Electric air outlet production line
By designing an automated electric air outlet production line, including assembly, transportation and inspection sections, the problem of low manual assembly and inspection efficiency in the existing technology is solved, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN202411721139.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-01-21
AI Technical Summary
The assembly and inspection of existing electric air outlets rely on manual labor, resulting in low efficiency and high error detection rate. After assembly is completed, manual flip is required for inspection, further reducing production efficiency.
An electric air outlet production line is designed, including an air outlet assembly section, a conveying mechanism and an air outlet detection section. The assembly section automatically assembles the electric air outlet, and the conveying mechanism automatically transports the assembled air outlet to the detection section. The detection section automatically detects the eligibility of the air outlet through steps such as flipping, angle detection, and volume detection, and automatically sorts the good products through the sorting mechanism. and defective products.
It realizes the automated assembly and detection of electric air outlets, significantly improves production efficiency, and reduces the false detection rate and operating costs of manual participation.
Smart Images

Figure CN119328505A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automation technology, and in particular to an electric air outlet production line. Background Art
[0002] The automobile air-conditioning air outlet assembly is an indispensable part of the automobile air-conditioning system and an important part of the automobile interior. The automobile electric air outlet includes an air outlet shell base, an air outlet shell cover, a plurality of transverse blades, a plurality of longitudinal blades and a motor. Among them, the shell cover is buckled on the shell base to form an installation space between the shell base and the shell cover, and an air inlet is formed at one end of the installation space, and an air outlet is formed at the other end. A plurality of transverse blades are arranged on one side of the cavity close to the air outlet, and a plurality of longitudinal blades are arranged on one side of the cavity close to the air inlet. The motor is arranged on the shell cover to drive the longitudinal blades and the transverse blades to rotate respectively. After the electric air outlet is assembled, the installation angle and rotation volume of the longitudinal blades and the transverse blades need to be detected to ensure that the longitudinal blades and the transverse blades are installed in place.
[0003] However, the current assembly and inspection processes of the electric air outlet are all completed manually, with low assembly efficiency and high false detection rate. In addition, when the assembly process is completed, the air inlet and outlet of the electric air outlet are both facing downward, and need to be manually flipped to face upward for subsequent manual inspection, further reducing production efficiency. Summary of the invention
[0004] In view of this, the present invention provides an electric air outlet production line, which can effectively improve production efficiency.
[0005] In order to solve at least one of the above technical problems, the present invention adopts the following technical solutions:
[0006] An electric air outlet production line according to an embodiment of the present invention includes:
[0007] An air outlet assembly section, which is used to assemble electric air outlets;
[0008] A conveying mechanism, wherein the length direction of the conveying mechanism is consistent with the first direction, and the air outlet assembly section is also used to convey the assembled electric air outlet to the conveying mechanism, and the conveying mechanism is used to convey the electric air outlet along the first direction;
[0009] The air outlet detection section is used to detect whether the electric air outlet transported by the conveying mechanism is qualified.
[0010] In one embodiment of the present invention, the air outlet assembly section comprises:
[0011] A longitudinal blade bracket installation mechanism, the longitudinal blade bracket installation mechanism is used to install the longitudinal blade bracket on the air outlet housing base to form workpiece one;
[0012] The longitudinal blade mounting mechanism is also used to transport the workpiece 1 to the longitudinal blade mounting mechanism, and the longitudinal blade mounting mechanism is used to mount the longitudinal blade on the workpiece 1 to form the workpiece 2;
[0013] The transverse blade installation mechanism is also used to transport the workpiece 2 to the transverse blade installation mechanism, and the transverse blade installation mechanism is used to install the transverse blade on the workpiece 2 to form the workpiece 3;
[0014] The upper cover installation mechanism and the transverse blade installation mechanism are also used to convey the workpiece three to the upper cover installation mechanism, and the upper cover installation mechanism is used to install the air outlet housing upper cover on the workpiece three to form the air outlet base member;
[0015] The motor installation mechanism and the upper cover installation mechanism are also used to transport the air outlet base to the motor installation mechanism, and the motor installation mechanism is used to install the motor on the air outlet base to form an electric air outlet, and transport the electric air outlet to the transport mechanism.
[0016] In one embodiment of the present invention, the conveying mechanism comprises:
[0017] A conveying line, the conveying line is arranged along a first direction;
[0018] A plurality of conveying plates are arranged on the conveying line at intervals along a first direction, each conveying plate is used to carry the electric air outlet, and the conveying line is used to drive the plurality of conveying plates to move along the first direction.
[0019] In one embodiment of the present invention, the air outlet detection section includes:
[0020] The flipping mechanism includes a first clamping device and a first workbench. The first clamping device is used to clamp the electric air outlet on the conveying mechanism to the first workbench. The first workbench is provided with a flipping device. The flipping device is used to flip the electric air outlet. The first clamping device is also used to clamp the flipped electric air outlet from the first workbench to the conveying mechanism.
[0021] An angle detection mechanism, the angle detection mechanism includes a second clamping device and a second workbench, the second clamping device is used to clamp the flipped electric air outlet from the conveying mechanism to the second workbench, the second workbench is provided with a detection device, the detection device is used to detect whether the blade installation angle of the electric air outlet is qualified, and the second clamping device is also used to clamp the detected electric air outlet from the second workbench to the conveying mechanism;
[0022] The volume detection mechanism corresponds to the conveying mechanism and is used to detect whether the rotation volume of the blades of the electric air outlet is qualified;
[0023] The sorting mechanism includes a third clamping device and a sorting conveyor line. The sorting conveyor line includes a good product conveyor line and a defective product conveyor line. The third clamping device is used to clamp the electric air outlet that has passed the inspection to the good product conveyor line, or clamp the electric air outlet that has failed the inspection to the defective product conveyor line.
[0024] In one embodiment of the present invention, the first clamping device comprises:
[0025] A sliding bracket, the sliding bracket is arranged above the conveyor line and the first workbench correspondingly along the second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are both perpendicular to the vertical direction;
[0026] A first driving member, the first driving member is arranged on the sliding bracket;
[0027] a second driving member, the second driving member is connected to the first driving member, the first driving member is used to drive the second driving member to reciprocate along a second direction, and the second driving member is provided with a first docking quick-change disk;
[0028] The first quick-change clamp is provided with a clamping groove for cooperating with the electric air outlet, a vacuum suction cup is provided in the clamping groove, the first quick-change clamp is used to clamp the electric air outlet, the first quick-change clamp is provided with a first end quick-change disk, the first end quick-change disk is detachably connected to the first docking quick-change disk, and the second driving member is used to drive the first quick-change clamp to move up and down.
[0029] In one embodiment of the present invention, the flipping device comprises:
[0030] Two clamping bases, the two clamping bases are symmetrically arranged along a first direction;
[0031] Two third driving members, each of which is connected to a clamping base;
[0032] Two first rotating mechanisms, one first rotating mechanism is provided on each clamping base;
[0033] Two clamping molds, each first rotating mechanism is connected to a corresponding clamping mold;
[0034] Among them, each third driving member is used to drive the corresponding clamping base to reciprocate along the first direction so that the two clamping molds clamp or release the electric air outlet, and the two first rotating mechanisms are used to drive the electric air outlet clamped by the two clamping molds to flip.
[0035] In one embodiment of the present invention, each conveying plate is also used to carry the electric air outlet without a wiring harness, the first workbench is also provided with a placement seat and a fourth driving member, and the first clamping device is also used to clamp the electric air outlet without a wiring harness on the conveying mechanism to the placement seat.
[0036] The fourth driving member is used to drive the placement seat to reciprocate along the second direction so that the placement seat can be transferred between the clamping station and the wire harness installation station corresponding to the first clamping device. The first clamping device is also used to clamp the electric air outlet after the wire harness is installed on the placement seat to the conveying mechanism.
[0037] In one embodiment of the present invention, the second clamping device comprises:
[0038] Rotating bracket;
[0039] A second rotating mechanism, the second rotating mechanism is arranged on the rotating bracket;
[0040] A cantilever, the cantilever is arranged on the rotating bracket and connected to the rotating shaft of the second rotating mechanism, and two second docking quick-change discs are respectively arranged at both ends of the cantilever;
[0041] Two second quick-change fixture assemblies, each second quick-change fixture assembly comprises two second quick-change fixtures, each second quick-change fixture is detachably connected to a corresponding second docking quick-change disc through a second end quick-change disc;
[0042] A lifting mechanism, the lifting mechanism is arranged below the rotating bracket and connected to the rotating bracket;
[0043] Among them, the lifting mechanism is used to drive the rotating bracket to move up and down, the second rotating mechanism is used to drive the cantilever to rotate, and each second quick-change clamp assembly is used to clamp the electric air outlet respectively to transfer the electric air outlet from the conveying mechanism to the second workbench, or to transfer the electric air outlet from the second workbench to the conveying mechanism.
[0044] In one embodiment of the present invention, the detection device comprises:
[0045] a first detection substrate;
[0046] A first detection base, the first detection base is arranged on the first detection substrate, and the first detection base is provided with a first groove for placing the electric air outlet;
[0047] The first detection array includes a first transverse blade detection component and a first longitudinal blade detection component. The first transverse blade detection component and the first longitudinal blade detection component are relatively arranged on both sides of the first detection substrate along the second direction. The first transverse blade detection component is used to detect whether the transverse blades of the electric air outlet on the first detection base are qualified. The first longitudinal blade detection component is used to detect whether the longitudinal blades of the electric air outlet on the first detection base are qualified.
[0048] In one embodiment of the present invention, the detection device further comprises:
[0049] a second detection substrate, the second detection substrate being arranged on a side of the first detection substrate away from the conveying mechanism;
[0050] A second detection base, the second detection base is arranged on the second detection substrate, and the second detection base is provided with a second groove for placing the electric air outlet;
[0051] A second detection array, the second detection array includes a second transverse blade detection component and a second longitudinal blade detection component, the second transverse blade detection component is arranged on the first detection substrate, and the second longitudinal blade detection component is arranged on a side of the second detection substrate away from the first detection substrate;
[0052] A fifth driving member, the fifth driving member is used to drive the first detection substrate to reciprocate along the first direction;
[0053] Among them, the second clamping device is used to respectively place the two electric air outlets on the conveying mechanism on the first detection base and the second detection base, or to place the electric air outlets on the first detection base and the second detection base on the conveying mechanism, and the fifth driving member is used to drive the first detection substrate to move in the first direction so that the first detection base is located between the first transverse blade detection component and the first longitudinal blade detection component, and the second detection base is located between the second transverse blade detection component and the second longitudinal blade detection component, the second transverse blade detection component is used to detect whether the transverse blades of the electric air outlet on the second detection base are qualified, and the second longitudinal blade detection component is used to detect whether the longitudinal blades of the electric air outlet on the second detection base are qualified.
[0054] In one embodiment of the present invention, the first transverse blade detection assembly includes a first transverse blade lighting lamp and a first transverse blade detection camera, the first transverse blade lighting lamp is used to illuminate the transverse blades of the electric air outlet on the first detection base, and the first transverse blade detection camera is used to detect whether the installation angle of the transverse blades of the electric air outlet on the first detection base is qualified;
[0055] The first longitudinal blade detection component includes a first longitudinal blade lighting lamp and a first longitudinal blade detection camera, the first longitudinal blade lighting lamp is used to illuminate the longitudinal blades of the electric air outlet on the first detection base, and the first longitudinal blade detection camera is used to detect whether the installation angle of the longitudinal blades of the electric air outlet on the first detection base is qualified;
[0056] The second transverse blade detection assembly includes a second transverse blade lighting lamp and a second transverse blade detection camera, the second transverse blade lighting lamp is used to illuminate the transverse blades of the electric air outlet on the second detection base, and the second transverse blade detection camera is used to detect whether the installation angle of the transverse blades of the electric air outlet on the second detection base is qualified;
[0057] The second longitudinal blade detection component includes a second longitudinal blade lighting lamp and a second longitudinal blade detection camera. The second longitudinal blade lighting lamp is used to illuminate the longitudinal blades of the electric air outlet on the second detection base. The second longitudinal blade detection camera is used to detect whether the installation angle of the longitudinal blades of the electric air outlet on the second detection base is qualified.
[0058] In one embodiment of the present invention, the third clamping device comprises:
[0059] A sorting sliding bracket, the sorting sliding bracket is arranged above the conveying line and the sorting conveying line correspondingly along the second direction;
[0060] A sixth driving member, the sixth driving member is arranged on the sorting sliding support;
[0061] a seventh driving member, the seventh driving member being provided with a third quick-change docking disc, and the sixth driving member being used for driving the seventh driving member to reciprocate along the second direction;
[0062] The third quick-change fixture is provided with a third end quick-change disk, the third quick-change fixture is detachably connected to the third docking quick-change disk through the third end quick-change disk, and the seventh driving member is used to drive the third quick-change fixture to move up and down so that the third quick-change fixture can pick up and place the electric air outlet that has been inspected and completed.
[0063] The above technical solution of the present invention has at least one of the following beneficial effects:
[0064] The electric air outlet production line of the present invention assembles the electric air outlets by setting up an air outlet assembly section, and transports the assembled electric air outlets to the air outlet detection section for detection and sorting through a conveying mechanism. No human intervention is required throughout the process, thereby effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Figure 1 A schematic diagram of the structure of an electric air outlet production line provided by an embodiment of the present invention;
[0066] Figure 2 A schematic diagram of the structure of an air outlet assembly section and a conveying mechanism in an electric air outlet production line provided in one embodiment of the present invention;
[0067] Figure 3 A schematic diagram of the structure of a conveying mechanism in an electric air outlet detection assembly line provided by one embodiment of the present invention;
[0068] Figure 4 A schematic diagram of the structure of a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;
[0069] Figure 5 A left side view of a flip mechanism in an electric air outlet detection assembly line provided by one embodiment of the present invention;
[0070] Figure 6 Another structural schematic diagram of a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;
[0071] Figure 7 A schematic diagram of the structure of a placement seat in a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;
[0072] Figure 8 A schematic diagram of the structure of a detection mechanism in a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;
[0073] Fig. 9 Another structural schematic diagram of a detection mechanism in a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;
[0074] Fig.10 A schematic diagram of a top view of a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;
[0075] Fig.11 A schematic diagram of the structure of a sorting mechanism in an electric air outlet detection assembly line provided in one embodiment of the present invention.
[0076] Reference numerals:
[0077] 100, air outlet assembly section; 101, electric air outlet; 110, longitudinal blade bracket installation mechanism; 111, first parts transportation mechanism; 112, first mechanical arm; 113, first workbench; 120, longitudinal blade installation mechanism; 121, second parts transportation mechanism; 122, second mechanical arm; 123, second workbench; 130, transverse blade installation mechanism; 131, third parts transportation mechanism; 132, third mechanical arm; 133, third workbench; 140, upper cover installation mechanism; 141, fourth parts transportation mechanism; 142, fourth mechanical arm; 143, fourth workbench; 150, motor installation mechanism; 151, fifth parts transportation mechanism; 152, fifth mechanical arm; 153, fifth workbench;
[0078] 200, conveying mechanism; 210, conveying line; 220, conveying plate; 230, first in-place detection device; 240, second in-place detection device; 250, third in-place detection device;
[0079] 300, air outlet detection section; 310, flip mechanism; 3111, sliding bracket; 3112, first driving member; 3113, second driving member; 3114, first quick-change fixture; 3121, clamping base; 3122, first rotating mechanism; 3123, clamping mold; 313, placement seat;
[0080] 320, angle detection mechanism; 3211, rotating bracket; 3212, second rotating mechanism; 3213, cantilever; 3214, lifting mechanism;
[0081] 3221, first detection substrate; 3222, first detection base; 3223, first transverse blade detection assembly; 3201, first transverse blade lighting lamp; 3202, first transverse blade detection camera; 3224, first longitudinal blade detection assembly; 3203, first longitudinal blade lighting lamp; 3204, first longitudinal blade detection camera;
[0082] 3231, second detection substrate; 3232, second detection base; 3233, second transverse blade detection assembly; 3205, second transverse blade lighting lamp; 3206, second transverse blade detection camera; 3234, second longitudinal blade detection assembly; 3207, second longitudinal blade lighting lamp; 3208, second longitudinal blade detection camera;
[0083] 330, volume detection mechanism; 340, sorting mechanism; 3401, good product conveyor line; 3402, defective product conveyor line; 3411, sorting sliding bracket; 3412, sixth driving member; 3413, seventh driving member; 3414, third quick-change fixture. DETAILED DESCRIPTION
[0084] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0085] First, an electric air outlet production line according to an embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
[0086] like Figure 1 As shown, the electric air outlet production line of the embodiment of the present invention may include: an air outlet assembly section 100, a conveying mechanism 200, and an air outlet detection section 300. The air outlet assembly section 100 is used to assemble the electric air outlet 101; the length direction of the conveying mechanism 200 is consistent with the first direction, and the air outlet assembly section 100 is also used to convey the assembled electric air outlet 101 to the conveying mechanism 200, and the conveying mechanism 200 is used to convey the electric air outlet 101 along the first direction; the air outlet detection section 300 is used to detect whether the electric air outlet 101 conveyed on the conveying mechanism 200 is qualified.
[0087] In this embodiment, the air outlet assembly section 100 can be connected to the conveying mechanism 200, and the assembled electric air outlet 101 can be conveyed to the conveying mechanism 200. The assembled electric air outlet 101 is placed on the conveying mechanism 200, and the conveying mechanism 200 can convey the electric air outlet 101 to the air outlet detection section 300 along the first direction, and the air outlet detection section 300 can detect the electric air outlet 101 to determine whether the electric air outlet 101 is qualified. The production line of the electric air outlet 101 of the present invention does not require manual participation throughout the production process, thereby effectively improving production efficiency.
[0088] like Figure 1As shown, the air outlet assembly section 100 includes: a longitudinal blade bracket mounting mechanism 110 , a longitudinal blade mounting mechanism 120 , a transverse blade mounting mechanism 130 , an upper cover mounting mechanism 140 and a motor mounting mechanism 150 . Among them, the longitudinal blade bracket installation mechanism 110 is used to install the longitudinal blade bracket on the base of the air outlet shell to form workpiece one; the longitudinal blade bracket installation mechanism 110 is also used to transport workpiece one to the longitudinal blade installation mechanism 120, and the longitudinal blade installation mechanism 120 is used to install the longitudinal blades on workpiece one to form workpiece two; the longitudinal blade installation mechanism 120 is also used to transport workpiece two to the transverse blade installation mechanism 130, and the transverse blade installation mechanism 130 is used to install transverse blades on workpiece two to form workpiece three; the transverse blade installation mechanism 130 is also used to transport workpiece three to the upper cover installation mechanism 140, and the upper cover installation mechanism 140 is used to install the upper cover of the air outlet shell on workpiece three to form the air outlet base; the motor installation mechanism 150, the upper cover installation mechanism 140 is also used to transport the air outlet base to the motor installation mechanism 150, and the motor installation mechanism 150 is used to install the motor on the air outlet base to form the electric air outlet 101, and transport the electric air outlet 101 to the conveying mechanism 200.
[0089] In this embodiment, the conveying mechanism 200 can respectively cooperate with the longitudinal blade bracket installation mechanism 110, the longitudinal blade bracket installation mechanism 120, the transverse blade installation mechanism 130, the upper cover installation mechanism 140 and the motor installation mechanism 150. In the initial state, the conveying mechanism 200 can transport the air outlet housing base to the longitudinal blade bracket installation mechanism 110 along the first direction, and then the longitudinal blade bracket installation mechanism 110 can extract the air outlet housing base on the conveying mechanism 200, and install the longitudinal blade bracket on the air outlet housing base to form workpiece 1. After installing the longitudinal blade bracket, the longitudinal blade bracket installation mechanism 110 can extract the workpiece 1 to the conveying mechanism 200, and the conveying mechanism 200 continues to transport it to the longitudinal blade installation mechanism 120 along the first direction. Specifically, the longitudinal blade bracket is provided with a plurality of slots for accommodating the blade shafts of the longitudinal blades, and the longitudinal blade installation mechanism 120 can extract the workpiece 1 on the conveying mechanism 200, and install a plurality of longitudinal blades 1 on the longitudinal blade bracket on the workpiece 1 to form workpiece 2. After installing the longitudinal blades, the longitudinal blade installation mechanism 120 can extract the workpiece 2 onto the conveying mechanism 200, and the conveying mechanism 200 continues to transport it to the transverse blade installation mechanism 130 along the first direction. Specifically, the air outlet housing base is provided with a slot for installing the blade shaft of the transverse blade in the transverse direction, and the transverse blade installation mechanism 130 can extract the workpiece 2 on the conveying mechanism 200, and install the transverse blade on the air outlet housing base to form the workpiece 3. After installing the transverse blades, the transverse blade installation mechanism 130 can extract the workpiece 3 onto the conveying mechanism 200, and the conveying mechanism 200 continues to transport it to the upper cover installation mechanism 140 along the first direction. The upper cover installation mechanism 140 can extract the workpiece 3 on the conveying mechanism 200, and install the air outlet housing upper cover covering the longitudinal blades and the transverse blades on the air outlet housing base to form the air outlet base, and the conveying mechanism 200 continues to transport it to the motor installation mechanism 150 along the first direction. Specifically, the upper cover of the air outlet housing is provided with a transverse blade motor installation position and a longitudinal motor installation position, and the motor installation mechanism 150 can extract the air outlet base member on the conveying mechanism 200, and respectively install the transverse blade motor and the longitudinal blade motor on the transverse blade motor installation position and the longitudinal motor installation position to form the electric air outlet 101. Thus, the assembly automation of the electric air outlet 101 is realized, and the production efficiency is effectively improved.
[0090] Specifically, Figure 2As shown, the longitudinal blade bracket installation mechanism 110 may include: a first part transport mechanism 111, a first robot arm 112 and a first workbench 113. Among them, the length direction of the first part transport mechanism 111 is consistent with the second direction, and the first part transport mechanism 111 can transport the longitudinal blade bracket along the second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are both perpendicular to the vertical direction. The first robot arm 112 can clamp the air outlet shell base on the conveying mechanism 200 to the first workbench 113, and then clamp the longitudinal blade bracket on the first part conveying mechanism 200 to the first workbench 113, and the bracket installation mechanism on the first workbench 113 will install the longitudinal blade bracket on the air outlet shell base to form workpiece one, and then the first robot arm 112 can clamp workpiece one to the conveying mechanism 200. As shown Figure 2 As shown, the longitudinal blade installation mechanism 120 may include: a second part transport mechanism 121, a second robot arm 122, and a second workbench 123. Among them, the length direction of the second part transport mechanism 121 is consistent with the second direction, and the second part transport mechanism 121 can transport the longitudinal blades along the second direction. The second robot arm 122 can clamp the workpiece 1 on the transport mechanism 200 to the second workbench 123, and then clamp the longitudinal blade on the second part transport mechanism 200 to the second workbench 123. The longitudinal blade installation device on the second workbench 123 clamps the blade shaft of the longitudinal blade to the longitudinal blade bracket to form workpiece 2, and then the second robot arm 122 can clamp workpiece 2 to the transport mechanism 200. As shown Figure 2 As shown, the transverse blade installation mechanism 130 may include: a third part transport mechanism 131, a third robotic arm 132 and a third workbench 133. Among them, the length direction of the third part transport mechanism 131 is consistent with the second direction, and the third part transport mechanism 131 can transport the transverse blades along the second direction. The third robotic arm 132 can clamp the workpiece two on the transport mechanism 200 to the third workbench 133, and then clamp the transverse blades on the third part transport mechanism 200 to the third workbench 133. The transverse blade installation device on the third workbench 133 clamps the blade shaft of the transverse blade to the base of the air outlet shell to form workpiece three, and then the third robotic arm 132 can clamp workpiece three to the transport mechanism 200. As shown Figure 2As shown, the upper cover installation mechanism 140 may include: a fourth part transporting mechanism 141, a fourth robotic arm 142 and a fourth workbench 143. Among them, the length direction of the fourth part transporting mechanism 141 is consistent with the second direction, and the fourth part transporting mechanism 141 can transport the air outlet shell upper cover along the second direction. The fourth robotic arm 142 can clamp the workpiece on the conveying mechanism 200 to the fourth workbench 143, and then clamp the air outlet shell upper cover on the fourth part conveying mechanism 200 to the fourth workbench 143, and the upper cover installation device on the fourth workbench 143 clamps the air outlet shell upper cover to the air outlet shell base to form an air outlet base, and then the fourth robotic arm 142 can clamp the air outlet base to the conveying mechanism 200. As shown Figure 2 As shown, the motor installation mechanism 150 may include: a fifth part transport mechanism 151, a fifth mechanical arm 152 and a fifth workbench 153. Among them, the length direction of the fifth part transport mechanism 151 is consistent with the second direction, and the fifth part transport mechanism 151 can transport the transverse blade motor and the longitudinal blade motor along the second direction. The fifth mechanical arm 152 can clamp the air outlet base on the conveying mechanism 200 to the fifth workbench 153, and then clamp the transverse blade motor and the longitudinal blade motor on the fifth part conveying mechanism 200 to the fifth workbench 153, and the motor installation device on the fifth workbench 153 installs the transverse blade motor and the longitudinal blade motor to the transverse blade motor installation position and the longitudinal motor installation position to form the electric air outlet 101, and then the fifth mechanical arm 152 can clamp the electric air outlet 101 to the conveying mechanism 200. In this way, the assembly automation of the electric air outlet 101 is realized, and the production efficiency is effectively improved. Since the assembly process of the electric air outlet 101 is a prior art, it will not be repeated here.
[0091] In some other embodiments of the present invention, the longitudinal blade bracket mounting mechanism 110, the longitudinal blade mounting mechanism 120, the transverse blade mounting mechanism 130, the upper cover mounting mechanism 140 and the motor mounting mechanism 150 are connected end to end, that is, the first mechanical arm 112 on the longitudinal blade bracket mounting mechanism 110 can directly extract the installed workpiece 1 to the longitudinal blade mounting mechanism 120, the second mechanical arm 122 on the longitudinal blade mounting mechanism 120 can extract the installed workpiece 2 to the transverse blade mounting mechanism 130, the third mechanical arm 132 on the transverse blade mounting mechanism 130 can extract the installed workpiece 3 to the upper cover mounting mechanism 140, and the fourth mechanical arm 142 on the upper cover mounting mechanism 140 can extract the installed air outlet base member to the motor mounting mechanism 150. In this way, the floor space of the air outlet assembly section 100 can be effectively reduced.
[0092] like Figure 1As shown, the air outlet detection section 300 includes: a flipping mechanism 310, an angle detection mechanism 320, a volume detection mechanism 330 and a sorting mechanism 340. Among them, the flipping mechanism 310 includes a first clamping device 310 and a sixth workbench, the first clamping device is used to clamp the electric air outlet 101 on the conveying mechanism 200 to the sixth workbench, the sixth workbench is provided with a flipping device, the flipping device is used to flip the electric air outlet 101, and the first clamping device is also used to clamp the flipped electric air outlet 101 from the sixth workbench to the conveying mechanism 200; the angle detection mechanism 320 includes a second clamping device and a seventh workbench, the second clamping device is used to clamp the flipped electric air outlet 101 from the conveying mechanism 200 to the seventh workbench, the seventh workbench is provided with a detection device, the detection device is used to detect the electric air outlet 101 1, the second clamping device is also used to clamp the tested electric air outlet 101 from the seventh workbench to the conveying mechanism 200; the volume detection mechanism 330 corresponds to the conveying mechanism 200, and the volume detection mechanism 330 is used to detect whether the blade rotation volume of the electric air outlet 101 is qualified; the sorting mechanism 340 includes a third clamping device and a sorting conveyor line 210, and the sorting conveyor line 210 includes a good conveyor line 3401 and a defective conveyor line 3402, and the third clamping device is used to clamp the electric air outlet 101 that has passed the inspection to the good conveyor line 3401, or clamp the electric air outlet 101 that has failed the inspection to the defective conveyor line 3402.
[0093] In this embodiment, the assembled electric air outlet 101 is placed on the conveying mechanism 200, and the conveying mechanism 200 can convey the electric air outlet 101 to the flipping mechanism 310 along the first direction, and then the first clamping device in the flipping mechanism 310 can clamp the electric air outlet 101 on the conveying mechanism 200 to the sixth workbench, and flip the electric air outlet 101 through the flipping device on the sixth workbench, so as to flip the air inlet and air outlet of the electric air outlet 101 to a predetermined angle, for example, 135°, 180°, etc. Then, the first clamping device clamps the flipped electric air outlet 101 from the sixth workbench to the conveying mechanism 200, and the conveying mechanism 200 continues to convey the electric air outlet 101 to the angle detection mechanism 320 along the first direction, and the second clamping device in the angle detection mechanism 320 can clamp the flipped electric air outlet 101 to the seventh workbench, and detect whether the installation angles of the longitudinal blades in the air inlet and the transverse blades in the air outlet of the electric air outlet 101 are qualified through the detection device on the seventh workbench. After the detection is completed, the second clamping device clamps the electric air outlet 101 from the seventh workbench to the conveying mechanism 200, and the conveying mechanism 200 conveys it to the volume detection mechanism 330 along the first direction. The volume detection mechanism 330 can energize the electric air outlet 101 and drive the transverse blades and the longitudinal blades to rotate respectively, and then detect whether the rotation volume of the transverse blades and the longitudinal blades is normal. Then, the conveying mechanism 200 can convey the electric air outlet 101 to the sorting mechanism 340, and the third clamping device in the sorting mechanism 340 can clamp the electric air outlet 101 that has passed the test to the good product conveying line 3401, or clamp the electric air outlet 101 that has failed the test to the defective product conveying line 3402. Therefore, the turning, detection and sorting processes of the electric air outlet 101 in the present application do not require manual participation, which effectively saves manpower and improves production efficiency.
[0094] like Figure 3 As shown, the conveying mechanism 200 may include: a conveying line 210 and a plurality of conveying plates 220. The conveying line 210 is arranged along a first direction; a plurality of conveying plates 220 are arranged on the conveying line 210 at intervals along the first direction, each conveying plate 220 is used to carry the electric air outlet 101, and the conveying line 210 is used to drive the plurality of conveying plates 220 to move along the first direction.
[0095] In this embodiment, the conveyor line 210 may be a belt conveyor or a roller conveyor extending along the first direction. The belt conveyor or the roller conveyor has a small vibration amplitude when moving, which can prevent the electric air outlet 101 placed on the conveyor plate 220 from shifting.
[0096] like Figure 3As shown, the conveying mechanism 200 may also include: two first in-place detection devices 230, two second in-place detection devices 240 and two third in-place detection devices 250. The two first in-place detection devices 230 are symmetrically arranged on both sides of the conveying line 210 along the second direction, and the two first in-place detection devices 230 correspond to the flipping mechanism 310 along the second direction. The two first in-place detection devices 230 are used to control the conveying line 210 to stop when the electric air outlet 101 is detected so that the first clamping device clamps the electric air outlet 101 to the sixth workbench; the two second in-place detection devices 240 are symmetrically arranged at both ends of the conveying line 210 along the second direction, and the two second in-place detection devices 240 correspond to the angle detection mechanism 320 along the second direction. The two second in-place detection devices 240 are used to control the conveyor line 210 to stop when the electric air outlet 101 is detected so that the second clamping device clamps the electric air outlet 101 to the seventh workbench; the two third in-place detection devices 250 are symmetrically arranged at both ends of the conveyor line 210 along the second direction, and the two third in-place detection devices 250 correspond to the sorting mechanism 340 along the second direction. The two third in-place detection devices 250 are used to control the conveyor line 210 to stop when the electric air outlet 101 is detected so that the third clamping device clamps the electric air outlet 101 to the sorting conveyor line 210.
[0097] In this embodiment, the first in-place detection device 230, the second in-place detection device 240 and the third in-place detection device 250 can be photoelectric sensors. Specifically, taking the first in-place detection device 230 as an example, one of the two first in-place detection devices 230 can be an infrared emitting device, and the other can be an infrared receiving device. When the infrared rays between the two first in-place detection devices 230 are blocked by the electric air outlet 101 moving in the first direction, the two first in-place detection devices 230 can control the conveyor line 210 to stop so that the first clamping device clamps the electric air outlet 101 to the sixth workbench, and when the first clamping device clamps the electric air outlet 101 that has been flipped to the conveying plate 220, the two first in-place detection devices 230 can allow the conveyor line 210 to continue to run in the first direction within a preset time, for example, within three seconds when the first clamping device clamps the electric air outlet 101 that has been flipped to the conveying plate 220, the two first in-place detection devices 230 can allow the conveyor line 210 to continue to run in the first direction. Thus, the first in-place detection device 230 can control the conveyor line 210 to stop when detecting the electric air outlet 101, which can effectively improve the clamping efficiency of the first clamping device. The working principles of the second in-place detection device 240 and the third in-place detection device 250 are the same as those of the first in-place detection device 230, and will not be repeated here.
[0098] like Figure 4 and Figure 5As shown, the first clamping device includes: a sliding bracket 3111 , a first driving member 3112 , a second driving member 3113 and a first quick-change clamp 3114 . Among them, the sliding bracket 3111 is arranged above the conveyor line 210 and the sixth workbench corresponding to the second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are both perpendicular to the vertical direction; the first driving member 3112 is arranged on the sliding bracket 3111; the second driving member 3113 is connected to the first driving member 3112, the first driving member 3112 is used to drive the second driving member 3113 to reciprocate along the second direction, and the second driving member 3113 is provided with a first docking quick-change disk; the first quick-change fixture 3114 is provided with a clamping groove for cooperating with the electric air outlet 101, and a vacuum suction cup is provided in the clamping groove, the first quick-change fixture 3114 is used to clamp the electric air outlet 101, and the first quick-change fixture 3114 is provided with a first end quick-change disk, the first end quick-change disk is detachably connected to the first docking quick-change disk, and the second driving member 3113 is used to drive the first quick-change fixture 3114 to move up and down.
[0099] In this embodiment, a first linear slide rail extending along the second direction is provided on the sliding bracket 3111, one end of the first linear slide rail is located above the conveying mechanism 200 and the other end thereof is located above the sixth workbench, the second driving member 3113 is slidably connected to the first linear slide rail, and the first driving member 3112 and the second driving member 3113 can be cylinders, oil cylinders, electric cylinders or linear modules, etc. When it is necessary to clamp the electric air outlet 101 on the conveying mechanism 200 to the sixth workbench, the first driving member 3112 can drive the second driving member 3113 to move along the first linear slide rail to the top of the conveying mechanism 200, and then the second driving member 3113 can drive the first quick-change fixture 3114 to descend, and the electric air outlet 101 on the conveying line 210 is clamped by the clamping groove and vacuum suction cup in the first quick-change fixture 3114, and then the second driving member 3113 can lift the first quick-change fixture 3114 and slide along the first linear slide rail to the top of the sixth workbench. At this time, the second driving member 3113 can drive the first quick-change fixture 3114 to descend again, and place the electric air outlet 101 on the sixth workbench so that the electric air outlet 101 can be flipped by the flipping device on the sixth workbench. After the electric air outlet 101 is flipped into place, for example, after the electric air outlet 101 is flipped 180°, since the front and back sides of the electric air outlet 101 are not completely symmetrical, the second driving member 3113 drives the first quick-change fixture 3114 to descend again, so that the elastically retractable vacuum suction cup absorbs the electric air outlet 101 on the sixth workbench, and extracts the electric air outlet 101 to the conveyor line 210. Therefore, by extracting the electric air outlet 101 through the first clamping device, the transportation efficiency of the electric air outlet 101 can be effectively improved.
[0100] In some other embodiments of the present invention, since the first quick-change fixture 3114 is provided with a first end quick-change disc, such as Figure 5 As shown, when it is necessary to flip the electric air outlet 101 of a different type, the connection between the first end quick-change plate and the first docking quick-change plate can be released to remove the first quick-change fixture 3114, and a new first quick-change fixture 3114 can be connected to the first docking quick-change plate through the first end quick-change plate to replace the new first quick-change fixture 3114. As a result, the first end quick-change plate and the first docking quick-change plate can be quickly disassembled and assembled, and different types of first quick-change fixtures 3114 can be quickly replaced, thereby effectively improving production efficiency.
[0101] like Figure 6 As shown, the flipping device includes: two clamping bases 3121, two third driving members (not shown), two first rotating mechanisms 3122 and two clamping molds 3123. Among them, the two clamping bases 3121 are symmetrically arranged along the first direction; each third driving member is correspondingly connected to a clamping base 3121, and each clamping base 3121 is provided with a rotating mechanism; each first rotating mechanism 3122 is correspondingly connected to a clamping mold 3123, and the clamping mold 3123 is provided with a clamping groove corresponding to the electric air outlet 101; each third driving member is used to drive the clamping base 3121 to which it is connected to reciprocate along the first direction, so that the two clamping molds 3123 clamp or release the electric air outlet 101, and the two first rotating mechanisms 3122 are used to drive the electric air outlet 101 clamped by the two clamping molds 3123 to flip.
[0102] like Figure 6 As shown, since the electric air outlet 101 may include a left electric air outlet and a right electric air outlet that are mirror images of each other, in some other embodiments of the present invention, the flipping device may include two flipping devices, and the two flipping devices are mirror images, so that the left electric air outlet and the right electric air outlet can be flipped respectively.
[0103] In this embodiment, when the second driving member 3113 drives the first quick-change fixture 3114 holding the electric air outlet 101 to descend to a height above the sixth workbench and horizontal to the clamping base 3121, the third driving member can drive the clamping base 3121 connected to it to move in the first direction, and clamp the electric air outlet 101 through two clamping molds 3123. Then, the two first rotating mechanisms 3122 can drive the electric air outlet 101 clamped by the two clamping molds 3123 to flip to a predetermined angle. After the flipping is completed, the second driving member 3113 can drive the first quick-change fixture 3114 to descend again, so that the retractable vacuum suction cup absorbs the electric air outlet 101 on the flipping device, and extracts the electric air outlet 101 to the conveyor line 210. Therefore, flipping the electric air outlet 101 through the flipping device can effectively improve the flipping accuracy and the flipping efficiency.
[0104] like Figure 7 As shown, each conveying plate 220 is also used to carry the electric air outlet 101 without a wiring harness installed, and a placement seat 313 and a fourth driving member (not shown) are also provided on the sixth workbench. The first clamping device is also used to clamp the electric air outlet 101 without a wiring harness installed on the conveying mechanism 200 to the placement seat 313, and the fourth driving member is used to drive the placement seat 313 to reciprocate along the second direction so that the placement seat 313 is transferred between the clamping station and the wiring harness installation station corresponding to the first clamping device. The first clamping device is also used to clamp the electric air outlet 101 after the wiring harness is installed on the placement seat 313 to the conveying mechanism 200.
[0105] In this embodiment, after the first clamping device clamps the electric air outlet 101 without the wiring harness installed onto the placement seat 313, the fourth driving member can drive the placement member to move along the second direction to the wiring harness installation station for manual installation of the wiring harness. Since the electric air outlet 101 needs to be flipped to a preset angle when the wiring harness is manually installed, after the electric air outlet 101 has the wiring harness installed, the first clamping device does not need to move the electric air outlet 101 to the flipping device for flipping, but can directly clamp the electric air outlet 101 with the wiring harness installed on the placement seat 313 onto the conveying mechanism 200.
[0106] like Figure 8 As shown, the second clamping device includes: a rotating bracket 3211, a second rotating mechanism 3212, a cantilever 3213, two second quick-change fixture assemblies (not shown) and a lifting mechanism 3214. Among them, the second rotating mechanism 3212 is arranged on the rotating bracket 3211; the cantilever 3213 is arranged on the rotating bracket 3211 and connected to the rotating shaft of the second rotating mechanism, and two second docking quick-change disks are respectively arranged at both ends of the cantilever 3213; each second quick-change fixture assembly includes two second quick-change fixtures, each second quick-change fixture is detachably connected to a corresponding second docking quick-change disk through a second end quick-change disk, and the second quick-change fixture can be the same fixture as the first quick-change fixture 3114; the lifting mechanism 3214 is arranged below the rotating bracket 3211 and connected to the rotating bracket 3211. Among them, the lifting mechanism 3214 is used to drive the rotating bracket 3211 to move up and down, the second rotating mechanism is used to drive the cantilever 3213 to rotate, and each second quick-change clamp is provided with a clamping groove for cooperating with the electric air outlet 101, and a vacuum suction cup is provided in the clamping groove. The second quick-change clamp is used to clamp the electric air outlet 101 respectively to transfer the electric air outlet 101 from the conveying mechanism 200 to the seventh workbench, or to transfer the electric air outlet 101 from the seventh workbench to the conveying mechanism 200.
[0107] In this embodiment, when it is necessary to clamp the electric air outlet 101 on the conveying mechanism 200 to the seventh workbench, the second rotating mechanism in the second clamping device can drive the cantilever 3213 to rotate so that the second quick-change fixture assembly is aligned with the conveying line 210 in the vertical direction, and then the lifting mechanism 3214 can drive the second rotating mechanism to descend so that the second quick-change fixture clamps the electric air outlet 101. Then the lifting mechanism 3214 can drive the second rotating mechanism to rise, and the second rotating mechanism drives the cantilever 3213 to rotate again so that the second quick-change fixture assembly is aligned with the detection device on the seventh workbench. Finally, the lifting mechanism 3214 descends again to place the electric air outlet 101 on the detection device. The process of the second clamping device transferring the electric air outlet 101 from the seventh workbench to the conveying mechanism 200 is opposite to the above process and will not be repeated here.
[0108] In some other embodiments of the present invention, since the second quick-change fixture is provided with a second end quick-change disc, such as Figure 8 As shown, when different types of electric air outlets 101 need to be detected, the connection between the second end quick-change plate and the second docking quick-change plate can be released to remove the second quick-change fixture, and a new second quick-change fixture can be connected to the second docking quick-change plate through the second end quick-change plate to replace the new second quick-change fixture. As a result, the second end quick-change plate and the second docking quick-change plate can be quickly disassembled and assembled, and different types of second quick-change fixtures can be quickly replaced, thereby effectively improving the detection efficiency.
[0109] like Fig. 9 and Fig.10 As shown, the detection device includes: a first detection substrate 3221, a first detection base 3222 and a first detection array. The first detection base 3222 is arranged on the first detection substrate 3221, and a first groove for placing the electric air outlet 101 is arranged on the first detection base 3222; the first detection array includes two first blade detection components, which are arranged on both sides of the first detection substrate 3221 in a second direction, and the two first blade detection components are used to respectively detect whether the blades of the electric air outlet 101 on the first detection base 3222 are qualified.
[0110] Specifically, the two first blade detection components can be the first transverse blade detection component 3223 and the first longitudinal blade detection component 3224 respectively. The first transverse blade detection component 3223 and the first longitudinal blade detection component 3224 are relatively arranged on both sides of the first detection substrate 3221 along the second direction. The first transverse blade detection component 3223 is aligned with the air outlet of the electric air outlet 101, and is used to detect whether the transverse blades of the electric air outlet 101 on the first detection base 3222 are qualified. The first longitudinal blade detection component 3224 is aligned with the air inlet of the electric air outlet 101, and is used to detect whether the longitudinal blades of the electric air outlet 101 on the first detection base 3222 are qualified.
[0111] like Fig. 9 and Fig.10 As shown, the first transverse blade detection component includes a first transverse blade lighting lamp 3201 and a first transverse blade detection camera 3202, the first transverse blade lighting lamp 3201 is used to illuminate the transverse blades of the electric air outlet 101 on the first detection base 3222, and the first transverse blade detection camera 3202 is used to detect whether the installation angle of the transverse blades of the electric air outlet 101 on the first detection base 3222 is qualified; the first longitudinal blade detection component includes a first longitudinal blade lighting lamp 3203 and a first longitudinal blade detection camera 3204, the first longitudinal blade lighting lamp 3203 is used to illuminate the longitudinal blades of the electric air outlet 101 on the first detection base 3222, and the first longitudinal blade detection camera 3204 is used to detect whether the installation angle of the longitudinal blades of the electric air outlet 101 on the first detection base 3222 is qualified. Therefore, the first transverse blade detection component 3223 and the first longitudinal blade detection component 3224 respectively detect whether the installation angle of the transverse blade and the installation angle of the longitudinal blade are qualified, which can effectively improve the detection efficiency.
[0112] like Fig. 9 and Fig.10As shown, the detection device also includes: a second detection substrate 3231, a second detection base 3232, a second detection array and a fifth driving member (not shown). The second detection substrate 3231 is arranged on the side of the first detection substrate 3221 away from the conveying mechanism 200; the second detection base 3232 is arranged on the second detection substrate 3231, and the second detection base 3232 is provided with a second groove for placing the electric air outlet 101; the second detection array includes two second blade detection components, one group of which is arranged on the first detection substrate 3221, and the other group of which is arranged on the side of the second detection substrate 3231 away from the first detection substrate 3221; the fifth driving member is used to drive the first detection substrate 3221 to reciprocate along the first direction. Among them, each conveying plate 220 is used to carry two electric air outlets 101 respectively, the second clamping device is used to take and place the two electric air outlets 101 on the conveying plate 220 onto the first detection base 3222 and the second detection base 3232 respectively, or to take and place the electric air outlets 101 on the first detection base 3222 and the second detection base 3232 onto the conveying plate 220, and the fifth driving member is used to drive the first detection base plate 3221 to move in the first direction so that the first detection base 3222 is located between the two first blade detection assemblies, and the second detection base 3232 is located between the two second blade detection assemblies, and the two second blade detection assemblies are used to respectively detect whether the blades of the electric air outlet 101 on the second detection base 3232 are qualified.
[0113] Specifically, the two second blade detection components can be respectively a second transverse blade detection component 3233 and a second longitudinal blade detection component 3234, the second transverse blade detection component 3233 is arranged on the first detection substrate 3221, and the second longitudinal blade detection component 3234 is arranged on the side of the second detection substrate 3231 away from the first detection substrate 3221, and the fifth driving member is used to drive the first detection substrate 3221 to move along the first direction so that the first detection base 3222 is located between the first transverse blade detection component 3223 and the first longitudinal blade detection component 3224, and the second detection base 3232 is located between the second transverse blade detection component 3233 and the second longitudinal blade detection component 3234, the second transverse blade detection component 3233 is used to detect whether the transverse blades of the electric air outlet 101 on the second detection base 3232 are qualified, and the second longitudinal blade detection component 3234 is used to detect whether the longitudinal blades of the electric air outlet 101 on the second detection base 3232 are qualified.
[0114] In this embodiment, two electric air outlets 101 can be placed on the conveying plate 220 of the conveying mechanism 200 simultaneously along the second direction. At this time, a group of second quick-change clamp components of the second clamping device can clamp the two electric air outlets 101 at the same time, and place the two electric air outlets 101 on the first detection base 3222 and the second detection base 3232 respectively, and then the fifth driving member can drive the first detection base 3221 to move along the first direction, so that the first detection base 3222 is located between the first transverse blade detection component 3223 and the first longitudinal blade detection component 3224, and the second detection base 3232 is located between the second transverse blade detection component 3233 and the second longitudinal blade detection component 3234. Therefore, by staggering the second transverse blade detection component 3233 and the second longitudinal blade detection component 3234, space can be effectively saved.
[0115] Specifically, the second transverse blade detection component 3233 includes a second transverse blade lighting lamp 3205 and a second transverse blade detection camera 3206, wherein the second transverse blade lighting lamp 3205 is used to illuminate the transverse blades of the electric air outlet 101 on the second detection base 3232, and the second transverse blade detection camera 3206 is used to detect whether the installation angle of the transverse blades of the electric air outlet 101 on the second detection base 3232 is qualified; the second longitudinal blade detection component includes a second longitudinal blade lighting lamp 3207 and a second longitudinal blade detection camera 3208, wherein the second longitudinal blade lighting lamp 3207 is used to illuminate the longitudinal blades of the electric air outlet 101 on the second detection base 3232, and the second longitudinal blade detection camera 3208 is used to detect whether the installation angle of the longitudinal blades of the electric air outlet 101 on the second detection base 3232 is qualified. Therefore, by respectively detecting whether the installation angle of the transverse blades and the installation angle of the longitudinal blades are qualified through the second transverse blade detection component 3233 and the second longitudinal blade detection component 3234, the detection efficiency can be effectively improved.
[0116] like Fig.11 As shown, the third clamping device includes: a sorting sliding bracket 3411, a sixth driving member 3412, a seventh driving member 3413 and a third quick-change fixture 3414. Among them, the sorting sliding bracket 3411 is arranged above the conveying line 210 and the sorting conveying line 210 correspondingly along the second direction; the sixth driving member 3412 is arranged on the sorting sliding bracket 3411; the seventh driving member 3413 is provided with a third docking quick-change disk, and the sixth driving member 3412 is used to drive the seventh driving member 3413 to reciprocate along the second direction; the third quick-change fixture 3414 is provided with a third end quick-change disk, and the third quick-change fixture 3414 is detachably connected to the third docking quick-change disk through the third end quick-change disk, and the seventh driving member 3413 is used to drive the third quick-change fixture 3414 to move up and down so that the third quick-change fixture 3414 can pick up and place the electric air outlet 101 that has been tested.
[0117] In this embodiment, a second linear slide rail extending along the second direction is provided on the sorting sliding bracket 3411, one end of the second linear slide rail is located above the conveying mechanism 200 and the other end thereof is located above the sorting conveying line 210, and the sixth driving member 3412 is slidably connected to the second linear slide rail. When it is necessary to clamp the electric air outlet 101 on the conveying mechanism 200 to the sorting conveying line 210, the sixth driving member 3412 can drive the seventh driving member 3413 to move along the second linear slide rail to the top of the conveying mechanism 200, and then the seventh driving member 3413 can drive the third quick-change fixture 3414 to descend, and the electric air outlet 101 on the conveying line 210 that has been inspected is clamped by the clamping groove and vacuum suction cup in the third quick-change fixture 3414, and then the seventh driving member 3413 can lift the third quick-change fixture 3414 and slide it to the sorting conveying line 210 along the second direction. At this time, the seventh driving member 3413 can drive the third quick-change clamp 3414 to descend again, clamping the electric air outlet 101 that has passed the inspection to the good product conveying line 3401, or clamping the electric air outlet 101 that has failed the inspection to the defective product conveying line 3402. Thus, the sorting efficiency is effectively improved.
[0118] like Fig.11 As shown, in some other embodiments of the present invention, the third clamping device may include two, so that two electric air outlets 101 on the conveying mechanism 200 can be clamped at the same time.
[0119] In some other embodiments of the present invention, since the third quick-change fixture 3414 is provided with a third end quick-change disc, such as Fig.11 As shown, when different types of electric air outlets 101 need to be detected, the connection between the third terminal quick-change disk and the third docking quick-change disk can be released to remove the third quick-change fixture 3414, and a new third quick-change fixture 3414 can be connected to the third docking quick-change disk through the third terminal quick-change disk to replace the new third quick-change fixture 3414. As a result, the third terminal quick-change disk and the third docking quick-change disk can be quickly disassembled and assembled, and different types of third quick-change fixtures 3414 can be quickly replaced, thereby effectively improving the detection efficiency.
[0120] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not indicate quantity restrictions, but indicate the existence of at least one. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship also changes accordingly.
[0121] The above are preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. An electric air outlet production line, characterized in that: include: An air outlet assembly section, wherein the air outlet assembly section is used to assemble the electric air outlet; A conveying mechanism, wherein the length direction of the conveying mechanism is consistent with the first direction, the air outlet assembly section is also used to convey the assembled electric air outlet to the conveying mechanism, and the conveying mechanism is used to convey the electric air outlet along the first direction; An air outlet detection section is used to detect whether the electric air outlet transported by the conveying mechanism is qualified.
2. The electric air outlet production line according to claim 1 is characterized in that: The air outlet assembly section comprises: A longitudinal blade bracket installation mechanism, the longitudinal blade bracket installation mechanism is used to install the longitudinal blade bracket on the air outlet housing base to form workpiece one; A longitudinal blade mounting mechanism, wherein the longitudinal blade bracket mounting mechanism is also used to transport the workpiece 1 to the longitudinal blade mounting mechanism, and the longitudinal blade mounting mechanism is used to mount the longitudinal blade on the workpiece 1 to form the workpiece 2; A transverse blade installation mechanism, wherein the longitudinal blade installation mechanism is further used to transport the second workpiece to the transverse blade installation mechanism, and the transverse blade installation mechanism is used to install a transverse blade on the second workpiece to form a third workpiece; An upper cover installation mechanism, wherein the transverse blade installation mechanism is also used to transport the workpiece three to the upper cover installation mechanism, and the upper cover installation mechanism is used to install an air outlet housing upper cover on the workpiece three to form an air outlet base member; The motor mounting mechanism, the upper cover mounting mechanism is also used to transport the air outlet base to the motor mounting mechanism, the motor mounting mechanism is used to install a motor on the air outlet base to form the electric air outlet, and transport the electric air outlet to the transport mechanism.
3. The electric air outlet production line according to claim 1, characterized in that: The conveying mechanism comprises: a conveying line, the conveying line being arranged along the first direction; A plurality of conveying plates are arranged on the conveying line at intervals along the first direction, each of the conveying plates is used to carry the electric air outlet, and the conveying line is used to drive the plurality of conveying plates to move along the first direction.
4. The electric air outlet production line according to claim 3 is characterized in that: The air outlet detection section comprises: A flipping mechanism, wherein the flipping mechanism comprises a first clamping device and a first workbench, wherein the first clamping device is used to clamp the electric air outlet on the conveying mechanism to the first workbench, and a flipping device is provided on the first workbench, wherein the flipping device is used to flip the electric air outlet, and the first clamping device is also used to clamp the flipped electric air outlet from the first workbench to the conveying mechanism; An angle detection mechanism, the angle detection mechanism includes a second clamping device and a second workbench, the second clamping device is used to clamp the flipped electric air outlet from the conveying mechanism to the second workbench, the second workbench is provided with a detection device, the detection device is used to detect whether the installation angle of the blades of the electric air outlet is qualified, and the second clamping device is also used to clamp the detected electric air outlet from the second workbench to the conveying mechanism; A volume detection mechanism, the volume detection mechanism is matched with the conveying mechanism, and the volume detection mechanism is used to detect whether the rotation volume of the blades of the electric air outlet is qualified; The sorting mechanism includes a third clamping device and a sorting conveyor line, the sorting conveyor line includes a good product conveyor line and a defective product conveyor line, and the third clamping device is used to clamp the electric air outlet that has passed the inspection to the good product conveyor line, or clamp the electric air outlet that has failed the inspection to the defective product conveyor line.
5. The electric air outlet production line according to claim 4, characterized in that: The first clamping device comprises: A sliding bracket, wherein the sliding bracket is arranged above the conveying line and the first workbench correspondingly along a second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are both perpendicular to the vertical direction; a first driving member, wherein the first driving member is disposed on the sliding bracket; a second driving member, the second driving member is connected to the first driving member, the first driving member is used to drive the second driving member to reciprocate along the second direction, and the second driving member is provided with a first docking quick-change disk; The first quick-change clamp is provided with a clamping groove for cooperating with the electric air outlet, a vacuum suction cup is provided in the clamping groove, the first quick-change clamp is used to clamp the electric air outlet, the first quick-change clamp is provided with a first end quick-change disk, the first end quick-change disk is detachably connected to the first docking quick-change disk, and the second driving member is used to drive the first quick-change clamp to move up and down.
6. The electric air outlet production line according to claim 5, characterized in that: The flipping device comprises: Two clamping bases, the two clamping bases are symmetrically arranged along the first direction; Two third driving members, each of which is connected to a corresponding clamping base; Two first rotating mechanisms, one of the first rotating mechanisms is disposed on each of the clamping bases; Two clamping molds, each of the rotating mechanisms is connected to a corresponding clamping mold; Among them, each of the third driving members is used to drive the corresponding clamping base to reciprocate along the first direction so that the two clamping molds clamp or release the electric air outlet, and the two first rotating mechanisms are used to drive the electric air outlet clamped by the two clamping molds to flip.
7. The electric air outlet production line according to claim 6, characterized in that: Each of the conveying plates is also used to carry the electric air outlet without a wiring harness, the first workbench is also provided with a placement seat and a fourth driving member, and the first clamping device is also used to clamp the electric air outlet without a wiring harness on the conveying mechanism to the placement seat, The fourth driving member is used to drive the placement seat to reciprocate along the second direction so that the placement seat can be transferred between the clamping station and the wire harness installation station corresponding to the first clamping device. The first clamping device is also used to clamp the electric air outlet after the wire harness is installed on the placement seat to the conveying mechanism.
8. The electric air outlet production line according to claim 7, characterized in that: The second clamping device comprises: Rotating bracket; a second rotating mechanism, the second rotating mechanism being arranged on the rotating bracket; A cantilever, the cantilever is arranged on the rotating bracket and connected to the rotating shaft of the second rotating mechanism, and two second docking quick-change plates are respectively arranged at both ends of the cantilever; Two second quick-change fixture assemblies, each of which comprises two second quick-change fixtures, each of which is detachably connected to a corresponding second docking quick-change disc via a second end quick-change disc; A lifting mechanism, the lifting mechanism is arranged below the rotating bracket and connected to the rotating bracket; Among them, the lifting mechanism is used to drive the rotating bracket to move up and down, the second rotating mechanism is used to drive the cantilever to rotate, and each of the second quick-change clamp assemblies is used to clamp the electric air outlet respectively to transfer the electric air outlet from the conveying mechanism to the second workbench, or to transfer the electric air outlet from the second workbench to the conveying mechanism.
9. The electric air outlet production line according to claim 8, characterized in that: The detection equipment comprises: a first detection substrate; A first detection base, wherein the first detection base is arranged on the first detection substrate, and a first groove for placing the electric air outlet is arranged on the first detection base; a first detection array, the first detection array comprising a first transverse blade detection component and a first longitudinal blade detection component, the first transverse blade detection component and the first longitudinal blade detection component being relatively arranged on two sides of the first detection substrate along the second direction, the first transverse blade detection component being used to detect whether the transverse blades of the electric air outlet on the first detection base are qualified, and the first longitudinal blade detection component being used to detect whether the longitudinal blades of the electric air outlet on the first detection base are qualified; a second detection substrate, the second detection substrate being arranged on a side of the first detection substrate away from the conveying mechanism; A second detection base, the second detection base is arranged on the second detection substrate, and the second detection base is provided with a second groove for placing the electric air outlet; a second detection array, the second detection array comprising a second transverse blade detection component and a second longitudinal blade detection component, the second transverse blade detection component being arranged on the first detection substrate, and the second longitudinal blade detection component being arranged on a side of the second detection substrate away from the first detection substrate; a fifth driving member, configured to drive the first detection substrate to reciprocate along the first direction; Wherein, the second clamping device is used to respectively pick up and place the two electric air outlets on the conveying mechanism onto the first detection base and the second detection base, or to pick up and place the electric air outlets on the first detection base and the second detection base onto the conveying mechanism, and the fifth driving member is used to drive the first detection substrate to move along the first direction so that the first detection base is located between the first transverse blade detection component and the first longitudinal blade detection component, and the second detection base is located between the second transverse blade detection component and the second longitudinal blade detection component, the second transverse blade detection component is used to detect whether the transverse blades of the electric air outlet on the second detection base are qualified, and the second longitudinal blade detection component is used to detect whether the longitudinal blades of the electric air outlet on the second detection base are qualified; The first transverse blade detection component includes a first transverse blade lighting lamp and a first transverse blade detection camera, wherein the first transverse blade lighting lamp is used to illuminate the transverse blades of the electric air outlet on the first detection base, and the first transverse blade detection camera is used to detect whether the installation angle of the transverse blades of the electric air outlet on the first detection base is qualified; The first longitudinal blade detection component includes a first longitudinal blade lighting lamp and a first longitudinal blade detection camera, wherein the first longitudinal blade lighting lamp is used to illuminate the longitudinal blades of the electric air outlet on the first detection base, and the first longitudinal blade detection camera is used to detect whether the installation angle of the longitudinal blades of the electric air outlet on the first detection base is qualified; The second transverse blade detection component includes a second transverse blade lighting lamp and a second transverse blade detection camera, the second transverse blade lighting lamp is used to illuminate the transverse blades of the electric air outlet on the second detection base, and the second transverse blade detection camera is used to detect whether the installation angle of the transverse blades of the electric air outlet on the second detection base is qualified; The second longitudinal blade detection component includes a second longitudinal blade lighting lamp and a second longitudinal blade detection camera. The second longitudinal blade lighting lamp is used to illuminate the longitudinal blades of the electric air outlet on the second detection base. The second longitudinal blade detection camera is used to detect whether the installation angle of the longitudinal blades of the electric air outlet on the second detection base is qualified.
10. The electric air outlet production line according to claim 9, characterized in that: The third clamping device comprises: A sorting sliding bracket, wherein the sorting sliding bracket is arranged above the conveying line and the sorting conveying line correspondingly along the second direction; a sixth driving member, wherein the sixth driving member is arranged on the sorting sliding support; a seventh driving member, wherein the seventh driving member is provided with a third docking quick-change disk, and the sixth driving member is used for driving the seventh driving member to reciprocate along the second direction; The third quick-change fixture is provided with a third end quick-change disk, and the third quick-change fixture is detachably connected to the third docking quick-change disk through the third end quick-change disk, and the seventh driving member is used to drive the third quick-change fixture to move up and down so that the third quick-change fixture can pick up and place the electric air outlet that has been inspected and completed.
Citation Information
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Electric tuyere rotation angle detection equipment
CN120778039A