Non-woven fabric intelligent detection device

Abstract

The invention relates to the technical field of non-woven fabric defect detection, in particular to an intelligent non-woven fabric detection device which comprises a detection assembly capable of synchronously moving along with non-woven fabric, the detection assembly comprises two symmetrically-arranged belt pulley sets, one end of each belt pulley set is movably connected with a strip-shaped plate through a connecting piece, and one end of each strip-shaped plate is matched with a driven plate in a telescopic mode. One side, close to the detection main body, of the driven plate is movably connected with a gear ring; the tail end of the gear ring is movably connected with a connecting shaft; the device further comprises an adjusting assembly used for adjusting the irradiation intensity of the irradiation source, the adjusting assembly comprises a baffle and a lead screw, the surface of the lead screw is in meshed connection with a sleeve, two driven rods are symmetrically installed on the surface of the sleeve, a metal cylinder is fixedly installed between the two driven rods, and a conducting rod is inserted into the metal cylinder. Through cooperative use of all parts, the irradiation source can move in the same direction and at the same speed along with the non-woven fabric, the illumination intensity of the irradiation source can be increased, and the accuracy of a detection result is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of non-woven fabric defect detection, and in particular to an intelligent non-woven fabric detection device. Background Art

[0002] As an important industrial material, non-woven fabrics are favored for their good air permeability, flexibility, processability and wide application fields. However, during the production process of non-woven fabrics, due to the influence of various factors such as raw materials, process conditions, equipment status, etc., the product quality often fluctuates. In order to ensure the stable quality of non-woven fabrics, it is necessary to continuously and accurately test the non-woven fabrics during the production process.

[0003] However, in the existing detection process, the traditional non-woven fabric detection method cannot meet the high-efficiency and high-quality requirements of modern non-woven fabric production, and is prone to missed detection or misdetection. Since the non-woven fabric moves continuously on the production line, when using intermittent detection methods to detect it, the existing intermittent detection device cannot achieve synchronous movement in the same direction as the non-woven fabric. This will result in the inability to accurately capture defects or quality problems on the non-woven fabric during the detection process, affecting the production quality of the non-woven fabric. Summary of the invention

[0004] The purpose of the present invention is to provide an intelligent detection device for non-woven fabrics to solve the problem in the prior art proposed in the above background technology that since the non-woven fabrics move continuously on the production line, the existing intermittent detection device cannot move synchronously with it in the same direction, resulting in difficulty in accurately capturing defects during the detection process, affecting production quality.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a non-woven fabric intelligent detection device, comprising a detection body, and an irradiation source disposed in the middle of the detection body, wherein the irradiation source has a cavity inside, the bottom of the irradiation source is symmetrically provided with oblique grooves, the inner wall of the oblique groove is provided with a through groove connected to the cavity, outer covers are symmetrically installed on both sides of the detection body, and further comprising: a motor is fixedly installed on one side of one group of the outer covers; It also includes a detection component that can move synchronously with the non-woven fabric, the detection component includes two groups of symmetrically arranged pulley groups, one end of the pulley group is movably connected to a strip plate through a connecting piece, one end of the strip plate is telescopically matched with a driven plate, the side of the driven plate close to the detection body is movably connected to a gear ring, the end of the gear ring is movably connected to a connecting shaft, and the end of the connecting shaft is fixedly connected to the end of the radiation source.

[0006] Furthermore, two groups of limiting grooves are symmetrically provided on the surface of the detection body, and the limiting grooves are in an L-shaped structure, and a vertical surface of one group of the limiting grooves is provided with multiple groups of matching teeth at equal intervals.

[0007] Furthermore, two groups of the pulley groups are arranged inside the outer cover, and the other ends of the pulley groups are rotatably connected to the surface of the detection body, and the other end of one group of the pulley groups is coaxially connected to the output shaft of the motor.

[0008] Furthermore, the connecting member includes a rotating shaft inserted into the strip plate, and one end of the rotating shaft is rotatably connected to the surface of the detection body, the surface of the rotating shaft is sleeved with a torsion spring, and the two ends of the torsion spring are respectively clamped with the surfaces of the strip plate and the detection body, a connecting rod is inserted into the rotating shaft, and the connecting rod is fixedly connected to one end of the pulley group, the interior of the connecting rod is elastically connected to a sliding rod through a connecting spring, a metal block is fixedly installed on one end of the sliding rod, an electromagnet is provided on one side of the metal block, and the electromagnet is fixedly installed on the inner wall of the rotating shaft.

[0009] Furthermore, the gear ring is arranged inside the limiting groove, and the gear ring is meshingly connected with the matching teeth.

[0010] Furthermore, it also includes an adjustment component for adjusting the irradiation intensity of the irradiation source, the adjustment component includes a baffle and a screw rod, the surface of the screw rod is meshingly connected with a sleeve, the surface of the sleeve is symmetrically installed with two groups of driven rods, a metal cylinder is fixedly installed between the two groups of driven rods, a conductive rod is inserted into the interior of the metal cylinder, and the conductive rod is electrically connected to the irradiation source.

[0011] Furthermore, in an initial state, the baffle is arranged inside the inclined groove and slidably cooperates with the inner wall thereof, and a guide groove is obliquely provided on the surface of the baffle.

[0012] Furthermore, one end of the screw rod penetrates through the inner wall of the cavity and the interior of the connecting shaft and is fixedly connected to the end of the gear ring, and the other end of the screw rod is rotatably connected to the inner wall of the cavity.

[0013] Furthermore, the end of the driven rod passes through the interior of the through slot and is arranged in the interior of the guide slot, and the driven rod is slidably matched with the guide slot.

[0014] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects: 1. The present invention, through the provision of mutually cooperating components such as a pulley group, a connecting piece and a connecting shaft, can adjust the irradiation position of the irradiation source and make the irradiation source crush the non-woven fabric and move at the same speed and direction when inspecting the non-woven fabric, that is, by energizing the electromagnet, the metal block is sucked and fits therewith, and under the rotation of the pulley group, the pulley group drives the driven plate to drive the irradiation source to move first downward and then laterally along the limit groove, so that the irradiation source can move synchronously with the non-woven fabric, and cooperate with the existing detection camera to ensure the accuracy of the non-woven fabric detection results and the production quality of the non-woven fabric.

[0015] 2. The present invention provides a baffle, a sleeve, a conductive rod and other components that cooperate with each other. When the radiation source moves downward inside the limit groove, the toothed ring and the matching teeth cooperate to enable the lead screw to rotate and drive the sleeve to move synchronously, so that the sleeve can drive the metal tube to slide on the surface of the conductive rod, thereby reducing the resistance of the radiation source, increasing the output power, and enabling the detection camera to obtain clearer images and improve the accuracy of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the outer cover; Figure 3 for Figure 2 A schematic diagram of the structure enlargement in the middle; Figure 4 It is a schematic diagram of the structure of the detection component of the present invention; Figure 5 It is a schematic diagram of the cross-sectional structure of the connecting piece of the present invention; Figure 6 It is a schematic diagram of the connection between the detection component and the irradiation source of the present invention; Figure 7 It is a schematic diagram of the structure of the regulating component of the present invention; Figure 8 It is a schematic diagram of the overall structure of the baffle of the present invention.

[0018] In the figure: 1. detection body; 101. limit groove; 102. matching teeth; 2. irradiation source; 201. inclined groove; 202. through groove; 3. outer cover; 4. motor; 5. detection component; 501. pulley group; 502. strip plate; 503. connecting piece; 5031. rotating shaft; 5032. torsion spring; 5033. connecting rod; 5034. sliding rod; 5035. metal block; 5036. electromagnet; 504. driven plate; 505. gear ring; 506. connecting shaft; 6. adjustment component; 601. baffle; 6011. guide groove; 602. screw rod; 603. sleeve; 604. driven rod; 605. metal cylinder; 606. conductive rod. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] The present invention will be further described below in conjunction with the embodiments.

[0021] Embodiment: A nonwoven fabric intelligent detection device, such as Figure 1-Figure 8 As shown, it includes a detection body 1, and two groups of limit grooves 101 are symmetrically opened on the surface of the detection body 1, and the limit grooves 101 are L-shaped. By setting the limit grooves 101, it can play a guiding and limiting role; a vertical surface of one group of limit grooves 101 is equidistantly opened with a plurality of groups of matching teeth 102, and by setting the matching teeth 102, it can cooperate with other components to play a driving role; and an irradiation source 2 is arranged in the middle position of the detection body 1, and the interior of the irradiation source 2 has a cavity. The irradiation source 2 is a prior art, which is used to irradiate the non-woven fabric, and cooperates with the existing detection camera prior art, which is not shown in the figure, and is arranged below the non-woven fabric, and corresponds to the position of the irradiation source 2, and will move synchronously with the irradiation source 2 to ensure the detection result of the non-woven fabric; Among them, the bottom of the irradiation source 2 is symmetrically provided with an inclined groove 201, which can play a role in storage and guidance; the inner wall of the inclined groove 201 is provided with a through groove 202 connected to the cavity, which can play a role in guidance and limitation; the outer covers 3 are symmetrically installed on both sides of the detection body 1, and by setting the outer covers 3, the internal components can be protected and dust-proof; it also includes: a motor 4 is fixedly installed on one side of one group of the outer covers 3, and by setting the motor 4, a power source is provided for the irradiation source 2 to detect non-woven fabrics during movement.

[0022] Combined with Figure 1 -Attached Figure 8, and also includes a detection component 5 that can move synchronously with the non-woven fabric, so that when the non-woven fabric is detected, it can drive the irradiation source 2 to move synchronously with the non-woven fabric, detect the detection position in real time, and ensure the accuracy of the detection result; the detection component 5 includes two groups of symmetrically arranged pulley groups 501, the two groups of pulley groups 501 are arranged inside the outer cover 3, and the other ends of the pulley groups 501 are rotatably connected to the surface of the detection body 1, and the other end of one group of pulley groups 501 is coaxially connected to the output shaft of the motor 4, and by setting the pulley group 501, it can rotate under the action of the motor 4; It is worth noting that the other end of the pulley group 501 is also fixedly connected to the conveying roller installed on the detection body 1, so that when the motor 4 is in operation, it can drive the conveying roller to rotate synchronously through the pulley group 501 to convey the non-woven fabric forward; one end of the pulley group 501 is movably connected to the strip plate 502 through the connecting piece 503, and by setting the strip plate 502, it can move synchronously with the pulley group 501 and rotate; and by setting the connecting piece 503, the strip plate 502 can be intermittently connected to the pulley group 501 as needed to achieve the purpose of synchronous rotation; Among them, the connecting member 503 includes a rotating shaft 5031 inserted into the inside of the strip plate 502, and one end of the rotating shaft 5031 is rotatably connected to the surface of the detection body 1. By setting the rotating shaft 5031, the strip plate 502 can be limited, and at the same time, the strip plate 502 can be rotated with the rotating shaft 5031 as the rotation center when rotating; the surface of the rotating shaft 5031 is sleeved with a torsion spring 5032, and the two ends of the torsion spring 5032 are respectively clamped with the surfaces of the strip plate 502 and the detection body 1. By setting the torsion spring 5032, when the strip plate 502 rotates, it can be driven to deform and generate a reaction force, so that after the non-woven fabric detection is completed, the strip plate 502 can be reset by the reaction force generated by it.

[0023] Among them, a connecting rod 5033 is inserted into the rotating shaft 5031, and the connecting rod 5033 is fixedly connected to one end of the pulley group 501. By setting the connecting rod 5033, one end of the pulley group 501 can be limited, and it is ensured that when the non-woven fabric is not tested, it can rotate independently relative to the strip plate 502; the interior of the connecting rod 5033 is elastically connected to the sliding rod 5034 through a connecting spring. By setting the sliding rod 5034, the interior of the connecting rod 5033 can be retracted and the connecting spring can be stretched to generate a reaction force, so as to facilitate the subsequent resetting of the sliding rod 5034; it is worth noting that the sliding rod 5034 is initially contracted and connected to the interior of the connecting rod 5033; A metal block 5035 is fixedly installed at one end of the slide bar 5034, and an electromagnet 5036 is provided on one side of the metal block 5035, and the electromagnet 5036 is fixedly installed on the inner wall of the rotating shaft 5031; the electromagnet 5036 is electrically connected to the external power supply through a controller, and the controller is a prior art, which can intermittently turn on and off the electromagnet 5036 according to the setting of the staff, so that the electromagnet 5036 can absorb the metal block 5035 when powered on, so that the rotating shaft 5031 is slidably connected to the connecting rod 5033 through the slide bar 5034, and then driven by the pulley group 501, the strip plate 502 is driven to rotate; it is worth mentioning that when the electromagnet 5036 is powered off, the slide bar 5034 will drive the metal block 5035 to reset under the action of the connecting spring.

[0024] Among them, one end of the strip plate 502 is telescopically matched with a driven plate 504. By setting the driven plate 504, it can move synchronously with the strip plate 502 and can shrink and stretch inside the strip plate 502; the side of the driven plate 504 close to the detection body 1 is movably connected with a toothed ring 505, which is arranged inside the limit groove 101, and the toothed ring 505 is meshed with the matching tooth 102. By setting the toothed ring 505, it can move synchronously with the driven plate 504; it is worth noting that when the strip plate 502 drives the driven plate 504 to rotate, , which will drive the gear ring 505 to move synchronously inside the limiting groove 101. When the gear ring 505 starts to move downward inside the limiting groove 101, it will cooperate with the matching teeth 102 to enable the gear ring 505 to rotate; the end of the gear ring 505 is movably connected with a connecting shaft 506, and the end of the connecting shaft 506 is fixedly connected to the end of the radiation source 2. By setting the connecting shaft 506, it is possible to avoid the radiation source 2 from rotating when the gear ring 505 rotates, and at the same time, the radiation source 2 can move synchronously with the gear ring 505 when the strip plate 502 rotates.

[0025] Combined with Figure 1 -Attached Figure 8 , and also includes an adjustment component 6 for adjusting the illumination intensity of the illumination source 2, so that when the illumination source 2 moves downward, the illumination intensity of the illumination source 2 can be adjusted, so that the detection result of the detection camera is more accurate; the adjustment component 6 includes a baffle 601 and a screw rod 602. The baffle 601 is initially arranged inside the inclined groove 201 and slidably cooperates with the inner wall thereof. By setting the baffle 601, it can slide out inside the inclined groove 201 to shield the illumination source 2 with increased illumination intensity, so as to prevent the strong light from affecting the staff; Among them, a guide groove 6011 is obliquely opened on the surface of the baffle 601. By opening the guide groove 6011, it can play a role of limiting drive, so that the baffle 601 can be moved out from the inside of the inclined groove 201, so as to achieve the purpose of blocking strong light; one end of the screw rod 602 penetrates the inner wall of the cavity and the inside of the connecting shaft 506 and is fixedly connected to the end of the gear ring 505, and the other end of the screw rod 602 is rotatably connected to the inner wall of the cavity. By setting the screw rod 602, it can rotate synchronously when the gear ring 505 rotates.

[0026] The surface of the screw rod 602 is meshedly connected with a sleeve 603, and by setting the sleeve 603, it can move laterally when the screw rod 602 rotates; two groups of driven rods 604 are symmetrically installed on the surface of the sleeve 603, and the ends of the driven rods 604 penetrate through the interior of the through groove 202 and are set inside the guide groove 6011, and the driven rods 604 are slidably matched with the guide groove 6011. By setting the driven rods 604, on the one hand, it can play a limiting role to prevent the sleeve 603 from rotating synchronously with the screw rod 602, and on the other hand, it can move synchronously with the sleeve 603 and cooperate with the guide groove 6011, so that the baffle 601 can extend from the inside of the inclined groove 201 to block the strong light emitted by the irradiation source 2; the two groups of driven rods 604 A metal cylinder 605 is fixedly installed between the moving rods 604. By setting the metal cylinder 605, it can move synchronously with the sleeve 603; a conductive rod 606 is inserted into the interior of the metal cylinder 605, and the conductive rod 606 is electrically connected to the radiation source 2. By setting the lead screw 602, the function of conduction can be achieved; it is worth mentioning that the metal cylinder 605 and the conductive rod 606 form a sliding rheostat. By the metal cylinder 605 sliding on the surface of the conductive rod 606 following the sleeve 603, the resistance of the radiation source 2 is reduced, the output power is increased, the radiation intensity of the radiation source 2 can be increased, and the accuracy of the detection result can be improved. When the lead screw 602 rotates in the opposite direction, it will drive the metal cylinder 605 to rotate in the opposite direction, so that the light intensity of the radiation source 2 returns to normal.

[0027] Specifically, when the non-woven fabric is inspected, the electromagnet 5036 is powered by the controller. When the electromagnet 5036 is powered, magnetism is generated and the metal block 5035 is attracted, so that the slide bar 5034 extends from the inside of the connecting rod 5033 and stretches the connecting spring. When the metal block 5035 contacts the electromagnet 5036, the rotating pulley set 501 starts to drive the strip plate 502 to rotate, and drives the torsion spring 5032 to deform. The rotating strip plate 502 drives the driven plate 504 and the gear ring 505 to rotate synchronously, so that the gear ring 505 first descends inside the limiting groove 101, and synchronously drives the irradiation source 2 to move downward, so that the irradiation source 2 starts to approach the non-woven fabric. When the tooth ring 505 moves downward inside the limiting groove 101, the tooth ring 505 will mesh with the matching teeth 102 and rotate, so that the tooth ring 505 drives the lead screw 602 to rotate, and drives the sleeve 603 and the metal cylinder 605 to slide on the surface of the conductive rod 606, so that the resistance of the radiation source 2 becomes smaller and the output power is increased. While the metal cylinder 605 moves, the driven rod 604 will also move laterally synchronously, and through the cooperation between the driven rod 604 and the guide groove 6011, the baffle 601 begins to extend from the inside of the inclined groove 201 to block the light emitted by the radiation source 2, so that when the tooth ring 505 moves laterally along the matching teeth 102, the non-woven fabric can be detected in real time to ensure the accuracy of the detection result.

[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A non-woven fabric intelligent detection device, comprising a detection body (1), and an irradiation source (2) arranged in the middle of the detection body (1), wherein the irradiation source (2) has a cavity inside, the bottom of the irradiation source (2) is symmetrically provided with an inclined groove (201), the inner wall of the inclined groove (201) is provided with a through groove (202) connected to the cavity, and outer covers (3) are symmetrically installed on both sides of the detection body (1), characterized in that: It also includes: a motor (4) is fixedly mounted on one side of one group of the outer covers (3); The invention also comprises a detection assembly (5) capable of synchronously moving with the non-woven fabric, the detection assembly (5) comprising two groups of symmetrically arranged pulley groups (501), one end of the pulley group (501) being movably connected to a strip plate (502) via a connecting member (503), one end of the strip plate (502) being telescopically matched with a driven plate (504), a side of the driven plate (504) close to the detection body (1) being movably connected to a toothed ring (505), the end of the toothed ring (505) being movably connected to a connecting shaft (506), and the end of the connecting shaft (506) being fixedly connected to the end of the irradiation source (2).

2. The nonwoven fabric intelligent detection device according to claim 1, characterized in that: Two groups of limit grooves (101) are symmetrically provided on the surface of the detection body (1), and the limit grooves (101) are in an L-shaped structure, wherein a plurality of groups of matching teeth (102) are equidistantly provided on the vertical surface of one group of the limit grooves (101).

3. The nonwoven fabric intelligent detection device according to claim 1, characterized in that: The two groups of pulley assemblies (501) are arranged inside the outer cover (3), and the other ends of the pulley assemblies (501) are rotatably connected to the surface of the detection body (1), and the other end of one group of the pulley assemblies (501) is coaxially connected to the output shaft of the motor (4).

4. The nonwoven fabric intelligent detection device according to claim 3, characterized in that: The connecting member (503) comprises a rotating shaft (5031) inserted into the strip plate (502), and one end of the rotating shaft (5031) is rotatably connected to the surface of the detection body (1); a torsion spring (5032) is sleeved on the surface of the rotating shaft (5031), and two ends of the torsion spring (5032) are respectively clamped with the surfaces of the strip plate (502) and the detection body (1); a connecting rod (5033) is inserted into the rotating shaft (5031), and the connecting rod (5033) is fixedly connected to one end of the pulley group (501); a sliding rod (5034) is elastically connected to the interior of the connecting rod (5033) via a connecting spring; a metal block (5035) is fixedly mounted on one end of the sliding rod (5034); an electromagnet (5036) is provided on one side of the metal block (5035), and the electromagnet (5036) is fixedly mounted on the inner wall of the rotating shaft (5031).

5. The nonwoven fabric intelligent detection device according to claim 1, characterized in that: The toothed ring (505) is arranged inside the limiting groove (101), and the toothed ring (505) is meshingly connected with the matching teeth (102).

6. The nonwoven fabric intelligent detection device according to claim 1, characterized in that: It also comprises an adjustment component (6) for adjusting the irradiation intensity of the irradiation source (2), the adjustment component (6) comprising a baffle (601) and a lead screw (602), the surface of the lead screw (602) being meshingly connected with a sleeve (603), the surface of the sleeve (603) being symmetrically mounted with two groups of driven rods (604), a metal cylinder (605) being fixedly mounted between the two groups of driven rods (604), a conductive rod (606) being inserted into the interior of the metal cylinder (605), and the conductive rod (606) being electrically connected to the irradiation source (2).

7. The nonwoven fabric intelligent detection device according to claim 6, characterized in that: In an initial state, the baffle (601) is disposed inside the inclined groove (201) and slidably cooperates with the inner wall thereof, and a guide groove (6011) is provided on the surface of the baffle (601) on an inclined surface.

8. The nonwoven fabric intelligent detection device according to claim 6, characterized in that: One end of the screw rod (602) penetrates the inner wall of the cavity and the interior of the connecting shaft (506) and is fixedly connected to the end of the gear ring (505), and the other end of the screw rod (602) is rotatably connected to the inner wall of the cavity.

9. The nonwoven fabric intelligent detection device according to claim 7, characterized in that: The end of the driven rod (604) passes through the interior of the through slot (202) and is disposed inside the guide slot (6011), and the driven rod (604) is slidably matched with the guide slot (6011).

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