Edible mushroom inoculation machine

By designing an automated sponge plugging mechanism and transmission mechanism, the sponge plugging process in the edible fungus injected machine is efficiently automated, solving the problems of low efficiency and pollution risk of artificial sponge plugging, and promoting the healthy growth of edible fungi.

CN119385011AInactive Publication Date: 2025-02-07CHENGDE KUANGGU MACHINERY MANUFACTURING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411477470.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing edible fungus infusion machines, the sponge plugging process mainly relies on labor, is inefficient and is easy to bring viruses or bacteria, affecting the growth of edible fungi.

Method used

An edible fungi and bacterial infusion machine is designed, including a plug sponge mechanism and a transmission mechanism, which transports the bacteria rod to the inoculation mechanism and the plug sponge mechanism through a conveyor belt, and uses the transmission mechanism to drive the plug sponge mechanism to reciprocate between the loading mechanism and the bacterial rod. , automatically complete the sponge plugging process.

Benefits of technology

An efficient and automated sponge plugging process is achieved, which reduces artificial participation, reduces the risk of viruses and bacteria, and is conducive to the healthy growth of edible fungi.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119385011A_ABST
    Figure CN119385011A_ABST
Patent Text Reader

Abstract

The invention relates to an edible mushroom inoculation machine which comprises a rack, an inoculation mechanism, a sponge plugging mechanism, a transmission mechanism and a feeding mechanism. The inoculation mechanism and the sponge plugging mechanism are sequentially arranged on the rack in the conveying direction of the edible mushrooms; the feeding mechanism is arranged on the rack and used for conveying sponge. The transmission mechanism is arranged on the rack, and the transmission mechanism is connected with the sponge plugging mechanism and drives the sponge plugging mechanism to do reciprocating motion between the feeding mechanism and the mushroom sticks; the sponge plugging mechanism is used for receiving and placing sponge. According to the edible mushroom inoculation machine, viruses and bacteria brought by manual work are reduced, growth of edible mushrooms is facilitated, and the inoculation process is completed efficiently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to edible fungi, in particular to an edible fungi inoculation machine. Background Art

[0002] The edible fungus inoculation machine is a mechanical device specially used for inoculation during the cultivation of edible fungi. In the artificial cultivation of edible fungi, inoculation (also called inoculation) is a very critical step. It refers to transferring the mother strain containing the mycelium of edible fungi to a new culture medium (or mushroom stick) and inserting a sponge so that the mycelium can grow in a suitable environment and eventually form a fruiting body (that is, what we usually call mushrooms or other edible fungi). Inserting a sponge means inserting a sponge block into the inoculated end of the mushroom stick to achieve the purpose of moisturizing, ventilation, and anti-pollution. The inoculation process can only be fully completed after the process of inserting the sponge is completed. In the prior art, the process of inserting the sponge is mainly completed manually, that is, manually inserting the sponge into the mushroom stick. The manual insertion of the sponge is inefficient, and the process of manually inserting the sponge may also bring in viruses or bacteria, which is not conducive to the growth of edible fungi. Summary of the invention

[0003] The main purpose of the present invention is to provide an edible fungus inoculation machine which can reduce the viruses and bacteria brought by humans and is beneficial to the growth of edible fungi and can efficiently complete the inoculation process.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: an edible mushroom inoculation machine, including an inoculation mechanism and a conveyor belt, and also including: a frame, a sponge plugging mechanism, a transmission mechanism and a feeding mechanism; The conveyor belt is arranged on the frame and is used to convey the bacterial sticks to the inoculation mechanism and the sponge plugging mechanism; The inoculation mechanism and the sponge plugging mechanism are sequentially arranged on the frame along the conveying direction of the conveyor belt; The feeding mechanism is arranged on the frame and is used for conveying the sponge; The transmission mechanism is arranged on the frame, and is connected with the sponge plugging mechanism, so as to drive the sponge plugging mechanism to reciprocate between the feeding mechanism and the mushroom sticks; The sponge plugging mechanism is used for receiving the sponge and placing the sponge on the mushroom stick.

[0005] Furthermore, through slots are arranged on opposite sides of the frame, and there are two transmission mechanisms, which correspond one to one with the through slots.

[0006] Furthermore, the through groove includes a first part, a second part and a third part. The first part and the third part are both vertically and parallelly arranged. The first part is located above the third part, and the second part is used to connect the first part and the third part.

[0007] Further, the transmission mechanism includes: a slide bar, a connecting plate, a connecting shaft, a driving block and a first cylinder; The sliding rod is arranged in the through groove and slides along the sliding groove, the first end of the connecting plate is connected to the sliding rod, the second end of the connecting plate is connected to the first end of the connecting shaft, the second end of the connecting shaft is connected to the sponge plug mechanism, the driving block is sleeved on the connecting shaft, the first cylinder is vertically arranged, the fixed part of the first cylinder is arranged on the frame, and the telescopic part of the first cylinder is arranged on the driving block.

[0008] Furthermore, the sponge plugging mechanism includes a seat body, a rotating shaft and a plurality of moving bodies; The seat body is connected to the transmission mechanism, and the transmission mechanism drives the seat body to move and rotate. The rotating shaft is set on the seat body, and multiple sliding grooves are set along the circumference of the side wall of the rotating shaft. The connecting line of the first ends of the multiple sliding grooves is parallel to the connecting line of the second ends of the multiple sliding grooves, and the distance between two adjacent sliding grooves gradually increases from the first end to the second end; the moving body corresponds to the sliding groove, and the moving body slides along the length direction of the rotating shaft. The moving body is used to receive and place the sponge.

[0009] Furthermore, the transmission mechanism also includes two guide rods, both of which are parallel to the rotating shaft, the two guide rods are arranged on the seat body, and the moving body is sleeved on the two guide rods.

[0010] Further, the moving body includes a moving block, a cross plate, a plug rod and a slider; The moving block is arranged on the seat body, and the moving block slides along the length of the rotating shaft; The horizontal plate is arranged on the moving block, and the plug rod is arranged vertically on the horizontal plate; The sliding block is arranged on the moving block, and the sliding block corresponds to the sliding groove.

[0011] Furthermore, a through hole is arranged on the frame, and the loading mechanism includes two loading plates, a second cylinder and a push plate. The two loading plates are arranged in parallel on the frame up and down, and a channel is formed between the two loading plates, and the channel corresponds to the through hole; the fixed part of the second cylinder is arranged on the frame, and the telescopic part of the second cylinder is connected to the push plate, and the push plate is located between the two loading plates, and the push plate is perpendicular to the channel.

[0012] Furthermore, protrusions are arranged on both sides of the loading plate, the protrusions are arranged toward the channel direction, and the push plate is located between the upper and lower protrusions.

[0013] The beneficial effects of the present invention are: The present invention has a simple structure and is provided with a sponge plugging mechanism. The sponge plugging process is performed by a machine, which makes the process convenient and can avoid manual intervention, reduce viruses and bacteria brought by manual labor, and is conducive to the growth of edible fungi. The feeding mechanism is convenient for conveying sponges. The transmission mechanism is set to drive the sponge plugging mechanism to move from the feeding mechanism to the mushroom stick, and the sponge plugging mechanism is used to receive and place the sponge. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 A top view of the present invention; Figure 3 is a cross-sectional view of the present invention; Figure 4 It is a right side view of the present invention; Figure 5 It is a three-dimensional schematic diagram of another state of the present invention.

[0016] Description of Reference Numerals 1. Frame; 11. Side plate; 111. Through groove; 112. Through hole; 2. Sponge plugging mechanism; 21. Base; 22. Rotating shaft; 221. Slide groove; 23. Guide rod; 24. Moving body; 241. Moving block; 242. Cross plate; 243. Insert rod; 244. Slider; 3. Transmission mechanism; 31. Slide rod; 32. Connecting plate; 33. Connecting shaft; 34. Driving block; 4. Feeding mechanism; 41. Feeding plate; 411. Protrusion; 42. Second cylinder; 43. Push plate; 5. Sponge. DETAILED DESCRIPTION

[0017] The technical scheme in the embodiment of the present invention is described clearly and completely below in conjunction with the accompanying drawings in the embodiment of the present invention. In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0018] like Figure 1-5 As shown, an edible mushroom inoculation machine is used for inoculating mushroom sticks and plugging sponges 5, including a frame 1, a conveyor belt, an inoculation mechanism, a sponge plugging mechanism 2, a transmission mechanism 3 and a feeding mechanism 4.

[0019] The frame 1 includes a base and two side panels 11, the two side panels 11 are arranged on the base, and the two side panels 11 are provided with through slots 111, the through slots 111 include a first part, a second part and a third part, the first part and the third part are both arranged vertically and in parallel, the first part is located above the third part, and the second part is used to connect the first part and the third part. A through hole 112 is arranged on one of the side panels 11 for the sponge 5 to pass through. The conveyor belt is arranged on the base.

[0020] The inoculation mechanism, the sponge plugging mechanism 2 and the feeding mechanism 4 are sequentially arranged on the two side plates 11 along the conveying direction of the edible fungi.

[0021] The conveyor belt is arranged between the two side plates 11, and is used to convey the mushroom sticks so that the mushroom sticks pass through the inoculation mechanism and the sponge plugging mechanism 2 in sequence.

[0022] The inoculation mechanism is used to place mycelium into the mushroom stick, which is a prior art and will not be described in detail here.

[0023] The two ends of the sponge plugging mechanism 2 are respectively arranged on the two side plates 11 through the transmission mechanism 3. There are two transmission mechanisms 3, and the two transmission mechanisms 3 correspond to the two side plates 11. The transmission mechanism 3 includes a slide bar 31, a connecting plate 32, a connecting shaft 33, a driving block 34 and a first cylinder. The slide bar 31 slides in the through groove 111 correspondingly. The first end of the connecting plate 32 is connected to the slide bar 31. The connecting plate 32 is located between the two side plates 11. The second end of the connecting plate 32 is connected to the first end of the connecting shaft 33. The second end of the connecting shaft 33 is connected to the sponge plugging mechanism 2. The driving block 34 is sleeved on the first end of the connecting shaft 33. The driving block 34 is sleeved on the connecting shaft 33, and the driving block 34 is not fixed to the connecting shaft 33. The first cylinder is arranged vertically. The fixed part of the first cylinder is arranged on the side plate 11, and the telescopic part of the first cylinder is connected to the driving block 34. It should be noted that the telescopic part of the first cylinder can only slide in the vertical direction, and the moving direction of the driving block 34 is always in the vertical direction.

[0024] The sponge plugging mechanism 2 comprises a seat body 21, a rotating shaft 22, two guide rods 23 and a plurality of moving bodies 24. The two ends of the seat body 21 are connected to two connecting shafts 33. The rotating shaft 22 is rotatably arranged on the seat body 21, and the rotating shaft can be driven to rotate by a driving mechanism. Specifically, the driving mechanism includes a belt, two pulleys and a motor. The motor is arranged on the seat 21, one of the pulleys is connected to the output end of the motor, and the other pulley is connected to the rotating shaft 22. The belt is sleeved on the two pulleys, and the belt, the two pulleys and the motor will not interact with other components. A plurality of slide grooves 221 are arranged along the circumference on the side wall of the rotating shaft 22. The connecting line of the first ends of the plurality of slide grooves 221 coincides with the first normal line of the rotating shaft 22, and the connecting line of the second ends of the plurality of slide grooves 221 coincides with the second normal line of the rotating shaft 22. Therefore, the connecting line of the first ends of the plurality of slide grooves 221 is parallel to the connecting line of the second ends of the plurality of slide grooves 221, and the distance between two adjacent slide grooves 221 from the first end to the second end gradually increases. At the same time, the plurality of slide grooves 221 are independent and will not interact with each other. Two guide rods 23 are parallel to the rotating shaft 22, and the two guide rods 23 are arranged on the seat 21. The moving body 24 corresponds to the slide groove 221 one by one; the moving body 24 includes a moving block 241, a horizontal plate 242, an insertion rod 243 and a slider 244; the moving block 241 is sleeved on two guide rods 23; the moving block 241 slides along the guide rod 23; the horizontal plate 242 is arranged on the moving block 241; in some embodiments, the horizontal plate 242 can also be an L-shaped plate; the first end of the insertion rod 243 is arranged on the horizontal plate 242, the insertion rod 243 is arranged perpendicular to the horizontal plate 242, the slider 244 is arranged on the moving block 241, and the slider 244 corresponds to the slide groove 221.

[0025] The feeding mechanism 4 includes two feeding plates 41 and a second cylinder 42. The two feeding plates 41 are arranged vertically, the two feeding plates 41 are parallel, the two feeding plates 41 are respectively located on the upper and lower sides of the through hole 112, the two ends of the two feeding plates 41 are respectively arranged on the two side plates 11, and a channel is formed between the two feeding plates 41, and the cross section of the channel can allow a sponge 5 to pass through. In other embodiments, the upper feeding plate 41 is slidably arranged on the two side plates 11, and a third cylinder can be arranged, and the fixed part of the third cylinder is arranged on the side plate 11. The telescopic part of the third cylinder is connected to one of the feeding plates 41, driving the feeding plate 41 to move up and down to adapt to sponges 5 of different heights. Both the front and rear sides of the feeding plate 41 are provided with protrusions 411, and the protrusions 411 face the direction of the channel, and the sponge 5 is located between the protrusions 411. The fixing part of the second cylinder 42 is arranged on the two side plates 11. Specifically, a support plate is arranged, and the two sides of the support plate are connected to the two side plates 11. The fixing part of the second cylinder 42 is arranged on the support plate, and the telescopic part of the second cylinder 42 is connected to the push plate 43. The height of the push plate 43 is the same as the distance between the upper and lower protrusions 411. The push plate 43 slides in a direction perpendicular to the channel. In actual use, a centrifugal feeder can be used to arrange the sponges 5 in a row and feed them into the channel through the through holes 112 of the side plates 11. In other embodiments, a baffle can be arranged so that the baffle is located in the channel. The baffle is used to limit the mobile terminal of the sponge 5.

[0026] When in use, a plurality of mushroom sticks can be arranged in a row in a basket, and the basket can be moved along a conveyor belt. When the basket is moved to an inoculation mechanism, the fungus species can be inoculated into the mushroom sticks.

[0027] At the same time of inoculation, the first cylinder drives the driving block 34 to move upward. Initially, when the slide bar 31 is located in the third part and the connecting shaft 33 is located at the bottom of the slide bar 31, the driving block 34 drives the slide bar 31, the connecting plate 32, and the connecting shaft 33 to move upward, and the connecting shaft 33 drives the sponge plugging mechanism 2 to move upward. When the slide bar 31 is located in the second part, since the driving block 34 can only move up and down, it is manifested that the driving block 34 moves upward, and the slide bar 31 moves upward along the second part while rotating clockwise. The slide bar 31 drives the connecting plate 32, the connecting shaft 33 and the sponge plugging mechanism 2 to move and rotate clockwise until the slide bar 31 is located in the first part. The connecting plate 32 is horizontal, that is, the slide bar 31 and the driving block 34 are at the same horizontal position. This state is as shown in FIG. Figure 1 As shown, at this time, the sponge plugging mechanism 2 rotates 90 degrees, so that the insertion rod 243 is horizontally facing the direction of the sponge 5. During this process, the insertion rod 243 will not contact the loading plate 41.

[0028] The rotating shaft 22 is rotated to make the slider 244 drive the moving block 241 to slide, and the distance between two adjacent moving blocks 241 is adjusted so that the insertion rod 243 connected to the moving block 241 corresponds to the sponge 5 on the loading plate 41 one by one.

[0029] The second cylinder 42 is extended to push the push plate 43 to move toward the insertion rod 243, and the push plate 43 pushes the sponge 5 to move toward the insertion rod 243, so that the sponge 5 is sleeved on the insertion rod 243, and the material taking process of the sponge 5 is completed. In addition, the sponge 5 will not fall during this process.

[0030] The first cylinder drives the driving block 34 to move downward, and the driving block 34 drives the connecting shaft 33 and the sponge plugging mechanism 2 to move downward. This process is opposite to the above process, which is manifested in that the sponge plugging mechanism 2 moves downward and rotates 90 degrees in the opposite direction at the same time, and the insertion rod 243 of the sponge 5 is facing downward.

[0031] The rotating shaft 22 is rotated to make the slider 244 drive the moving block 241 to slide, and the distance between two adjacent moving blocks 241 is adjusted so that the insertion rod 243 of the sponge 5 connected to the moving block 241 corresponds to the position where the sponge 5 needs to be inserted in the next mushroom stick in the basket.

[0032] When the basket with the mushroom sticks moves to below the insertion rod 243, the first cylinder continues to drive the driving block 34 to move downward. Since the sliding rod 31 moves downward in the third part during this process, that is, the connecting shaft 33 is always located below the sliding rod 31, and the connecting plate 32 is vertical; while the driving block 34 moves downward, the sliding rod 31, the connecting plate 32 and the connecting shaft 33 all move downward, thereby driving the sponge plugging mechanism 2 to move downward, the insertion rod 243 drives the sponge 5 to move downward, and at the same time the cross plate 242 plugs the sponge 5 into the mushroom stick, so that the first cylinder drives the driving block 34, the connecting shaft 33 and the sponge plugging mechanism 2 to move upward. The state of this device is as follows Figure 5 As shown, the insertion rod 243 leaves the mushroom stick and leaves the sponge 5 in the mushroom stick, thus completing the process of plugging the sponge 5.

[0033] The above description is only a preferred embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Claims

1. An edible mushroom inoculation machine, comprising an inoculation mechanism and a conveyor belt, characterized in that: Also includes: A frame (1), a sponge plugging mechanism (2), a transmission mechanism (3) and a feeding mechanism (4); The conveyor belt is arranged on the frame (1) and is used to convey the bacterial sticks to the inoculation mechanism and the sponge plugging mechanism (2); The inoculation mechanism and the sponge plugging mechanism (2) are sequentially arranged on the frame (1) along the conveying direction of the conveyor belt; A feeding mechanism (4) is arranged on the frame (1) and is used to convey the sponge (5); The transmission mechanism (3) is arranged on the frame (1), and is connected to the sponge plugging mechanism (2), driving the sponge plugging mechanism (2) to reciprocate between the feeding mechanism (4) and the mushroom stick; The sponge plugging mechanism (2) is used to receive the sponge (5) and place the sponge (5) on the mushroom stick.

2. The edible mushroom inoculation machine according to claim 1, characterized in that: Through slots (111) are provided on opposite sides of the frame (1), and there are two transmission mechanisms (3), which correspond one to one with the through slots (111).

3. The edible mushroom inoculation machine according to claim 2, characterized in that: The through groove (111) comprises a first part, a second part and a third part, the first part and the third part are both arranged vertically and in parallel, the first part is located above the third part, and the second part is used to connect the first part and the third part.

4. The edible mushroom inoculation machine according to claim 2, characterized in that: The transmission mechanism (3) comprises: a sliding rod (31), a connecting plate (32), a connecting shaft (33), a driving block (34) and a first cylinder; The slide bar (31) is arranged in the through groove (111) and slides along the slide groove (111); the first end of the connecting plate (32) is connected to the slide bar (31); the second end of the connecting plate (32) is connected to the first end of the connecting shaft (33); the second end of the connecting shaft (33) is connected to the sponge plugging mechanism (2); the driving block (34) is sleeved on the connecting shaft (33); the first cylinder is vertically arranged; the fixed part of the first cylinder is arranged on the frame (1); and the telescopic part of the first cylinder is arranged on the driving block (34).

5. The edible mushroom inoculation machine according to claim 1, characterized in that: The sponge plugging mechanism (2) comprises a seat body (21), a rotating shaft (22) and a plurality of moving bodies (24); The seat body (21) is connected to the transmission mechanism (3), and the transmission mechanism (3) drives the seat body (21) to move and rotate. The rotating shaft (22) is arranged on the seat body (21), and a plurality of slide grooves (221) are arranged along the circumference of the side wall of the rotating shaft (22). The connecting line of the first ends of the plurality of slide grooves (221) is parallel to the connecting line of the second ends of the plurality of slide grooves (221), and the distance between two adjacent slide grooves (221) gradually increases from the first end to the second end. The moving body (24) corresponds to the slide groove (221), and the moving body (24) slides along the length direction of the rotating shaft (22). The moving body (24) is used to receive and place the sponge (5).

6. The edible mushroom inoculation machine according to claim 5, characterized in that: The transmission mechanism (3) further comprises two guide rods (23), the two guide rods (23) are parallel to the rotating shaft (22), the two guide rods (23) are arranged on the seat body (21), and the moving body (24) is sleeved on the two guide rods (23).

7. The edible mushroom inoculation machine according to claim 5, characterized in that: The moving body (24) comprises a moving block (241), a horizontal plate (242), an insertion rod (243) and a sliding block (244); The moving block (241) is arranged on the seat body (21), and the moving block (241) slides along the length of the rotating shaft (22); The horizontal plate (242) is arranged on the moving block (241), and the insertion rod (243) is vertically arranged on the horizontal plate (242); The sliding block (244) is arranged on the moving block (241), and the sliding block (244) corresponds to the sliding groove (221).

8. The edible mushroom inoculation machine according to claim 1, characterized in that: A through hole (112) is provided on the frame (1); the feeding mechanism (4) comprises two feeding plates (41), a second cylinder (42) and a push plate (43); the two feeding plates (41) are arranged vertically and parallelly on the frame (1); a channel is formed between the two feeding plates (41); the channel corresponds to the through hole (112); a fixed portion of the second cylinder (42) is arranged on the frame (1); a telescopic portion of the second cylinder (42) is connected to the push plate (43); the push plate (43) is located between the two feeding plates (41); and the push plate (43) is perpendicular to the channel.

9. The edible mushroom inoculation machine according to claim 8, characterized in that: Protrusions (411) are provided on both sides of the loading plate (41), the protrusions (411) are arranged toward the channel direction, and the push plate (43) is located between the upper and lower protrusions (411).