Medlar puree separation system
By designing a multi-stage beating and separation system, the problems of unsatisfactory beating and low separation efficiency in the existing technology have been solved, and efficient transformation and automatic separation of wolfberry and raw slurry are achieved, and processing efficiency and slurry yield are improved. , and simplifies the cleaning process.
Patent Information
- Application Number
- CN202411515658.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-02-07
AI Technical Summary
The prior art produces wolfberry pulp, but the beating effect is not ideal, resulting in low conversion rate between wolfberry and wolfberry pulp, waste problems when the juice is separated from the flesh, low processing efficiency, and there are often a large number of flesh residues on the screen. , it is inconvenient to clean up.
A wolfberry raw slurry separation system was designed, including two beating chambers and connected beating parts and screens. The raw materials after initial beating are finely beaten and separated through the communication tube, and the beating is driven by multi-stage screens and motors. The parts are automatically separated and equipped with auxiliary cleaning components to improve cleaning efficiency.
The conversion rate between wolfberry and wolfberry pulp is improved, processing efficiency is improved, slurry yield is increased, production cost is reduced, and subsequent cleaning efficiency and cleanliness are improved through auxiliary cleaning components.
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Figure CN119387006A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wolfberry puree production, and more particularly to a wolfberry puree separation system. Background Art
[0002] Wolfberry is a plant of the Solanaceae family and the genus Lycium. It has good medicinal value and is widely planted in many areas of China. Currently, wolfberry puree-type health drinks have been developed on the market and are widely sold in the market. For this reason, many workshops have begun to produce wolfberry puree. When mass-producing wolfberry puree, it is necessary to go through processing steps such as cleaning, crushing, and separation of juice and pulp.
[0003] However, when existing workshops produce wolfberry puree, due to the small size of wolfberries, single-pass pulping is usually used, and the pulping effect is not ideal. The pulped pulp cannot be sieved and pulped again, resulting in a low conversion rate between wolfberries and wolfberry puree, waste when separating the juice and pulp, and low processing efficiency. After processing, there is often a large amount of pulp residue on the screen, which brings great inconvenience to cleaning. Summary of the invention
[0004] In view of this, the present invention provides a wolfberry puree separation system, aiming to solve the above technical problems.
[0005] In order to achieve the above object, the present invention adopts the following technical solution: A wolfberry pulp separation system, comprising: A first cylinder and a second cylinder; the first cylinder has a first beating cavity, and the second cylinder has a second beating cavity; the first cylinder has a feed port and a discharge port connected to the first beating cavity, and the second cylinder has a feed port and a discharge port connected to the second beating cavity, and the discharge port of the first cylinder is connected to the feed port of the second cylinder through a connecting pipe; A first beating member and a second beating member, wherein the first beating member is rotatably connected to the first beating cavity, and the second beating member is rotatably connected to the second beating cavity; A first screen and a second screen, wherein the first screen is fixedly connected in the first beating cavity and located at the periphery of the first beating element, and the second screen is fixedly connected in the second beating cavity and located at the periphery of the second beating element.
[0006] Preferably, the first cylinder has a first slag discharge port connected to the first beating cavity, and the second cylinder has a second slag discharge port connected to the second beating cavity.
[0007] Preferably, the first beating member includes a first main shaft sealed and passing through the first beating cavity, a first motor connected to one end of the first main shaft, and a plurality of first beating blades evenly arranged on the first main shaft.
[0008] Preferably, the second beating member includes a second main shaft sealed and passing through the second beating cavity, a second motor connected to one end of the second main shaft, and a plurality of second beating blades evenly arranged on the second main shaft.
[0009] Preferably, the first beating blade is connected to the first main shaft at an angle; and the second beating blade is connected to the second main shaft at an angle.
[0010] Preferably, the aperture of the first sieve is 1.2-1.4 mm, and the aperture of the second sieve is 0.8-0.9 mm.
[0011] Preferably, the frequency of the first motor is 45-46 Hz, and the frequency of the second motor is 47-48 Hz.
[0012] Preferably, it also includes an auxiliary cleaning component, the number of the auxiliary cleaning components is two, and the two auxiliary cleaning components are slidably connected in the first beating chamber and the second beating chamber respectively.
[0013] Preferably, the auxiliary cleaning component includes a cleaning ring and a fan. The cleaning ring is slidably connected to the beating chamber and is sleeved on the periphery of the screen. The cleaning ring has an inner cavity, and the inner side has a plurality of evenly distributed through holes. The plurality of through holes are all connected to the inner cavity, and the fan is connected to the inner cavity through a hose.
[0014] Preferably, a sliding rod is provided in the first beating cavity and the second beating cavity, one end of the cleaning ring is slidably connected to the sliding rod, and the other end is connected to the telescopic end of the push rod.
[0015] It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a wolfberry puree separation system, which has the following beneficial effects: In the present invention, the raw materials enter the first beating cavity, and the preliminary beating and slag discharge are completed under the action of the first beating member and the first screen. The remaining raw materials enter the second beating cavity through the connecting pipe, and the fine beating is completed under the action of the second beating member and the second screen. The juice is discharged from the sieve holes, and the seeds, skins and impurities are discharged from the slag discharge port, so as to achieve the purpose of automatic separation; the conversion rate between wolfberry and wolfberry pulp is improved, and the processing efficiency is high; the pulp discharge rate is increased and the production cost is reduced.
[0016] The present invention designs an auxiliary cleaning component, and the fan blows air into the inner cavity of the cleaning ring through a hose. The inner side of the cleaning ring is provided with a plurality of evenly distributed through holes. The wind is blown out from the plurality of through holes, and a large amount of pulp residue on the screen is blown into the inside of the screen, which is convenient for subsequent cleaning and discharge. The push rod cooperates with the sliding rod to enable the cleaning ring to move back and forth stably, and the cleaning is more thorough; the subsequent cleaning efficiency is improved, and the cleaning is cleaner. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0018] Figure 1 The accompanying drawing is a schematic diagram of the overall structure provided by the present invention; Figure 2 The accompanying drawing is a schematic diagram of the first cylinder structure provided by the present invention; Figure 3 The accompanying drawings are schematic structural diagrams of the first beating member and the second beating member provided by the present invention; Figure 4 The accompanying drawing is a schematic diagram of the first screen structure provided by the present invention; Figure 5 The accompanying drawing is a schematic diagram of the cleaning ring structure provided by the present invention; in, 1. The first cylinder; 2. The second cylinder; 3. The first beating member; 4. The second beating member; 5. The first screen; 6. The second screen; 7. The first spindle; 8. The first motor; 9. The first beating blade; 10. The second spindle; 11. The second motor; 12. The second beating blade; 13. The cleaning ring; 14. The fan; 15. The sliding rod; 16. The push rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-5 The embodiment of the present invention discloses a wolfberry puree separation system, comprising: A first barrel 1 and a second barrel 2; the first barrel 1 has a first beating cavity, and the second barrel 2 has a second beating cavity; the first barrel 1 has a feed inlet and a discharge port connected to the first beating cavity, and the second barrel 2 has a feed inlet and a discharge port connected to the second beating cavity, and the discharge port of the first barrel 1 is connected to the feed inlet of the second barrel 2 through a connecting pipe; A first beating member 3 and a second beating member 4, wherein the first beating member 3 is rotatably connected to the first beating cavity, and the second beating member 4 is rotatably connected to the second beating cavity; The first screen 5 and the second screen 6, the first screen 5 is fixedly connected in the first beating cavity and located at the periphery of the first beating element 3, the second screen 6 is fixedly connected in the second beating cavity and located at the periphery of the second beating element 4.
[0021] Specifically, the first cylinder 1 has a first slag discharge port connected to the first beating cavity, and the second cylinder 2 has a second slag discharge port connected to the second beating cavity. The separated seeds, skins and impurities are discharged from the slag discharge port under the action of centrifugal force, completing the separation from the original pulp.
[0022] In order to further optimize the above technical solution, the first beating member 3 includes a first main shaft 7 sealed through the first beating cavity, a first motor 8 connected to one end of the first main shaft 7, and a plurality of first beating blades 9 evenly arranged on the first main shaft 7; the first beating blades 9 are obliquely connected to the first main shaft 7; so as to better push impurities to move toward the slag discharge port.
[0023] The second beating member 4 includes a second main shaft 10 sealed and passing through the second beating cavity, a second motor 11 connected to one end of the second main shaft 10, and a plurality of second beating blades 12 evenly arranged on the second main shaft 10; the second beating blades 12 are obliquely connected to the second main shaft 10. Both ends of the first main shaft 7 and the second main shaft 10 are mounted on the bearing seat, and one end of the first main shaft 7 is connected to the output shaft of the first motor 8, and one end of the second main shaft 10 is connected to the output shaft of the second motor 11.
[0024] In order to further optimize the above technical solution, the aperture of the first screen 5 is 1.2-1.4 mm, and the aperture of the second screen 6 is 0.8-0.9 mm. Preferably, the aperture of the first screen 5 is 1.2 mm, and the aperture of the second screen 6 is 0.8 mm. Both the first screen 5 and the second screen 6 are conical screens, and the cross-sectional diameter gradually decreases towards the discharge port.
[0025] In order to further optimize the above technical solution, the frequency of the first motor 8 is 45-46 Hz, and the frequency of the second motor 11 is 47-48 Hz. The frequency of the first motor 8 is preferably 45 Hz, and the frequency of the second motor 11 is preferably 48 Hz.
[0026] In order to further optimize the above technical solution, it also includes an auxiliary cleaning component. The number of the auxiliary cleaning components is two, and the two auxiliary cleaning components are respectively slidably connected in the first beating chamber and the second beating chamber.
[0027] In order to further optimize the above technical solution, the auxiliary cleaning component includes a cleaning ring 13 and a fan 14. The cleaning ring 13 is slidably connected to the pulping chamber and is sleeved on the periphery of the screen. The cleaning ring 13 has an inner cavity, and the inner side has a plurality of evenly distributed through holes. The plurality of through holes are all connected to the inner cavity, and the fan 14 is connected to the inner cavity through a hose.
[0028] In order to further optimize the above technical solution, a slide rod 15 is provided in the first beating cavity and the second beating cavity, one end of the cleaning ring 13 is slidably connected to the slide rod 15 , and the other end is connected to the telescopic end of the push rod 16 .
[0029] The working principle of the present invention is that all the fresh wolfberry fruits after washing are first transported to the hammer crusher, and after being crushed by the crusher, they flow out from the discharge port and are transported to the buffer tank. Then, the fresh wolfberry fruits that have been pre-crushed enter the first pulping cavity from the feed port of the first cylinder 1, and start preliminary pulping. The first motor 8 drives the first main shaft 7 and the first pulping blade 9 to rotate, and cooperates with the first screen 5 to complete the preliminary pulping. The raw pulp enters the second cylinder 2 from the connecting pipe, and the seeds, skins and impurities are discharged from the first slag discharge port; the second motor 11 drives the second main shaft 10 and the second pulping blade 12 to rotate, and cooperates with the second screen 6 to complete the preliminary pulping. The raw pulp entering the second cylinder 2 is finely beaten, and after the beating is completed, the raw pulp is discharged from the discharge port of the second cylinder 2, and the seeds, skins and impurities are discharged from the second slag discharge port; the pulp discharge rate is increased and the production cost is reduced; after the beating is completed, when cleaning is required, the fan 14 and the push rod 16 are turned on first, and the push rod 16 drives the cleaning ring 13 to move back and forth in the cylinder, and the fan 14 blows air through the through holes on the inner side of the cleaning ring 13 to blow a large amount of pulp residue on the screen to the inside of the screen, and the separation system is started again, and clean water is continuously injected into it, and subsequent cleaning can be completed, which is simple and convenient, and the cleaning efficiency is high.
[0030] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0031] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A wolfberry puree separation system, characterized in that: include, A first cylinder and a second cylinder; the first cylinder has a first beating cavity, and the second cylinder has a second beating cavity; the first cylinder has a feed port and a discharge port connected to the first beating cavity, and the second cylinder has a feed port and a discharge port connected to the second beating cavity, and the discharge port of the first cylinder is connected to the feed port of the second cylinder through a connecting pipe; A first beating member and a second beating member, wherein the first beating member is rotatably connected to the first beating cavity, and the second beating member is rotatably connected to the second beating cavity; A first screen and a second screen, wherein the first screen is fixedly connected in the first beating cavity and located at the periphery of the first beating element, and the second screen is fixedly connected in the second beating cavity and located at the periphery of the second beating element.
2. A wolfberry puree separation system according to claim 1, characterized in that: The first cylinder has a first slag discharge port communicated with the first beating cavity, and the second cylinder has a second slag discharge port communicated with the second beating cavity.
3. The wolfberry puree separation system according to claim 1, characterized in that: The first beating member includes a first main shaft sealed and passing through the first beating cavity, a first motor connected to one end of the first main shaft, and a plurality of first beating blades evenly arranged on the first main shaft.
4. A wolfberry puree separation system according to claim 3, characterized in that: The second beating member includes a second main shaft sealed and passing through the second beating cavity, a second motor connected to one end of the second main shaft, and a plurality of second beating blades evenly arranged on the second main shaft.
5. The wolfberry puree separation system according to claim 4, characterized in that: The first beating blade is connected to the first main shaft obliquely; the second beating blade is connected to the second main shaft obliquely.
6. The wolfberry puree separation system according to claim 1, characterized in that: The aperture of the first sieve is 1.2-1.4 mm, and the aperture of the second sieve is 0.8-0.9 mm.
7. The wolfberry puree separation system according to claim 3, characterized in that: The frequency of the first motor is 45-46 Hz, and the frequency of the second motor is 47-48 Hz.
8. The wolfberry puree separation system according to claim 1, characterized in that: It also includes an auxiliary cleaning component, the number of which is two, and the two auxiliary cleaning components are slidably connected in the first beating cavity and the second beating cavity respectively.
9. The wolfberry puree separation system according to claim 8, characterized in that: The auxiliary cleaning component includes a cleaning ring and a fan. The cleaning ring is slidably connected to the pulping chamber and is sleeved on the periphery of the screen. The cleaning ring has an inner cavity, and the inner side has a plurality of evenly distributed through holes. The plurality of through holes are all connected to the inner cavity. The fan is connected to the inner cavity through a hose.
10. The wolfberry puree separation system according to claim 9, characterized in that: The first beating cavity and the second beating cavity are both provided with a sliding rod, one end of the cleaning ring is slidably connected to the sliding rod, and the other end is connected to the telescopic end of the push rod.
Citation Information
Patent Citations
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