothed plate respectively.
[0011] In a specific embodiment of the present invention, the moving module also includes a first rotating seat, a first rotating plate, a second rotating plate, a second rotating seat, a third rotating plate and a third rotating seat, wherein the outer peripheral side of the second sliding cylinder is fixedly connected to multiple first rotating seats, the first rotating seat is rotatably connected to the inner side of the first rotating seat, the first rotating plate is rotatably connected to the second rotating plate at one end away from the first rotating seat, the second rotating plate is located at one end close to the first sliding cylinder, and multiple third movable grooves are opened on the outer side of the first sliding cylinder, and the number and position of the third movable grooves correspond to the first rotating seat, the top of the second rotating plate away from the first rotating plate is fixedly connected to an anti-slip pad, the bottom of the second rotating plate away from the first rotating plate is fixedly connected to the second rotating seat, the bottom of the second rotating seat is rotatably connected to the third rotating plate, the bottom of the third rotating plate is rotatably connected to the third rotating seat, and the third rotating seat extends to the inner side of the third movable groove and is clearance-matched with the third movable groove.
[0012] In a specific embodiment of the present invention, the moving module also includes a connecting arc plate, a third motor, a first threaded rod and a fixed connecting rod. A plurality of connecting arc plates are arranged on the outside of the first sliding cylinder. The connecting arc plates are located between every two of the third rotating seats, and the connecting arc plates and the third rotating seats are fixedly connected. A third motor is fixedly connected to the inner side of one of the third movable grooves, and the output end of the third motor is fixedly connected to the first threaded rod. The first threaded rod is threadedly connected to the third rotating seat located on the inner side of the third movable groove, and the inner sides of the other third movable grooves are fixedly connected to fixed connecting rods, and the fixed connecting rods are slidingly connected to the other third rotating seats.
[0013] In a specific embodiment of the present invention, the moving module also includes a fixed concave plate, a fourth motor, a second threaded rod and a moving roller, a fourth movable groove is opened on the inner side of the second rotating plate, a fixed concave plate is fixedly connected to the bottom of the second rotating plate, the position of the fixed concave plate corresponds to the fourth movable groove, a fourth motor is fixedly connected to the bottom of the fixed concave plate, the output end of the fourth motor passes through the fixed concave plate and is fixedly connected to the second threaded rod, a moving roller is slidably connected to the inner side of the fourth movable groove, and the bottom of the moving roller is threadedly connected to the outer side of the second threaded rod.
[0014] In a specific embodiment of the present invention, the bending module includes a first fixed plate, a second fixed plate, a connecting hose, a protective soft cover and a fixed connecting seat, the ends of the two fixed columns close to each other are respectively fixedly connected with the first fixed plate and the second fixed plate, a connecting hose and a protective soft cover are fixedly connected between the first fixed plate and the second fixed plate, the connecting hose is located at the center position of the first fixed plate and the second fixed plate, the protective soft cover is arranged to wrap the first fixed plate and the second fixed plate, the end of the first fixed plate close to the second fixed plate is fixedly connected with a plurality of fixed connecting seats in a circular array, a plurality of fifth movable grooves are opened on the inner side of the second fixed plate, and the number and position of the fifth movable grooves correspond to the fixed connecting seat.
[0015] In a specific embodiment of the present invention, the bending module also includes a fifth motor, a winding disk and a traction line. The inner side of the fifth movable groove is fixedly connected to the fifth motor, the output end of the fifth motor is fixedly connected to the winding disk, the outer side of the winding disk is fixedly connected to the traction line, and the traction line extends to the outside of the second fixed disk and is fixedly connected to the fixed connecting seat.
[0016] In a specific embodiment of the present invention, the angle adjustment module includes a fixed hollow disk, a fourth gear, a sixth motor and a fifth gear. The mobile module located at one end away from the cart is fixedly connected to the fixed hollow disk. The fixed hollow disk is located at the end of the mobile module away from the bending module. The inner side of the fixed hollow disk is rotatably connected to the fourth gear. The top of the fixed hollow disk is fixedly connected to the sixth motor. The output end of the sixth motor is fixedly connected to the fifth gear. The outer wall of the fixed hollow disk is provided with a sixth movable groove. The fifth gear extends to the sixth movable groove and is meshingly connected to the fourth gear.
[0017] In a specific embodiment of the present invention, the angle adjustment module also includes a connecting block, a fixed connecting plate, a sixth gear, a seventh motor and an eighth gear, the end of the fourth gear away from the fixed hollow disk is fixedly connected to the connecting block, the end of the detection probe close to the fourth gear is fixedly connected to the connecting block, both sides of the fourth gear away from the fixed hollow disk are fixedly connected to fixed connecting plates, the positions of the fixed connecting plates correspond to the two sides of the connecting block, and the two sides of the connecting block are rotatably connected to the sixth gear between the fixed connecting plates, one of the fixed connecting plates away from the sixth gear is fixedly connected to the seventh motor, and the output end of the seventh motor passes through the fixed connecting plate and is fixedly connected to the corresponding sixth gear, both sides of the detection probe close to the connecting block are fixedly connected to the eighth gear, the position of the eighth gear corresponds to the sixth gear, and the eighth gear is meshingly connected to the sixth gear.
[0018] Compared with the prior art, the pipeline detection equipment of the present invention has the following beneficial effects:
[0019] (1) The detection device can be pulled to facilitate the removal of the detection device. At the same time, the detection device can be controlled to bend itself inside the pipeline so that it can adapt to the turning part inside the pipeline, thereby improving the detection efficiency of the inside of the pipeline.
[0020] (2) The angle of the detection probe can be adjusted individually, thereby expanding the detection range of the detection probe on the inner wall of the pipeline, thereby further improving the detection efficiency of the inner wall of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a diagram showing the overall structure of the invention patent;
[0022] Figure 2 A schematic diagram of the structure of the composite components separated for the overall structure of the invention patent;
[0023] Figure 3 This is a detailed diagram of the disassembly of the winding component of the invention patent;
[0024] Figure 4 , Figure 5 , Figure 6 This is a detailed diagram of the disassembly of the invention patent mobile module 5-1;
[0025] Figure 7 This is a schematic diagram of the structure of the mobile roller of the invention patent;
[0026] Figure 8 , Fig. 9 This is a detailed diagram of the disassembly of the invention patent bending module 5-2;
[0027] Fig.10 This is a detailed diagram of the splitting of the invention patent angle adjustment module 5-4;
[0028] The markings in the figure are 1. cart; 2. control host; 3. winding component; 4. transmission line; 5. detection composite component; 5-1. moving module; 5-2. bending module; 5-3. detection probe; 5-4. angle adjustment module; 3-1. first motor; 3-2. first turntable; 3-3. rotating connecting rod; 3-4. second turntable; 3-5. limit plate; 5-1-1. fixed column; 5-1-2. first sliding cylinder; 5-1-3. second sliding cylinder; 5-1-4. tooth plate; 5-1-5. second motor; 5-1-6. first gear; 5-1-7. second gear; 5-1-8. third gear; 5-1-9. first rotating seat; 5-1-10. first rotating plate; 5-1-11. second rotating plate; 5-1-12. third rotating plate; 5-1-13. third rotating plate; 5-1-14. third rotating seat; 5-1-1 5. Connecting arc plate; 5-1-16. Third motor; 5-1-17. First threaded rod; 5-1-18. Fixed connecting rod; 5-1-11-1. Fixed concave plate; 5-1-11-2. Fourth motor; 5-1-11-3. Second threaded rod; 5-1-11-4. Moving roller; 5-2-1. First fixed plate; 5-2-2. Second fixed plate; 5-2-3. Connecting hose; 5-2-4. Protective Soft cover; 5-2-5. Fixed connecting seat; 5-2-6. Fifth motor; 5-2-7. Winding reel; 5-2-8. Traction line; 5-4-1. Fixed hollow disk; 5-4-2. Fourth gear; 5-4-3. Sixth motor; 5-4-4. Fifth gear; 5-4-5. Connecting block; 5-4-6. Fixed connecting plate; 5-4-7. Sixth gear; 5-4-8. Seventh motor; 5-4-9. Eighth gear. DETAILED DESCRIPTION
[0029] In order to further understand the present invention, the embodiments of the present invention are described below in conjunction with examples, but it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the present invention.
[0030] As described in the background technology, since the detection robot set in this patent needs to be placed as a whole inside the pipeline during detection, the direction of the pipeline is generally more complicated. Therefore, when the robot moves to a lower position inside the vertically oriented pipeline, it is not convenient for the robot to climb up and move out of the pipeline. At the same time, the robot cannot bend, so it is more difficult to move to the turning part inside the pipeline, which will reduce the detection efficiency.
[0031] In order to solve this technical problem, the present invention provides a pipeline detection device, which can facilitate the removal of the detection device, and at the same time can control the detection device to bend itself inside the pipeline, so that it can adapt to the turning part inside the pipeline, thereby improving the detection efficiency of the inside of the pipeline.
[0032] Please refer to Figure 1-Figure 2 A pipeline detection device specifically includes a cart 1, a control host 2 is installed on the top of the cart 1, a winding component 3 is installed in the cart 1, a transmission line 4 is arranged inside the winding component 3, the winding component 3 has the effect of winding and winding the transmission line 4, and a detection composite component 5 is arranged at one end of the transmission line 4 away from the cart 1, and the detection composite component 5 is electrically connected to the control host 2 through the transmission line 4;
[0033] The detection composite component 5 includes a moving module 5-1, a bending module 5-2, a detection probe 5-3 and an angle adjustment module 5-4. Two moving modules 5-1 are arranged at the end of the transmission line 4 away from the cart 1. The two moving modules 5-1 are symmetrically arranged. The bending module 5-2 is fixedly connected between the two moving modules 5-1. The end of the mobile module 5-1 located away from the cart 1 away from the bending module 5-2 is provided with a detection probe 5-3. An angle adjustment module 5-4 is arranged between the detection probe 5-3 and the moving module 5-2. The two ends of the angle adjustment module 5-4 are respectively fixedly connected to the detection probe 5-3 and the moving module 5-1, and the angle adjustment module 5-4 is used to adjust the angle of the detection probe 5-3. The transmission line 4 passes through the interior of the moving module 5-1, the bending module 5-2 and the angle adjustment module 5-4 and is electrically connected to the detection probe 5-3.
[0034] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0035] Embodiment 1:
[0036] Please refer to Figure 1-Figure 2 A pipeline detection device includes a cart 1, a control host 2 is installed on the top of the cart 1, a winding component 3 is installed on the inner side of the cart 1, a transmission line 4 is arranged inside the winding component 3, and the winding component 3 has the effect of winding and winding the transmission line 4. A detection composite component 5 is arranged at one end of the transmission line 4 away from the cart 1, and the detection composite component 5 is electrically connected to the control host 2 through the transmission line 4.
[0037] When in use, the cart 1 can be pushed to a suitable position, and then the detection composite component 5 can be placed inside the pipeline to be tested. Then, by controlling the setting of the host 2, the detection composite component 5 can be controlled to move inside the pipeline. When the detection composite component 5 moves, the transmission line 4 can be pulled, so that the transmission line 4 can be pulled out from the inside of the winding component 3;
[0038] At the same time, through the electrical connection setting of the detection composite component 5, the transmission line 4 and the control host 2, the environment inside the pipeline to be tested detected by the detection composite component 5 can be fed back to the staff through the control host 2, so that the staff can record it. At the same time, the control host 2 can also perform intelligent defect recognition and evaluation on the inside of the pipeline to be tested, thereby improving the detection efficiency of the inside of the pipeline to be tested;
[0039] By setting the winding component 3, the transmission line 4 can be wound and wound, and the moving range of the detection composite component 5 inside the pipeline can be increased, so that the detection composite component 5 can be tested over a long distance, and at the same time, the detection composite component 5 can be connected, so that the detection composite component 5 can be easily taken out from the inside of the pipeline to be tested;
[0040] At the same time, by setting up the detection composite component 5, it can move freely in the complex environment inside the pipeline to be tested, thereby improving the detection efficiency of the inside of the pipeline to be tested.
[0041] Embodiment 2:
[0042] This embodiment 2 is used to further disclose the specific structure of the detection composite component 5 on the premise of the above embodiment. Through the coordination of the detection composite component 5 and the structure in the above embodiment, it is possible to facilitate the removal of the detection equipment, and at the same time, the detection equipment can be controlled to bend itself inside the pipeline, so as to adapt to the turning part inside the pipeline, thereby improving the detection efficiency of the inside of the pipeline.
[0043] The pipeline detection device provided in Example 1 is further optimized. Specifically, Figure 3-Figure 9 As shown, the detection composite component 5 includes a moving module 5-1, a bending module 5-2, a detection probe 5-3 and an angle adjustment module 5-4. Two moving modules 5-1 are arranged at the end of the transmission line 4 away from the cart 1. The two moving modules 5-1 are symmetrically arranged. The bending module 5-2 is fixedly connected between the two moving modules 5-1. The end of the mobile module 5-1 located away from the cart 1 away from the bending module 5-2 is provided with a detection probe 5-3, and an angle adjustment module 5-4 is arranged between the detection probe 5-3 and the moving module 5-1. The two ends of the angle adjustment module 5-4 are respectively fixedly connected to the detection probe 5-3 and the moving module 5-1, and the angle adjustment module 5-4 is used to adjust the angle of the detection probe 5-3. The transmission line 4 passes through the interior of the moving module 5-1, the bending module 5-2 and the angle adjustment module 5-4 and is electrically connected to the detection probe 5-3.
[0044] By setting the moving module 5-1, the detection composite component 5 can be driven to move inside the pipeline, and can also be changed according to the actual situation of the detection composite component 5 inside the pipeline, so as to improve the convenience of moving the detection composite component 5 inside the pipeline;
[0045] By setting the bending module 5-2, the angle between the two moving modules 5-1 can be adjusted, so that the detection composite assembly 5 can be freely moved in the turning part, thereby further improving the convenience of moving the detection composite assembly 5 inside the pipeline;
[0046] By setting the detection probe 5-3, the environment inside the pipeline can be fed back to the staff through the control host 2;
[0047] By setting the angle adjustment module 5-4, the angle of the detection probe 5-3 can be individually controlled, so that the detection range of the detection probe 5-3 inside the pipeline to be detected can be expanded, thereby improving the detection efficiency of the inside of the pipeline to be detected;
[0048] The winding assembly 3 includes a first motor 3-1, a first turntable 3-2, a rotating connecting rod 3-3, a second turntable 3-4 and a limit plate 3-5. The first motor 3-1 is fixedly connected to the bottom inner side of the cart 1, the output end of the top of the first motor 3-1 is fixedly connected to the first turntable 3-2, the center position of the top of the first turntable 3-2 is fixedly connected to the rotating connecting rod 3-3, the top of the rotating connecting rod 3-3 is fixedly connected to the second turntable 3-4, the top of the second turntable 3-4 is rotatably connected to the top inner side of the cart 1, a plurality of limit plates 3-5 are fixedly connected in a circular array between the second turntable 3-4 and the first turntable 3-2, the limit plates 3-5 are all located at positions away from the center of the first turntable 3-2 and the second turntable 3-4, and the inner sides of the limit plates 3-5 are clearance-matched with the transmission line 4.
[0049] Specifically, by turning on the first motor 3-1, the output end of the first motor 3-1 can drive the first turntable 3-2, the rotating connecting rod 3-3 and the second turntable 3-4 to rotate inside the cart 1, thereby driving the multiple limit plates 3-5 between the first turntable 3-2 and the second turntable 3-4 to rotate, and at the same time, with the pulling effect of the detection composite component 5 on the transmission line 4 when moving inside the pipeline, one end of the transmission line 4 can be moved out of the multiple limit plates 3-5. At the same time, when it is necessary to retract the detection composite component 5, the first motor 3-1 can be controlled to drive the first turntable 3-2 to rotate in the opposite direction, thereby driving the multiple limit plates 3-5 to wind and reel the transmission line 4, thereby improving the convenience of taking out the detection composite component 5;
[0050] The mobile module 5-1 includes a fixed column 15, a first sliding cylinder 5-1-2, a second sliding cylinder 5-1-3, a tooth plate 5-1-4, a second motor 5-1-5, a first gear 5-1-6, a second gear 5-1-7 and a third gear 5-1-8. Two fixed columns 15 are fixedly connected to the outside of the transmission line 4. The two fixed columns 15 are symmetrically arranged. The first sliding cylinder 5-1-2 and the second sliding cylinder 5-1-3 are slidably connected to the outside of the fixed columns 15. The first sliding cylinder 5-1-2 and the second sliding cylinder 5-1-3 are fixedly connected. The first sliding cylinder 5-1-2 and the second sliding cylinder 5-1-3 are fixedly connected. The tooth plates 5-1-4 are fixedly connected on both sides of the inner sides of the first sliding cylinder 5-1-2 and the second sliding cylinder 5-1-3. The fixed column 15 is fixedly connected to the outside of the transmission line 4. A first movable groove is provided on both sides of the side, and the tooth plate 5-1-4 is clearance-matched with the first movable groove, a second movable groove is provided on the inner side of the fixed column 15, the second movable groove is connected to the first movable groove, the second motor 5-1-5 is fixedly connected to the top of the inner side of the second movable groove, the output end of the bottom of the second motor 5-1-5 is fixedly connected to the first gear 5-1-6, the second gear 5-1-7 and the third gear 5-1-8 are rotatably connected on both sides of the inner side of the second movable groove, the second gear 5-1-7 is meshingly connected with the first gear 5-1-6, and the third gear 5-1-8 is meshingly connected with the second gear 5-1-7 and the tooth plate 5-1-4 respectively.
[0051] The mobile module 5-1 also includes a first rotating seat 5-1-9, a first rotating plate 5-1-10, a second rotating plate 5-1-11, a second rotating seat 5-1-12, a third rotating plate 5-1-13 and a third rotating seat 5-1-14. The outer peripheral side of the second sliding cylinder 5-1-3 is fixedly connected with a plurality of first rotating seats 5-1-9, the inner side of the first rotating seat 5-1-9 is rotatably connected with the first rotating plate 5-1-10, the end of the first rotating plate 5-1-10 away from the first rotating seat 5-1-9 is rotatably connected with the second rotating plate 5-1-11, and the second rotating plates 5-1-11 are all arranged at one end close to the first sliding cylinder 5-1-2. -2 are provided with a plurality of third movable grooves on the outer side, and the number and positions of the third movable grooves correspond to the first rotating seat 5-1-9, the top of the second rotating plate 5-1-11 away from the first rotating plate 5-1-10 is fixedly connected with an anti-slip pad, the bottom of the second rotating plate 5-1-11 away from the first rotating plate 5-1-10 is fixedly connected with a second rotating seat 5-1-12, the bottom of the second rotating seat 5-1-12 is rotatably connected with a third rotating plate 5-1-13, the bottom of the third rotating plate 5-1-13 is rotatably connected with a third rotating seat 5-1-14, and the third rotating seats 5-1-14 extend to the inner side of the third movable groove and are arranged with a clearance fit with the third movable groove.
[0052] The mobile module 5-1 also includes a connecting arc plate 5-1-15, a third motor 5-1-16, a first threaded rod 5-1-17 and a fixed connecting rod 5-1-18. A plurality of connecting arc plates 5-1-15 are arranged on the outside of the first sliding cylinder 5-1-2. The connecting arc plates 5-1-15 are arranged between every two third rotating seats 5-1-14, and the connecting arc plates 5-1-15 and the third rotating seats 5-1-14 are fixedly connected. A third motor 5-1-16 is fixedly connected to the inner side of one of the third movable grooves, and the output end of the third motor 5-1-16 is fixedly connected to the first threaded rod 5-1-17. The first threaded rod 5-1-17 and the third rotating seat 5-1-14 located on the inner side of the third movable groove are threadedly connected. The inner sides of the other third movable grooves are fixedly connected with fixed connecting rods 5-1-18, and the fixed connecting rods 5-1-18 are slidingly connected to the other third rotating seats 5-1-14.
[0053] The moving module 5-1 also includes a fixed concave plate 5-1-11-1, a fourth motor 5-1-11-2, a second threaded rod 5-1-11-3 and a moving roller 5-1-11-4. A fourth movable groove is provided on the inner side of the second rotating plate 5-1-11. The bottom of the second rotating plate 5-1-11 is fixedly connected with the fixed concave plate 5-1-11-1. The position of the fixed concave plate 5-1-11-1 corresponds to the fourth movable groove. The bottom of the fixed concave plate 5-1-11-1 is fixedly connected with the fourth motor 5-1-11-2. The output end of the fourth motor 5-1-11-2 passes through the fixed concave plate 5-1-11-1 and is fixedly connected with the second threaded rod 5-1-11-3. The moving roller 5-1-11-4 is slidably connected to the inner side of the fourth movable groove, and the bottom of the moving roller 5-1-11-4 is threadedly connected to the outer side of the second threaded rod 5-1-11-3.
[0054] By controlling the second motor 5-1-5 to rotate, the first gear 5-1-6 can be driven to rotate inside the second movable groove, so that the first gear 5-1-6 can be connected with the meshing connection of the second gear 5-1-7 and the third gear 5-1-8, and the two third gears 5-1-8 can be driven to rotate synchronously in the opposite direction inside the second movable groove while the first gear 5-1-6 rotates, so that the meshing cooperation between the two third gears 5-1-8 and the tooth plate 5-1-4 can drive the tooth plate 5-1-4 to move laterally outside the fixed column 15;
[0055] Through the setting of the tooth plate 5-1-4, the first sliding cylinder 5-1-2 and the second sliding cylinder 5-1-3 which are slidably connected to the outer side of the fixed column 15 can be driven to move horizontally. At the same time, in conjunction with the forward and reverse rotation of the output end of the second motor 5-1-5, the tooth plate 5-1-4 can be used to drive the first sliding cylinder 5-1-2 and the second sliding cylinder 5-1-3 to reciprocate on the outer side of the fixed column 15.
[0056] At the same time, by turning on the third motor 5-1-16, the third motor 5-1-16 can drive the first threaded rod 5-1-17 to rotate, thereby driving the third rotating seat 5-1-14 threadedly connected to the first threaded rod 5-1-17 to move laterally inside the third movable groove. At the same time, by setting the connecting arc plate 5-1-15, when one of the third rotating seats 5-1-14 moves, the other third rotating seats 5-1-14 can be driven to move synchronously;
[0057] By fixing the connection rod 5-1-18 and the sliding connection of the other third rotating seat 5-1-14, the sliding of the third rotating seat 5-1-14 inside the third movable groove can be stabilized and connected, thereby preventing the third rotating seat 5-1-14 from falling out of the third movable groove;
[0058] When the third rotating seat 5-1-14 moves toward the end away from the first rotating seat 5-1-9, it can drive the bottom of the third rotating plate 5-1-13 to move synchronously. At the same time, through the setting of the fixed connection position between the second rotating seat 5-1-12 and the third rotating plate 5-1-13, when the bottom of the third rotating plate 5-1-13 moves, the top of the third rotating plate 5-1-13 will also have the effect of lifting the second rotating seat 5-1-12 upward. Through the rotational connection setting of the first rotating plate 5-1-10 and the first rotating seat 5-1-9 and the second rotating plate 5-1-11, the second rotating plate 5-1-11 can be connected, so that the second rotating plate 5-1-11 fixedly connected to the second rotating seat 5-1-12 can be lifted upward, and the anti-slip pad fixedly connected to the top of the second rotating plate 5-1-11 can be brought into contact and rubbed with the inner wall of the pipeline to be measured;
[0059] The second rotating plate 5-1-11 drives the anti-slip pad to intermittently rub and squeeze the inner wall of the pipeline to be tested, and the toothed plate 5-1-4 drives the first sliding cylinder 5-1-2 and the second sliding cylinder 5-1-3 to move horizontally back and forth outside the fixed column 15, so as to achieve the effect of driving the detection composite component 5 to move on the inner wall of the pipeline to be tested;
[0060] At the same time, by turning on the fourth motor 5-1-11-2, the second threaded rod 5-1-11-3 can be driven to rotate, thereby driving the moving roller 5-1-11-4 to move inside the fourth movable groove, thereby driving the moving roller 5-1-11-4 to pass through the inside of the second rotating plate 5-1-11 and contact the inner wall of the pipeline to be tested. Through the setting of the moving roller 5-1-11-4, the convenience of moving the detection composite component 5 inside the pipeline to be tested can be improved according to actual conditions, thereby facilitating the detection composite component 5 to move inward or outward on the inside of the pipeline to be tested.
[0061] The bending module 5-2 includes a first fixed disk 5-2-1, a second fixed disk 5-2-2, a connecting hose 5-2-3, a protective soft cover 5-2-4 and a fixed connecting seat 5-2-5. The ends of the two fixed columns 15 close to each other are fixedly connected with the first fixed disk 5-2-1 and the second fixed disk 5-2-2 respectively. The connecting hose 5-2-3 and the protective soft cover 5-2-4 are fixedly connected between the first fixed disk 5-2-1 and the second fixed disk 5-2-2. The connecting hose 5-2-3 is located at the center of the first fixed disk 5-2-1 and the second fixed disk 5-2-2. The protective soft cover 5-2-4 is arranged to wrap the first fixed disk 5-2-1 and the second fixed disk 5-2-2. The end of the first fixed disk 5-2-1 close to the second fixed disk 5-2-2 is fixedly connected with a plurality of fixed connecting seats 5-2-5 in a circular array. A plurality of fifth movable grooves are opened on the inner side of the second fixed disk 5-2-2. The number and position of the fifth movable grooves correspond to the fixed connecting seat 5-2-5.
[0062] The bending module 5-2 also includes a fifth motor 5-2-6, a winding disk 5-2-7 and a traction line 5-2-8. The inner side of the fifth movable groove is fixedly connected to the fifth motor 5-2-6, the output end of the fifth motor 5-2-6 is fixedly connected to the winding disk 5-2-7, the outer side of the winding disk 5-2-7 is fixedly connected to the traction line 5-2-8, and the traction line 5-2-8 extends to the outer side of the second fixed disk 5-2-2 and is fixedly connected to the fixed connecting seat 5-2-5.
[0063] When the detection composite component 5 moves to a turning position inside the pipeline to be tested, the fifth motor 5-2-6 can be controlled and turned on separately to drive the winding drum 5-2-7 to rotate, so that the winding drum 5-2-7 can have a winding and winding effect on the traction line 5-2-8. By changing the length of the traction line 5-2-8, the other end of the traction line 5-2-8 can have a traction effect on the fixed connection seat 5-2-5, so that the first fixed disk 5-2-1 can be pulled. At the same time, through the setting of the connecting hose 5-2-3 and the protective soft cover 5-2-4, it can be adaptively adjusted according to the position and angle between the first fixed disk 5-2-1 and the second fixed disk 5-2-2, so as to improve the convenience of moving the detection composite component 5 inside the pipeline to be tested.
[0064] At the same time, the protective soft cover 5-2-4 can protect the multiple traction lines 5-2-8, thereby preventing the traction lines 5-2-8 from being damaged due to collisions caused by external factors during the movement of the detection composite component 5;
[0065] At the same time, the more the fifth motors 5-2-6 are set, the more accurate the angle adjustment of the first fixed plate 5-2-1 can be.
[0066] Embodiment 3:
[0067] This embodiment 3 is used to further disclose the specific structure of the angle adjustment module 5-4 on the premise of the above embodiments. Through the coordination of the angle adjustment module 5-4 and the structure in the above embodiments, it is possible to individually adjust the angle of the detection probe 5-3, thereby expanding the detection range of the detection probe 5-3 on the inner wall of the pipeline, and further improving the detection efficiency of the inner wall of the pipeline.
[0068] A pipeline detection device provided in Example 1 and Example 2 is further optimized. Specifically, as shown in the first motor 3-1 in the figure, the angle adjustment module 5-4 includes a fixed hollow disk 5-4-1, a fourth gear 5-4-2, a sixth motor 5-4-3 and a fifth gear 5-4-4. The moving module 5-1 located at the end away from the cart 1 is fixedly connected with the fixed hollow disk 5-4-1. The fixed hollow disk 5-4-1 is located at the end of the moving module 5-1 away from the bending module 5-2. The inner side of the fixed hollow disk 5-4-1 is rotatably connected with the fourth gear 5-4-2. The top of the fixed hollow disk 5-4-1 is fixedly connected with the sixth motor 5-4-3. The output end of the sixth motor 5-4-3 is fixedly connected with the fifth gear 5-4-4. The outer wall of the fixed hollow disk 5-4-1 is provided with a sixth movable groove. The fifth gear 5-4-4 extends to the sixth movable groove and is meshingly connected with the fourth gear 5-4-2.
[0069] The angle adjustment module 5-4 also includes a connecting block 5-4-5, a fixed connecting plate 5-4-6, a sixth gear 5-4-7, a seventh motor 5-4-8 and an eighth gear 5-4-9. The end of the fourth gear 5-4-2 away from the fixed hollow disk 5-4-1 is fixedly connected to the connecting block 5-4-5. The end of the detection probe 5-3 close to the fourth gear 5-4-2 is fixedly connected to the connecting block 5-4-5, and the position where the connecting block 5-4-5 is connected to the detection probe 5-3 is soft, so that the angle of the detection probe 5-3 can be easily adjusted. Both sides of the end of the fourth gear 5-4-2 away from the fixed hollow disk 5-4-1 are fixedly connected to the fixed connecting plates 5-4-6. The positions correspond to the two sides of the connecting block 5-4-5, and the sixth gear 5-4-7 is rotatably connected between the two sides of the connecting block 5-4-5 and the fixed connecting plate 5-4-6, and the seventh motor 5-4-8 is fixedly connected to the side of one of the fixed connecting plates 5-4-6 away from the sixth gear 5-4-7, and the output end of the seventh motor 5-4-8 passes through the fixed connecting plate 5-4-6 and is fixedly connected to the corresponding sixth gear 5-4-7, and the eighth gear 5-4-9 is fixedly connected to both sides of the detection probe 5-3 close to the end of the connecting block 5-4-5, and the position of the eighth gear 5-4-9 corresponds to the sixth gear 5-4-7, and the eighth gear 5-4-9 and the sixth gear 5-4-7 are meshingly connected.
[0070] By turning on the seventh motor 5-4-8, one of the sixth gears 5-4-7 can be driven to rotate, thereby driving the eighth gear 5-4-9 meshing with the sixth gear 5-4-7 to move, and through the setting of the eighth gear 5-4-9, the detection probe 5-3 is driven to move synchronously, so as to achieve the effect of adjusting the angle of the detection probe 5-3, thereby improving the detection effect of the detection probe 5-3 on the inner wall of the pipeline to be detected;
[0071] The two eighth gears 5-4-9 can support the detection probe 5-3 and also stabilize the rotation of the detection probe 5-3.
[0072] By turning on the sixth motor 5-4-3, the fifth gear 5-4-4 can be driven to rotate, so that through the setting of the sixth movable groove, the fifth gear 5-4-4 can drive the fourth gear 5-4-2 to rotate inside the fixed hollow disk 5-4-1, thereby driving the detection probe 5-3 after the angle is adjusted to rotate with the fourth gear 5-4-2 as the center, thereby further expanding the detection range of the detection probe 5-3 on the inner wall of the pipeline to be detected, thereby improving the detection efficiency of the inner wall of the pipeline.
[0073] The above embodiments are only used to help understand the method and core idea of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
[0074] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A pipeline detection device, characterized in that: include: A cart, wherein a control host is installed on the top of the cart, a winding assembly is installed inside the cart, a transmission line is arranged inside the winding assembly, and the winding assembly has the effect of winding and winding the transmission line, and a detection composite assembly is arranged at one end of the transmission line away from the cart, and the detection composite assembly is electrically connected to the control host through the transmission line; The detection composite component includes a moving module, a bending module, a detection probe and an angle adjustment module. Two moving modules are arranged at the end of the transmission line away from the cart. The two moving modules are symmetrically arranged. A bending module is fixedly connected between the two moving modules. A detection probe is arranged at the end of the mobile module away from the cart and away from the bending module. An angle adjustment module is arranged between the detection probe and the moving module. Two ends of the angle adjustment module are respectively fixedly connected to the detection probe and the moving module, and the angle adjustment module is used to adjust the angle of the detection probe. The transmission line passes through the interior of the moving module, the bending module and the angle adjustment module and is electrically connected to the detection probe.
2. The pipeline detection device according to claim 1, characterized in that: The winding assembly includes a first motor, a first turntable, a rotating connecting rod, a second turntable and a limit plate, the first motor is fixedly connected to the bottom inner side of the cart, the output end at the top of the first motor is fixedly connected to the first turntable, the center position of the top of the first turntable is fixedly connected to the rotating connecting rod, the top of the rotating connecting rod is fixedly connected to the second turntable, the top of the second turntable is rotatably connected to the top inner side of the cart, a plurality of limit plates are fixedly connected in a circular array between the second turntable and the first turntable, the limit plates are all located at positions away from the center of the first turntable and the second turntable, and the inner sides of the limit plates are clearance-matched with the transmission line.
3. The pipeline detection device according to claim 1, characterized in that: The moving module includes a fixed column, a first sliding cylinder, a second sliding cylinder, a toothed plate, a second motor, a first gear, a second gear and a third gear. Two fixed columns are fixedly connected to the outside of the transmission line, and the two fixed columns are symmetrically arranged. The first sliding cylinder and the second sliding cylinder are slidably connected to the outside of the fixed columns. The first sliding cylinder and the second sliding cylinder are fixedly connected. The first sliding cylinder and the second sliding cylinder are fixedly connected on both sides of the inner sides of the first sliding cylinder and the second sliding cylinder. The first movable groove is provided on both sides of the outer side of the fixed column, and the toothed plate is clearance-matched with the first movable groove. The second movable groove is provided on the inner side of the fixed column, and the second movable groove is connected to the first movable groove. The second motor is fixedly connected to the top of the inner side of the second movable groove, and the output end of the bottom of the second motor is fixedly connected to the first gear. The second gear and the third gear are rotatably connected on both sides of the inner side of the second movable groove, and the second gear is meshingly connected with the first gear. The third gear is meshingly connected with the second gear and the toothed plate respectively.
4. The pipeline detection device according to claim 3, characterized in that: The movable module further comprises a first rotating seat, a first rotating plate, a second rotating plate, a second rotating seat, a third rotating plate and a third rotating seat, wherein the outer peripheral side of the second sliding cylinder is fixedly connected to a plurality of first rotating seats, the first rotating seat is rotatably connected to the first rotating plate inside, the first rotating seat is rotatably connected to the first rotating plate, the first rotating plate is rotatably connected to the second rotating plate at one end away from the first rotating seat, the second rotating plate is located at one end close to the first sliding cylinder, a plurality of third movable grooves are opened on the outer side of the first sliding cylinder, and the number and position of the third movable grooves correspond to the first rotating seat, the top of the second rotating plate away from the first rotating plate is fixedly connected to an anti-slip pad, the bottom of the second rotating plate away from the first rotating plate is fixedly connected to the second rotating seat, the bottom of the second rotating seat is rotatably connected to the third rotating plate, the bottom of the third rotating plate is rotatably connected to the third rotating seat, and the third rotating seat extends to the inner side of the third movable groove and is clearance-matched with the third movable groove.
5. The pipeline detection device according to claim 4, characterized in that: The moving module also includes a connecting arc plate, a third motor, a first threaded rod and a fixed connecting rod. A plurality of connecting arc plates are arranged on the outside of the first sliding cylinder. The connecting arc plates are located between every two of the third rotating seats, and the connecting arc plates and the third rotating seats are fixedly connected. A third motor is fixedly connected to the inner side of one of the third movable grooves, and the output end of the third motor is fixedly connected to the first threaded rod. The first threaded rod is threadedly connected to the third rotating seat located on the inner side of the third movable groove, and the inner sides of the other third movable grooves are fixedly connected to fixed connecting rods, and the fixed connecting rods are slidingly connected to the other third rotating seats.
6. The pipeline detection device according to claim 5, characterized in that: The moving module also includes a fixed concave plate, a fourth motor, a second threaded rod and a moving roller. A fourth movable groove is opened on the inner side of the second rotating plate. The bottom of the second rotating plate is fixedly connected to a fixed concave plate. The position of the fixed concave plate corresponds to the fourth movable groove. The bottom of the fixed concave plate is fixedly connected to a fourth motor. The output end of the fourth motor passes through the fixed concave plate and is fixedly connected to the second threaded rod. The inner side of the fourth movable groove is slidably connected to the moving roller, and the bottom of the moving roller is threadedly connected to the outer side of the second threaded rod.
7. The pipeline detection device according to claim 1, characterized in that: The bending module includes a first fixed plate, a second fixed plate, a connecting hose, a protective soft cover and a fixed connecting seat, the ends of the two fixed columns close to each other are fixedly connected with the first fixed plate and the second fixed plate respectively, the first fixed plate and the second fixed plate are fixedly connected with a connecting hose and a protective soft cover, the connecting hose is located at the center of the first fixed plate and the second fixed plate, the protective soft cover wraps the first fixed plate and the second fixed plate, the end of the first fixed plate close to the second fixed plate is fixedly connected with a plurality of fixed connecting seats in a circular array, the inner side of the second fixed plate is provided with a plurality of fifth movable grooves, and the number and position of the fifth movable grooves correspond to the fixed connecting seat.
8. The pipeline detection device according to claim 7, characterized in that: The bending module also includes a fifth motor, a winding disk and a traction line. The inner side of the fifth movable groove is fixedly connected to the fifth motor, the output end of the fifth motor is fixedly connected to the winding disk, the outer side of the winding disk is fixedly connected to the traction line, and the traction line extends to the outside of the second fixed disk and is fixedly connected to the fixed connecting seat.
9. The pipeline detection device according to claim 1, characterized in that: The angle adjustment module includes a fixed hollow disk, a fourth gear, a sixth motor and a fifth gear. The mobile module located at one end away from the cart is fixedly connected to the fixed hollow disk. The fixed hollow disk is located at the end of the mobile module away from the bending module. The inner side of the fixed hollow disk is rotatably connected to the fourth gear. The top of the fixed hollow disk is fixedly connected to the sixth motor. The output end of the sixth motor is fixedly connected to the fifth gear. The outer side wall of the fixed hollow disk is provided with a sixth movable groove. The fifth gear extends to the sixth movable groove and is meshingly connected to the fourth gear.
10. The pipeline detection device according to claim 1, characterized in that: The angle adjustment module also includes a connecting block, a fixed connecting plate, a sixth gear, a seventh motor and an eighth gear, the fourth gear being fixedly connected to the connecting block at one end away from the fixed hollow disk, the end of the detection probe close to the fourth gear being fixedly connected to the connecting block, both sides of the fourth gear away from the fixed hollow disk are fixedly connected to fixed connecting plates, the positions of the fixed connecting plates correspond to the two sides of the connecting block, and the two sides of the connecting block are rotatably connected to the sixth gear between the fixed connecting plates, one side of the fixed connecting plates away from the sixth gear is fixedly connected to the seventh motor, and the output end of the seventh motor passes through the fixed connecting plate and is fixedly connected to the corresponding sixth gear, both sides of the detection probe close to the connecting block are fixedly connected to the eighth gear, the position of the eighth gear corresponds to the sixth gear, and the eighth gear is meshingly connected to the sixth gear.
Citation Information
Patent Citations
Pipeline inner wall detection component and pipeline inner wall detection robot
CN118257936A