Automatic sample recovery system
By designing an automatic sample recycling system, using an elliptical transport mechanism, recycling and cutting mechanism, ventilation and dust removal mechanism and packaging bag collection mechanism, the pollution and risk problems caused by manual operation of dust sample recycling in the existing technology are solved, and automation, cleaning and efficient sample recycling process.
Patent Information
- Application Number
- CN202411793753.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the recycling of dust samples mainly relies on manual operations, resulting in dust splashing and serious pollution, and it is easy to ignore the harm of dust to the body, increasing the risk of the detection environment and the error of human operation.
An automatic sample recycling system is designed, including an elliptical transport mechanism, a recycling and cutting mechanism, a ventilation and dust removal mechanism and a packaging bag collection mechanism, which can realize the transportation, cutting and dust removal of sample bags through automated means to ensure the clean and safe recycling environment.
It realizes automatic transportation and cutting of sample bags, effectively removes dust, improves the cleanliness and safety of the recycling environment, reduces manual operation costs and errors, and improves work efficiency.
Smart Images

Figure CN119388496A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of powder detection sample recovery devices, and in particular to an automatic sample recovery system. Background Art
[0002] With the development of science and technology in my country, the demand for various solid sample testing laboratories is increasing, and key laboratories in various disciplines, schools, and systems are emerging in an endless stream. From the distribution of laboratories, they are mainly concentrated in the inspection departments, schools, scientific research institutes, and testing institutions in enterprises. At present, due to environmental protection and occupational health requirements, dust pollution in various production workshops has received attention, but various laboratories are mostly relatively independent and regionally dispersed, so dust pollution is easy to be ignored.
[0003] At present, most of the sample recovery is done by manually dumping samples from sample barrels, causing powder to splash and come into contact with the human body. If the solid laboratory does not pay attention to the pollution protection of dust samples, it is actually a typical small dust pollution source. The more it is built, the greater the pollution. Since dust cannot be observed with the naked eye, the testers in these laboratories often ignore the harm of dust to the body. Micron-level dust has the characteristics of light weight, small particle size, and high buoyancy. It is easily disturbed by the ambient airflow and spreads to the entire laboratory, causing the dust concentration in the test environment to increase, which is prone to combustion and explosion accidents; it can also cause pulmonary fibrosis in testers and increase the risk of pneumoconiosis. Summary of the invention
[0004] The present invention provides an automatic sample recovery system to solve the technical problems raised by the above background technology.
[0005] In order to solve the above technical problems, the present invention provides an automatic sample recovery system, including: a base plate, a support assembly, an elliptical transport mechanism, a recovery and cutting mechanism, a ventilation and dust removal mechanism, a packaging bag collection mechanism and a controller; the support assembly is fixedly installed on the top of the base plate, the elliptical transport mechanism is fixedly installed on the support assembly, the ventilation and dust removal mechanism is fixedly provided on the top of the elliptical transport mechanism, the recovery and cutting mechanism is fixedly provided on the base plate below the elliptical transport mechanism, the output end of the recovery and cutting mechanism is fixedly connected to the packaging bag collection mechanism, and the elliptical transport mechanism, the recovery and cutting mechanism and the packaging bag collection mechanism are electrically connected to the controller respectively;.
[0006] Preferably, the support assembly includes: a column, a pair of vertical columns symmetrically fixedly installed on the top of the base plate, a beam fixedly installed on the top of the column along the left and right directions, and a horizontal plate fixedly installed on the top of the beam along the left and right directions.
[0007] Preferably, the elliptical transport mechanism includes: a pair of vertical bearing sleeves are symmetrically fixedly installed on the top of the horizontal plate one, the bearing sleeves penetrate the horizontal plate one up and down, the bearing sleeves are rotatably connected to the synchronous pulleys, the bottom end of the right synchronous pulley is fixedly connected to the output shaft end of the driving motor one, the driving motor one is fixedly connected to the bottom end of the bearing sleeve on the left, the left and right synchronous pulleys are connected by a synchronous belt, a circle of annular track is fixedly installed on the periphery of the horizontal plate one, a plurality of slides are fixedly installed on the annular track, the top of the slide is fixedly connected to the synchronous belt through a support rod one, the bottom end of the slide is fixedly connected to a lifting hook, and a sample bag is hung on the lifting hook.
[0008] Preferably, the recycling and cutting mechanism includes: a forward and backward moving mechanism and a multi-angle cutting mechanism; The forward and backward moving mechanism includes: a linear slide rail, a pair of linear slide rails fixedly installed along the forward and backward directions at the top center of the base plate one, a sliding seat fixedly connected to the linear slide rail, the top of the sliding seat fixedly connected to the supporting leg, the left end of the supporting leg on the left side is fixedly connected to the horizontal support rod two, a travel motor is fixedly installed on the left end top of the support rod one, the bottom output shaft end of the travel motor is fixedly connected to the travel gear, the travel gear meshes with a linear rack connected along the forward and backward directions, and the linear rack is fixedly connected to the base plate.
[0009] Preferably, the top of the support leg is fixedly connected to the sample recovery box, the top of the sample recovery box is fixedly connected to the collecting bucket, the left outer wall of the sample recovery box is fixedly installed with a storage power supply, a pair of fixed plates along the front-to-back direction are symmetrically fixedly installed between the front and rear inner walls of the sample recovery box, the center of the upper and lower fixed plates is rotatably connected to the vertical lifting screw, the bottom end of the lifting screw is fixedly connected to the lifting motor, the lifting screw is threadedly connected to the sleeve bracket, the sleeve bracket is symmetrically fixedly connected to the vertical sliding rod, the sliding rod is slidably connected to the vertical sleeve two up and down, the sleeve two is fixedly connected to the center of the side wall of the upper fixed plate, the top of the sliding rod is fixedly connected to the screw mounting seat along the left and right directions, the screw mounting seat is rotatably connected to the bidirectional screw, the left end of the bidirectional screw is fixedly connected to the output shaft end of motor three, the bidirectional screw is threadedly connected to two sliding supports, and a group of multi-angle cutting mechanisms is fixedly arranged on the top of each sliding support.
[0010] Preferably, the multi-angle cutting mechanism on the left side includes: a T-shaped sleeve seat, the top of the sliding support is fixedly connected to the T-shaped sleeve seat, the center of the top of the T-shaped sleeve seat is rotatably connected to gear 1, the right end of gear 1 is meshed with gear 2, the bottom end of gear 2 is fixedly connected to the output shaft end of motor 4, motor 4 is fixedly connected to the top of the T-shaped sleeve seat, horizontal plate 2 is fixedly installed on the top of gear 1, a vertical L-shaped bracket is fixedly installed on the right top of horizontal plate 2, the center of the L-shaped bracket is rotatably connected to worm gear 1, worm gear 1 is meshed with vertical worm 1, worm 1 is rotatably connected to the top of the L-shaped bracket and horizontal plate 2 respectively, the top of worm gear 1 is fixedly connected to the output shaft end of motor 5, the left end of the axis of worm gear 1 is fixedly connected to the mounting frame, an ultrasonic cutter is bolted upward on the mounting frame, and a distance sensor 1 is fixedly installed on the left outer wall of the ultrasonic cutter.
[0011] Preferably, the ventilation and dust removal mechanism includes: an air collecting hood, a top end of the horizontal plate fixedly installed with the air collecting hood along the left-right direction, a dust collecting box fixedly installed on the right side of the top of the base plate, the top of the dust collecting box fixedly connected to the air outlet of the exhaust fan, and the air inlet of the exhaust fan fixedly connected to the top of the air collecting hood through a dust removal pipe.
[0012] Preferably, the packaging bag collection mechanism includes: a packaging bag collection box, the packaging bag collection box is fixedly installed on the bottom plate and located on the right side of the sample recovery box, a vertical electric telescopic rod is fixedly installed at the top center of the packaging bag collection box, a C-shaped bracket is fixedly installed on the top of the electric telescopic rod, opposite clamping cylinders are fixedly installed on the left and right top ends of the C-shaped bracket, and an upward ultrasonic sensor is fixedly installed at the front end of the C-shaped bracket.
[0013] Preferably, a sample screening and classification storage mechanism is also provided, the sample screening and classification storage mechanism comprises: a spiral conveying pipe, the left side of the sample recovery box is fixedly connected to the spiral conveying pipe obliquely upward, the spiral conveying pipe is fixedly connected to the feed port at the top of the box body three, the center of the top of the box body three is fixedly installed with a motor six, the inside of the box body three is rotatably connected to a vertical axis one, the top of the vertical axis one is fixedly connected to the output shaft end of the motor six, the top of the vertical axis one is fixedly connected to a pair of horizontal bars one that are symmetrical on the left and right, the horizontal bar one is fixedly connected to a conical filter bucket, the conical filter bucket is provided with a plurality of circles of filter nets one with gradually decreasing mesh numbers in sequence along a direction away from the vertical axis one, a second filter bucket is fixedly provided below the conical filter bucket, the second filter bucket is fixedly connected to the vertical axis one, the second filter bucket is in a state of high in the middle and low on the periphery, and a plurality of vertical annular filter nets two with gradually decreasing mesh numbers are sequentially provided on the second filter bucket along a direction away from the vertical axis one.
[0014] Preferably, a vertical pipe 1 is fixedly provided at the left end of the annular filter screen 2, and the vertical pipe 1 penetrates the second filter bucket from top to bottom, and a solenoid valve is fixedly installed at the bottom end of each vertical pipe 1, and the center of the box body 3 is fixedly connected to a partition plate 1 in the horizontal direction, and a circle of annular grooves are provided on the partition plate 1 corresponding to the bottom end of each vertical pipe 1, and the bottom end of the annular groove is fixedly connected to a discharge pipe along the radial direction, and the bottom of the box body 3 is radially slidably connected to a plurality of drawers, and a plurality of sample storage boxes are fixedly installed inside the drawers corresponding to each vertical pipe 1; a vibration mechanism is fixedly provided at the bottom of the box body 3, and the vibration mechanism is used to provide vibration force to the box body 3; The vibration mechanism includes: vertical rod 2, the box body 3 is symmetrically fixedly connected to the vertical rod 2, the vertical rod 2 slides up and down and passes through the box base, the outside of the vertical rod 2 is located on the top of the box base and a spring 2 is sleeved, the middle of the bottom end of the box body 3 is fixedly connected to the vertical plate 1, the right end of the vertical plate 1 is rotatably connected to the bevel gear 3, the bevel gear 3 is meshed and connected to the bevel gear 4, the top of the bevel gear 4 is fixedly connected to the bottom end of the vertical shaft 1, the left end of the axis of the bevel gear 3 is fixedly connected to the cam, and the cam is pressed tightly against the top of the box base.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides an automatic sample recovery system, and the present invention realizes automatic transportation of sample bags through an elliptical transport mechanism through the automatic sample recovery system provided by the present invention, and the ventilation and dust removal mechanism can effectively remove dust on the sample bags during transportation to ensure the cleanliness of the recycling environment. The recycling and cutting mechanism is responsible for automatically cutting the sample bags after they arrive at the designated position to ensure the effective separation of the sample bags and the samples. The packaging bag collection mechanism is responsible for collecting the cut sample bags to facilitate subsequent waste disposal. The entire system is automatically controlled through a controller, which improves work efficiency, reduces manual operation costs, and also reduces errors caused by manual operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a front view schematic diagram of an automatic sample recovery system of the present invention; Figure 2 It is a top view schematic diagram of an automatic sample recovery system of the present invention; Figure 3 It is a front cross-sectional schematic diagram of the recycling and cutting mechanism of the present invention; Figure 4 yes Figure 3 A partial enlarged schematic diagram in the middle; Figure 5It is a front cross-sectional schematic diagram of the sample screening, classification and storage mechanism of the present invention; Figure 6 yes Figure 5 A partial enlarged schematic diagram of point B in the middle.
[0018] Reference numerals: 1. Bottom plate; 2. Support assembly; 201. Column 1; 202. Horizontal plate 1; 203. Beam 1; 3. Elliptical transport mechanism; 301. Bearing sleeve; 302. Synchronous pulley; 303. Drive motor 1; 304. Synchronous belt; 305. Circular track; 306. Sliding seat 1; 307. Support rod 1; 308. Lifting hook; 309. Sample bag; 4. Recycling cutting mechanism; 41. Forward and backward moving mechanism; 411. Linear slide rail; 412. Sliding seat; 413. Support leg; 414. Support rod 2; 415. Travel motor; 416. Travel gear; 417, linear rack; 42, multi-angle cutting mechanism; 421, sample recovery box; 422, collection bucket; 423, storage power supply; 424, fixed plate; 425, lifting screw; 426, lifting motor; 427, sleeve bracket; 428, sliding rod; 429, sleeve two; 430, screw mounting seat; 431, two-way screw; 432, motor three; 433, sliding support; 5, ventilation and dust removal mechanism; 501, wind hood; 502, dust collection box; 503, exhaust fan; 504, dust removal pipe; 6, packaging bag collection mechanism; 6 01. Packaging bag collection box; 602. Electric telescopic rod; 603. C-type bracket; 604. Clamping cylinder; 605. Ultrasonic sensor; 7. Controller; 8. Distance sensor 1; 801. T-type sleeve seat; 802. Gear 1; 803. Gear 2; 804. Motor 4; 805. Horizontal plate 2; 806. L-type bracket; 807. Worm gear 1; 808. Worm 1; 809. Motor 5; 810. Mounting frame; 811. Ultrasonic cutter; 9. Sample screening, classification and storage mechanism; 901. Spiral conveying pipe; 902. Box 3; 90 3. Motor six; 904. Vertical axis one; 905. Horizontal bar one; 906. Conical filter bucket; 907. Filter screen one; 908. Second filter bucket; 909. Annular filter screen two; 10. Vibration mechanism; 1001. Vertical bar two; 1002. Spring two; 1003. Vertical plate one; 1004. Bevel gear three; 1005. Bevel gear four; 11. Vertical pipe one; 12. Solenoid valve; 13. Partition one; 1301. Annular groove; 1302. Discharge pipe; 1303. Cam; 1304. Box base; 14. Drawer; 1401. Sample storage box. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0021] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0022] The present invention provides the following embodiments Example 1 The embodiment of the present invention provides a sample automatic recovery system, such as Figure 1-Figure 2 As shown, a base plate 1, a support component 2, an elliptical transport mechanism 3, a recycling and cutting mechanism 4, a ventilation and dust removal mechanism 5, a packaging bag collecting mechanism 6 and a controller 7; the support component 2 is fixedly installed on the top of the base plate 1, the elliptical transport mechanism 3 is fixedly installed on the support component 2, the ventilation and dust removal mechanism 5 is fixedly provided on the top of the elliptical transport mechanism 3, the recycling and cutting mechanism 4 is fixedly provided on the base plate 1 below the elliptical transport mechanism 3, the output end of the recycling and cutting mechanism 4 is fixedly connected to the packaging bag collecting mechanism 6, and the elliptical transport mechanism 3, the recycling and cutting mechanism 4 and the packaging bag collecting mechanism 6 are electrically connected to the controller 7 respectively.
[0023] The working principle and beneficial effects of the above technical solution are as follows: the automatic sample recovery system provided by the present invention realizes the automatic transportation of the sample bag 309 through the elliptical transport mechanism 3, and the ventilation and dust removal mechanism 5 can effectively remove the dust on the sample bag 309 during the transportation process to ensure the cleanliness of the recovery environment. The recovery and cutting mechanism 4 is responsible for automatically cutting the sample bag 309 after it reaches the designated position to ensure the effective separation of the sample bag 309 and the sample. The packaging bag collection mechanism 6 is responsible for collecting the cut sample bag 309 to facilitate subsequent waste disposal. The entire system is automatically controlled by the controller 7, which improves work efficiency, reduces manual operation costs, and also reduces errors caused by human operation.
[0024] Example 2 On the basis of Example 1, Figure 1 , Figure 2 As shown, the support assembly 2 includes: a column 201, a pair of vertical columns 201 are symmetrically fixedly installed on the top of the base plate 1, a beam 203 along the left and right directions is fixedly installed on the top of the column 201, and a horizontal plate 202 along the left and right directions is fixedly installed on the top of the beam 203.
[0025] The elliptical transport mechanism 3 includes: a pair of vertical bearing sleeves 301 are symmetrically fixedly installed on the top of the horizontal plate 202, the bearing sleeve 301 penetrates the horizontal plate 202 from top to bottom, the bearing sleeve 301 is rotatably connected to the synchronous pulley 302, the bottom end of the right synchronous pulley 302 is fixedly connected to the output shaft end of the driving motor 303, the driving motor 303 is fixedly connected to the bottom end of the left bearing sleeve 301, the left and right synchronous pulleys 302 are connected by a synchronous belt 304, a circle of annular track 305 is fixedly installed on the periphery of the horizontal plate 202, a number of slides 306 are fixedly installed on the annular track 305, the top of the slide 306 is fixedly connected to the synchronous belt 304 through a support rod 307, the bottom end of the slide 306 is fixedly connected to a lifting ring hook 308, and a sample bag 309 is hung on the lifting ring hook 308.
[0026] The working principle and beneficial effects of the above technical solution are: Support structure: The system first forms a stable support frame through the column 201, the beam 203 and the horizontal plate 202. This frame provides a solid installation foundation for the subsequent elliptical transport mechanism 3.
[0027] Elliptical transport mechanism 3: On the support frame, an elliptical transport mechanism 3 is installed. The mechanism is mainly composed of a driving motor 303, a synchronous pulley 302, a synchronous belt 304, a slide 306 and a sample bag 309 suspension device. The driving motor 303 drives the synchronous pulley 302 to rotate, thereby driving the synchronous belt 304 to move. The slide 306 moves elliptically along the synchronous belt 304, while suspending the sample bag 309 to move.
[0028] Workflow: When the system is started, the drive motor 303 starts to work, driving the synchronous pulley 302 and the synchronous belt 304 to rotate. The slide 306 makes an elliptical motion along the synchronous belt 304, driving the sample bag 309 to move on the circular track 305. In this way, the sample bag 309 can be automatically transported to the designated location for subsequent processing.
[0029] The present invention realizes the suspended transportation of the sample bag 309 through the specifically designed support assembly 2 and the elliptical transport mechanism 3. This design not only makes the sample bag 309 more stable during transportation and reduces the risk of sample damage caused by shaking, but also realizes the smooth movement of the sample bag 309 on the elliptical track, i.e., the circular track 305, through the cooperation of the synchronous belt 304 and the slide 306. In addition, the driving mode of the drive motor 303 makes the entire transportation process more energy-efficient and efficient, and improves the overall performance of the system.
[0030] Example 3 On the basis of Example 2, Figure 1 , Figure 3 , Figure 4 As shown, the recycling and cutting mechanism 4 includes: a forward and backward moving mechanism 41 and a multi-angle cutting mechanism 42; The forward and backward moving mechanism 41 includes: a linear slide rail 411, a pair of linear slide rails 411 fixedly installed at the top center of the base plate 1 along the forward and backward direction, a sliding seat 412 fixedly connected to the linear slide rail 411, the top of the sliding seat 412 fixedly connected to the support leg 413, the left end of the left support leg 413 is fixedly connected to the horizontal support rod 2 414, the left end of the support rod 2 414 is fixedly installed on the top of the travel motor 415, the bottom output shaft end of the travel motor 415 is fixedly connected to the travel gear 416, the travel gear 416 is meshed with a linear rack 417 connected along the forward and backward direction, and the linear rack 417 is fixedly connected to the base plate 1.
[0031] The top of the support leg 413 is fixedly connected to the sample recovery box 421, and the top of the sample recovery box 421 is fixedly connected to the collecting bucket 422. A storage power supply 423 is fixedly installed on the left outer wall of the sample recovery box 421. A pair of fixed plates 424 along the front-to-back direction are symmetrically fixedly installed between the front and rear inner walls of the sample recovery box 421. A vertical lifting screw 425 is rotatably connected between the upper and lower fixed plates 424. The bottom end of the lifting screw 425 is fixedly connected to a lifting motor 426. The lifting screw 425 is threadedly connected to a sleeve bracket 427. The sleeve bracket 427 is fixedly connected to the upper and lower fixed plates 424. A vertical sliding rod 428 is connected, and the sliding rod 428 is slidably connected to the vertical sleeve 2 429 up and down. The sleeve 2 429 is fixedly connected to the center of the side wall of the upper fixed plate 424. The top of the sliding rod 428 is fixedly connected to the screw mounting seat 430 along the left and right directions. The screw mounting seat 430 is rotatably connected to the bidirectional screw 431. The left end of the bidirectional screw 431 is fixedly connected to the output shaft end of the motor 3 432. The bidirectional screw 431 is symmetrically threaded with two sliding supports 433. A group of multi-angle cutting mechanisms 42 is fixedly provided on the top of each sliding support 433.
[0032] The multi-angle cutting mechanism 42 on the left side includes: a T-shaped sleeve seat 801, the top of the sliding support 433 is fixedly connected to the T-shaped sleeve seat 801, the top center of the T-shaped sleeve seat 801 is rotated and connected to the gear 1 802, the right end of the gear 1 802 is meshed and connected to the gear 2 803, the bottom end of the gear 2 803 is fixedly connected to the output shaft end of the motor 4 804, the motor 4 804 is fixedly connected to the top of the T-shaped sleeve seat 801, the top of the gear 1 802 is fixedly installed with a horizontal plate 2 805, and the top right side of the horizontal plate 2 805 is fixedly installed with a vertical An L-shaped bracket 806 is provided, the center of the L-shaped bracket 806 is rotatably connected to a worm gear 807, the worm gear 807 is meshedly connected to a vertical worm 808, the worm 808 is rotatably connected to the top of the L-shaped bracket 806 and the horizontal plate 805 respectively, the top of the worm 808 is fixedly connected to the output shaft end of the motor 5 809, the left end of the axis of the worm gear 807 is fixedly connected to a mounting bracket 810, an ultrasonic cutter 811 is bolted upwardly to the mounting bracket 810, and a distance sensor 8 is fixedly installed on the left outer wall of the ultrasonic cutter 811.
[0033] The working principle and beneficial effects of the above technical solution are: Forward and backward movement mechanism 41: The system drives the travel gear 416 to move on the linear rack 417 through the travel motor 415, thereby realizing the forward and backward movement of the cutting mechanism. This design allows the cutting mechanism to flexibly adjust its position to adapt to sample bags 309 of different sizes, and then the storage power supply 423 supplies power to the lifting motor 426, which drives the lifting screw 425 to rotate, and the lifting screw 425 drives the sleeve bracket 427 and the sliding rod 428 to slide up and down. The sleeve 429 is used to limit and guide the sliding direction of the sliding rod 428, and finally drives the multi-angle cutting mechanism 42 to rise or fall in height.
[0034] Multi-angle cutting mechanism 42: The cutting mechanism is mainly composed of motor 4 804, gear 1 802, gear 2 803, worm wheel 1 807, worm 1 808 and ultrasonic cutter 811. Motor 4 804 drives gear 2 803 to rotate, which in turn drives gear 1 802 to rotate horizontally. Motor 5 809 then drives worm 1 808 to rotate, and the rotation of worm 1 808 drives worm wheel 1 807, mounting frame 810 and ultrasonic cutter 811 to rotate synchronously longitudinally, and finally realizes the rotation and cutting of ultrasonic cutter 811. At the same time, distance sensor 1 8 is used to detect the cutting position to ensure the accuracy and safety of cutting.
[0035] Workflow: When the sample bag 309 is transported to the designated location, the front-rear moving mechanism 41 moves the cutting mechanism to a suitable location. Then, the multi-angle cutting mechanism 42 starts to work, and the ultrasonic cutter 811 cuts the sample bag 309. The cut sample falls into the sample recovery box 421, and the sample bag 309 continues to be transported by the elliptical transport mechanism 3 to the next processing link.
[0036] Beneficial effects: The present invention further introduces a recycling cutting mechanism 4, which realizes accurate cutting and recycling of the sample bag 309 through the cooperation of the forward and backward moving mechanism 41 and the multi-angle cutting mechanism 42. The forward and backward moving mechanism 41 enables the cutting mechanism to move to a specified position along the linear slide rail 411, while the multi-angle cutting mechanism 42 realizes the rotation and cutting of the sample bag 309 through motor drive, ensuring the flatness of the cutting surface and the integrity of the sample. In addition, the use of the ultrasonic cutter 811 and the distance sensor 8 further improves the cutting accuracy and safety, making the entire recycling process more efficient and reliable.
[0037] High cutting accuracy: The use of multi-angle cutting mechanism 42 and distance sensor improves the cutting accuracy and safety.
[0038] Strong adaptability: By adjusting the angle and position of the cutting mechanism, it can adapt to sample bags 309 of different sizes and shapes.
[0039] Example 4 On the basis of Example 2, Figure 1 , Figure 2 As shown, the ventilation and dust removal mechanism 5 includes: an air hood 501, the air hood 501 is fixedly installed on the top of the horizontal plate 202 along the left and right directions, a dust collecting box 502 is fixedly installed on the top right side of the base plate 1, the top of the dust collecting box 502 is fixedly connected to the air outlet of the exhaust fan 503, and the air inlet of the exhaust fan 503 is fixedly connected to the top of the air hood 501 through the dust removal pipe 504.
[0040] The packaging bag collecting mechanism 6 includes: a packaging bag collecting box 601, a packaging bag collecting box 601 is fixedly installed on the bottom plate 1 and is located on the right side of the sample recovery box 421, a vertical electric telescopic rod 602 is fixedly installed at the top center of the packaging bag collecting box 601, a C-shaped bracket 603 is fixedly installed on the top of the electric telescopic rod 602, opposite clamping cylinders 604 are fixedly installed on the left and right top ends of the C-shaped bracket 603, and an upward ultrasonic sensor 605 is fixedly installed at the front end of the C-shaped bracket 603.
[0041] The working principle and beneficial effects of the above technical solution are: Ventilation and dust removal mechanism 5: The system collects dust on the sample bag 309 through the air collecting hood 501 and sends the dust to the dust collection box 502 through the dust removal pipe 504. The exhaust fan 503 provides power so that the dust can be effectively collected and removed. This design ensures the cleanliness and hygiene of the recycling environment.
[0042] Packaging bag collection mechanism 6: The packaging bag collection mechanism 6 is mainly composed of an electric telescopic rod 602, a clamping cylinder 604, and an ultrasonic sensor 605. When the sample bag 309 is transported to the designated location, the electric telescopic rod 602 pushes the clamping cylinder 604 to move forward and clamp the sample bag 309. Then, the clamping cylinder 604 lifts the sample bag 309 to a certain height and puts it into the packaging bag collection box 601. The ultrasonic sensor 605 is used to detect the position and height of the sample bag 309 to ensure the accuracy and safety of the collection process.
[0043] Workflow: When the system is started, the ventilation and dust removal mechanism 5 starts to work and collects dust on the sample bag 309. At the same time, the packaging bag collection mechanism 6 is also in a standby state. When the sample bag 309 is transported to the designated location, the packaging bag collection mechanism 6 starts to work, clamps the sample bag 309, lifts it to a certain height, and then puts it into the packaging bag collection box 601. In this way, the automatic collection and sorting of the sample bag 309 is completed.
[0044] Beneficial effects: High cleanliness: The ventilation and dust removal mechanism 5 effectively removes the dust on the sample bag 309, ensuring the cleanliness of the recycling environment.
[0045] High degree of automation: the packaging bag collecting mechanism 6 realizes automatic collection and arrangement of the sample bags 309, reducing manual operations.
[0046] Easy to manage: The sample bags 309 that are automatically collected and organized are convenient for subsequent waste treatment and resource recycling.
[0047] Example 5 On the basis of Example 2, Figure 1 , Figure 5 , Figure 6 As shown, a sample screening classification storage mechanism 9 is also provided, and the sample screening classification storage mechanism 9 includes: a spiral conveying pipe 901, the left side of the sample recovery box 421 is fixedly connected to the spiral conveying pipe 901 which is inclined upward (the spiral conveying pipe 901 is a prior art, and the structure of the tubular screw conveyor in patent CN109533827B can be referred to), the spiral conveying pipe 901 is fixedly connected to the feed inlet at the top of the box body 3 902, the center of the top of the box body 3 902 is fixedly installed with a motor 6 903, the inside of the box body 3 902 is rotatably connected to the vertical shaft 1 904, and the top of the vertical shaft 1 904 is fixedly connected to the motor 6 903 At the output shaft end, a pair of left-right symmetrical cross bars 905 are fixedly connected to the top of the vertical axis 904, and the cross bars 905 are fixedly connected to a conical filter bucket 906. The conical filter bucket 906 is provided with a plurality of circles of filter nets 907 with gradually decreasing mesh sizes in sequence along a direction away from the vertical axis 904. A second filter bucket 908 is fixedly provided below the conical filter bucket 906. The second filter bucket 908 is fixedly connected to the vertical axis 904, and the second filter bucket 908 is in a state of being high in the middle and low on the periphery. A plurality of vertical annular filter nets 909 with gradually decreasing mesh sizes are sequentially provided on the second filter bucket 908 along a direction away from the vertical axis 904.
[0048] A vertical pipe 11 is fixedly provided at the left end of the annular filter screen 909, and the vertical pipe 11 passes through the second filter bucket 908 from top to bottom. A solenoid valve 12 is fixedly installed at the bottom of each vertical pipe 11. The center of the box body 902 is fixedly connected to a horizontal partition 13, and a circle of annular grooves 1301 are provided on the partition 13 corresponding to the bottom of each vertical pipe 11. The bottom of the annular groove 1301 is fixedly connected to a discharge pipe 1302 along the radial direction. The bottom of the box body 902 is radially slidably connected to a plurality of drawers 14, and a plurality of sample storage boxes 1401 are fixedly installed inside the drawers 14 corresponding to each vertical pipe 11; a vibration mechanism 10 is fixedly provided at the bottom of the box body 902, and the vibration mechanism 10 is used to provide vibration force to the box body 902; The vibration mechanism 10 includes: a vertical rod 1001 2, the box body 902 is symmetrically fixedly connected to the vertical rod 1001 2, the vertical rod 1001 slides up and down and passes through the box base 1304, the outside of the vertical rod 1001 is located on the top of the box base 1304 and a spring 1002 is sleeved, the middle of the bottom end of the box body 902 is fixedly connected to the vertical plate 1003, the right end of the vertical plate 1003 is rotatably connected to the bevel gear 3 1004, the bevel gear 3 1004 is meshed and connected to the bevel gear 4 1005, the top of the bevel gear 4 1005 is fixedly connected to the bottom end of the vertical shaft 1 904, the left end of the axis of the bevel gear 3 1004 is fixedly connected to the cam 1303, and the cam 1303 is pressed tightly against the top of the box base 1304.
[0049] The working principle of the above technical solution has the following beneficial effects: on the basis of Example 2, the technical solution adds a sample screening, classification and storage mechanism 9 and a vibration machine mechanism to achieve the screening, classification and storage of samples. Its working principle is as follows: Sample screening, classification and storage organization 9: When the cut powder samples of different particle sizes fall into the spiral conveying tube 901 from the sample recovery box 421, the spiral conveying tube 901 conveys the samples upward to the feed port of the box body 3 902 through the spiral blades inside the spiral conveying tube 901.
[0050] After entering the box body 3 902, the sample first falls on the conical filter 906. The conical filter 906 is provided with a plurality of filter screens 907 with gradually decreasing mesh sizes in a direction away from the vertical axis 1 904. In this way, sample particles of different sizes will pass through filter holes of different sizes and fall into the second filter 908 below.
[0051] The second filter 908 is high in the middle and low in the periphery, and a plurality of vertical annular filter screens 909 with gradually decreasing mesh sizes are arranged on it in sequence along the direction away from the vertical axis 1 904. The mesh size of the first circle of filter screen 2 closest to the center of the vertical axis 1 904 is equal to the mesh size of the second circle of filter screen 1 907, and the mesh size of the second circle of filter screen 2 is equal to the mesh size of the third circle of filter screen 1 907, and so on from the center of the vertical axis 1 904 outwards, which further screens the sample so that finer particles can pass through smaller filter holes.
[0052] The screened sample particles fall into the corresponding vertical tube 11, and a solenoid valve 12 is installed at the bottom of each vertical tube 11. When a certain type of sample needs to be discharged, the corresponding solenoid valve 12 is opened, and the sample particles fall into the sample storage box 1401 in the corresponding drawer 14 through the annular groove 1301 and the discharge pipe 1302. When the solenoid valve 12 is opened, the vertical tube 11 in the annular groove 1301 will automatically discharge the sample particles only when it passes through the discharge pipe 1302.
[0053] The drawer 14 can slide radially to facilitate taking out and replacing the sample storage box 1401.
[0054] Vibration machine mechanism: The box body 3 902 is fixedly connected to the vertical rod 2 1001 symmetrically on the left and right. The vertical rod 2 1001 slides up and down to penetrate the box body base 1304, and a spring 2 1002 is sleeved on the outside.
[0055] When the box body 3 902 needs to be vibrated to facilitate the sample particles to pass through the filter screen better, the external mechanism vertical shaft 1 904 can be used to rotate and drive the bevel gear 4 1005 to rotate. The bevel gear 4 1005 meshes and drives the bevel gear 3 1004 and the cam 1303 to rotate synchronously. The cam 1303 rotates back and forth to lift the box body 3 902 up and down, causing the box body 3 902 to vibrate. This vibration is transmitted to the inside of the box body 3 902 through the vertical rod 2 1001 and the spring 2 1002, causing the sample particles to be disturbed on the conical filter 906 and the second filter 908, making it easier to pass through the filter screen.
[0056] Beneficial effects: Automatic screening and classification: The different sizes of filter screens on the conical filter 906 and the second filter 908 enable automatic screening and classification of dust particles of different sizes, which greatly improves the efficiency and accuracy of sample processing.
[0057] Flexible storage: The 14-drawer design allows the sample storage box 1401 to be easily removed and replaced, making it easier to store and manage different types of samples separately.
[0058] Vibration promotes screening: The design of the vibration machine mechanism allows the box 902 to generate vibrations, which helps sample particles pass through the filter better, reducing clogging and incomplete screening problems.
[0059] Compact structure: The entire sample screening classification storage mechanism 9 and the vibration machine mechanism are designed to be relatively compact, occupying a small space, and are suitable for use in a limited space. The same motor drive source can achieve the effects of applying both rotational centrifugal force and vibration force to the sample.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A sample automatic recovery system, characterized in that: include: A base plate (1), a support assembly (2), an elliptical transport mechanism (3), a recycling and cutting mechanism (4), a ventilation and dust removal mechanism (5), a packaging bag collection mechanism (6) and a controller (7); the support assembly (2) is fixedly mounted on the top of the base plate (1), the elliptical transport mechanism (3) is fixedly mounted on the support assembly (2), the ventilation and dust removal mechanism (5) is fixedly arranged on the top of the elliptical transport mechanism (3), the recycling and cutting mechanism (4) is fixedly arranged on the base plate (1) below the elliptical transport mechanism (3), the output end of the recycling and cutting mechanism (4) is fixedly connected to the packaging bag collection mechanism (6), and the elliptical transport mechanism (3), the recycling and cutting mechanism (4) and the packaging bag collection mechanism (6) are respectively electrically connected to the controller (7).
2. The automatic sample recovery system according to claim 1, characterized in that: The support assembly (2) comprises: a column (201); a pair of vertical columns (201) are symmetrically fixedly installed on the top of the base plate (1); a horizontal beam (203) is fixedly installed along the left and right directions on the top of the column (201); and a horizontal plate (202) is fixedly installed along the left and right directions on the top of the horizontal beam (203).
3. The automatic sample recovery system according to claim 2, characterized in that: The elliptical transport mechanism (3) comprises: a pair of vertical bearing sleeves (301) are symmetrically fixedly installed on the top of the horizontal plate (202), the bearing sleeves (301) penetrate the horizontal plate (202) from top to bottom, the bearing sleeves (301) are rotatably connected to the synchronous pulley (302), the bottom end of the right synchronous pulley (302) is fixedly connected to the output shaft end of the driving motor (303), the driving motor (303) is fixedly connected to the bottom end of the left bearing sleeve (301), and the left The two right synchronous pulleys (302) are connected by a synchronous belt (304); a circle of annular track (305) is fixedly installed on the periphery of the horizontal plate (202); a plurality of slides (306) are fixedly installed on the annular track (305); the top of the slide (306) is fixedly connected to the synchronous belt (304) through a support rod (307); the bottom of the slide (306) is fixedly connected to a lifting hook (308); and a sample bag (309) is hung on the lifting hook (308).
4. The automatic sample recovery system according to claim 3, characterized in that: The recycling and cutting mechanism (4) comprises: a front-rear moving mechanism (41) and a multi-angle cutting mechanism (42); The forward and backward moving mechanism (41) comprises: a linear slide rail (411); a pair of linear slide rails (411) are fixedly installed at the center of the top of the base plate (1) along the forward and backward direction; a sliding seat (412) is fixedly connected to the linear slide rail (411); the top of the sliding seat (412) is fixedly connected to a supporting leg (413); the left end of the left supporting leg (413) is fixedly connected to a horizontal support rod (414); a travel motor (415) is fixedly installed at the top of the left end of the support rod (414); the bottom output shaft end of the travel motor (415) is fixedly connected to a travel gear (416); the travel gear (416) is meshed and linked to a linear rack (417) along the forward and backward direction; and the linear rack (417) is fixedly connected to the base plate (1).
5. The automatic sample recovery system according to claim 4, characterized in that: The top of the support leg (413) is fixedly connected to the sample recovery box (421), the top of the sample recovery box (421) is fixedly connected to the collection bucket (422), the left outer wall of the sample recovery box (421) is fixedly installed with a storage power supply (423), a pair of fixed plates (424) along the front-to-back direction are symmetrically fixedly installed between the front and rear inner walls of the sample recovery box (421), the center between the upper and lower fixed plates (424) is rotatably connected to a vertical lifting screw (425), the bottom end of the lifting screw (425) is fixedly connected to a lifting motor (426), the lifting screw (425) is threadedly connected to a sleeve bracket (427), and the sleeve bracket (427) is symmetrically fixedly connected to the left and right. A vertical sliding rod (428) is connected, the sliding rod (428) is slidably connected to a vertical sleeve (429) up and down, the sleeve (429) is fixedly connected to the center of the side wall of the upper fixed plate (424), the top of the sliding rod (428) is fixedly connected to a screw mounting seat (430) along the left and right directions, the screw mounting seat (430) is rotatably connected to a bidirectional screw (431), the left end of the bidirectional screw (431) is fixedly connected to the output shaft end of the motor (432), the bidirectional screw (431) is symmetrically threaded with two sliding supports (433) on the left and right, and a group of multi-angle cutting mechanisms (42) is fixedly provided on the top of each sliding support (433).
6. The automatic sample recovery system according to claim 5, characterized in that: The multi-angle cutting mechanism (42) on the left side comprises: a T-shaped sleeve seat (801), the top of the sliding support (433) is fixedly connected to the T-shaped sleeve seat (801), the top center of the T-shaped sleeve seat (801) is rotatably connected to gear one (802), the right end of gear one (802) is meshed with gear two (803), the bottom end of gear two (803) is fixedly connected to the output shaft end of motor four (804), motor four (804) is fixedly connected to the top of the T-shaped sleeve seat (801), the top of gear one (802) is fixedly installed with horizontal plate two (805), the top right side of horizontal plate two (805) is fixedly installed with a vertical An L-shaped bracket (806) is rotatably connected to a worm gear (807) at the center of the L-shaped bracket (806), and the worm gear (807) is meshed with a vertical worm (808). The worm (808) is rotatably connected to the top of the L-shaped bracket (806) and the horizontal plate (805), respectively. The top of the worm (808) is fixedly connected to the output shaft end of the motor (809), and the left end of the axis of the worm gear (807) is fixedly connected to a mounting frame (810). An ultrasonic cutter (811) is bolted upward on the mounting frame (810), and a distance sensor (8) is fixedly installed on the left outer wall of the ultrasonic cutter (811).
7. The automatic sample recovery system according to claim 6, characterized in that: The ventilation and dust removal mechanism (5) comprises: an air collecting hood (501), the air collecting hood (501) being fixedly installed on the top of the horizontal plate (202) along the left-right direction, a dust collecting box (502) being fixedly installed on the right side of the top of the bottom plate (1), the top of the dust collecting box (502) being fixedly connected to the air outlet of the exhaust fan (503), and the air inlet of the exhaust fan (503) being fixedly connected to the top of the air collecting hood (501) via a dust removal pipe (504).
8. The automatic sample recovery system according to claim 5, characterized in that: The packaging bag collecting mechanism (6) comprises: a packaging bag collecting box (601), a packaging bag collecting box (601) fixedly installed on the bottom plate (1) and located on the right side of the sample recovery box (421), a vertical electric telescopic rod (602) fixedly installed at the top center of the packaging bag collecting box (601), a C-shaped bracket (603) fixedly installed at the top of the electric telescopic rod (602), opposite clamping cylinders (604) fixedly installed at the left and right top ends of the C-shaped bracket (603), and an upward ultrasonic sensor (605) fixedly installed at the front end of the C-shaped bracket (603).
9. The automatic sample recovery system according to claim 5, characterized in that: A sample screening, classification and storage mechanism (9) is also provided, and the sample screening, classification and storage mechanism (9) comprises: a spiral conveying pipe (901), the left side of the sample recovery box (421) is fixedly connected to the spiral conveying pipe (901) which is inclined upward, the spiral conveying pipe (901) is fixedly connected to the feed port at the top of the box body three (902), the center of the top of the box body three (902) is fixedly installed with a motor six (903), the inside of the box body three (902) is rotatably connected to a vertical shaft one (904), the top of the vertical shaft one (904) is fixedly connected to the output shaft end of the motor six (903), and the top of the vertical shaft one (904) is fixedly connected to a pair of left-right symmetrical A horizontal bar (905) is fixedly connected to a conical filter bucket (906). The conical filter bucket (906) is provided with a plurality of filter nets (907) with gradually decreasing mesh sizes in sequence along a direction away from a vertical axis (904). A second filter bucket (908) is fixedly provided below the conical filter bucket (906). The second filter bucket (908) is fixedly connected to the vertical axis (904). The second filter bucket (908) is in a state of being high in the middle and low at the periphery. A plurality of vertical annular filter nets (909) with gradually decreasing mesh sizes are sequentially provided on the second filter bucket (908) along a direction away from the vertical axis (904).
10. The automatic sample recovery system according to claim 9, characterized in that: A vertical pipe (11) is fixedly provided at the left end of the annular filter screen No. 2 (909), and the vertical pipe (11) passes through the second filter bucket (908) from top to bottom. A solenoid valve (12) is fixedly installed at the bottom of each vertical pipe (11). The center of the box body No. 3 (902) is fixedly connected to a horizontal partition plate No. 1 (13), and a circle of annular grooves (1301) are provided on the partition plate No. 1 (13) corresponding to the bottom of each vertical pipe No. 1 (11). The bottom of the annular groove (1301) is fixedly connected to a discharge pipe (1302) along the radial direction. The bottom of the box body No. 3 (902) is radially slidably connected to a plurality of drawers (14), and a plurality of sample storage boxes (1401) are fixedly installed inside the drawers (14) corresponding to each vertical pipe No. 1 (11); a vibration mechanism (10) is fixedly provided at the bottom of the box body No. 3 (902), and the vibration mechanism (10) is used to provide vibration force to the box body No. 3 (902); The vibration mechanism (10) comprises: a second vertical rod (1001), the third box (902) is symmetrically fixedly connected to the second vertical rod (1001), the second vertical rod (1001) slides up and down and passes through the box base (1304), the second spring (1002) is sleeved on the outside of the second vertical rod (1001) and is located on the top of the box base (1304), the middle part of the bottom end of the third box (902) is fixedly connected to the first vertical plate (1003), the right end of the first vertical plate (1003) is rotatably connected to the third bevel gear (1004), the third bevel gear (1004) is meshedly connected to the fourth bevel gear (1005), the top end of the fourth bevel gear (1005) is fixedly connected to the bottom end of the first vertical shaft (904), the left end of the axis of the third bevel gear (1004) is fixedly connected to the cam (1303), and the cam (1303) is pressed against the top end of the box base (1304) [1].
Citation Information
Patent Citations
A tubular screw conveyor
CN109533827B