Quinoa grading and screening device and screening method
By designing a quinoa grading screening device, the gears, cams and rub rods are used to simulate the hand rubbing action, and combined with the Z-shaped conveyor belt and hot air drying mechanism, the problem of low saponin removal efficiency in quinoa processing is solved, and efficient and automated desaponin, drying and grading screening is achieved.
Patent Information
- Application Number
- CN202411906708.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-23
AI Technical Summary
During the quinoa processing process, the prior art is difficult to efficiently remove saponins from the quinoa epidermis, and workers need to rub them manually for time and effort.
A quinoa grading screening device is designed, including a kneading mechanism and a transport mechanism. The gears, cams and rub rods are used to simulate the hand rubbing action, and combined with a Z-shaped conveyor belt and a hot air drying mechanism to realize the desaponin, drying and grading screening of quinoa.
It realizes efficient automation of quinoa desaponin, saves manpower, improves processing efficiency, and can remove weed clips and shriveled grains at the same time, ensuring the quality and safety of quinoa.
Smart Images

Figure CN119346277B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quinoa screening, and in particular to a quinoa grading and screening device and a screening method. Background Art
[0002] Quinoa is a plant of the genus Chenopodiaceae. It has very high nutritional value and is known as "nutritional gold" and "super grain". It is rich in protein, carbohydrates, folic acid, potassium and other nutrients, and can supplement a variety of nutrients needed by the human body. In addition, quinoa is also rich in dietary fiber, which helps promote digestion and relieve constipation. The seeds of quinoa are small and shaped like small round pills.
[0003] Before quinoa is packaged and sold, it needs to go through a series of processing. During the harvesting and threshing process, plant stems and grass clippings will be mixed into the quinoa, and there will be shriveled grains in the harvested quinoa that need to be screened out.
[0004] However, the epidermis of quinoa also contains a naturally occurring substance called saponin, which is a water-soluble substance between the epidermis and the endosperm of quinoa. It has a slightly bitter taste and is slightly toxic. In order to ensure its quality, safety and compliance with relevant standards, saponin needs to be removed during the screening and cleaning of quinoa. By putting saponin in water and rubbing and washing the quinoa by hand, repeating this process about 5 times, the saponin can be effectively removed. However, when factories produce and process a large amount of quinoa, workers have been rubbing it by hand, which is time-consuming and laborious. For this reason, we propose a quinoa grading and screening device and screening method. Summary of the invention
[0005] The present invention adopts the following technical scheme to solve the above-mentioned technical problems: a quinoa grading and screening device is provided, comprising a supporting frame, the inner side of the supporting frame is movably connected with a material receiving box, the upper end of the supporting frame is fixedly connected with a fixed shell, the inner side of the fixed shell is provided with a rubbing mechanism for scrubbing quinoa, the inner side of the fixed shell is provided with a transportation mechanism for transmitting quinoa, the transportation mechanism is located below the rubbing mechanism, and the rear side of the fixed shell is provided with a drying mechanism for drying quinoa, the rubbing mechanism comprises a fixed cylinder, the outer side of the fixed cylinder is fixedly connected with the fixed shell, the lower end of the fixed cylinder is rotatably connected with a connecting cavity, the lower end of the connecting cavity is movably connected with a gear 1, the rear end of the gear 1 is meshed with a tooth plate, one end of the tooth plate passes through the fixed shell and is fixedly connected with a connecting frame, the inner side of the connecting frame is rotatably connected with a cam, and the transportation mechanism comprises a conveyor belt, and the conveyor belt is Z-shaped.
[0006] Preferably, a rotating ring is rotatably connected to the inner side of the connecting cavity, a rotating plate is fixedly connected to the upper end of the rotating ring, a plurality of first leakage holes are provided on the inner side of the rotating plate, a rotating drum is fixedly connected to the upper end of the rotating plate, a plurality of rubbing rods 1 are fixedly connected to the outer side of the rotating drum, a plurality of shifting rods 1 are rotatably connected to the outer side of the rotating drum, a convex drum is fixedly connected to the upper end of the rotating drum, and a plurality of shifting rods 2 are rotatably connected to the outer side of the convex drum.
[0007] Preferably, the lower end of the rotating ring is fixedly connected to an outer gear ring 1, the inner wall of the connecting cavity is fixedly connected to multiple groups of rubbing rods 2, the inner wall of the connecting cavity is rotatably connected to multiple groups of shifting rods 3, the shifting rods 3 and the shifting rods 1 are staggered with each other, and multiple groups of second leakage holes corresponding to the first leakage holes are opened on the inner side of the connecting cavity, the lower end of the connecting cavity is fixedly connected to an inner gear ring 1, the gear 1 is located between the inner gear ring 1 and the outer gear ring 1, and the inner gear ring 1 and the outer gear ring 1 are both meshed with gear 1.
[0008] Preferably, a fixed plate 1 is fixedly connected to the inner side of the fixed shell, the lower end of the gear 1 is rotatably connected to the fixed plate 1, a slider is slidably connected to the inner side of the fixed plate 1, the upper end of the slider is fixedly connected to the toothed plate, a roller is rotatably connected to the inner side of the fixed shell, the conveyor belt is rotatably connected to the outer side of the roller, one end of the roller passes through the fixed shell and is fixedly connected to the first pulley, a first motor is installed on one side of the fixed shell, and the output end of the first motor is fixedly connected to the first pulley.
[0009] Preferably, one side of the fixed shell is rotatably connected to a second pulley, the second pulley is rotatably connected to a belt together with the outer side of the first pulley, one end of the second pulley is fixedly connected to the first bevel gear, the upper end of the first bevel gear is meshed with the second bevel gear, the upper end of the second bevel gear is fixedly connected to a connecting rod, one side of the fixed shell is fixedly connected to a fixing plate 2, the upper end of the connecting rod passes through the fixing plate 2 and is fixedly connected to a cam, and the connecting frame is movably connected to the surface of the fixing plate 2.
[0010] Preferably, a plurality of groups of first connecting grooves are provided on the surface of the conveyor belt, the inner side of the first connecting groove is connected to a first rotating rod via a damping rotating shaft, the outer side of the first rotating rod is fixedly connected to a fan-shaped baffle, the fan-shaped baffle is matched with the first connecting groove, connecting plates are movably connected on both sides of the conveyor belt, the lower ends of the connecting plates are fixedly connected to a fixed shell, scraper strips and stop strips are commonly fixedly connected between the two groups of connecting plates, the scraper strips are movably connected to the outer side of the conveyor belt, and the stop strips are movably connected to the inner side of the conveyor belt.
[0011] Preferably, the rear end of the fixed shell is fixedly connected with a connecting cylinder, and a hot fan is arranged on the inner side of the connecting cylinder at the rear end of the fixed shell, and the drying mechanism comprises a conical cylinder, the inner wall of the conical cylinder is movably connected with an inclined plate, the lower end of the inclined plate is fixedly connected to the connecting cylinder, the rear end of the conveyor belt extends to the inner side of the conical cylinder, the outer side of the conical cylinder is fixedly connected with a clamping ring, the outer side of the clamping ring is rotatably connected with a support plate 1, the front end of the support plate 1 is fixedly connected to the connecting cylinder, the rear end of the support plate 1 is fixedly connected with an outer cylinder, the outer side of the outer cylinder is fixedly connected to the support frame, a discharge port is opened on the outer side of the outer cylinder, the collecting box is located below the discharge port, the inner side of the outer cylinder is movably connected with an inner cylinder, and the front end of the inner cylinder is fixedly connected to the conical cylinder.
[0012] Preferably, the surface of the inner cylinder is provided with a plurality of groups of second connecting grooves, the inner side of the second connecting groove is movably connected with an opening and closing plate, the inner side of the opening and closing plate is fixedly connected with a pushing plate, the outer side of the opening and closing plate is fixedly connected with a second rotating rod, the outer side of the second rotating rod is rotatably connected with two groups of support blocks, the support blocks are fixedly connected to the outer side of the inner cylinder, the front end of the second rotating rod passes through the support blocks and is fixedly connected with gear 2, the outer side of the conical cylinder is fixedly connected with support plate 2, the rear end of the support plate 2 is rotatably connected with inner gear ring 2, and the inner gear ring 2 is meshed with gear 2.
[0013] Preferably, a second motor is installed at the front end of the support plate 2, and the output end of the second motor passes through the support plate 2 and is fixedly connected to a gear 3, and the gear 3 is meshed with the inner gear ring 2. The rear end of the inner cylinder is fixedly connected to the support plate 3, and the outer side of the support plate 3 is fixedly connected to the outer gear ring 2. The front end of the outer gear ring 2 is rotatably connected to the outer cylinder, and the rear end of the outer gear ring 2 is rotatably connected to the collecting cylinder. The outer side of the collecting cylinder is fixedly connected to the support frame, and a door panel is provided at the rear end of the collecting cylinder. A third motor is installed on the outer side of the collecting cylinder, and the output end of the third motor is fixedly connected to a gear 4, and the gear 4 is meshed with the outer gear ring 2.
[0014] A quinoa grading and screening method comprises the following steps:
[0015] S1: Pour clean water into the inner side of the fixed shell and the fixed cylinder, pour the uncleaned quinoa into the fixed cylinder, start the first motor, the first motor causes the roller to rotate, drives the first motor to operate, and under the action of the first pulley, the first bevel gear is rotated through the connection of the belt, and then through the gear transmission, the cam is rotated while driving the toothed plate to move back and forth, and through meshing with the gear one, the gear one is caused to rotate back and forth, thereby causing the connecting chamber and the rotating cylinder to rotate back and forth in opposite directions respectively;
[0016] S2: When the first leak hole and the second leak hole overlap, the quinoa with the saponin removed will pass through the two and fall onto the conveyor belt. As the conveyor belt is transported, the quinoa is carried by the fan-shaped baffle and sent to the inner side of the conical cylinder. The fan-shaped baffle continues to move with the conveyor belt. When the fan-shaped baffle contacts the scraper bar, the fan-shaped baffle will be pushed into the inner side of the conveyor belt through the first connecting groove. When the fan-shaped baffle pushed into the inner side of the conveyor belt contacts the baffle bar again, it will be pushed out to the outer side of the conveyor belt.
[0017] S3: After the quinoa falls into the inner side of the conical cylinder, the third motor and the hot fan are started, the third motor rotates the gear 4, and the inner cylinder and the conical cylinder rotate simultaneously under the condition of meshing with the outer gear ring 2. When the conical cylinder rotates, the quinoa on the inner side enters the inner cylinder in cooperation with the inclined plate. When the inner cylinder rotates, the wet quinoa is driven to rotate with the inner cylinder under the connection of the push plate;
[0018] S4: After the quinoa inside the inner cylinder is dried, start the second motor, which causes gear three to rotate. When gear three rotates, the meshing inner gear ring two rotates, which causes multiple sets of gears two to rotate together, causing the opening and closing plate and the pushing plate to flip, and then the opening and closing plate is moved out from the inside of the second connecting groove. While the inner cylinder continues to rotate, the quinoa dried in the inner cylinder will fall into the outer cylinder through the second connecting groove, and finally be collected to the inside of the receiving box through the discharge port.
[0019] Compared with the prior art, the present invention provides a quinoa grading and screening device and screening method, which have the following beneficial effects:
[0020] 1. A quinoa grading and screening device and screening method, wherein the cam rotates so that the tooth plate drives the gear 1 to rotate back and forth, and the gear 1 meshes with the outer gear ring 1 and the inner gear ring 1, thereby causing the rubbing rod 1 and the shifting rod 3 to reciprocate continuously and rotate in opposite directions to each other, and at the same time cooperates with the shifting rod 1 and the rubbing rod 2 to simulate the rubbing action of human hands in water to remove the saponin on the quinoa, effectively saving manpower and improving processing efficiency, and grass clippings and shriveled grains can also be screened out in the water at the same time.
[0021] 2. A quinoa grading and screening device and screening method. When the wet quinoa enters the inner side of the inner cylinder, the third motor is started to rotate the inner cylinder. While the inner cylinder rotates, the wet quinoa is driven by the pushing plate to follow the inner cylinder to rotate to the upper side and then scatters down, so that the scattered wet quinoa can be dried more evenly by hot air, thereby accelerating the drying rate, ensuring the drying quality, and avoiding affecting the subsequent packaging and sales.
[0022] 3. A quinoa grading and screening device and screening method. When the moist quinoa is blown and dried by a hot fan on the inner side of an inner cylinder, the moist quinoa will continuously fall down from the upper side driven by a pushing plate. This can separate some saponins mixed in the moist quinoa from the quinoa under the action of the hot fan, and blow the saponins into a collecting cylinder, thereby effectively screening and ensuring the quality of the quinoa.
[0023] 4. A quinoa grading and screening device and screening method. After the quinoa is dried, the opening and closing plate and the pushing plate are flipped at the same time under the drive of the second motor. The opening and closing plate is flipped outward to one side and fits with the inner wall of the outer cylinder. As the inner cylinder continues to rotate, the dried quinoa immediately enters the outer cylinder through the second connecting groove, and is scraped by the opening and closing plate so that the dried quinoa falls into the receiving box through the discharge port, thereby efficiently completing the discharge and collection, and avoiding the dried quinoa from remaining in the outer cylinder and causing waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the partial structure of the present invention Figure 1 ;
[0026] Figure 3 For the present invention Figure 2 Schematic diagram of the local structure in;
[0027] Figure 4 It is a schematic diagram of the partial structure of the present invention Figure 2 ;
[0028] Figure 5 The kneading mechanism of the present invention is cut away Figure 1 ;
[0029] Figure 6 The kneading mechanism of the present invention is cut away Figure 2 ;
[0030] Figure 7 It is an exploded view of the kneading mechanism of the present invention;
[0031] Figure 8 It is a schematic diagram of the transportation mechanism of the present invention;
[0032] Fig. 9 An exploded view of the transport mechanism of the present invention;
[0033] Fig.10 It is a schematic diagram of the drying mechanism of the present invention;
[0034] Fig.11 is a cross-sectional view of the drying mechanism of the present invention;
[0035] Fig.12 The drying mechanism of the present invention explodes Figure 1 ;
[0036] Fig.13 The drying mechanism of the present invention explodes Figure 2 ;
[0037] Fig.14 It is a partial structural schematic diagram of the drying mechanism of the present invention.
[0038] In the figure: 1, support frame; 2, material receiving box; 3, fixed shell; 4, kneading mechanism; 41, fixed cylinder; 42, connecting chamber; 43, gear 1; 44, tooth plate; 45, connecting frame; 46, cam; 47, rotating ring; 48, rotating plate; 49, first leakage hole; 410, rotating cylinder; 411, rubbing rod 1; 412, lever 1; 413, convex cylinder; 414, lever 2; 415, outer gear ring 1; 416, rubbing rod 2; 417, lever 3; 418, second leakage hole; 419, inner gear ring 1; 420, fixed plate 1; 421, slider; 5, transportation mechanism; 51, conveyor belt; 52, rotating roller; 53, first pulley; 54, first motor; 55, second pulley; 56, belt; 57, first bevel gear; 58, second bevel gear; 59, connecting Rod; 510, fixed plate two; 511, first connecting groove; 512, first rotating rod; 513, fan-shaped baffle; 514, connecting plate; 515, scraper; 516, gear bar; 6, drying mechanism; 61, conical cylinder; 62, inclined plate; 63, snap ring; 64, support plate one; 65, outer cylinder; 66, discharge port; 67, inner cylinder; 68, second connecting groove; 69, opening and closing plate; 610, push plate; 611, second rotating rod; 612, support block; 613, gear two; 614, support plate two; 615, inner gear ring two; 616, second motor; 617, gear three; 618, support plate three; 619, outer gear ring two; 620, collecting cylinder; 621, door panel; 622, third motor; 623, gear four; 7, connecting cylinder; 8, hot fan. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0040] See also Figure 1 - Fig.14A quinoa grading and screening device comprises a supporting frame 1, a material receiving box 2 is movably connected to the inner side of the supporting frame 1, a fixed shell 3 is fixedly connected to the upper end of the supporting frame 1, a rubbing mechanism 4 for scrubbing quinoa is arranged on the inner side of the fixed shell 3, a transportation mechanism 5 for transmitting quinoa is arranged on the inner side of the fixed shell 3, the transportation mechanism 5 is located below the rubbing mechanism 4, and a drying mechanism 6 for drying quinoa is arranged at the rear of the fixed shell 3, the rubbing mechanism 4 comprises a fixed cylinder 41, the outer side of the fixed cylinder 41 is fixedly connected to the fixed shell 3, the lower end of the fixed cylinder 41 is rotatably connected to a connecting cavity 42, the lower end of the connecting cavity 42 is movably connected to a gear 1 43, the rear end of the gear 1 43 is meshed with a tooth plate 44, one end of the tooth plate 44 passes through the fixed shell 3 and is fixedly connected to a connecting frame 45, the inner side of the connecting frame 45 is rotatably connected to a cam 46, and the transportation mechanism 5 comprises a conveyor belt 51, and the conveyor belt 51 is Z-shaped.
[0041] In this embodiment, a rotating ring 47 is rotatably connected to the inner side of the connecting cavity 42, a rotating plate 48 is fixedly connected to the upper end of the rotating ring 47, a plurality of first leakage holes 49 are provided on the inner side of the rotating plate 48, a rotating cylinder 410 is fixedly connected to the upper end of the rotating plate 48, a plurality of rubbing rods 411 are fixedly connected to the outer side of the rotating cylinder 410, a plurality of shifting rods 412 are rotatably connected to the outer side of the rotating cylinder 410, a convex cylinder 413 is fixedly connected to the upper end of the rotating cylinder 410, a plurality of shifting rods 414 are rotatably connected to the outer side of the convex cylinder 413.
[0042] Specifically, the inner sides of the fixed shell 3 and the fixed cylinder 41 are filled with clean water, and then the quinoa that needs to be screened and the saponin is removed is poured into the fixed cylinder 41. In the process of the quinoa falling to the connecting cavity 42 by gravity, the grass clippings and shriveled grains contained therein can be better separated from a batch of quinoa under the stirring of the lever 414, and then float to the water surface.
[0043] In this embodiment, the lower end of the rotating ring 47 is fixedly connected to an outer gear ring 1 415, the inner wall of the connecting cavity 42 is fixedly connected to multiple groups of rubbing rods 2 416, the inner wall of the connecting cavity 42 is rotatably connected to multiple groups of shifting rods 3 417, the shifting rods 3 417 and the shifting rods 1 412 are staggered with each other, and the inner side of the connecting cavity 42 is provided with multiple groups of second leakage holes 418 corresponding to the first leakage holes 49, the lower end of the connecting cavity 42 is fixedly connected to an inner gear ring 1 419, the gear 1 43 is located between the inner gear ring 1 419 and the outer gear ring 1 415, and the inner gear ring 1 419 and the outer gear ring 1 415 are both meshed with the gear 1 43.
[0044] Specifically, when the gear 1 43 rotates back and forth, it meshes with the outer gear ring 1 415 and the inner gear ring 1 419 at the same time, so that the connecting cavity 42 and the rotating drum 410 rotate back and forth in opposite directions to each other, so that the rubbing rod 1 411 and the rubbing rod 2 416 move in opposite directions to each other, and with the cooperation of the lever 1 412 and the lever 3 417, the quinoa is kneaded.
[0045] In this embodiment, a fixed plate 420 is fixedly connected to the inner side of the fixed shell 3, the lower end of the gear 43 is rotatably connected to the fixed plate 420, a slider 421 is slidably connected to the inner side of the fixed plate 420, the upper end of the slider 421 is fixedly connected to the toothed plate 44, a roller 52 is rotatably connected to the inner side of the fixed shell 3, a conveyor belt 51 is rotatably connected to the outer side of the roller 52, one end of the roller 52 passes through the fixed shell 3 and is fixedly connected to the first pulley 53, a first motor 54 is installed on one side of the fixed shell 3, and the output end of the first motor 54 is fixed to the first pulley 53 Connection, one side of the fixed shell 3 is rotatably connected to the second pulley 55, the second pulley 55 and the outer side of the first pulley 53 are rotatably connected to the belt 56, one end of the second pulley 55 is fixedly connected to the first bevel gear 57, the upper end of the first bevel gear 57 is meshed with the second bevel gear 58, the upper end of the second bevel gear 58 is fixedly connected to the connecting rod 59, one side of the fixed shell 3 is fixedly connected to the fixing plate 2 510, the upper end of the connecting rod 59 passes through the fixing plate 2 510 and is fixedly connected to the cam 46, and the connecting frame 45 is movably connected to the surface of the fixing plate 2 510.
[0046] Specifically, the first motor 54 is started to rotate the first pulley 53 and the roller 52 at the same time. The first pulley 53 drives the first bevel gear 57 to rotate through the belt 56. When the first bevel gear 57 rotates, it meshes with the second bevel gear 58, and at the same time, the cam 46 continues to rotate on the inner side of the connecting frame 45, so that the tooth plate 44 moves back and forth. In addition, when the first leakage hole 49 coincides with the second leakage hole 418, the quinoa with the saponin removed will fall onto the conveyor belt 51 through the two. The conveyor belt 51 runs simultaneously with the rotation of the roller 52, and the wet quinoa is driven to move into the inner side of the conical cylinder 61 through the arranged fan-shaped baffle 513.
[0047] In this embodiment, a plurality of first connecting grooves 511 are provided on the surface of the conveyor belt 51, and a first rotating rod 512 is connected to the inner side of the first connecting groove 511 through a damping rotating shaft, and a fan-shaped baffle 513 is fixedly connected to the outer side of the first rotating rod 512, and the fan-shaped baffle 513 fits with the first connecting groove 511, and connecting plates 514 are movably connected on both sides of the conveyor belt 51, and the lower end of the connecting plate 514 is fixedly connected to the fixed shell 3, and a scraper strip 515 and a stop strip 516 are fixedly connected between the two groups of connecting plates 514, and the scraper strip 515 is movably connected to the outer side of the conveyor belt 51, and the stop strip 516 is movably connected to the inner side of the conveyor belt 51.
[0048] Specifically, the two sets of connecting plates 514 are connected to each other with auxiliary rollers for rotation, and the conveyor belt 51 is also connected to the outside of the auxiliary rollers for rotation. The auxiliary rollers and the rotating rollers 52 cooperate with each other to make the conveyor belt 51 run. As the conveyor belt 51 runs, the wet quinoa attached to the surface of the conveyor belt 51 is scraped off by the scraper bar 515. When the fan-shaped baffle 513 contacts the scraper bar 515, it is flipped to the inside of the conveyor belt 51 through the first connecting groove 511, and then the fan-shaped baffle 513 will continue to flip to the outside of the conveyor belt 51 under the obstruction of the baffle bar 516.
[0049] In this embodiment, the rear end of the fixed shell 3 is fixedly connected with a connecting cylinder 7, and a hot fan 8 is arranged on the inner side of the connecting cylinder 7 at the rear end of the fixed shell 3. The drying mechanism 6 includes a conical cylinder 61, and the inner wall of the conical cylinder 61 is movably connected with an inclined plate 62, and the lower end of the inclined plate 62 is fixedly connected to the connecting cylinder 7. The rear end of the conveyor belt 51 extends to the inner side of the conical cylinder 61, and the outer side of the conical cylinder 61 is fixedly connected with a clamping ring 63, and the outer side of the clamping ring 63 is rotatably connected with a support plate 1 64, the front end of the support plate 1 64 is fixedly connected to the connecting cylinder 7, and the rear end of the support plate 1 64 is fixedly connected with an outer cylinder 65, the outer side of the outer cylinder 65 is fixedly connected to the support frame 1, and a discharge port 66 is opened on the outer side of the outer cylinder 65, and the receiving box 2 is located below the discharge port 66. The inner side of the outer cylinder 65 is movably connected with an inner cylinder 67, and the front end of the inner cylinder 67 is fixedly connected to the conical cylinder 61.
[0050] Specifically, after the quinoa falls into the inner side of the conical tube 61, the third motor 622 and the hot fan 8 are started. The third motor 622 rotates the gear four 623, and the inner tube 67 and the conical tube 61 are rotated at the same time under the condition of meshing with the outer gear ring 2 619. When the conical tube 61 rotates, the quinoa on the inside thereof enters the inner tube 67 in cooperation with the inclined plate 62.
[0051] In this embodiment, a plurality of groups of second connecting grooves 68 are provided on the surface of the inner cylinder 67, and an opening and closing plate 69 is movably connected to the inner side of the second connecting groove 68, and a pushing plate 610 is fixedly connected to the inner side of the opening and closing plate 69, and a second rotating rod 611 is fixedly connected to the outer side of the opening and closing plate 69, and two groups of supporting blocks 612 are rotatably connected to the outer side of the second rotating rod 611, and the supporting blocks 612 are fixedly connected to the outer side of the inner cylinder 67, and the front end of the second rotating rod 611 passes through the supporting blocks 612 and is fixedly connected to a gear 2 613, and a support plate 2 614 is fixedly connected to the outer side of the conical cylinder 61, and an inner gear ring 2 615 is rotatably connected to the rear end of the support plate 2 614, and the inner gear ring 2 615 is meshed with the gear 2 613.
[0052] Specifically, after the quinoa is dried, the opening and closing plate 69 and the pushing plate 610 are flipped simultaneously under the drive of the second motor 616, and the opening and closing plate 69 is flipped outward to one side to fit the inner wall of the outer cylinder 65. As the inner cylinder 67 continues to rotate, the dried quinoa immediately enters the outer cylinder 65 through the second connecting groove 68, and under the scraping of the opening and closing plate 69, the dried quinoa falls into the receiving box 2 through the discharge port 66.
[0053] In this embodiment, a second motor 616 is installed at the front end of the support plate 2 614, and the output end of the second motor 616 passes through the support plate 2 614 and is fixedly connected to a gear 3 617, which meshes with the inner gear ring 2 615. The rear end of the inner cylinder 67 is fixedly connected to the support plate 3 618, and the outer side of the support plate 3 618 is fixedly connected to the outer gear ring 2 619. The front end of the outer gear ring 2 619 is rotatably connected to the outer cylinder 65, and the rear end of the outer gear ring 2 619 is rotatably connected to the collecting cylinder 620. The outer side of the collecting cylinder 620 is fixedly connected to the support frame 1, and a door panel 621 is provided at the rear end of the collecting cylinder 620. A third motor 622 is installed on the outer side of the collecting cylinder 620, and the output end of the third motor 622 is fixedly connected to a gear 4 623, which meshes with the outer gear ring 2 619.
[0054] Specifically, while the inner cylinder 67 rotates, the wet quinoa is driven by the pushing plate 610 and falls down as the inner cylinder 67 rotates to the upper side. The inner cylinder 67 drives the quinoa to rotate continuously until the wet quinoa is completely dried. However, during the drying process, the saponins mixed in the quinoa will be blown into the collecting cylinder 620.
[0055] A quinoa grading and screening method comprises the following steps:
[0056] S1: Pour clean water into the inner side of the fixed shell 3 and the fixed cylinder 41, pour the uncleaned quinoa into the fixed cylinder 41, start the first motor 54, the first motor 54 causes the roller 52 to rotate, drives the first motor 54 to operate, and under the action of the first pulley 53, the first bevel gear 57 is rotated through the connection of the belt 56, and then through the gear transmission, the cam 46 is rotated while driving the toothed plate 44 to move back and forth, and through the engagement with the gear 1 43, the gear 1 43 is caused to rotate back and forth, so that the connecting chamber 42 and the rotating cylinder 410 are respectively rotated back and forth in opposite directions;
[0057] S2: When the first leak hole 49 and the second leak hole 418 overlap, the quinoa with the saponin removed will pass through the two and fall onto the conveyor belt 51. As the conveyor belt 51 is transported, the quinoa is carried by the fan-shaped baffle 513 and sent to the inner side of the conical cylinder 61. The fan-shaped baffle 513 continues to move with the conveyor belt 51. When the fan-shaped baffle 513 contacts the scraper bar 515, the fan-shaped baffle 513 will be pushed into the inner side of the conveyor belt 51 through the first connecting groove 511. When the fan-shaped baffle 513 that has been pushed into the inner side of the conveyor belt 51 contacts the baffle bar 516 again, it will be pushed out to the outer side of the conveyor belt 51.
[0058] S3: After the quinoa falls into the inner side of the conical cylinder 61, the third motor 622 and the hot fan 8 are started, the third motor 622 rotates the gear 4 623, and the inner cylinder 67 and the conical cylinder 61 are rotated at the same time under the condition of meshing with the outer gear ring 2 619. When the conical cylinder 61 rotates, the quinoa on the inner side enters the inner cylinder 67 in cooperation with the inclined plate 62. When the inner cylinder 67 rotates, the wet quinoa is driven to rotate with the inner cylinder 67 under the connection with the push plate 610;
[0059] S4: After the quinoa inside the inner cylinder 67 is dried, start the second motor 616. The second motor 616 rotates the gear three 617. When the gear three 617 rotates, the inner gear ring 2 615 is engaged to rotate, which prompts the multiple sets of gear two 613 to rotate together, so that the opening and closing plate 69 and the pushing plate 610 are flipped, and then the opening and closing plate 69 is moved out from the inside of the second connecting groove 68. While continuing to rotate with the inner cylinder 67, the quinoa dried in the inner cylinder 67 will fall into the outer cylinder 65 through the second connecting groove 68, and finally be collected to the inside of the receiving box 2 through the discharge port 66.
[0060] When in use, the inner sides of the fixed shell 3 and the fixed cylinder 41 are filled with clean water, and then the quinoa that needs to be screened and the saponin is removed is poured into the fixed cylinder 41. The quinoa will fall to the connecting cavity 42 by gravity, and the grass clippings and shriveled grains contained therein will first float to the water surface, and then the first motor 54 is started to rotate the first pulley 53 and the roller 52 at the same time, and the first pulley 53 drives the first bevel gear 57 to rotate through the belt 56. When the first bevel gear 57 rotates, it meshes with the second bevel gear 58, and at the same time, the cam 46 is continuously rotated on the inner side of the connecting frame 45, so that the tooth plate 44 moves back and forth, and the tooth plate 44 meshes with the gear one 43. When the gear one 43 rotates back and forth, it meshes with the outer gear ring one 415 and the inner gear ring one 415 at the same time. The tooth ring 1 419 is meshed, so that the connecting chamber 42 and the rotating drum 410 rotate back and forth in opposite directions respectively, so that the rubbing rod 1 411 and the rubbing rod 2 416 move in opposite directions to each other, and the quinoa is rubbed under the cooperation of the lever 1 412 and the lever 3 417. The saponin rubbed off will float to the water surface together with grass clippings, etc. When the first leakage hole 49 and the second leakage hole 418 coincide with each other, the quinoa with the saponin removed will fall onto the conveyor belt 51 through the two. The conveyor belt 51 runs simultaneously under the rotation of the roller 52, and the wet quinoa is driven to move into the inner side of the conical cylinder 61 through the fan-shaped baffle 513. As the conveyor belt 51 runs, the wet quinoa attached to the surface of the conveyor belt 51 is scraped off by the scraper 515. The third motor 622 and the hot fan 8 are then started. The third motor 622 rotates the gear 4 623 and rotates the inner cylinder 67 and the conical cylinder 61 at the same time under the condition of meshing with the outer gear ring 2 619. When the conical cylinder 61 rotates, the quinoa on the inner side enters the inner cylinder 67 in cooperation with the inclined plate 62. When the inner cylinder 67 rotates, the wet quinoa is driven by the pushing plate 610 and follows the inner cylinder 67 to rotate to the upper side and then scatters. The inner cylinder 67 drives the quinoa to rotate continuously until the wet quinoa is completely dried. However, during the drying process, the saponins mixed in the quinoa will be blown into the collecting cylinder 620. Then, after the quinoa on the inner side of the inner cylinder 67 is dried, the third motor 622 rotates the gear 4 623 and the hot fan 8 is started. The second motor 616 rotates the gear three 617, and the gear three 617 rotates while engaging the inner gear ring 2 615 to rotate, thereby prompting the multiple sets of gear two 613 to rotate together, causing the opening and closing plate 69 and the pushing plate 610 to flip, and then the opening and closing plate 69 is moved out from the inner side of the second connecting groove 68, and one end of the opening and closing plate 69 is flipped to contact the inner wall of the outer cylinder 65 and then stops. While continuing to rotate with the inner cylinder 67, the dried quinoa in the inner cylinder 67 will fall into the outer cylinder 65 through the second connecting groove 68, and finally, under the scraping of the opening and closing plate 69 as the inner cylinder 67 rotates, the dried quinoa is collected to the inner side of the receiving box 2 through the discharge port 66, and then the staff will carry out the next step of packaging.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quinoa grading and screening device, comprising a support frame (1), characterized in that: A material receiving box (2) is movably connected to the inner side of the support frame (1); a fixed shell (3) is fixedly connected to the upper end of the support frame (1); a kneading mechanism (4) for scrubbing quinoa is arranged on the inner side of the fixed shell (3); a transportation mechanism (5) for conveying quinoa is arranged on the inner side of the fixed shell (3); the transportation mechanism (5) is located below the kneading mechanism (4); a drying mechanism (6) for drying quinoa is arranged behind the fixed shell (3); the kneading mechanism (4) comprises a fixed cylinder (41); the outer side of the fixed cylinder (41) is fixedly connected to the fixed shell (3); the lower end of the fixed cylinder (41) is rotatably connected to a connecting cavity (42); the lower end of the connecting cavity (42) is movably connected to the fixed shell (3); The connecting cavity (42) is connected to a gear 1 (43), the rear end of the gear 1 (43) is meshed with a tooth plate (44), one end of the tooth plate (44) passes through the fixed shell (3) and is fixedly connected to a connecting frame (45), the inner side of the connecting frame (45) is rotatably connected to a cam (46), the transport mechanism (5) comprises a conveyor belt (51), the conveyor belt (51) is in a Z shape, the inner side of the connecting cavity (42) is rotatably connected to a rotating ring (47), the upper end of the rotating ring (47) is fixedly connected to a rotating plate (48), the inner side of the rotating plate (48) is provided with a plurality of first leakage holes (49), the rear end of the fixed shell (3) is fixedly connected to a connecting tube (7), the inner side of the connecting tube (7) at the rear end of the fixed shell (3) is provided with a heat fan (8), the The drying mechanism (6) comprises a conical cylinder (61), the upper end of the rotating plate (48) is fixedly connected to a rotating cylinder (410), the outer side of the rotating cylinder (410) is fixedly connected to multiple groups of rubbing rods (411), the outer side of the rotating cylinder (410) is rotatably connected to multiple groups of shifting rods (412), the upper end of the rotating cylinder (410) is fixedly connected to a convex cylinder (413), the outer side of the convex cylinder (413) is rotatably connected to multiple groups of shifting rods (414), the lower end of the rotating ring (47) is fixedly connected to an outer gear ring (415), the inner wall of the connecting cavity (42) is fixedly connected to multiple groups of rubbing rods (416), the inner wall of the connecting cavity (42) is rotatably connected to multiple groups of shifting rods (417), the shifting rods (417) and the shifting rods (417) are connected to the rotating ring (47). The connecting cavity (42) is provided with a plurality of groups of second leakage holes (418) corresponding to the first leakage holes (49), the lower end of the connecting cavity (42) is fixedly connected to an inner gear ring (419), the gear (43) is located between the inner gear ring (419) and the outer gear ring (415), the inner gear ring (419) and the outer gear ring (415) are both meshed with the gear (43), the inner side of the fixed shell (3) is fixedly connected to a fixed plate (420), the lower end of the gear (43) is rotatably connected to the fixed plate (420), the inner side of the fixed plate (420) is slidably connected to a slider (421), the upper end of the slider (421) is fixedly connected to the toothed plate (44).
2. A quinoa grading and screening device according to claim 1, characterized in that: A roller (52) is rotatably connected to the inner side of the fixed shell (3), and the conveyor belt (51) is rotatably connected to the outer side of the roller (52). One end of the roller (52) passes through the fixed shell (3) and is fixedly connected to a first pulley (53). A first motor (54) is installed on one side of the fixed shell (3), and an output end of the first motor (54) is fixedly connected to the first pulley (53).
3. A quinoa grading and screening device according to claim 2, characterized in that: A second pulley (55) is rotatably connected to one side of the fixed shell (3); the second pulley (55) and the outer side of the first pulley (53) are rotatably connected to a belt (56); one end of the second pulley (55) is fixedly connected to a first bevel gear (57); the upper end of the first bevel gear (57) is meshed with a second bevel gear (58); the upper end of the second bevel gear (58) is fixedly connected to a connecting rod (59); a second fixing plate (510) is fixedly connected to one side of the fixed shell (3); the upper end of the connecting rod (59) passes through the second fixing plate (510) and is fixedly connected to the cam (46); and the connecting frame (45) is movably connected to the surface of the second fixing plate (510).
4. A quinoa grading and screening device according to claim 3, characterized in that: The surface of the conveyor belt (51) is provided with a plurality of groups of first connection grooves (511); the inner side of the first connection grooves (511) is connected to a first rotating rod (512) via a damping rotating shaft; the outer side of the first rotating rod (512) is fixedly connected to a fan-shaped baffle (513); the fan-shaped baffle (513) is matched with the first connection grooves (511); both sides of the conveyor belt (51) are movably connected to connecting plates (514); the lower ends of the connecting plates (514) are fixedly connected to a fixed shell (3); a scraper bar (515) and a stop bar (516) are fixedly connected between the two groups of connecting plates (514); the scraper bar (515) is movably connected to the outer side of the conveyor belt (51); and the stop bar (516) is movably connected to the inner side of the conveyor belt (51).
5. A quinoa grading and screening device according to claim 4, characterized in that: The inner wall of the conical cylinder (61) is movably connected with an inclined plate (62), the lower end of the inclined plate (62) is fixedly connected to the connecting cylinder (7), the rear end of the conveyor belt (51) extends to the inner side of the conical cylinder (61), the outer side of the conical cylinder (61) is fixedly connected with a clamping ring (63), the outer side of the clamping ring (63) is rotatably connected with a support plate 1 (64), the front end of the support plate 1 (64) is fixedly connected to the connecting cylinder (7), the rear end of the support plate 1 (64) is fixedly connected with an outer cylinder (65), the outer side of the outer cylinder (65) is fixedly connected to the support frame (1), the outer side of the outer cylinder (65) is provided with a discharge port (66), the receiving box (2) is located below the discharge port (66), the inner side of the outer cylinder (65) is movably connected with an inner cylinder (67), the front end of the inner cylinder (67) is fixedly connected to the conical cylinder (61).
6. A quinoa grading and screening device according to claim 5, characterized in that: The surface of the inner cylinder (67) is provided with a plurality of groups of second connecting grooves (68); an opening and closing plate (69) is movably connected to the inner side of the second connecting groove (68); a push plate (610) is fixedly connected to the inner side of the opening and closing plate (69); a second rotating rod (611) is fixedly connected to the outer side of the opening and closing plate (69); two groups of supporting blocks (612) are rotatably connected to the outer side of the second rotating rod (611); the supporting blocks (612) are fixedly connected to the outer side of the inner cylinder (67); the front end of the second rotating rod (611) passes through the supporting blocks (612) and is fixedly connected to a second gear (613); the outer side of the conical cylinder (61) is fixedly connected to a second support plate (614); the rear end of the second support plate (614) is rotatably connected to a second inner gear ring (615); the second inner gear ring (615) is meshed with the second gear (613).
7. A quinoa grading and screening device according to claim 6, characterized in that: A second motor (616) is installed at the front end of the support plate 2 (614); the output end of the second motor (616) passes through the support plate 2 (614) and is fixedly connected to a gear 3 (617); the gear 3 (617) is meshed with the inner gear ring 2 (615); the rear end of the inner cylinder (67) is fixedly connected to the support plate 3 (618); the outer side of the support plate 3 (618) is fixedly connected to the outer gear ring 2 (619); the front end of the outer gear ring 2 (619) is connected to the outer cylinder (67); 65) is rotatably connected, the rear end of the outer gear ring 2 (619) is rotatably connected to a collecting cylinder (620), the outer side of the collecting cylinder (620) is fixedly connected to the support frame (1), the rear end of the collecting cylinder (620) is provided with a door plate (621), the outer side of the collecting cylinder (620) is installed with a third motor (622), the output end of the third motor (622) is fixedly connected to a gear 4 (623), and the gear 4 (623) is meshed with the outer gear ring 2 (619).
8. A quinoa classification and screening method, characterized in that: The quinoa grading and screening device according to claim 7 comprises the following steps: S1: clean water is injected into the inner side of the fixed shell (3) and the fixed cylinder (41), and quinoa that has not been cleaned is poured into the fixed cylinder (41), and the first motor (54) is started. The first motor (54) causes the roller (52) to rotate, driving the first motor (54) to operate, and under the action of the first pulley (53), the first bevel gear (57) is rotated through the connection of the belt (56), and then the cam (46) is rotated through the gear transmission, while driving the toothed plate (44) to move back and forth, and through meshing with the gear one (43), the gear one (43) is driven to rotate back and forth, thereby causing the connecting chamber (42) and the rotating cylinder (410) to rotate back and forth in opposite directions respectively; S2: When the first leak hole (49) and the second leak hole (418) overlap, the quinoa from which the saponin has been removed will pass through the two and fall onto the conveyor belt (51). As the conveyor belt (51) is transported, the quinoa is carried by the fan-shaped baffle (513) and sent to the inner side of the conical cylinder (61). The fan-shaped baffle (513) continues to move with the conveyor belt (51). When the fan-shaped baffle (513) contacts the scraper bar (515), the fan-shaped baffle (513) will be pushed into the inner side of the conveyor belt (51) through the first connecting groove (511). When the fan-shaped baffle (513) pushed into the inner side of the conveyor belt (51) contacts the baffle bar (516) again, it will be pushed out to the outer side of the conveyor belt (51); S3: After the quinoa falls into the inner side of the conical cylinder (61), the third motor (622) and the hot fan (8) are started, and the third motor (622) causes the gear 4 (623) to rotate, and the inner cylinder (67) and the conical cylinder (61) are simultaneously rotated under the condition of meshing with the outer gear ring 2 (619). When the conical cylinder (61) rotates, the quinoa on the inner side thereof enters the inner cylinder (67) in cooperation with the inclined plate (62), and when the inner cylinder (67) rotates, the wet quinoa is driven to rotate along with the inner cylinder (67) in connection with the push plate (610); S4: After the quinoa inside the inner cylinder (67) is dried, the second motor (616) is started. The second motor (616) causes the gear three (617) to rotate. When the gear three (617) rotates, the inner gear ring two (615) is engaged to rotate, thereby causing the multiple sets of gear two (613) to rotate together, causing the opening and closing plate (69) and the pushing plate (610) to flip, thereby causing the opening and closing plate (69) to move out from the inside of the second connecting groove (68). While continuing to rotate with the inner cylinder (67), the quinoa dried in the inner cylinder (67) will fall into the outer cylinder (65) through the second connecting groove (68), and finally be collected to the inside of the receiving box (2) through the discharge port (66).
Citation Information
Patent Citations
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