Charging module input voltage system of mining charger

Abstract

The invention relates to the technical field of mining chargers, in particular to a mining charger charging module input voltage system which comprises a voltage adaptation control module, a rectification and filtering module, a voltage and current adjusting module and a charging system monitoring module. The microcontroller is used for real-time load demand measurement and calculation, and the output voltage of the transformer is automatically adjusted. According to the invention, through real-time current and voltage data analysis and in combination with a feedback mechanism, the voltage regulation precision and response speed are improved, so that the system automatically adapts to the fluctuation of a power grid in a mining area and keeps the voltage stable, thereby ensuring the operation reliability and continuity of mining charging equipment under an unstable power supply condition, reducing the risk of equipment damage, and improving the reliability and reliability of the system. Through efficient current and voltage regulation, the system not only reduces the energy loss, but also optimizes the charging period, and significantly reduces the maintenance cost and improves the operation safety while maintaining the long-term stable operation of equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of mine chargers, and in particular to a charging module input voltage system of a mine charger. Background Art

[0002] Mining chargers are electric motors and charging equipment designed specifically for mining applications to meet the unique problems in mining environments. The equipment must be able to operate stably under extreme environmental conditions, such as high dust, humidity, and temperature changes, while ensuring the safety and efficiency of operations. Mining chargers are mainly used to drive the charging of mining transportation vehicles and equipment. Vehicles and equipment are usually electric and rely on efficient charging systems to maintain continuous operation.

[0003] Among them, the input voltage system of the charging module of the mining charger refers to a charging module specially designed for mining chargers. Its core function is to manage and adjust the voltage input to the charging module to ensure the stability of the voltage to adapt to the power fluctuations and unstable power supply in the mining area. The purpose of the system is mainly to ensure that mining electric equipment can be charged safely and effectively under different power supply environments, thereby ensuring the continuous operation and efficient energy consumption management of mining vehicles and mechanical equipment, which plays an important role in improving the overall power supply efficiency and safety of mining operations.

[0004] In the existing technology, mining chargers lack a flexible voltage adaptation mechanism, making it difficult to effectively cope with power fluctuations and unstable power supply, especially in mining environments. This results in a slow response speed of the system to voltage fluctuations and low adjustment accuracy. It is easy to cause damage to charging equipment and reduced charging efficiency in extreme environments with high dust, high humidity and temperature changes. Sudden voltage changes that cannot be adjusted in time can easily cause equipment overload protection or even damage, resulting in downtime and other consequences. In addition, the existing system fails to effectively reduce energy loss in terms of current waveform control, reduces the overall efficiency of energy management, and increases equipment maintenance pressure and safety hazards. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a charging module input voltage system for a mining charger.

[0006] In order to achieve the above object, the present invention adopts the following technical solution: a charging module input voltage system of a mining charger, the system comprising:

[0007] The voltage adaptation control module uses a microcontroller to measure and calculate real-time load demand based on current load current and voltage data, automatically adjusts the transformer output voltage, and continuously adjusts the power conversion rate according to the voltage feedback signal to optimize the voltage output of the next stage and obtain the adjusted voltage state;

[0008] The rectification and filtering module performs digital filtering and waveform reconstruction based on the regulated voltage state, calculates and adjusts the performance parameters of the filter capacitor by analyzing the current current waveform, performs waveform characteristic matching, and obtains waveform smoothing output information;

[0009] The voltage and current regulation module analyzes the charging standards of various mining equipment based on the waveform smoothing output information, controls the electronic switch by programming the microcontroller, dynamically adjusts the current and voltage parameters of the charging interface, determines the optimal voltage and current output configuration, and obtains the charging interface control parameters;

[0010] The charging system monitoring module predicts the power demand of the mining equipment based on the charging interface control parameters, automatically monitors the voltage and current status, adjusts the charger output voltage in real time, maintains the optimal voltage and current status, and monitors the operating status of the charger to obtain power management records.

[0011] The present invention is improved in that the steps of automatically adjusting the transformer output voltage are specifically as follows:

[0012] Use the microcontroller to collect current load current and voltage data, measure and calculate real-time load demand, and determine voltage adjustment requirement information;

[0013] Based on the voltage adjustment requirement information, the output voltage of the transformer is automatically adjusted using the formula:

[0014] ;

[0015] Match the real-time load demand and get the adjusted transformer state, where: represents the adjusted output voltage, is the current transformer input voltage, is the voltage deviation, is the average current demand, is the voltage regulation factor, is the current influence coefficient.

[0016] The present invention is improved in that the step of obtaining the adjusted voltage state is specifically as follows:

[0017] Receiving the voltage feedback signal of the transformer, monitoring the output voltage in real time, and calculating the deviation from the target voltage to obtain current voltage deviation information;

[0018] Based on the current voltage deviation information, the power conversion rate is adjusted using a microcontroller, using the formula:

[0019] ;

[0020] Optimizing the voltage output of the next stage , get the adjusted voltage state, where, is the currently monitored output voltage, is the voltage deviation, is the adjustment factor.

[0021] The present invention is improved in that the steps for adjusting the performance parameters of the filter capacitor are specifically as follows:

[0022] Based on the regulated voltage state, digital filtering and waveform reconstruction are performed to collect current peak value and fundamental frequency data to obtain a current waveform characteristic set;

[0023] Based on the current waveform characteristic set, the theoretical capacitance value and withstand voltage index of the filter capacitor are calculated using the formula:

[0024] ;

[0025] and

[0026] ;

[0027] Get the performance parameter adjustment configuration, where represents the new capacitor capacitance value, is the fundamental frequency of the current waveform, is the load impedance, is the peak value of the current, is the voltage corresponding to the peak current, It is a new withstand voltage indicator;

[0028] Based on the performance parameter adjustment configuration, the performance parameters of the filter capacitor are adjusted or replaced, and the effect of the capacitor adjustment is verified to obtain an adjusted filter capacitor.

[0029] The present invention is improved in that the step of obtaining the waveform smoothing output information is specifically as follows:

[0030] Based on the adjusted filter capacitor, waveform characteristic matching is performed, the adjusted current waveform is analyzed, waveform distortion is identified and corrected, and preliminary waveform matching information is obtained;

[0031] Based on the preliminary waveform matching information, Fourier transform is used to adjust waveform processing parameters, including adjusting thresholds and filter coefficients, and the current waveform is continuously optimized to obtain waveform smoothing output information.

[0032] The present invention is improved in that the analysis steps of the charging standards of the various mining equipment are specifically as follows:

[0033] Based on the waveform smoothing output information, current and voltage data of various mining equipment under different working conditions are collected, and charging waveform characteristics of the equipment are recorded to obtain a device charging waveform data set;

[0034] The equipment charging waveform data set is analyzed, and by comparing the peak values, frequencies and waveform stability of the different equipment charging waveforms, the standard requirements for equipment charging are identified, and the charging standards for mining equipment are obtained.

[0035] The present invention is improved in that the step of acquiring the charging interface control parameter is specifically as follows:

[0036] Based on the charging standard, the electronic switch is controlled by programming the microcontroller, and the voltage and current parameters of the charging interface are dynamically adjusted to obtain preliminary voltage and current adjustment information;

[0037] Based on the preliminary voltage and current adjustment information, the optimal adjustment values ​​of current and voltage are calculated using the formula:

[0038] ;

[0039] and

[0040] ;

[0041] Get the optimal current and voltage output values, where is the optimal current value, is the standard charging current, is the optimal voltage value, is the standard charging voltage, is the actual measured voltage, is the voltage regulation factor;

[0042] Based on the optimal current and voltage output values, verify whether the current and voltage meet the charging efficiency and safety standards, and determine the charging interface control parameters.

[0043] The present invention is improved in that the steps of obtaining the power management record are specifically as follows:

[0044] Based on the charging interface control parameters, the power demand of the mining equipment is predicted, the voltage and current information of the mining equipment is automatically monitored and collected, and the energy consumption data of each device is recorded to obtain energy consumption monitoring records;

[0045] Based on the energy consumption monitoring records, the output voltage of the charger is adjusted in real time, and the charging efficiency and energy consumption pattern of the equipment are analyzed using the formula:

[0046] ;

[0047] Get the optimal voltage and current state, where is the optimized energy consumption, is the current energy consumption, is the voltage deviation, is the nominal voltage, Energy consumption adjustment factor;

[0048] Based on the optimal voltage and current states, key power events and state changes are automatically recorded to obtain a power management record.

[0049] Compared with the prior art, the advantages and positive effects of the present invention are:

[0050] In the present invention, through real-time current and voltage data analysis combined with a feedback mechanism, the voltage regulation accuracy and response speed are improved, so that the system automatically adapts to fluctuations in the mining area power grid and maintains voltage stability, thereby ensuring the reliability and continuity of mining charging equipment under unstable power supply conditions and reducing the risk of equipment damage. Through efficient current and voltage regulation, the system not only reduces energy loss, but also optimizes the charging cycle and enhances the overall energy utilization efficiency. While maintaining long-term stable operation of the equipment, it significantly reduces maintenance costs and improves operational safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] Figure 1 is a system flow chart of the present invention;

[0052] Figure 2 This is a flow chart of automatically adjusting the transformer output voltage in the present invention;

[0053] Figure 3 is a flow chart for obtaining the adjusted voltage state in the present invention;

[0054] Figure 4 is a flow chart for adjusting the performance parameters of the filter capacitor in the present invention;

[0055] Figure 5 This is a flow chart for obtaining waveform smoothing output information in the present invention;

[0056] Figure 6 It is a flow chart for analyzing the charging standards of various mining equipment in the present invention;

[0057] Figure 7 This is a flow chart for obtaining the control parameters of the charging interface in the present invention;

[0058] Figure 8 This is a flow chart for obtaining power management records in the present invention. DETAILED DESCRIPTION

[0059] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0060] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0061] Example

[0062] See also Figure 1 The present invention provides a technical solution: a charging module input voltage system for a mining charger includes:

[0063] The voltage adaptation control module uses a microcontroller (MCU) to measure and calculate real-time load demand based on current load current and voltage data, automatically adjusts the transformer output voltage, and continuously adjusts the power conversion rate according to the voltage feedback signal to optimize the voltage output of the next stage and obtain the adjusted voltage state;

[0064] The rectification and filtering module performs digital filtering and waveform reconstruction based on the adjusted voltage state. By analyzing the current current waveform, the performance parameters of the filter capacitor are calculated and adjusted, and the waveform characteristics are matched to obtain waveform smoothing output information.

[0065] The voltage and current regulation module analyzes the charging standards of various mining equipment based on waveform smoothing output information, dynamically adjusts the current and voltage parameters of the charging interface by programming the microcontroller to control the electronic switch (referring to transistors such as MOSFET, IGBT, etc.), determines the optimal voltage and current output configuration, and obtains the charging interface control parameters;

[0066] The charging system monitoring module predicts the power demand of mining equipment based on the charging interface control parameters, automatically monitors the voltage and current status, adjusts the charger output voltage in real time to maintain the optimal voltage and current status, and monitors the operating status of the charger to obtain power management records.

[0067] The adjusted voltage state specifically includes voltage stability, voltage output accuracy, and response speed. The waveform smoothing output information includes noise level, harmonic reduction information, and stability enhancement results. The charging interface control parameters include output configuration, adjustment sensitivity, and safety limits. The power management records include event logs, efficiency data, and maintenance reminder information.

[0068] See also Figure 2 , the steps for automatically adjusting the transformer output voltage are as follows:

[0069] Use the microcontroller to collect current load current and voltage data, measure and calculate real-time load demand, and determine voltage adjustment requirement information;

[0070] The instantaneous values ​​of current and voltage are continuously collected by current sensors and voltage sensors installed in the load circuit. The data collection frequency is set to once per second to ensure that the dynamic change trends of current and voltage can be accurately captured. The collected signals are converted into digital signals by the analog-to-digital converter (ADC) and then transmitted to the microcontroller memory unit. The microcontroller calls the internal data analysis module to perform peak detection, instantaneous value screening and data correction on the values ​​collected every second. The correction algorithm performs zero point adjustment and proportional factor correction based on the sensor calibration parameters to eliminate the interference of errors on the data. For the obtained correction data, the microcontroller uses a recursive method to calculate the average current demand value within one minute, and calls the reference voltage data to calculate the instantaneous voltage deviation. The voltage deviation value is obtained by subtracting the instantaneous value of the current voltage from the reference voltage. The maximum value of all deviation values ​​is extracted as the key voltage deviation. This information is used to further judge the voltage adjustment requirements.

[0071] Based on the voltage adjustment demand information, the output voltage of the transformer is automatically adjusted using the formula:

[0072] ;

[0073] Match the real-time load demand and get the adjusted transformer state, where: Represents the adjusted output voltage, which is the voltage provided to the load after the transformer adjusts. is the current input voltage of the transformer, the original voltage entering the transformer, and the reference value of the adjustment process. is the voltage deviation, which indicates the difference between the current voltage and the target voltage. It is the voltage amount that needs to be adjusted. The average current demand is the current demand, which is calculated based on the average value of the load current over a period of time. It is the voltage regulation coefficient, which is used to adjust the influence of voltage deviation on output voltage. is the current influence coefficient, which indicates the strength of the current demand in voltage regulation and is used to adjust the impact of current changes on the output voltage;

[0074] The following data was collected: the current transformer input voltage Volts, voltage regulation factor , Volts, indicating that the current voltage needs to be adjusted down by 5 volts to match the safe operating voltage of the device. The current influence coefficient indicates the sensitivity of current changes to voltage adjustments, Amperes, the current demand, plug the value into the formula:

[0075] ;

[0076] The results show that through real-time adjustment of voltage and current, it is possible to ensure that the power supply operates at a safer and more efficient voltage level, so that the system can meet current power needs while protecting equipment.

[0077] See also Figure 3 , the specific steps for obtaining the adjusted voltage state are:

[0078] Receive the voltage feedback signal from the transformer, monitor the output voltage in real time, and calculate the deviation from the target voltage to obtain the current voltage deviation information;

[0079] The voltage sensor array is used to collect data at the output end of the transformer. The sensor can continuously monitor the voltage fluctuation data and transmit the data to the microcontroller through the digital signal interface. The microcontroller decodes the received signal and extracts the actual voltage value and fluctuation range. The information is compared with the set target voltage parameters in real time, and the current voltage deviation information is obtained by calculating the difference between the two. The microcontroller uses the target voltage as a reference value, and cyclically accumulates and compares the voltage data collected each time, and finally generates an output data stream containing the voltage deviation result.

[0080] Based on the current voltage deviation information, the microcontroller is used to adjust the power conversion rate using the formula:

[0081] ;

[0082] Optimizing the voltage output of the next stage , get the adjusted voltage state, where, is the currently monitored output voltage, is the voltage deviation, is the adjustment factor, which determines the effect of the deviation adjustment on the output voltage;

[0083] By dynamically adjusting the voltage to respond to voltage deviations, we can effectively match load requirements, reduce energy consumption and increase overall efficiency. The following data are monitored: Volts, the currently monitored output voltage, Volt, voltage deviation, means the current voltage is lower than the target voltage, Adjustment coefficient, the value is based on historical data analysis and response requirements, and the voltage output of the next stage is calculated using the parameters:

[0084] ;

[0085] The results show that through subtle adjustments, the system can quickly respond to voltage changes, maintain the stability of voltage output, and ensure that load demand is met. It also shows the accuracy and response speed of system adjustments, which plays an important role in maintaining equipment safety and energy efficiency.

[0086] See also Figure 4 , the specific steps for adjusting the performance parameters of the filter capacitor are:

[0087] Based on the adjusted voltage state, digital filtering and waveform reconstruction are performed to collect current peak and fundamental frequency data to obtain a current waveform characteristic set;

[0088] Real-time data of the current waveform is collected through voltage feedback signals and filters. The data is collected synchronously by the sensor array. The collected signals include the instantaneous value of the current and the waveform change characteristics. The signal data is first preprocessed to eliminate external interference sources, such as high-frequency noise or DC offset. Then, digital filtering technology is used to extract the key characteristics of the waveform, such as fundamental frequency components, harmonic components and transient fluctuations. The data is normalized to ensure that the waveform data of different sampling nodes can be uniformly standardized for analysis. After normalization, the current waveform is reconstructed in combination with Fourier transform. The peak current and fundamental frequency data are further extracted through the reconstructed waveform, and the analysis results are organized into a set of current waveform characteristic sets.

[0089] Based on the current waveform characteristic set, the theoretical capacitance value and withstand voltage index of the filter capacitor are calculated using the formula:

[0090] ;

[0091] and

[0092] ;

[0093] Get the performance parameter adjustment configuration, where Indicates the new capacitor capacitance value, which is the capacitance that the filter capacitor should reach after adjustment. is the fundamental frequency of the current waveform, representing the frequency at which the current waveform repeats. is the load impedance, which is the impedance value of the load part in the circuit. is the peak value of the current, which is the maximum current value in the current waveform. It is the voltage corresponding to the current peak, and is the voltage reading when the current reaches its peak. It is a new withstand voltage index, which is the highest voltage that the capacitor should be able to withstand after adjustment;

[0094] By combining parameters based on current peak, voltage peak and load impedance, the capacitance value and withstand voltage standard of the filter capacitor can be obtained at the same time. (base frequency), (load impedance), (peak current), (voltage peak), first calculate the capacitance value:

[0095] ;

[0096] ;

[0097] 45;

[0098] Calculate the withstand voltage index:

[0099] ;

[0100] ;

[0101] The results show that the calculated capacitance value of the filter capacitor is 0.0745F and the withstand voltage value is 19V, which meets the performance requirements of the current waveform characteristic set and can be used for adjusting the configuration of the performance parameters of the filter capacitor.

[0102] Adjust the performance parameters of the filter capacitor or replace it based on the performance parameter adjustment configuration, and verify the effect of the capacitor adjustment to obtain the adjusted filter capacitor;

[0103] According to the theoretical values ​​of the capacitance and withstand voltage indicators of the filter capacitor, check whether the performance parameters of the existing filter capacitor meet the theoretical requirements by querying the actual performance data of the capacitor. If the capacitance or withstand voltage of the existing capacitor does not meet the requirements, select a capacitor model that meets the calculated value for replacement. At the same time, install the adjusted or replaced capacitor into the actual circuit. After the installation is completed, collect the current waveform data of the adjusted circuit through current waveform monitoring, compare and analyze the new waveform data with the theoretical calculated value to verify whether the adjustment or replacement operation is correct, and finally record the adjustment status of the capacitor.

[0104] See also Figure 5 , the specific steps for obtaining waveform smoothing output information are:

[0105] Based on the adjusted filter capacitor, waveform characteristic matching is performed, the adjusted current waveform is analyzed, waveform distortion is identified and corrected, and preliminary waveform matching information is obtained;

[0106] Perform waveform characteristic matching, use the adjusted filter capacitor to process the current current waveform, capture the key characteristic parameters of the filtered waveform in real time, including the peak value, frequency and distortion rate of the waveform, extract and record the waveform characteristic data through the waveform acquisition device, perform preliminary classification and sorting of the characteristic data, mark the waveform distortion points and offset areas, then match the filter parameters and waveform morphology according to the distortion points, identify the abnormal areas of the waveform and correct them. The correction operation is completed by adjusting the characteristic parameters of the filter capacitor, and finally generate preliminary waveform matching information for the next step of analysis and optimization.

[0107] Based on the preliminary waveform matching information, the waveform processing parameters are adjusted using Fourier transform, including adjusting the threshold and filter coefficient, and the current waveform is continuously optimized to obtain waveform smoothing output information;

[0108] The waveform processing parameters are adjusted using Fourier transform. The Fourier transform step includes converting the time domain characteristics of the current waveform into frequency domain characteristics, and extracting the corresponding amplitude and phase information in the spectrum. The distribution of frequency components is used to analyze the optimization requirements of the filter parameters. By adjusting the threshold and coefficient of the filter, the filtering characteristics in the frequency domain are re-optimized to eliminate high-frequency components or low-frequency noise. Finally, a new filter configuration is generated. This configuration is applied to the current waveform for continuous optimization to obtain waveform smoothing output information to ensure that the current waveform meets the matching requirements.

[0109] See also Figure 6 The specific analysis steps of the charging standards for various mining equipment are as follows:

[0110] Based on the waveform smoothing output information, the current and voltage data of various mining equipment under different working conditions are collected, and the charging waveform characteristics of the equipment are recorded to obtain the equipment charging waveform data set;

[0111] The current and voltage data of various mining equipment under different working conditions are collected, and the current change curve and voltage fluctuation range of each mining equipment under different working conditions are recorded by measuring equipment. The real-time data of the equipment during operation is stored in the dynamic data record. The current real-time data is compared by calling the historical operation data in the dynamic data record, and the data points that meet the normal operating conditions of the equipment are screened out. The screened data are classified and stored. At the same time, the waveform characteristics of the charging data of different equipment are analyzed in the time domain and frequency domain, and the charging waveform peak, frequency and distortion parameters of the equipment are recorded to finally generate the equipment charging waveform data set.

[0112] Analyze the equipment charging waveform data set, identify the standard requirements for equipment charging by comparing the peak values, frequencies, and waveform stability of the charging waveforms of different equipment, and obtain the charging standards for mining equipment;

[0113] By comparing the waveform peak, frequency and distortion stability of each device, calling the waveform characteristic data to calculate the waveform quality factor of the device charging, identifying and marking the abnormal waveform areas and adjusting and analyzing them, combining the key characteristic data of the charging waveform of each device, determining the characteristic standards of current, voltage and frequency of different devices during charging, and by gradually matching the differences in charging voltage and current parameters, summarizing the charging parameter requirements of the equipment, and finally obtaining the charging standard for mining equipment.

[0114] See also Figure 7 , the specific steps for obtaining the charging interface control parameters are as follows:

[0115] Based on the charging standard, the electronic switch is controlled by programming the microcontroller, and the voltage and current parameters of the charging interface are dynamically adjusted to obtain preliminary voltage and current adjustment information;

[0116] By collecting the real-time charging status of the equipment, including parameters such as current, voltage and power, sensors and monitoring devices are used to obtain various data in real time and transmit them to the microcontroller. The microcontroller compares and analyzes the input real-time data with the charging standard, identifies the deviation range of current and voltage, and calls the programming logic to adjust the switching state of the electronic switch to ensure that the output parameters can be close to the ideal charging state of the equipment in real time. Finally, through multiple rounds of adjustment and feedback mechanism, the preliminary adjustment information of voltage and current is obtained.

[0117] Based on the preliminary voltage and current adjustment information, the optimal adjustment values ​​of current and voltage are calculated using the formula:

[0118] ;

[0119] and

[0120] ;

[0121] Get the optimal current and voltage output values, where is the optimal current value, the current adjusted according to the actual measured voltage, It is the standard charging current, which is the ideal charging current value set by the equipment manufacturer or standard. is the optimal voltage value, is the standard charging voltage, which is the voltage required for the device to charge most efficiently. It is the actual measured voltage, the current voltage value obtained by the sensor or measuring device in actual operation. is the voltage regulation factor;

[0122] The following data was collected, the standard charging current is , the standard charging voltage is , the actual measured voltage is , the voltage regulation coefficient is , first calculate the current adjustment value:

[0123] ;

[0124] Calculate the voltage adjustment value:

[0125] ;

[0126] ;

[0127] The results show that the optimal current value is 9.57A and the optimal voltage value is 220.5V. Through this adjustment, the current and voltage can be adjusted to the standard values ​​closest to the equipment's requirements, reducing the risk of energy loss and equipment damage caused by mismatch.

[0128] Based on the optimal current and voltage output values, verify whether the current and voltage meet the charging efficiency and safety standards, and determine the charging interface control parameters;

[0129] The real-time charging parameters of the device are compared with the optimal current and voltage output values. The comparison parameters include peak current, voltage fluctuation range, and charging time. The charging performance monitoring device is used to detect whether there is excessive voltage, current overload, or other abnormal conditions during the actual charging process. At the same time, according to the standard charging efficiency requirements of different types of equipment, the charging efficiency is statistically analyzed and matched with the standard values ​​to further analyze whether the parameters meet the standards. Finally, after verifying that all charging conditions meet safety standards, the charging interface control parameters are determined to provide precise control parameter configuration for the subsequent device charging process.

[0130] See also Figure 8 , the specific steps for obtaining power management records are:

[0131] Based on the charging interface control parameters, the power demand of the mining equipment is predicted, the voltage and current information of the mining equipment is automatically monitored and collected, and the energy consumption data of each device is recorded to obtain energy consumption monitoring records;

[0132] Through retrospective analysis of historical data and dynamic collection of real-time data, the power demand of mining equipment is predicted. The voltage and current data of mining equipment in different working modes are monitored in real time through sensors. The current peak, voltage stability range and energy consumption fluctuation pattern of each device are extracted, and the data are segmented and classified. The working status is calibrated according to the type of equipment and actual working conditions, and the real-time energy consumption of the equipment and the total energy consumption of each working stage are recorded. The obtained data are organized to form an equipment energy consumption time series. Combined with data clustering methods, the changing laws of equipment energy consumption patterns are analyzed, and finally a structured energy consumption monitoring record is formed for subsequent optimization management and power allocation analysis.

[0133] Based on the energy consumption monitoring records, the charger output voltage is adjusted in real time, and the charging efficiency and energy consumption pattern of the equipment are analyzed using the formula:

[0134] ;

[0135] Get the optimal voltage and current state, where It is the optimized energy consumption, the estimated energy consumption value of the device after voltage adjustment. Current energy consumption refers to the actual energy consumption of the device before voltage adjustment, which is obtained based on real-time data monitoring during device operation. is the voltage deviation, It is the nominal voltage, which is the ideal voltage level when the equipment is designed, indicating the voltage at which the equipment operates at its best efficiency. Energy consumption adjustment factors, which are set based on the device’s sensitivity to voltage fluctuations, help quantify the actual impact of voltage changes on energy consumption;

[0136] By adjusting the energy consumption changes caused by voltage changes, the energy consumption of the equipment is optimized, thereby enhancing energy efficiency management and cost control. 500kWh, nominal voltage The actual measured voltage difference is 220V. For 5V, the energy consumption adjustment factor is 0.05, substitute it into the formula for calculation:

[0137] ;

[0138] ;

[0139] The results show that with the adjustment, the optimized energy consumption is expected to be 499.432 kWh, showing the impact of voltage adjustment on energy consumption and the potential for energy saving.

[0140] Based on the optimal voltage and current status, key power events and status changes are automatically recorded to obtain power management records;

[0141] By monitoring the operating data of the equipment to record key power events and changes in operating status, first establish a reference voltage and current parameter range, continuously sample all real-time monitored voltages and currents during the operation of the charger, extract abnormal points in the data and compare them with the preset range, and classify and mark each abnormal fluctuation, including overload current, undervoltage, instantaneous voltage drop, etc. By recording state change events, marking timestamps, duration of abnormal states, and specific identification of related equipment, and recording state transitions at the switching points of normal operating states, power management records are obtained.

[0142] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A charging module input voltage system for a mining charger, characterized in that: The system comprises: The voltage adaptation control module uses a microcontroller to measure and calculate real-time load demand based on current load current and voltage data, automatically adjusts the transformer output voltage, and continuously adjusts the power conversion rate according to the voltage feedback signal to optimize the voltage output of the next stage and obtain the adjusted voltage state; The rectification and filtering module performs digital filtering and waveform reconstruction based on the regulated voltage state, calculates and adjusts the performance parameters of the filter capacitor by analyzing the current current waveform, performs waveform characteristic matching, and obtains waveform smoothing output information; The voltage and current regulation module analyzes the charging standards of various mining equipment based on the waveform smoothing output information, controls the electronic switch by programming the microcontroller, dynamically adjusts the current and voltage parameters of the charging interface, determines the optimal voltage and current output configuration, and obtains the charging interface control parameters; The charging system monitoring module predicts the power demand of the mining equipment based on the charging interface control parameters, automatically monitors the voltage and current status, adjusts the charger output voltage in real time, maintains the optimal voltage and current status, and monitors the operating status of the charger to obtain power management records.

2. The charging module input voltage system of a mining charger according to claim 1 is characterized in that: The steps of automatically adjusting the transformer output voltage are specifically as follows: Use the microcontroller to collect current load current and voltage data, measure and calculate real-time load demand, and determine voltage adjustment requirement information; Based on the voltage adjustment requirement information, the output voltage of the transformer is automatically adjusted using the formula: ； Match the real-time load demand and get the adjusted transformer state, where: represents the adjusted output voltage, is the current transformer input voltage, is the voltage deviation, is the average current demand, is the voltage regulation factor, is the current influence coefficient.

3. The charging module input voltage system of a mining charger according to claim 1, characterized in that: The steps of obtaining the adjusted voltage state are specifically as follows: Receiving the voltage feedback signal of the transformer, monitoring the output voltage in real time, and calculating the deviation from the target voltage to obtain current voltage deviation information; Based on the current voltage deviation information, the power conversion rate is adjusted using a microcontroller, using the formula: ； Optimizing the voltage output of the next stage , get the adjusted voltage state, where, is the currently monitored output voltage, is the voltage deviation, is the adjustment factor.

4. The charging module input voltage system of a mining charger according to claim 1, characterized in that: The specific steps for adjusting the performance parameters of the filter capacitor are as follows: Based on the regulated voltage state, digital filtering and waveform reconstruction are performed to collect current peak value and fundamental frequency data to obtain a current waveform characteristic set; Based on the current waveform characteristic set, the theoretical capacitance value and withstand voltage index of the filter capacitor are calculated using the formula: ； and ； Get the performance parameter adjustment configuration, where represents the new capacitor capacitance value, is the fundamental frequency of the current waveform, is the load impedance, is the peak value of the current, is the voltage corresponding to the peak current, It is a new withstand voltage indicator; Based on the performance parameter adjustment configuration, the performance parameters of the filter capacitor are adjusted or replaced, and the effect of the capacitor adjustment is verified to obtain an adjusted filter capacitor.

5. The charging module input voltage system of a mining charger according to claim 1, characterized in that: The steps for obtaining the waveform smoothing output information are specifically as follows: Based on the adjusted filter capacitor, waveform characteristic matching is performed, the adjusted current waveform is analyzed, waveform distortion is identified and corrected, and preliminary waveform matching information is obtained; Based on the preliminary waveform matching information, Fourier transform is used to adjust waveform processing parameters, including adjusting thresholds and filter coefficients, and the current waveform is continuously optimized to obtain waveform smoothing output information.

6. The charging module input voltage system of a mining charger according to claim 1, characterized in that: The specific analysis steps of the charging standards of the various mining equipment are as follows: Based on the waveform smoothing output information, current and voltage data of various mining equipment under different working conditions are collected, and charging waveform characteristics of the equipment are recorded to obtain a device charging waveform data set; The equipment charging waveform data set is analyzed, and by comparing the peak values, frequencies and waveform stability of the different equipment charging waveforms, the standard requirements for equipment charging are identified, and the charging standards for mining equipment are obtained.

7. The charging module input voltage system for a mining charger according to claim 1, characterized in that: The steps for obtaining the charging interface control parameters are specifically as follows: Based on the charging standard, the electronic switch is controlled by programming the microcontroller, and the voltage and current parameters of the charging interface are dynamically adjusted to obtain preliminary voltage and current adjustment information; Based on the preliminary voltage and current adjustment information, the optimal adjustment values ​​of current and voltage are calculated using the formula: ； and ； Get the optimal current and voltage output values, where is the optimal current value, is the standard charging current, is the optimal voltage value, is the standard charging voltage, is the actual measured voltage, is the voltage regulation factor; Based on the optimal current and voltage output values, verify whether the current and voltage meet the charging efficiency and safety standards, and determine the charging interface control parameters.

8. The charging module input voltage system of a mining charger according to claim 1, characterized in that: The steps for obtaining the power management record are specifically as follows: Based on the charging interface control parameters, the power demand of the mining equipment is predicted, the voltage and current information of the mining equipment is automatically monitored and collected, and the energy consumption data of each device is recorded to obtain energy consumption monitoring records; Based on the energy consumption monitoring records, the output voltage of the charger is adjusted in real time, and the charging efficiency and energy consumption pattern of the equipment are analyzed using the formula: ； Get the optimal voltage and current state, where is the optimized energy consumption, is the current energy consumption, is the voltage deviation, is the nominal voltage, Energy consumption adjustment factor; Based on the optimal voltage and current states, key power events and state changes are automatically recorded to obtain a power management record.

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