Novel potentiometer
Through the layered structure and connecting columns of the potentiometer main mount, cover plate and carbon diaphragm, the assembly process of the potentiometer is simplified, the problems of long assembly time and complex structure in the prior art are solved, and high-efficiency automation is achieved Production and cost control.
Patent Information
- Application Number
- CN202310871994.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-17
- Publication Date
- 2025-01-17
AI Technical Summary
The existing potentiometers have a long assembly time and are complex in structure, which is inconvenient for automated production.
The layered structure of the potentiometer main body mounting base, cover plate and carbon diaphragm is adopted. Quick positioning and assembly is achieved through connecting columns and pulling out disks, providing assembly positions of three terminals, simplifying the assembly process.
It realizes the optimization of rapid assembly efficiency and space occupation, supports high-efficiency automated production, and reduces production costs.
Smart Images

Figure CN119324100A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of potentiometers, in particular to a novel potentiometer. Background Art
[0002] A potentiometer is a resistor element with three terminals and whose resistance value can be adjusted according to a certain law of change. A potentiometer is usually composed of a resistor body and a movable brush. When the brush moves along the resistor body, a resistance value or voltage that is in a certain relationship with the displacement is obtained at the output end. The potentiometer can be used as a three-terminal element or a two-terminal element. The latter can be regarded as a variable resistor. Since its function in the circuit is to obtain an output voltage that is in a certain relationship with the input voltage (applied voltage), it is called a potentiometer. However, in the prior art, the potentiometer requires a long assembly time and has many structural assembly components, which is not convenient for automated production. Therefore, a new type of potentiometer is proposed. Summary of the invention
[0003] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.
[0004] A novel potentiometer comprises a potentiometer main body mounting seat, a cover plate is arranged on the surface of the potentiometer main body mounting seat, and the cover plate and the potentiometer main body mounting seat are parallel to each other, and a carbon diaphragm is arranged at the connection between the cover plate and the potentiometer main body mounting seat, a first terminal, a second terminal and a third terminal are arranged on one side of the carbon diaphragm, respectively, and the first terminal, the second terminal and the third terminal are in the same horizontal plane, and the first terminal, the second terminal and the third terminal are respectively electrically connected to the carbon diaphragm, and then the first terminal, the second terminal and the third terminal are electrically connected to an external circuit, a dial is arranged at the connection between the cover plate and the carbon diaphragm, and the dial is located on the potentiometer main body mounting seat, and the carbon diaphragm and the cover plate are fixed to the potentiometer main body mounting seat through the dial.
[0005] Preferably, a brush is sleeved at the connection between the pulling disc and the carbon diaphragm, the brush and the carbon diaphragm are parallel to each other, and the bottom end of the brush is in contact with the carbon diaphragm.
[0006] Preferably, a first carbon film is provided on the surface of the carbon film sheet, and two ends of the first carbon film are respectively connected to the first terminal and the third terminal, the first carbon film is in contact with the brush, and the first carbon film and the carbon film sheet are in the same horizontal plane.
[0007] Preferably, a second carbon film is provided on the surface of the carbon film sheet, and one end of the second carbon film is connected to the second terminal, the second carbon film and the first carbon film are in the same horizontal plane, the second carbon film and the carbon film sheet are in the same horizontal plane, and the second carbon film is in contact with the brush.
[0008] Preferably, first connecting columns are vertically arranged at both upper and lower ends of the dial, and the first connecting columns penetrate the cover plate, the potentiometer body mounting seat and the carbon diaphragm, and the dial is fixed between the cover plate and the potentiometer body mounting seat through the first connecting columns; the potentiometer body mounting seat is formed with a second through hole that cooperates with the first connecting column, and the first connecting column penetrates the second through hole.
[0009] Preferably, the bottom end of the cover plate is vertically formed with a second connecting column, and there are at least four second connecting columns, the second connecting columns penetrate the carbon diaphragm and the potentiometer body mounting seat, and the cover plate is fixed to the potentiometer body mounting seat through the second connecting columns, and the potentiometer body mounting seat is formed with a first through hole that cooperates with the second connecting column.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: the potentiometer main body mounting seat, the carbon diaphragm and the cover plate are positioned and assembled through the four first connecting columns of the cover plate to form a layered structure, the carbon diaphragm provides three terminal assembly positions, and the terminal assembly positions are respectively provided with a first terminal, a second terminal and a third terminal, the overall assembly efficiency is fast, and the assembled potentiometer occupies a small space, thereby achieving controllable costs in high-efficiency automated production.
[0011] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a structural schematic diagram of a new type of potentiometer;
[0014] Figure 2 It is another structural schematic diagram of a new type of potentiometer;
[0015] Figure 3 It is another structural schematic diagram of a new type of potentiometer;
[0016] Figure 4 Schematic diagram of the structure of the carbon membrane;
[0017] Figure 5 Another structural schematic diagram of the carbon membrane.
[0018] As shown in the figure: 1. cover plate, 2. potentiometer body mounting base, 3. carbon film, 4. first connecting column, 5. second connecting column, 6. first terminal, 7. second terminal, 8. third terminal, 9. dial, 10. brush, 11. first carbon film, 12. second carbon film, 13. first through hole, 14. second through hole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-5 In an embodiment of the present invention, a novel potentiometer includes a potentiometer main body mounting seat 2, a cover plate 1 is arranged on the surface of the potentiometer main body mounting seat 2, and the cover plate 1 and the potentiometer main body mounting seat 2 are parallel to each other, and a carbon diaphragm 3 is arranged at the connection between the cover plate 1 and the potentiometer main body mounting seat 2, and a first terminal 6, a second terminal 7 and a third terminal 8 are respectively arranged on one side of the carbon diaphragm 3, and the first terminal 6, the second terminal 7 and the third terminal 8 are in the same horizontal plane, and the first terminal 6, the second terminal 7 and the third terminal 8 are respectively electrically connected to the carbon diaphragm 3, and then the first terminal 6, the second terminal 7 and the third terminal 8 are electrically connected to the external circuit, and a dial 9 is arranged at the connection between the cover plate 1 and the carbon diaphragm 3, and the dial 9 is located on the potentiometer main body mounting seat 2, and the carbon diaphragm 3 and the cover plate 1 are fixed to the potentiometer main body mounting seat 2 through the dial 9.
[0021] A brush 10 is sleeved at the connection between the pull plate 9 and the carbon diaphragm 3 , and the brush 10 and the carbon diaphragm 3 are parallel to each other, and the bottom end of the brush 10 is in contact with the carbon diaphragm 3 .
[0022] A first carbon film 11 is provided on the surface of the carbon film 3, and the two ends of the first carbon film 11 are respectively connected to the first terminal 6 and the third terminal 8, the first carbon film 11 is in contact with the brush 10, and the first carbon film 11 and the carbon film 3 are in the same horizontal plane, so that the carbon film 3 can change its resistance linearly when the first terminal 6 and the third terminal 8 are connected to the external circuit.
[0023] A second carbon film 12 is provided on the surface of the carbon film 3, and one end of the second carbon film 12 is connected to the second terminal 7, the second carbon film 12 and the first carbon film 11 are in the same horizontal plane, and the second carbon film 12 and the carbon film 3 are in the same horizontal plane, and the second carbon film 12 is in contact with the brush 10, so that the carbon film 3 can change its resistance linearly when the second terminal 7 is connected to an external circuit.
[0024] The upper and lower ends of the dial 9 are vertically provided with first connecting columns 4, and the first connecting columns 4 penetrate the cover plate 1, the potentiometer body mounting seat 2 and the carbon diaphragm 3, and the dial 9 is fixed between the cover plate 1 and the potentiometer body mounting seat 2 through the first connecting columns 4; the potentiometer body mounting seat 2 is formed with a second through hole 14 that cooperates with the first connecting column 4, and the first connecting column 4 penetrates the second through hole 14.
[0025] The bottom end of the cover plate 1 is vertically formed with a second connecting column 5, and there are at least four second connecting columns 5. The second connecting columns 5 penetrate the carbon diaphragm 3 and the potentiometer body mounting seat 2, and the cover plate 1 is fixed to the potentiometer body mounting seat 2 through the second connecting columns 5, and the potentiometer body mounting seat 2 is formed with a first through hole 13 that cooperates with the second connecting column 5.
[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
Claims
1. A novel potentiometer, comprising a potentiometer main body mounting seat, characterized in that: A cover plate is provided on the surface of the potentiometer main body mounting seat, and the cover plate and the potentiometer main body mounting seat are parallel to each other, and a carbon diaphragm is provided at the connection between the cover plate and the potentiometer main body mounting seat, and a first terminal, a second terminal and a third terminal are respectively provided on one side of the carbon diaphragm, and the first terminal, the second terminal and the third terminal are in the same horizontal plane, and the first terminal, the second terminal and the third terminal are respectively electrically connected to the carbon diaphragm, and then the first terminal, the second terminal and the third terminal are electrically connected to the external circuit, and a dial is provided at the connection between the cover plate and the carbon diaphragm, and the dial is located on the potentiometer main body mounting seat, and the carbon diaphragm and the cover plate are fixed to the potentiometer main body mounting seat through the dial.
2. A novel potentiometer according to claim 1, characterized in that: A brush is sleeved at the connection between the pull plate and the carbon membrane, the brush and the carbon membrane are parallel to each other, and the bottom end of the brush is in contact with the carbon membrane.
3. A novel potentiometer according to claim 2, characterized in that: A first carbon film is disposed on the surface of the carbon film sheet, and two ends of the first carbon film are respectively connected to the first terminal and the third terminal, the first carbon film is in contact with the brush, and the first carbon film and the carbon film sheet are in the same horizontal plane.
4. A novel potentiometer according to claim 3, characterized in that: A second carbon film is disposed on the surface of the carbon film sheet, and one end of the second carbon film is connected to the second terminal, the second carbon film and the first carbon film are in the same horizontal plane, the second carbon film and the carbon film sheet are in the same horizontal plane, and the second carbon film is in contact with the brush.
5. A novel potentiometer according to claim 1, characterized in that: The upper and lower ends of the dial are vertically provided with first connecting columns, and the first connecting columns penetrate the cover plate, the potentiometer main body mounting seat and the carbon diaphragm, and the dial is fixed between the cover plate and the potentiometer main body mounting seat through the first connecting columns; the potentiometer main body mounting seat is formed with a second through hole that cooperates with the first connecting column, and the first connecting column penetrates the second through hole.
6. A novel potentiometer according to claim 1, characterized in that: The bottom end of the cover plate is vertically formed with a second connecting column, and there are at least four second connecting columns. The second connecting columns penetrate the carbon diaphragm and the potentiometer body mounting seat, and the cover plate is fixed to the potentiometer body mounting seat through the second connecting columns, and the potentiometer body mounting seat is formed with a first through hole that cooperates with the second connecting column.