Forging press for thermal forming of automobile accessory sheet metal parts
By designing the alignment mechanism, transmission components and discharging mechanism in the hot forming forging press, the problems of difficulty in aligning the workpiece before forming, low forming accuracy, and large heat loss are solved, achieving an efficient and precise forming process and improving production efficiency. promote.
Patent Information
- Application Number
- CN202411898850.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing thermal forming forging presses are difficult to align the workpiece before forming, with low molding accuracy and poor molding effect. The heat loss of the insulation furnace when the workpiece is discharged is large. The next molding requires time-consuming preheating, and the overall working efficiency is low.
Design a forging machine that includes alignment mechanisms, transmission components, and unbutorary agencies. The alignment agency is aligned with the workpiece through the dual -groove frame and the contact axis. The transmission component realizes the rotation and opening and closing of the mold through the gear and chain system. Essence
The precise alignment of workpieces before forming is achieved, the accuracy and effect of molding are improved, the heat loss of the workpiece is reduced, the subsequent warm -up time is reduced, and the overall production efficiency is improved.
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Figure CN119346785A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of forging machines, and in particular to a forging machine for hot forming of auto parts sheet metal parts. Background Art
[0002] Automotive sheet metal parts refer to the parts that make up the metal shell and some internal structures of the car. Due to the high requirements for pressure-bearing strength, most of them are processed and produced using hot forming forging machines. Before hot forming forging, it is generally necessary to use a heating device to heat the workpiece to the required forming temperature, and then use a manipulator to move it to the mold of the hot forming forging machine with a heat preservation furnace for forging.
[0003] When the existing hot forming forging machine is working, the manipulator directly forges the workpiece after sending it into the mold, which is not convenient for aligning the workpiece before forming. The forming accuracy is low and the forming effect is poor. After the forging of the workpiece is completed, it is necessary to operate the opening and closing device to open the holding furnace to a larger space, and then operate the manipulator to take out the workpiece that has been formed. During the workpiece discharging process, the heat in the holding furnace is greatly lost. When the next hot forming is performed, it takes a lot of time to preheat in advance, resulting in low overall work efficiency. Summary of the invention
[0004] In order to overcome the shortcomings of existing hot forming forging machines, such as being inconvenient to align workpieces before forming, low forming accuracy, poor forming effect, causing large loss of heat in the holding furnace when the workpiece is discharged, requiring more time for preheating before the next hot forming, and low overall work efficiency, the present invention provides a forging machine for hot forming of auto parts sheet metal parts, which can facilitate the alignment of workpieces before forming, improve forming accuracy, enhance the forming effect, reduce the heat loss of the holding furnace when the workpiece is discharged, reduce the time required for preheating the holding furnace during subsequent processing, and improve the overall production efficiency.
[0005] The technical solution of the present invention is: a forging machine for hot forming of auto parts sheet metal, comprising a base frame, four support columns are fixedly connected to the top of the base frame, a heat preservation furnace is fixedly connected between the tops of the four support columns, the heat preservation furnace is hollow, a feed port is opened on one side of the heat preservation furnace, two heaters are fixedly connected to the upper part of the inner wall of the heat preservation furnace, the two heaters are symmetrically arranged, a discharge rack is fixedly connected to the feed port of the heat preservation furnace, a discharge frame is fixedly connected to the inner wall of the heat preservation furnace, the top and bottom of the discharge frame are both open, the lower part of the discharge frame passes through the heat preservation furnace, the upper part of the inner wall of the discharge frame is rotatably connected to a mold 1, the mold 1 is rotatably connected to the heat preservation furnace, the upper part of the mold 1 is opened with a forming groove, two supporting plates are slidably connected in the forming groove of the mold 1, and the two The supporting plates are symmetrically arranged, two supporting springs are provided between each supporting plate and the mold one, a plurality of ball bearings are embedded and connected to the top of the two supporting plates, and the plurality of ball bearings on the same supporting plate are evenly spaced, two hydraulic push rods are fixedly connected to the top of the insulation furnace, the two hydraulic push rods are symmetrically arranged, and a mold two is fixedly connected between the telescopic rods of the two hydraulic push rods, and the mold two is located in the insulation furnace, and a feeding mechanism is provided on the insulation furnace, and the feeding mechanism is used to push the heated workpiece into the molding groove of the mold one, and a discharging mechanism is provided on the insulation furnace, and the discharging mechanism is used to discharge the molded workpiece from the insulation furnace, and a limiting mechanism is provided on the mold one, and the limiting mechanism is used to limit the workpiece during discharging.
[0006] In one embodiment, the feeding mechanism includes an electric push rod, two of the electric push rods are fixedly connected to the inner wall of the insulation furnace, the two electric push rods are symmetrically arranged, the telescopic rods of the electric push rods are located outside the insulation furnace, a pushing rack is fixedly connected between the telescopic rods of the two electric push rods, the pushing rack is slidably connected to the discharge rack, two transmission slot racks are fixedly connected to the pushing rack, the two transmission slot racks are symmetrically arranged, the two transmission slot racks are both slidably connected to the outer side wall of the insulation furnace, guide grooves are opened on the two transmission slot racks, an insulation door is slidably connected to the insulation furnace, the insulation door covers the feed port of the insulation furnace, two transmission racks are fixedly connected to the insulation door, and the lower parts of the two transmission racks are respectively located in the guide grooves of the two transmission slot racks.
[0007] In one embodiment, the discharging mechanism includes a servo self-locking motor, the servo self-locking motor is fixedly connected to the outer wall of the insulation furnace, sprocket 1 is fixedly connected to the output shaft of the servo self-locking motor, sprocket 2 is fixedly connected to one end of the mold 1, a chain is wound between the sprocket 1 and the sprocket 2, and a transmission assembly is provided on the mold 1.
[0008] In one of the embodiments, the transmission assembly includes gear 1, one end of the mold 1 is fixedly connected to the gear 1, the gear 1 is arranged with missing teeth, a turntable is rotatably connected to the insulation furnace, one side of the turntable is fixedly connected to the gear 2, the gear 1 will mesh with the gear 2, the gear 1 and the gear 2 are both located in the insulation furnace, and an opening and closing assembly is provided on the turntable.
[0009] In one embodiment, the opening and closing assembly includes a transmission column, the transmission column is fixedly connected to the turntable, a slot frame is slidably connected to the outer wall of the insulation furnace, the slot frame has a slot, one end of the transmission column is located in the slot of the slot frame, the lower part of the discharge frame is slidably connected to a closed frame, the closed frame is slidably connected to the insulation furnace, the closed frame covers the opening at the bottom of the discharge frame, one side of the closed frame is fixedly connected to the slot frame, a protective cover is fixedly connected to the outer wall of the insulation furnace, the protective cover covers the turntable, the transmission column and the slot frame.
[0010] In one embodiment, the limiting mechanism includes a rotating shaft, and the upper part of the mold one is rotatably connected to two of the rotating shafts, and slots are provided on the two rotating shafts. Torsion springs are provided between the two rotating shafts and the mold one, and two limiting plates are fixedly connected to each of the rotating shafts. The upper part of the mold one is slidably connected to two locking columns, and the two locking columns are symmetrically arranged. The lower ends of the two locking columns are respectively in contact with the two rotating shafts, and the upper ends of the two locking columns are fixedly connected to weights, and a trigger assembly is provided on the mold two.
[0011] In one embodiment, the trigger assembly includes a magnetic frame, two of the magnetic frames are fixedly connected to the mold two, the two magnetic frames are symmetrically arranged, the magnetic attraction force of the magnetic frames is greater than the torsion of the torsion spring, the upper part of the mold one is slidingly connected to two racks, the two racks are symmetrically arranged, the two racks are respectively located below the two magnetic frames, the racks are made of iron material, both of the racks are provided with protrusions, and the two rotating shafts are fixedly connected to gear three, and the two racks are respectively meshed with the two gear threes.
[0012] In one of the embodiments, an alignment mechanism is also included. The alignment mechanism is arranged in the insulation furnace, and the alignment mechanism is used to align the workpiece before forming. The alignment mechanism includes a fixed frame. Two fixed frames are fixedly connected to the inner wall of the insulation furnace, and the two fixed frames are symmetrically arranged. Alignment frames are slidably connected to the two fixed frames, and two contact shafts are fixedly connected to each alignment frame. The two contact shafts on the same alignment frame are symmetrically arranged. Two double-slot frames are fixedly connected to the mold 2, and the two double-slot frames are symmetrically arranged. The two double-slot frames are respectively located above the two alignment frames, and each double-slot frame has two limiting grooves. The two contact shafts on the same side are respectively located in the two limiting grooves on the double-slot frames on the same side.
[0013] In one of the embodiments, a receiving plate and a buffer spring are further included. The receiving plate is slidably connected between the four support columns, and four buffer springs are arranged between the receiving plate and the top of the base frame.
[0014] In one of the embodiments, it also includes a second ball, and a plurality of the second balls are embedded and connected to the top of the unloading rack, and the plurality of the second balls are evenly spaced.
[0015] The beneficial effects of the present invention are as follows: 1. The workpiece is driven into the cavity of the discharge frame through mold 1. When the workpiece is about to face vertically downward, the weight drives the locking column to completely disengage from the slot of the rotating shaft, the torsion spring will rebound and drive the rotating shaft to rotate in the opposite direction, and the rotating shaft drives the limit plate and gear three to rotate in the opposite direction. The limit plate is out of contact with the workpiece, and the workpiece will fall toward the opening at the bottom of the discharge frame. When the molding groove of mold 1 rotates to vertically downward, gear 1 drives gear 2 to rotate, gear 2 drives the turntable to rotate, and the turntable drives the transmission column to rotate. The transmission column drives the closing frame to move through the slot frame, and the closing frame no longer covers the opening at the bottom of the discharge frame. The molded workpiece falls out of the opening at the bottom of the discharge frame, which can reduce the heat loss of the insulation furnace when the workpiece is discharged, reduce the time required for preheating the insulation furnace during subsequent processing, and improve the overall production efficiency.
[0016] 2. The two double-slot racks are driven downward by mold 2, and the two double-slot racks drive the two groups of contact shafts to move toward each other, and the two groups of contact shafts drive the two alignment racks to move toward each other. The two alignment racks contact both sides of the workpiece and push the workpiece to a position aligned with mold 2, which can facilitate the alignment of the workpiece before molding, improve the molding accuracy, and enhance the molding effect.
[0017] 3. After the workpiece falls out from the opening at the bottom of the discharge frame and contacts the receiving plate, the buffer spring provides elastic force to buffer the workpiece, thereby reducing the impact on the workpiece and increasing the safety of the workpiece during discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0019] Figure 2 It is a three-dimensional structural schematic diagram of the transmission slot frame, the closing frame and the protective cover of the present invention.
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the discharging mechanism of the present invention.
[0021] Figure 4 It is a schematic cross-sectional three-dimensional structure diagram of the alignment mechanism of the present invention.
[0022] Figure 5 It is a schematic diagram of the split three-dimensional structure of the alignment mechanism of the present invention.
[0023] Figure 6 It is a schematic diagram of the cross-sectional three-dimensional structure of the discharging mechanism of the present invention.
[0024] Figure 7 It is a schematic diagram of the split three-dimensional structure of the discharging mechanism of the present invention.
[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the mold 1, the supporting plate and the ball 1 of the present invention.
[0026] Fig. 9 It is a schematic diagram of the disassembled structure of the mold 1, the supporting plate, the supporting spring and the ball 1 of the present invention.
[0027] Fig.10 It is a schematic diagram of the three-dimensional structure of the mold 2 and the magnetic frame of the present invention.
[0028] Fig.11 It is a schematic diagram of the three-dimensional structure of the limiting mechanism of the present invention.
[0029] Fig.12 It is a schematic diagram of the split three-dimensional structure of the limiting mechanism of the present invention.
[0030] Fig.13 It is a schematic diagram of the three-dimensional structure of the material unloading rack and the second ball bearing of the present invention.
[0031] The markings in the figure are: 1-base frame, 2-support column, 3-insulation furnace, 4-heater, 5-discharging rack, 6-discharging frame, 7-mold one, 8-support plate, 9-support spring, 10-ball one, 11-hydraulic push rod, 12-mold two, 131-electric push rod, 132-push rack, 133-transmission slot rack, 134-insulation door, 135-transmission rack, 141-servo self-locking motor, 142-sprocket one, 143-sprocket two, 144-chain, 146-gear one, 1 47-turntable, 148-gear two, 149-transmission column, 1410-slot frame, 1411-enclosed frame, 1412-protective cover, 151-rotating shaft, 152-torsion spring, 153-limiting plate, 154-locking column, 1541-weight block, 155-magnetic frame, 156-rack, 157-gear three, 161-fixed frame, 162-alignment frame, 163-contact shaft, 164-double-slot frame, 17-receiving plate, 18-buffer spring, 19-ball two. DETAILED DESCRIPTION
[0032] The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings.
[0033] Embodiment 1: A forging machine for hot forming of sheet metal parts for automobile parts, such as Figure 1-Figure 13As shown, it includes a base frame 1, four support columns 2 are welded on the top of the base frame 1, and a heat preservation furnace 3 is fixedly connected between the tops of the four support columns 2. The heat preservation furnace 3 is hollow, and a feed port is opened on one side of the heat preservation furnace 3. The heat preservation furnace 3 is used to maintain the processing temperature. Two heaters 4 are fixedly connected to the upper part of the inner wall of the heat preservation furnace 3. The heaters 4 are used to heat the heat preservation furnace 3. The two heaters 4 are symmetrically arranged. A material discharge rack 5 is fixedly connected to the feed port of the heat preservation furnace 3. The material discharge rack 5 is used to place the heated workpiece. A discharge frame 6 is fixedly connected to the inner wall of the insulation furnace 3. The top and bottom of the discharge frame 6 are both open. The lower part of the discharge frame 6 passes through the insulation furnace 3. A mold 7 is rotatably connected to the upper part of the inner wall of the discharge frame 6. The mold 7 is rotatably connected to the insulation furnace 3. A molding groove is opened on the upper part of the mold 7. The molding groove of the mold 7 is used to mold the workpiece. Two supporting plates 8 are slidably connected in the molding groove of the mold 7. The two supporting plates 8 are slidably connected to the inner wall of the insulation furnace 3. The supporting plates 8 are symmetrically arranged, and two supporting springs 9 are arranged between each supporting plate 8 and the mold 7. The tops of the two supporting plates 8 are embedded with a plurality of balls 10. The supporting plates 8 and the balls 10 are used to support the workpieces. The plurality of balls 10 on the same supporting plate 8 are evenly spaced. Two hydraulic push rods 11 are fixedly connected to the top of the insulation furnace 3. The two hydraulic push rods 11 are symmetrically arranged, and a telescopic rod of the two hydraulic push rods 11 is fixedly connected. Mold 2 12, the mold 2 12 is located in the insulation furnace 3, the hydraulic push rod 11 drives the mold 2 12 to extrude downward, thereby forging the workpiece, the insulation furnace 3 is provided with a feeding mechanism, the feeding mechanism is used to push the heated workpiece into the forming groove of the mold 1 7, the insulation furnace 3 is provided with a discharging mechanism, the discharging mechanism is used to discharge the formed workpiece from the insulation furnace 3, the mold 1 7 is provided with a limiting mechanism, the limiting mechanism is used to limit the workpiece during discharging.
[0034] The feeding mechanism includes an electric push rod 131, two of which are fixedly connected to the inner wall of the insulation furnace 3, and the two electric push rods 131 are symmetrically arranged. The telescopic rods of the electric push rods 131 are located outside the insulation furnace 3, and a push rack 132 is fixedly connected between the telescopic rods of the two electric push rods 131. The push rack 132 is slidably connected to the unloading rack 5. The electric push rod 131 drives the push rack 132 to move, thereby driving the workpiece to move. Two transmission slot racks 133 are fixedly connected to the push rack 132, and the two transmission slot racks 133 are symmetrically arranged. Symmetrically arranged, the two transmission groove frames 133 are both slidably connected to the outer wall of the insulation furnace 3, and the two transmission groove frames 133 are each provided with a guide groove. A thermal insulation door 134 is slidably connected to the insulation furnace 3, and the thermal insulation door 134 covers the feed port of the insulation furnace 3. Two transmission frames 135 are fixedly connected to the thermal insulation door 134, and the lower parts of the two transmission frames 135 are respectively located in the guide grooves of the two transmission groove frames 133, and the pushing frame 132 drives the transmission frame 135 to move upward through the transmission groove frame 133, thereby driving the thermal insulation door 134 to move upward.
[0035] The discharging mechanism includes a servo self-locking motor 141, and the servo self-locking motor 141 is connected to the outer wall of the insulation furnace 3 by bolts. A sprocket 142 is fixedly connected to the output shaft of the servo self-locking motor 141, and a sprocket 2 143 is fixedly connected to one end of the mold 17. A chain 144 is wound between the sprocket 142 and the sprocket 2 143. The servo self-locking motor 141 drives the sprocket 2 143 to rotate through the sprocket 142 and the chain 144, thereby driving the mold 17 to rotate. A transmission component is provided on the mold 17.
[0036] The transmission assembly includes a gear 146, one end of the mold 7 is fixedly connected to the gear 146, the gear 146 is set with missing teeth, a turntable 147 is connected to the insulation furnace 3 through a bearing, one side of the turntable 147 is fixedly connected to a gear 2 148, the gear 146 will mesh with the gear 2 148, the gear 146 and the gear 2 148 are both located in the insulation furnace 3, the mold 7 drives the gear 2 148 to rotate through the gear 146, and then drives the turntable 147 to rotate, and the turntable 147 is provided with an opening and closing assembly.
[0037] The opening and closing assembly includes a transmission column 149, the transmission column 149 is welded on the turntable 147, a slot frame 1410 is slidably connected to the outer wall of the insulation furnace 3, the slot frame 1410 has a slot, one end of the transmission column 149 is located in the slot of the slot frame 1410, the lower part of the discharge frame 6 is slidably connected to a closed frame 1411, the closed frame 1411 is slidably connected to the insulation furnace 3, and the closed frame 1411 covers the opening at the bottom of the discharge frame 6. The turntable 147 drives the I-shaped frame 1410 to move through the transmission column 149, and then drives the closed frame 1411 to move. One side of the closed frame 1411 is fixedly connected to the I-shaped frame 1410. A protective cover 1412 is fixedly connected to the outer wall of the insulation furnace 3. The protective cover 1412 covers the turntable 147, the transmission column 149 and the I-shaped frame 1410. The protective cover 1412 is used to protect the turntable 147, the transmission column 149 and the I-shaped frame 1410.
[0038] The limiting mechanism includes a rotating shaft 151, and the upper part of the mold 17 is rotatably connected to two of the rotating shafts 151, and the two rotating shafts 151 are each provided with a slot, and a torsion spring 152 is provided between the two rotating shafts 151 and the mold 17, and each of the rotating shafts 151 is fixedly connected to two limiting plates 153, and the rotating shaft 151 drives the limiting plates 153 to rotate, thereby limiting the workpiece, and the upper part of the mold 17 is slidably connected to two locking columns 154, and the two locking columns 154 are symmetrically arranged, and the lower ends of the two locking columns 154 are respectively in contact with the two rotating shafts 151, and the upper ends of the two locking columns 154 are fixedly connected to weight blocks 1541, and the weight blocks 1541 are used to drive the locking columns 154 to move downward by gravity, and a trigger assembly is provided on the mold 2 12.
[0039] The trigger assembly includes a magnetic frame 155, two of which are welded on the mold 2 12, and the two magnetic frames 155 are symmetrically arranged. The magnetic attraction of the magnetic frames 155 is greater than the torsion of the torsion spring 152. The upper part of the mold 1 7 is slidably connected with two racks 156, and the two racks 156 are symmetrically arranged. The two racks 156 are respectively located below the two magnetic frames 155. The racks 156 are made of iron. Both of the racks 156 are provided with protrusions. Gear three 157 is fixedly connected to the two rotating shafts 151, and the two racks 156 are respectively meshed with the two gear threes 157. The mold 2 12 drives the racks 156 to move through the magnetic frame 155, and then drives the rotating shaft 151 to rotate through the gear three 157.
[0040] Initially, the insulation door 134 covers the feed port of the insulation furnace 3, the closing frame 1411 covers the opening at the bottom of the discharge frame 6, and the rotating shaft 151 abuts against the locking column 154 and the weight 1541. After starting work, the staff starts the heater 4, and the heater 4 generates heat to keep the temperature in the insulation furnace 3 at a suitable working temperature for molding. Then the staff operates the manipulator to place the workpiece heated to the molding temperature on the top of the discharge rack 5. After the workpiece is placed, the staff controls the telescopic rod of the electric push rod 131 to retract. The retraction of the telescopic rod of the electric push rod 131 drives the push rack 132 to move horizontally. The horizontal movement of the push rack 132 drives the transmission slot rack 133 to move horizontally, and pushes the workpiece toward the direction close to the insulation furnace 3. The horizontal movement of the transmission slot rack 133 drives The transmission frame 135 moves upward, and the transmission frame 135 moves upward to drive the insulation door 134 to move upward. The insulation door 134 no longer covers the feed port of the insulation furnace 3, and the pusher frame 132 continues to move horizontally to push the workpiece from the feed port of the insulation furnace 3 into the forming groove of the mold 7. The supporting spring 9 provides elastic force so that the supporting plate 8 and the ball 10 support both sides of the workpiece to reduce the risk of the workpiece tilting. The ball 10 can reduce the wear of the workpiece when it moves in the forming groove. After one side of the workpiece is tightly fitted with the forming groove of the mold 7, the staff controls the telescopic rod of the electric push rod 131 to extend. The extension of the telescopic rod of the electric push rod 131 drives the pusher frame 132 to move in the opposite direction, and the pusher frame 132 moves in the opposite direction to drive the transmission groove frame 133 to move in the opposite direction. 33 reverse movement drives the transmission frame 135 to move downward, and the transmission frame 135 moves downward to drive the insulation door 134 to move downward, and the insulation door 134 covers the feeding port of the insulation furnace 3 again to reduce the heat loss in the insulation furnace 3. Then the staff controls the extension of the telescopic rod of the hydraulic push rod 11, and the extension of the telescopic rod of the hydraulic push rod 11 drives the mold 2 12 to move downward, and the mold 2 12 moves downward to drive the magnetic frame 155 to move downward, and the mold 2 12 continues to move downward to contact the workpiece, and extrude the workpiece along the molding groove of the mold 1 7. When the workpiece is formed, the support plate 8 and the ball 10 will be pressed into the mold 1 7, and the support spring 9 will be compressed. After the workpiece is completely formed, the magnetic frame 155 contacts the top of the rack 156, and the magnetic frame 155 adsorbs the rack 156, then the staff controls the telescopic rod of the hydraulic push rod 11 to retract, and the contraction of the telescopic rod of the entire hydraulic push rod 11 drives the mold 2 12 to move upward, and the mold 2 12 moves upward to break contact with the formed workpiece, and drives the magnetic frame 155 to move upward, and the supporting spring 9 will rebound and drive the supporting plate 8 and the ball 10 to move upward, and the supporting plate 8 and the ball 10 move upward to lift the formed workpiece, and under the action of the magnetic attraction force of the magnetic frame 155 being greater than the torsion of the torsion spring 152, the magnetic frame 155 moves upward and drives the rack 156 to move upward, and the rack 156 moves upward and drives the gear 3 157 to rotate, and the gear 3 157 rotates and drives the rotating shaft 151 to rotate, the torsion spring 152 is twisted, and the rotating shaft 151 rotates and drives the limit plate 153 to rotate,The two groups of limiting plates 153 are in contact with the two sides of the workpiece respectively. When the slot on the rotating shaft 151 rotates to vertically upward, the rotating shaft 151 no longer abuts the locking column 154 and the weight 1541. Under the action of gravity, the locking column 154 and the weight 1541 will move downward, and the lower end of the locking column 154 enters the slot of the rotating shaft 151. The locking column 154 clamps the rotating shaft 151, and then clamps the limiting plate 153 to limit the workpiece, reducing the risk of the workpiece falling off prematurely during discharge and causing jamming. When the rack 156 continues to move upward, the mold 17 abuts against the protrusion on the rack 156, so that the rack 156 cannot continue to move upward, and the magnetic frame 155 continues to move upward and disengages from the top of the rack 156; Initially, the locking mechanism of the servo self-locking motor 141 locks the output shaft of the servo self-locking motor 141, and then clamps the mold 1 7 through the sprocket 1 142, the chain 144 and the sprocket 2 143. After the mold 2 12 is reset to the initial position, the staff starts the servo self-locking motor 141, and the output shaft of the servo self-locking motor 141 rotates to drive the sprocket 1 142 to rotate. The rotation of the sprocket 142 drives the sprocket 2 143 to rotate through the chain 144. The rotation of the sprocket 2 143 drives the mold 1 7 to rotate. The rotation of the mold 1 7 drives the gear 1 146, the supporting plate 8, the supporting spring 9, the ball 10, the rotating shaft 151, the torsion spring 152, and the limit plate 153, locking column 154, weight 1541, rack 156, gear three 157 and workpiece rotate, the workpiece rotates into the cavity of the discharge frame 6, when the rotation angle of the workpiece is greater than 90 degrees, the weight 1541 will drive the locking column 154 to gradually disengage from the slot of the rotating shaft 151 under the action of gravity, when the workpiece is about to face vertically downward, the weight 1541 drives the locking column 154 to completely disengage from the slot of the rotating shaft 151, the torsion spring 152 will rebound and drive the rotating shaft 151 to rotate in the opposite direction, the rotating shaft 151 rotates in the opposite direction to drive the limit plate 153 and gear three 157 to rotate in the opposite direction, the limit plate 153 rotates in the opposite direction to disengage from the workpiece, and under the gravity Under the action of, the workpiece will fall toward the opening at the bottom of the discharge frame 6. When the molding groove of the mold 1 7 rotates to vertically downward, the mold 1 7 isolates the inner cavity of the insulation furnace 3 from the inner cavity of the discharge frame 6 to reduce the heat loss in the insulation furnace 3. The gear 1 146 is meshed with the gear 2 148 and drives the gear 2 148 to rotate. The rotation of the gear 2 148 drives the turntable 147 to rotate. The rotation of the turntable 147 drives the transmission column 149 to rotate. The transmission column 149 rotates through the slot frame 1410 to drive the closing frame 1411 to move horizontally. The closing frame 1411 no longer covers the opening at the bottom of the discharge frame 6. The molded workpiece falls out from the opening at the bottom of the discharge frame 6. The transmission column 149 continues to rotate and drives the closing frame 1411 to move in the opposite direction through the slot frame 1410. The closing frame 1411 covers the opening at the bottom of the discharge frame 6 again. Through the above operation, the heat loss of the insulation furnace 3 when the workpiece is discharged can be reduced, and the time required for preheating the insulation furnace 3 during subsequent processing can be reduced, thereby improving the overall production efficiency. Gear 1 146 continues to rotate and disengages from gear 2 148. After the mold 1 7 is reset to the initial state, the staff stops the servo self-locking motor 141 and repeats the above operation to process the next workpiece. After all the workpieces are processed, the staff turns off the heater 4 and stops heating the insulation furnace 3.
[0041] Embodiment 2: Based on embodiment 1, Figure 4-Figure 6As shown, an alignment mechanism is also included. The insulation furnace 3 is provided with the alignment mechanism. The alignment mechanism is used to align the workpiece before forming. The alignment mechanism includes a fixing frame 161. Two fixing frames 161 are welded on the inner wall of the insulation furnace 3. The two fixing frames 161 are symmetrically arranged. The two fixing frames 161 are slidably connected to the alignment frames 162. Each of the alignment frames 162 is fixedly connected to two contact shafts 163. The two contact shafts 163 on the same alignment frame 162 are symmetrically arranged. The mold 12 is provided with two double-groove frames 164 fixedly connected thereto, the two double-groove frames 164 are symmetrically arranged, the two double-groove frames 164 are respectively located above the two alignment frames 162, each of the double-groove frames 164 has two limiting grooves, the two contact shafts 163 on the same side are respectively located in the two limiting grooves on the double-groove frames 164 on the same side, the mold 12 drives the contact shaft 163 to move through the double-groove frames 164, and further drives the alignment frames 162 to align the workpiece.
[0042] The mold 2 12 moves downward, driving the two double-grooved slot frames 164 to move downward. The two double-grooved slot frames 164 move downward, driving the two groups of contact shafts 163 to move in a direction approaching each other. The two groups of contact shafts 163 move in a direction approaching each other, driving the two alignment frames 162 to move in a direction approaching each other. The two alignment frames 162 move in a direction approaching each other and contact the two sides of the workpiece, and push the workpiece to a position aligned with the mold 2 12. Through the above operation, it is convenient to align the workpiece before molding, improve the molding accuracy, and enhance the molding effect. The double-grooved slot frames 164 continue to move downward, driving the two groups of contact shafts 163 to move in a direction away from each other. The two groups of contact shafts 163 move in a direction away from each other with The two alignment frames 162 are moved in directions away from each other, and the alignment frames 162 move in directions away from each other and break contact with the workpiece to prevent it from being obstructed during the molding of the workpiece. After the molding is completed, the mold 12 moves upward and drives the two double-slot frames 164 to move upward. The two double-slot frames 164 move upward and drive the two groups of contact shafts 163 to move in directions approaching each other. The two groups of contact shafts 163 move in directions approaching each other and drive the two alignment frames 162 to move in directions approaching each other. The double-slot frames 164 continue to move upward and drive the two groups of contact shafts 163 to move in directions away from each other. The two groups of contact shafts 163 move in directions away from each other and drive the two alignment frames 162 to move in directions away from each other.
[0043] Embodiment 3: Based on embodiment 2, Figure 1 , Figure 2 and Fig.13As shown, it also includes a receiving plate 17 and a buffer spring 18. The receiving plate 17 is slidably connected between the four support columns 2. Four buffer springs 18 are arranged between the receiving plate 17 and the top of the base frame 1. The buffer spring 18 is used to provide elastic force to the receiving plate 17, thereby buffering the fallen workpiece.
[0044] It also includes a second ball 19. A plurality of the second ball 19 are embedded and connected to the top of the unloading rack 5. The plurality of the second ball 19 are evenly spaced and are used to enable the workpiece to move more smoothly.
[0045] After the workpiece falls out from the opening at the bottom of the discharge frame 6, it contacts the receiving plate 17. The buffer spring 18 provides elastic force to buffer the workpiece, thereby reducing the impact on the workpiece and increasing the safety of the workpiece during discharge.
[0046] The second ball 19 is used to reduce the friction between the workpiece and the top of the unloading rack 5, reduce the wear of the workpiece when it moves on the top of the unloading rack 5, and enable the workpiece to be pushed into the insulation furnace 3 more smoothly.
[0047] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.
Claims
1. A forging machine for hot forming of sheet metal parts for automobile parts, characterized in that: The invention comprises a base frame (1), the top of the base frame (1) is fixedly connected to four support columns (2), a heat preservation furnace (3) is fixedly connected between the tops of the four support columns (2), the heat preservation furnace (3) is hollow, a feed port is opened on one side of the heat preservation furnace (3), two heaters (4) are fixedly connected to the upper part of the inner wall of the heat preservation furnace (3), the two heaters (4) are symmetrically arranged, a material discharge rack (5) is fixedly connected to the feed port of the heat preservation furnace (3), and the heat preservation furnace (3) is provided with a heat preservation material. A discharge frame (6) is fixedly connected to the inner wall, the top and bottom of the discharge frame (6) are both open, the lower part of the discharge frame (6) passes through the insulation furnace (3), the upper part of the inner wall of the discharge frame (6) is rotatably connected to a mold 1 (7), the mold 1 (7) is rotatably connected to the insulation furnace (3), the upper part of the mold 1 (7) is provided with a forming groove, and two supporting plates (8) are slidably connected in the forming groove of the mold 1 (7), and the two supporting plates (8) are The heat preservation furnace (3) is symmetrically arranged, two support springs (9) are arranged between each support plate (8) and the mold one (7), a plurality of ball bearings (10) are embedded and connected to the top of the two support plates (8), and the plurality of ball bearings (10) on the same support plate (8) are arranged at even intervals, two hydraulic push rods (11) are fixedly connected to the top of the heat preservation furnace (3), the two hydraulic push rods (11) are symmetrically arranged, and a mold two (12) is fixedly connected between the telescopic rods of the two hydraulic push rods (11), and the mold two (12) is located in the heat preservation furnace (3), and a feeding mechanism is provided on the heat preservation furnace (3), and the feeding mechanism is used to push the heated workpiece into the molding groove of the mold one (7), and the heat preservation furnace (3) is provided with a discharging mechanism, and the discharging mechanism is used to discharge the molded workpiece from the heat preservation furnace (3), and a limiting mechanism is provided on the mold one (7), and the limiting mechanism is used to limit the workpiece during discharging.
2. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 1, characterized in that: The feeding mechanism comprises an electric push rod (131), two of the electric push rods (131) are fixedly connected to the inner wall of the insulation furnace (3), the two electric push rods (131) are symmetrically arranged, the telescopic rods of the electric push rods (131) are located outside the insulation furnace (3), a push rack (132) is fixedly connected between the telescopic rods of the two electric push rods (131), the push rack (132) is slidably connected to the discharge rack (5), two transmission slot racks (133) are fixedly connected to the push rack (132), and the two The transmission trough frames (133) are symmetrically arranged, and the two transmission trough frames (133) are both slidably connected to the outer wall of the insulation furnace (3). The two transmission trough frames (133) are both provided with guide grooves. The insulation furnace (3) is slidably connected with a heat-insulating door (134), and the heat-insulating door (134) covers the feed port of the insulation furnace (3). Two transmission frames (135) are fixedly connected to the heat-insulating door (134), and the lower parts of the two transmission frames (135) are respectively located in the guide grooves of the two transmission trough frames (133).
3. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 2, characterized in that: The discharging mechanism comprises a servo self-locking motor (141), the servo self-locking motor (141) is fixedly connected to the outer wall of the insulation furnace (3), a sprocket wheel 1 (142) is fixedly connected to the output shaft of the servo self-locking motor (141), a sprocket wheel 2 (143) is fixedly connected to one end of the mold 1 (7), a chain (144) is wound between the sprocket wheel 1 (142) and the sprocket wheel 2 (143), and a transmission component is provided on the mold 1 (7).
4. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 3, characterized in that: The transmission assembly comprises a gear 1 (146), one end of the mold 1 (7) is fixedly connected to the gear 1 (146), the gear 1 (146) is provided with missing teeth, a turntable (147) is rotatably connected to the heat preservation furnace (3), one side of the turntable (147) is fixedly connected to a gear 2 (148), the gear 1 (146) will mesh with the gear 2 (148), the gear 1 (146) and the gear 2 (148) are both located in the heat preservation furnace (3), and an opening and closing assembly is provided on the turntable (147).
5. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 4, characterized in that: The opening and closing assembly comprises a transmission column (149), the transmission column (149) is fixedly connected to the rotating disk (147), a slotted frame (1410) is slidably connected to the outer wall of the heat preservation furnace (3), a slotted frame (1410) is provided with a slotted frame, one end of the transmission column (149) is located in the slotted frame (1410), the lower part of the discharge frame (6) is slidably connected to a closing frame (1411), the The closed frame (1411) is slidably connected to the heat-insulating furnace (3), the closed frame (1411) covers the opening at the bottom of the discharge frame (6), one side of the closed frame (1411) is fixedly connected to the slotted frame (1410), and a protective cover (1412) is fixedly connected to the outer wall of the heat-insulating furnace (3), and the protective cover (1412) covers the turntable (147), the transmission column (149) and the slotted frame (1410).
6. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 5, characterized in that: The limiting mechanism comprises a rotating shaft (151), the upper part of the mold 1 (7) is rotatably connected to two rotating shafts (151), the two rotating shafts (151) are both provided with a slot, a torsion spring (152) is provided between the two rotating shafts (151) and the mold 1 (7), two limiting plates (153) are fixedly connected to each rotating shaft (151), the upper part of the mold 1 (7) is slidably connected to two locking columns (154), the two locking columns (154) are symmetrically arranged, the lower ends of the two locking columns (154) are respectively in contact with the two rotating shafts (151), the upper ends of the two locking columns (154) are both fixedly connected to a weight block (1541), and a trigger component is provided on the mold 2 (12).
7. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 6, characterized in that: The trigger assembly comprises a magnetic frame (155), two magnetic frames (155) are fixedly connected to the mold 2 (12), the two magnetic frames (155) are symmetrically arranged, the magnetic attraction force of the magnetic frames (155) is greater than the torsion of the torsion spring (152), the upper part of the mold 1 (7) is slidably connected to two racks (156), the two racks (156) are symmetrically arranged, the two racks (156) are respectively located below the two magnetic frames (155), the racks (156) are made of iron, and the two racks (156) are both provided with protrusions, and the two rotating shafts (151) are fixedly connected to gear three (157), and the two racks (156) are respectively meshed with the two gear threes (157).
8. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 7, characterized in that: The heat preservation furnace (3) also includes an alignment mechanism, the alignment mechanism is arranged in the heat preservation furnace (3), the alignment mechanism is used to align the workpiece before forming, the alignment mechanism includes a fixed frame (161), two fixed frames (161) are fixedly connected to the inner wall of the heat preservation furnace (3), the two fixed frames (161) are symmetrically arranged, the two fixed frames (161) are slidably connected to an alignment frame (162), each of the alignment frames (162) is fixedly connected to two contact shafts (163), and the same fixed frame (161) is fixedly connected to the inner wall of the heat preservation furnace (3). The two contact shafts (163) on the alignment frame (162) are symmetrically arranged, and two double-groove frames (164) are fixedly connected to the mold 2 (12). The two double-groove frames (164) are symmetrically arranged, and the two double-groove frames (164) are respectively located above the two alignment frames (162). Each of the double-groove frames (164) has two limiting grooves, and the two contact shafts (163) on the same side are respectively located in the two limiting grooves on the double-groove frames (164) on the same side.
9. A forging machine for hot forming of sheet metal parts for automobile parts as claimed in claim 1, characterized in that: It also includes a receiving plate (17) and a buffer spring (18), wherein the receiving plate (17) is slidably connected between the four support columns (2), and four buffer springs (18) are provided between the receiving plate (17) and the top of the base frame (1).
10. The forging machine for hot forming of sheet metal parts for automobile parts according to claim 1, characterized in that: It also includes a second ball (19), and a plurality of the second ball (19) are embedded and connected to the top of the material discharging rack (5), and the plurality of the second ball (19) are evenly spaced.
Citation Information
Patent Citations
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