Combined wire harness forming process guiding method
By conducting the virtual and real fusion guidance of the wire harness forming process in combination-level electrical products, the problem of laborious search for wire paths and unclear protection requirements during the wire harness forming process is solved, efficient and accurate harness forming is achieved, and the digital transformation of wire harness products is promoted. .
Patent Information
- Application Number
- CN202411163570.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-01-17
AI Technical Summary
During the wiring harness forming process of combined electrical products, the wiring path of each wire in the prior art needs to be searched online on the drawing, which is time-consuming and labor-intensive; when the number of wires increases, the wiring path on the layout of the wire blocks the wiring path on the pattern that has been laid out. Information affects subsequent operations; wiring harness protection requirements and line number inspection requirements are unclear and difficult to understand and implement.
By editing the visual harness forming process, we establish the relationship between virtual and real wiring scenes, conduct virtual and real harness forming process fusion guidance, superimposing virtual images of the harness forming process and real real images of the real wiring scene in real time, guiding operators to complete efficiently, completely and accurately Wire harness product forming operation. Specifically, it includes wire clamp layout, wire layout, wire number inspection and visual definition of wire harness protection processes. It uses virtual cameras and real cameras for precise registration to realize the superposition of virtual and real images and gradually display the process flow.
The digital and visual guidance of the wiring harness forming process is realized, errors are avoided to the greatest extent, the molding efficiency and quality of wiring harness products are improved, and the digital transformation of wiring harness products is promoted.
Smart Images

Figure CN119323207A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire harness forming, and in particular to a combined wire harness forming process guiding method. Background Art
[0002] Wire harnesses (also known as wire ties) are widely used in assembly-level electrical products to deliver power, transmit control signals, and send and receive data. As the bridge connecting various components (connectors, relays, circuit breakers, position meters, pushbutton switches, terminal blocks, etc.), the quality of the wire harness directly impacts the production quality of assembly-level electrical products.
[0003] Generally speaking, a single wiring harness product is composed of wires of various specifications and protective materials, and has a shape similar to a multi-branched tree, where: the number of wires ranges from dozens to hundreds, and the length ranges from tens of centimeters to about two meters; protective materials include polytetrafluoroethylene film, nylon braided sleeves, wire protection tubes, corrugated tubes, etc., which are used to protect the wiring harness from wear or cutting in the working environment.
[0004] In the prior art, in the production process of assembly-level electrical products, there are two main ways to guide the wiring harness product molding process. One is the template (or tooling) wiring method, that is, drawing a template or making tooling at a 1:1 ratio according to the design or process construction drawing, and then wiring directly on the template (or tooling); the other is the drawing-based binding method, that is, binding the wires according to the binding direction and the order of wire continuation and wire shedding specified in the process regulations, combined with the wire harness segment size marked on the drawing. Compared with the template wiring method, the drawing-based binding method requires higher operating skills of the production personnel, and is prone to problems such as inconsistent branch lengths and missing wires, and the molding process is time-consuming. Therefore, when facing large-scale production, the template wiring method is mainly used to complete the molding and production of the wire harness. When using the template wiring method to guide wire harness forming, there are three problems: the routing path of each wire needs to be found on the wiring diagram, which is time-consuming and labor-intensive; the wires are laid on top of the template diagram, and as the number of wires increases, the laid wires can easily block the routing path information on the diagram, affecting subsequent operations; the wiring harness protection requirements and wire number inspection requirements are unclear, which is not conducive to operators' understanding and implementation.
[0005] In summary, there is at least one of the following technical problems:
[0006] The routing path of each wire needs to be found on the wiring diagram, which is a time-consuming and labor-intensive process;
[0007] Wires are laid on top of the template. As the number of wires increases, the laid wires can easily block the routing information on the pattern, affecting subsequent operations.
[0008] The wiring harness protection requirements and wire number inspection requirements are not clearly indicated, which is not conducive to operators' understanding and implementation. Summary of the Invention
[0009] The main purpose of the present invention is to provide a combined wire harness forming process guidance method and its use method, so as to solve at least one technical problem in the prior art that the routing path of each wire needs to be found on the wire binding diagram, which is a time-consuming and labor-intensive process; the wires are laid on top of the template diagram, and as the number of wires increases, the laid wires can easily block the routing path information on the pattern, affecting subsequent operations; the wire harness protection requirements and wire number inspection requirements are not clearly indicated, which is not conducive to the operator's understanding and execution.
[0010] To achieve the above object, according to one aspect of the present invention, a combined wire harness forming process guiding method is provided, comprising:
[0011] By editing the visual wiring harness product forming process, establishing the association between virtual and real wiring scenes, guiding the virtual and real fusion of the wiring harness forming process, and superimposing the virtual image of the wiring harness forming process with the real-time image of the wiring scene, operators are guided to complete the wiring harness product forming operation efficiently, completely and accurately.
[0012] Preferably, the virtual-reality fusion guidance of the wire harness forming process includes visual definition of the wire clamp arrangement process, visual definition of the wire routing process, visual definition of the wire number inspection process, and visual definition of the wire harness protection process.
[0013] Preferably, the visual definition of the wire clamp arrangement process is performed by constructing a wire clamp resource database, defining the wire clamp arrangement orientation based on the wiring path, and automatically generating arrangement instructions based on the wire clamp information, so as to perform the visual definition of the wire clamp arrangement process.
[0014] Preferably, the visual definition of the wire placement process is achieved by drawing the wire routing path based on design parameters, presenting the wire placement process based on segment-by-segment display, and compiling placement step instructions based on wire information, thereby improving the readability and instructability of the wire placement process.
[0015] Preferably, the visual definition of the wire number inspection process is achieved through the definition of the wire number inspection area based on a rectangular wireframe, the automatic identification of the wire wire number based on the inspection area, the automatic arrangement of the wire wire number sequence based on rules, and the automatic generation of inspection instructions based on the wire number information, thereby improving the readability and instructability of the wire harness inspection process.
[0016] Preferably, the visual definition of the wire harness protection process is carried out through the construction of a wire harness protection material database, the definition of the wire harness protection boundary based on the arrow shape, the display of the wire harness protection material based on the material picture, and the automatic generation of protection instructions based on the material information, so as to ensure the quality of the wire harness protection.
[0017] Preferably, the wire harness forming process is guided by the virtual-real fusion. After completing the visual editing of the wire harness product forming process, on the real-time picture of the wiring area captured by the real camera, the visual process elements are gradually and accurately superimposed according to the process flow, so as to realize the visual presentation of the wire harness product forming process in the virtual-real fusion scene, and guide the operator to complete the wire harness forming operation.
[0018] Preferably, the virtual-real fusion guidance of the wire harness forming process includes:
[0019] Complete real-world camera calibration in real-world wiring scenarios to determine the camera's internal and external parameters;
[0020] Place a 2D marker code in the center of the wiring harness forming area on the actual wiring board;
[0021] A real camera is placed directly above the center of the wiring board to capture the two-dimensional marker code, and the spatial position relationship between the real camera and the two-dimensional marker code is obtained through a computer vision algorithm.
[0022] Preferably, the virtual-real fusion guidance of the wire harness forming process further includes:
[0023] In the virtual wiring scene, the virtual camera position is set according to the spatial position relationship between the two-dimensional marker code and the real camera in the real scene, so that the posture relationship between the virtual camera and the center of the virtual wiring board is exactly the same as the posture relationship between the real camera and the two-dimensional marker code, completing the precise registration of the virtual and real wiring scene.
[0024] Preferably, the virtual-real fusion guidance of the wire harness forming process further includes:
[0025] Relying on a virtual camera, a virtual image of the wire harness forming process is obtained; relying on a real camera, a real-time image of the wiring scene is obtained; the virtual image of the wire harness forming process is attached to the real-time image of the wiring scene to achieve the superposition of virtual and real wiring scene images; according to the planned process flow, for the wire clamp arrangement, wire routing, wire number inspection, and wire harness protection processes, the virtual and real fusion images are displayed step by step to guide the operator to complete the wire harness forming work.
[0026] The application of the technical solution of the present invention has the following technical effects:
[0027] Through the virtual-reality fusion guidance method, the forming process accompanying guidance is realized for the wire harness forming process of the combination product, and the wire harness forming process information is transmitted in a more intuitive and convenient form. The wire harness forming process documents are replaced by digitalization and visualization, which avoids wire harness forming errors to the greatest extent, realizes efficient and high-quality production of wire harness products, and promotes the digital transformation of the wire harness product forming process. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0029] Figure 1 It shows a structural schematic diagram of the combined wire harness forming process guiding method according to the present invention;
[0030] Figure 2 Shown Figure 1 A visual definition process view of the wire clip arrangement process of the combined wire harness forming process guidance method;
[0031] Figure 3 Shown Figure 1 A visual definition process view of the wire placement process of the combined wire harness forming process guidance method;
[0032] Figure 4 Shown Figure 1 The wire number check visualization definition process view of the combined wire harness forming process guidance method;
[0033] Figure 5 Shown Figure 1 The wire harness protection process visualization definition process view of the combined wire harness forming process guidance method;
[0034] Figure 6 Shown Figure 1 A wiring harness product forming process guidance process view based on virtual-real scene fusion of the combined wiring harness forming process guidance method;
[0035] Figure 7 Shown Figure 1 First view of visualization of the clamp arrangement of the combined wire harness forming process guidance method;
[0036] Figure 8 Shown Figure 1 Second view of visualization of the clamp arrangement of the combined wire harness forming process guidance method;
[0037] Figure 9 Shown Figure 1 The first view of the wire placement visualization effect of the combined wire harness forming process guidance method;
[0038] Figure 10 Shown Figure 1 The second view of the wire placement visualization effect of the combined wire harness forming process guidance method;
[0039] Figure 11 Shown Figure 1 First view of the wire number check visualization effect of the combined wire harness forming process guidance method;
[0040] Figure 12 Shown Figure 1 The second view of the wire number check visualization effect of the combined wire harness forming process guidance method;
[0041] Figure 13 Shown Figure 1 A first view of the visualization effect of the wire harness protection of the combined wire harness forming process guidance method;
[0042] Figure 14 Shown Figure 1 Second view of the wire harness protection visualization effect of the combined wire harness forming process guidance method.
[0043] The above drawings include the following reference numerals:
[0044] Wiring harness 1; wire clamp 2. DETAILED DESCRIPTION
[0045] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0046] An embodiment of the present invention provides a combined wire harness forming process guidance method, including: by editing a visualized wire harness 1 product forming process, establishing an association between virtual and real wiring scenes, performing virtual-real fusion guidance of the wire harness 1 forming process, superimposing the virtual image of the wire harness 1 forming process with the real-time image of the wiring scene, and guiding the operator to complete the wire harness 1 product forming operation efficiently, completely and accurately.
[0047] In this embodiment, the virtual-reality fusion guidance of the wire harness 1 forming process includes the visual definition of the wire clamp 2 layout process, the visual definition of the wire routing process, the visual definition of the wire number inspection process, and the visual definition of the wire harness 1 protection process. The visual definition of the wire clamp 2 layout process is achieved by constructing a wire clamp 2 resource database, defining the wire clamp 2 layout orientation based on the routing path, and automatically generating layout instructions based on the wire clamp 2 information. The visual definition of the wire routing process is achieved by drawing the wire routing path based on design parameters, presenting the wire routing process based on a segmented display, and compiling routing step instructions based on wire information, thereby improving the readability and guidance of the wire routing process. The visual definition of the wire number inspection process is achieved by defining the wire number inspection area based on a rectangular wireframe, automatically identifying the wire number based on the inspection area, automatically arranging the wire number sequence based on rules, and automatically generating inspection instructions based on the wire number information. This improves the readability and guidance of the wire harness 1 inspection process.
[0048] In this embodiment, the visual definition of the harness 1 protection process ensures the quality of harness 1 protection by constructing a harness 1 protection material database, defining the harness 1 protection boundary based on arrow shapes, displaying the harness 1 protection materials based on material images, and automatically generating protection instructions based on material information. The harness 1 forming process is visually defined through a virtual-real fusion guidance process. After completing the visual editing of the harness 1 product forming process, the visual process elements are gradually and accurately overlaid on the real-world image of the wiring area captured by a real camera, according to the process flow. This visual presentation of the harness 1 product forming process in a virtual-real fusion scenario guides the operator through the harness 1 forming operation. This virtual-real fusion guidance process includes: completing real-world camera calibration in a real-world wiring scenario to determine the camera's internal and external parameters; placing a two-dimensional marker code at the center of the harness 1 forming area on a real wiring board; using a real-world camera placed directly above the center of the wiring board to capture the two-dimensional marker code; and using computer vision algorithms to determine the spatial positional relationship between the real-world camera and the two-dimensional marker code.
[0049] In this embodiment, the virtual-real fusion guidance of the wiring harness 1 forming process also includes: in the virtual wiring scene, according to the spatial position relationship between the two-dimensional marker code and the real camera in the real scene, setting the virtual camera position, so that the posture relationship between the virtual camera and the center of the virtual wiring board is exactly the same as the posture relationship between the real camera and the two-dimensional marker code, thereby completing the precise registration of the virtual-real wiring scene. The virtual-real fusion guidance of the wiring harness 1 forming process also includes: relying on the virtual camera to obtain a virtual image of the wiring harness 1 forming process; relying on the real camera to obtain a real-time real image of the wiring scene; attaching the virtual image of the wiring harness 1 forming process to the real-time real image of the wiring scene to achieve the superposition of the virtual and real wiring scene images; according to the planned process flow, facing the wire clamp 2 arrangement, wire routing, wire number inspection, and wiring harness 1 protection process, the virtual-real fusion image is displayed step by step to guide the operator to complete the wiring harness 1 forming work.
[0050] In order to solve the problems existing in the original method for guiding the forming process of the combined wire harness 1 for mass production, such as the difficulty in finding the wire routing path, the easy obstruction of the sample drawing, and the unclear expression of the protection and line number inspection requirements of the wire harness 1, the present invention invents a method for guiding the forming process of the wire harness 1 product with good visualization effect for the combined product, and a virtual-real fusion wiring method. By combining virtual and real scenes, the wire harness 1 forming process information is integrated with the physical forming process of the wire harness 1, so that the operator can accurately grasp the layout orientation of the wire clamp 2, the routing position of the wire, the line number information of the branch and the protection requirements of the wire harness 1, thereby preventing errors from occurring in the forming process and improving the efficiency and quality of the forming operation of the wire harness 1 product.
[0051] The present invention adopts the overall scheme of process content visualization definition (visual definition of wire clamp 2 arrangement process, visual definition of wire laying process, visual definition of wire number inspection process, visual definition of wire harness 1 protection process) - virtual and real wiring scene registration - virtual and real fusion guidance of wire harness 1 product molding process, such as Figure 1 As shown, by editing the visualized wiring harness 1 product forming process, establishing an association between virtual and real wiring scenes, and superimposing the virtual image of the wiring harness 1 forming process and the real-time image of the wiring scene, the operator is guided to complete the wiring harness 1 product forming operation efficiently, completely and accurately.
[0052] Visual definition of the Clamp 2 placement process: This allows for visual definition of the Clamp 2 placement process by building a Clamp 2 resource database, defining Clamp 2 placement positions based on routing paths, and automatically generating placement instructions based on Clamp 2 information. The following figure shows the process flow for visual definition of the Clamp 2 placement process.
[0053] The specific steps are as follows:
[0054] 1) Design corresponding representation graphics for different specifications and models of wire clamps 2 according to their interface characteristics and build a wire clamp 2 resource database;
[0055] 2) In the virtual wiring scenario, the topology of the harness 1 product is displayed. Based on the number and specifications of the wires involved in each harness 1 segment, a wire clip 2 with appropriate specifications is selected from the wire clip 2 resource database;
[0056] 3) In the virtual wiring scene, create and display a graphic representation corresponding to the selected wire clip 2;
[0057] 4) Move the clip 2 representation graphic to a specified position on the virtual wiring board by translation and rotation;
[0058] 5) According to the attribute information (name, specification, quantity, etc.) of the selected wire clamp 2, the wire clamp 2 layout process instruction template is quickly generated;
[0059] 6) Repeat 2)-5) until all specifications and models of wire clamps 2 are arranged.
[0060] 7) Optimize and adjust the order of the steps for arranging the wire clamp 2;
[0061] 8) Preview and confirm the visual definition results of the wire clamp 2 layout process.
[0062] Visual definition of wire routing: This allows for visual definition of wire routing processes by drawing wire routing paths based on design parameters, presenting the wire routing process with a segment-by-segment display, and compiling routing instructions based on wire information. This improves readability and guidance for wire routing processes. The following figure shows the visual definition process for wire routing processes.
[0063] The specific steps are as follows:
[0064] 1) Plan the routing order of each wire in the wiring harness 1 product based on the connection position, wire length and other information of each wire;
[0065] 2) Draw the routing path of the wire on the virtual wiring board according to the wire path coordinates, wire color, and wire specifications;
[0066] 3) By setting the starting point of the wire placement and the display speed, a dynamic display of the wire placement process can be achieved based on the segment-by-segment display;
[0067] 4) Generate conductor placement instructions based on the conductor number, specification, and color information;
[0068] 5) Repeat steps 3) to 5) according to the planned wire placement sequence until all wires have been traversed.
[0069] 6) Preview and confirm the visual definition results of the wire routing process.
[0070] Visual definition of wire number inspection process: Through the steps of defining wire number inspection area based on rectangular wireframe, automatically identifying wire wire numbers based on inspection area, automatically arranging wire wire number sequence based on rules, and automatically generating inspection instructions based on wire number information, the visual definition of wire harness 1 inspection process is realized, which improves the readability and guidance of wire harness 1 inspection process. Figure 4 shown.
[0071] The specific steps are as follows:
[0072] 1) Plan the order of branch end inspection based on the distribution of branch ends of harness 1 product;
[0073] 2) Select a branch end according to the planned order;
[0074] 3) In the virtual wiring environment, a rectangular frame representing the line number inspection area is introduced, and the position and size of the rectangular frame of the line number inspection area are adjusted according to the position and distribution of the branch ends to be inspected;
[0075] 4) Automatically identify the wire numbers involved in the rectangular frame and sort the wire numbers;
[0076] 5) Generate line number inspection step instructions based on the extracted line number information;
[0077] 6) Repeat 2)-5) until all the wires are traversed;
[0078] 7) Preview and confirm the visual definition results of the wire number inspection process.
[0079] Visual definition of the wire harness 1 protection process: Through the steps of building a wire harness 1 protection material database, defining the wire harness 1 protection boundary based on arrow shapes, displaying the wire harness 1 protection material based on material pictures, and automatically generating protection instructions based on material information, the visual definition of the wire harness 1 protection process is achieved to ensure the quality of wire harness 1 protection. The visual definition process of the wire harness 1 protection process is as follows Figure 5 shown.
[0080] The specific steps are as follows:
[0081] 1) Based on the protective material samples, sort out the information and physical pictures of the protective materials commonly used for the protection of the wire harness 1 product to form a protective material database;
[0082] 2) For a protective part using a certain protective material, place several arrow marks to indicate the boundaries of the protective part;
[0083] 3) Select appropriate protective materials from the protective material database, introduce the physical images of the protective materials into the virtual wiring environment, and place them in appropriate locations;
[0084] 4) Generate harness 1 protection work step instructions based on the name and specifications of the protective material;
[0085] 5) Repeat 2)-4) until all parts of the body are protected;
[0086] 6) Adjust the order of the protection parts of the wiring harness 1;
[0087] 7) Preview and confirm the visual definition results of the wiring harness 1 protection process.
[0088] Wire Harness 1 Product Forming Process Virtual-Real Fusion Guidance: After completing the visual editing of the Wire Harness 1 Product Forming Process, on the real-time image of the wiring area captured by the real camera, according to the process flow, the visual process elements are gradually and accurately superimposed to achieve a visual presentation of the Wire Harness 1 Product Forming Process in a virtual-real fusion scenario, guiding the operator to complete the Wire Harness 1 forming operation. Figure 6 shown.
[0089] The specific steps are as follows:
[0090] 1) Complete real-world camera calibration in real-world wiring scenarios to determine the camera's internal and external parameters;
[0091] 2) Place a two-dimensional marker code at the center of the actual wiring board (wiring harness 1 molding area);
[0092] 3) Using a real camera (placed directly above the center of the wiring board) to capture the 2D marker code, a computer vision algorithm is used to determine the spatial relationship between the real camera and the 2D marker code.
[0093] 4) In the virtual wiring scene, the virtual camera position is set according to the spatial position relationship between the two-dimensional marker code and the real camera in the real scene, so that the posture relationship between the virtual camera and the center of the virtual wiring board is exactly the same as the posture relationship between the real camera and the two-dimensional marker code, completing the precise registration of the virtual and real wiring scene.
[0094] 5) Relying on a virtual camera, a virtual image of the forming process of the wiring harness 1 is obtained;
[0095] 6) Relying on real cameras to obtain real-time images of wiring scenes;
[0096] 7) Adding the virtual image of the wiring harness 1 forming process to the real image of the wiring scene in real time to achieve the superposition of the virtual and real wiring scene images;
[0097] 8) According to the planned process flow, for the four processes of wire clamp 2 arrangement, wire routing, wire number inspection, and wire harness 1 protection, the virtual and real fusion images are displayed step by step to guide the operator to complete the wire harness 1 forming work.
[0098] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
[0099] Through the virtual-reality fusion guidance method, for the combined product wire harness 1 forming process, the forming process accompanying guidance is realized, the wire harness 1 forming process information is transmitted in a more intuitive and convenient form, and the wire harness 1 forming paper process documents are replaced by digitalization and visualization, thereby avoiding wire harness 1 forming errors to the greatest extent, realizing efficient and high-quality production of wire harness 1 products, and promoting the digital transformation of the wire harness 1 product forming process.
[0100] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A combined wire harness forming process guiding method, characterized in that: include: By editing the visualized wiring harness product forming process, establishing the association between virtual and real wiring scenes, guiding the virtual-real fusion of the wiring harness forming process, and superimposing the virtual image of the wiring harness forming process with the real-time image of the wiring scene, operators are guided to complete the wiring harness product forming operation efficiently, completely and accurately.
2. The combined wire harness forming process guiding method according to claim 1, characterized in that: The virtual-reality fusion guidance of the wire harness forming process includes visual definition of the wire clamp arrangement process, visual definition of the wire routing process, visual definition of the wire number checking process, and visual definition of the wire harness protection process.
3. The combined wire harness forming process guiding method according to claim 2, characterized in that: The visual definition of the wire clamp arrangement process is performed by constructing a wire clamp resource database, defining the wire clamp arrangement orientation based on the wiring path, and automatically generating arrangement instructions based on the wire clamp information, so as to perform a visual definition of the wire clamp arrangement process.
4. The combined wire harness forming process guiding method according to claim 2, characterized in that: The visual definition of the wire placement process is achieved by drawing the wire routing path based on design parameters, presenting the wire placement process based on segment-by-segment display, and compiling placement step instructions based on wire information, thereby improving the readability and instructability of the wire placement process.
5. The combined wire harness forming process guiding method according to claim 2, characterized in that: The visual definition of the wire number inspection process is achieved through the definition of the wire number inspection area based on a rectangular wireframe, the automatic identification of the wire wire numbers based on the inspection area, the automatic arrangement of the wire wire number sequence based on rules, and the automatic generation of inspection instructions based on the wire number information, thereby improving the readability and instructability of the wire harness inspection process.
6. The combined wire harness forming process guiding method according to claim 2, characterized in that: The visual definition of the wire harness protection process is carried out through the construction of the wire harness protection material database, the wire harness protection boundary definition based on the arrow shape, the wire harness protection material display based on the material picture and the automatic generation steps of the protection instruction based on the material information, so as to ensure the quality of the wire harness protection.
7. The combined wire harness forming process guiding method according to claim 2, characterized in that: The wire harness forming process is guided by the virtual-reality fusion. After completing the visual editing of the wire harness product forming process, on the real-time picture of the wiring area captured by the real camera, the visualized process elements are gradually and accurately superimposed according to the process flow, so as to realize the visual presentation of the wire harness product forming process in the virtual-reality fusion scene and guide the operator to complete the wire harness forming operation.
8. The combined wire harness forming process guiding method according to claim 1, characterized in that: The virtual-real fusion guidance of the wire harness forming process includes: Complete real camera calibration in real wiring scenarios to determine the internal and external parameters of the camera; Place a 2D marker code in the center of the harness forming area on the real wiring board; A real camera is placed just above the center of the wiring board to capture the two-dimensional marker code, and the spatial position relationship between the real camera and the two-dimensional marker code is obtained through a computer vision algorithm.
9. The combined wire harness forming process guiding method according to claim 1, characterized in that: The virtual-real fusion guidance of the wire harness forming process also includes: In the virtual wiring scene, the position of the virtual camera is set according to the spatial position relationship between the two-dimensional marker code and the real camera in the real scene, so that the posture relationship between the virtual camera and the center of the virtual wiring board is exactly the same as the posture relationship between the real camera and the two-dimensional marker code, completing the precise registration of the virtual and real wiring scene.
10. The combined wire harness forming process guiding method according to claim 1, characterized in that: The virtual-real fusion guidance of the wire harness forming process also includes: Relying on the virtual camera, obtain the virtual image of the wire harness forming process; relying on the real camera, obtain the real-time image of the wiring scene; attach the virtual image of the wire harness forming process to the real-time image of the wiring scene to achieve the superposition of the virtual and real wiring scene images; according to the planned process flow, facing the wire clamp arrangement, wire routing, wire number inspection, and wire harness protection processes, display the virtual and real fusion images step by step to guide the operator to complete the wire harness forming work.