Composite material producing and processing equipment

By designing composite material production and processing equipment, pretreatment and winding of composite fibers using spray chambers and winding mechanisms, and adopting a grading molding process, the problems of unfixed fiber layer of composite pipes and limited structural performance are solved, and composite pipes are realized High-efficiency molding and performance improvement.

CN119388716APending Publication Date: 2025-02-07GUANGDONG DECHUANGXIN MATERIAL CO LTD
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Patent Information

Application Number
CN202410894386.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

The existing composite pipes are not fixed at the fiber layer, causing friction between the fiber layer and the inner and outer pipes, affecting the life of the pipe, and the structural performance is limited, requiring multiple processing and molding, and the process can be further optimized.

Method used

A composite material production and processing equipment is designed, including an extrusion forming mechanism, which pretreats the composite fibers through the spray chamber, and cross-links the composite fibers between the outer tube and the inner tube through the winding mechanism, and adopts a hierarchical molding process. First, the inner tube is formed and the composite fiber is wound, and then the thermoplastic material is injected into the outer tube.

Benefits of technology

The composite fiber is stablely arranged between the outer pipe and the inner pipe, which improves the structural stability and wrapping properties of the composite pipe, reduces the molding interval, enhances compatibility, avoids obvious stratification, and improves the overall composite pipe. performance.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The composite material production and processing equipment comprises an extrusion molding mechanism used for producing a composite pipe, the composite pipe comprises composite fibers, an outer pipe and an inner pipe, the composite fibers are connected between the outer pipe and the inner pipe in a cross-linked and wound mode, and the side end face of the extrusion molding mechanism communicates with a screw extruder; the top of the extrusion molding mechanism is rotationally connected with a spraying bin for pretreating composite fibers, the upper end face of the spraying bin is fixedly connected with a winding mechanism for crosslinking and winding the composite fibers, a plurality of sets of placing bins are embedded in the winding mechanism, and a driving mechanism is arranged in the middle of the winding mechanism; the device can be used for machining a novel high-strength composite fiber pipe, the fiber layer and the hot melting layer are mixed, the fiber layer is arranged in the middle layer, the pipe strength is greatly improved, and the situation that the pipe strength is reduced due to fiber layer exposure or unstable fiber layer position is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of molding equipment, and in particular to a composite material production and processing equipment. Background Art

[0002] Composite materials are materials that are made of two or more different materials and have better properties than a single material. The combination of these materials is usually achieved by lamination, weaving or mixing. Common composite materials include glass fiber reinforced plastics, carbon fiber composites, metal matrix composites, etc. They have the advantages of high strength, light weight, corrosion resistance, impact resistance, etc., and are widely used in aerospace, automotive industry, construction, etc.

[0003] Chinese patent publication number CN220727547U discloses a composite fiber tube, including an outer tube and an inner tube, a fiber reinforcement layer is provided between the outer tube and the inner tube, and a partition bracket extending along the axial direction of the inner tube is provided inside the inner tube; the partition bracket includes a core column arranged coaxially with the inner tube, and at least three partition support sheets are arranged outside the core column and distributed in an annular array around its axis at equal intervals, and a snap-in protrusion is provided at one end of the partition support sheet not connected to the core column, and a snap-in groove adapted to the snap-in protrusion is provided on the inner wall of the inner tube, and the snap-in protrusion is snap-fitted in the snap-in groove; a partition cavity is formed between two adjacent partition support sheets and the inner tube, and the partition cavity extends along the axial direction of the inner tube. The composite fiber tube has the characteristics of strong pressure resistance, clear pipeline combing, perfect overall function, and strong practicality.

[0004] The existing composite pipe places the fiber layer between the outer pipe and the inner pipe, and the outer pipe and the inner pipe are separated from each other. The position of the fiber layer is not fixed, which causes friction between the fiber layer and the inner and outer pipes, affecting the life of the pipe. In addition, the fiber layer is located in the inner and outer pipes, which are welded to each other and can only play a certain tensile performance. The structural performance is limited. At the same time, the structure needs to be processed and formed multiple times, and the process can be further optimized.

[0005] Therefore, it is necessary to provide a composite material production and processing equipment to solve the above technical problems. Summary of the invention

[0006] The purpose of the present invention is to provide a composite material production and processing equipment to solve the above technical problems.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a composite material production and processing equipment, including an extrusion molding mechanism for producing composite pipes, the composite pipes including composite fibers, an outer tube and an inner tube, the composite fibers are cross-linked and wound between the outer tube and the inner tube, the side end face of the extrusion molding mechanism is connected to a screw extruder, the top of the extrusion molding mechanism is rotatably connected to a spray bin for pre-treating the composite fibers, the upper end face of the spray bin is fixedly connected to a winding mechanism for cross-linking and winding the composite fibers, a plurality of groups of placement bins are embedded in the winding mechanism, and a driving mechanism is provided in the middle of the winding mechanism.

[0008] Furthermore, the placement bin is provided with a plurality of groups of winding rollers which are evenly embedded in the middle of the winding mechanism, and the interior of the placement bin is rotatably connected with winding rollers which are wound around the composite fiber.

[0009] As a further solution of the present invention, a spray chamber is opened inside the spray chamber, and the interior of the spray chamber carries a pretreatment liquid. A centrifugal liquid separation chamber is rotatably provided in the middle part of the spray chamber, and the middle part of the centrifugal liquid separation chamber is rotatably connected with a spiral conveying blade. The bottom of the centrifugal liquid separation chamber is connected to the spray chamber, and the side end surface of the centrifugal liquid separation chamber is provided with micropores.

[0010] As a further solution of the present invention, the driving mechanism includes a driving source, a driven gear and a driving gear. The driving source is embedded in the middle part of the winding mechanism. The driving source drives the rotation of the driving rod. The driving gear is fixedly connected to the outer end surface of the driving rod. The driven gear is meshed with the outer end surface of the driving gear. A rotating groove adapted to the driven gear is provided at the bottom of the driving mechanism, and a tooth groove meshed with the driven gear is provided on the inner wall of the winding mechanism.

[0011] As a further solution of the present invention, a rotating stirring rod is fixedly connected to the middle of the driven gear, an inclined centrifugal cavity is provided inside the centrifugal liquid separation chamber, and the rotating stirring rod extends through and into the inside of the centrifugal cavity.

[0012] As a further solution of the present invention, a pretreatment chamber is provided on the top of the extrusion molding mechanism, and a braiding ring extending to the interior of the pretreatment chamber is provided at the bottom of the spraying chamber. The composite fiber passes through the braiding ring and extends to the interior of the extrusion molding mechanism. The outer end face of the braiding ring is rotatably connected to a rotating ring, a connecting cavity is opened inside the braiding ring, and an extrusion port is provided at the bottom of the braiding ring, and the extrusion port is connected to the screw extruder through the connecting cavity.

[0013] Furthermore, the interior of the connecting cavity is fixedly connected with a sleeve rod sleeved on the outer end of the composite fiber to prevent the composite fiber from coming into contact with the thermoplastic part and affecting subsequent winding. The extrusion surface of the extrusion port is inclined, and the extrusion direction of the extrusion port is not parallel to the production direction of the composite pipe, thereby improving the extrusion molding effect of the composite pipe.

[0014] As a further solution of the present invention, a mold core is provided in the middle of the extrusion molding mechanism, and the mold core extends to the middle of the pretreatment chamber. A partition plate is provided inside the pretreatment chamber, and the partition plate is arranged to fit the inner side of the composite fiber. The extrusion port is fixedly arranged between the partition plate and the mold core, and a cooling channel is provided inside the mold core.

[0015] Furthermore, the cooling channels are distributed at the end of the partition plate, and the end of the partition plate is transitioned through an inclined structure to facilitate the winding of the composite fiber. The thickness of the inner tube is lower than that of the outer tube, which facilitates the initial molding of the inner tube.

[0016] As a further solution of the present invention, the extrusion ports are provided with two groups, and the vertical heights of the two groups of extrusion ports are different, wherein one group of the positions is embedded in the inner wall of the extrusion molding mechanism for molding the outer tube.

[0017] Furthermore, the screw extruder may also be provided with two groups corresponding to the two groups of extrusion ports.

[0018] As a further solution of the present invention, the horizontal reciprocating drive mechanism includes a driving protrusion, a first driving slide and a second driving slide. The second driving slide is fixedly connected to the end of the bonding plate facing away from the inner tube, the second driving slide is elastically connected to the inside of the pretreatment chamber, the first driving slide and the second driving slide are vertically arranged, and the first driving slide and the second driving slide are beveled together, the driving protrusion is fixedly connected to the bottom of the spraying chamber, and the first driving slide is elastically abutted against the driving protrusion.

[0019] Furthermore, an arc portion is provided between the driving protrusion and the first driving slide plate.

[0020] When the present invention is used, the winding roll wound with the composite fiber is placed inside the placement bin, and the composite fiber is wound and cross-linked through the winding mechanism under the drive of the driving mechanism, and during the cross-linking process, the composite fiber is sprayed and pre-treated through the spray bin to facilitate the subsequent attachment of thermoplastic parts such as resin. The extrusion molding mechanism adopts graded molding, and is respectively connected to two groups of screw extruders. First, the inner tube is molded and the composite fiber is cross-linked and wound around the outside of the inner tube, and then the thermoplastic material is injected for secondary molding to form an outer tube, so that the composite fiber is stably arranged between the outer tube and the inner tube. Compared with the one-time molding, the composite fiber is located in the middle position, and the structure is more stable. In addition, the molding interval between the outer tube and the inner tube is short, and its compatibility is better. There is no obvious stratification, and the composite fiber can be strongly wrapped. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0022] Figure 1 It is an overall schematic diagram of the present invention; Figure 2 It is a schematic diagram of the internal structure of the present invention; Figure 3 The present invention Figure 2 The enlarged structural diagram at C in the middle; Figure 4 It is a schematic diagram of the driving mechanism principle of the present invention; Figure 5 It is a schematic diagram of the composite pipe structure of the present invention; Figure 6 The present invention Figure 2 The enlarged structural diagram at B in the middle; Figure 7 is a schematic diagram of the braided ring structure of the present invention; Figure 8 The present invention Figure 2 The enlarged structural diagram at A in the middle; Fig. 9 It is a schematic diagram of the structure of the pretreatment chamber of the present invention; Fig.10 It is a schematic structural diagram of the first driving slide plate of the present invention.

[0023] In the figure: 1, screw extruder; 2, winding mechanism; 3, driving mechanism; 4, placement chamber; 5, spray chamber; 6, extrusion molding mechanism; 7, composite pipe; 8, winding roller; 9, driving source; 10, driving rod; 11, composite fiber; 12, spray chamber; 13, outer tube; 14, inner tube; 15, mold core; 17, cooling channel; 18, extrusion port; 19, bonding mechanism; 20, pretreatment chamber; 21, pretreatment liquid; 22, spiral conveying blade; 23, driven gear; 24, centrifugal liquid separation chamber; 25, centrifugal chamber; 26, rotating stirring rod; 27, tooth groove; 28, rotating groove; 29, driving gear; 30, braiding ring; 31, partition plate; 32, rotating ring; 33, connecting chamber; 34, sleeve rod; 35, driving protrusion; 36, first driving slide plate; 37, second driving slide plate; 38, bonding plate; 39, arc portion. DETAILED DESCRIPTION Example

[0024] like Figure 1 and Figure 5 As shown, a composite material production and processing equipment includes an extrusion molding mechanism 6 for producing a composite pipe 7, the composite pipe 7 includes a composite fiber 11, an outer tube 13 and an inner tube 14, the composite fiber 11 is cross-linked and wound between the outer tube 13 and the inner tube 14, the side end face of the extrusion molding mechanism 6 is connected to a screw extruder 1, the top of the extrusion molding mechanism 6 is rotatably connected to a spray chamber 5 for pre-treating the composite fiber 11, the upper end face of the spray chamber 5 is fixedly connected to a winding mechanism 2 for cross-linking and winding the composite fiber 11, a plurality of groups of placement chambers 4 are embedded in the winding mechanism 2, and a driving mechanism 3 is provided in the middle of the winding mechanism 2.

[0025] Furthermore, the placement bin 4 is provided with a plurality of groups uniformly embedded in the middle of the winding mechanism 2 , and the interior of the placement bin 4 is rotatably connected with a winding roll 8 wound around the composite fiber 11 .

[0026] When in use, the winding roll 8 wound with the composite fiber 11 is placed inside the placement bin 4, and the composite fiber 11 is wound and cross-linked through the winding mechanism 2 under the drive of the driving mechanism 3, and during the cross-linking process, the composite fiber 11 is sprayed and pre-treated through the spray bin 5 to facilitate the subsequent attachment of thermoplastic parts such as resin. The extrusion molding mechanism 6 adopts graded molding, and is connected to two groups of screw extruders 1 respectively. First, the inner tube 14 is molded and the composite fiber 11 is cross-linked and wound around the outside of the inner tube 14, and then the thermoplastic material is injected for secondary molding to form the outer tube 13, so that the composite fiber 11 is stably arranged between the outer tube 13 and the inner tube 14. Compared with the one-time molding, the composite fiber 11 is located in the middle position, and the structure is more stable. The molding interval between the outer tube 13 and the inner tube 14 is short, and its compatibility is better. There is no obvious stratification, and the composite fiber 11 can be strongly wrapped. Example

[0027] Based on the first embodiment, Figure 1-3 As shown, a spray chamber 12 is opened inside the spray chamber 5, and a pretreatment liquid 21 is carried inside the spray chamber 12. A centrifugal liquid separation chamber 24 is rotatably provided in the middle of the spray chamber 12. A spiral conveying blade 22 is rotatably connected to the middle of the centrifugal liquid separation chamber 24. The bottom of the centrifugal liquid separation chamber 24 is connected to the spray chamber 12, and micropores are provided on the side end surface of the centrifugal liquid separation chamber 24.

[0028] During use, the composite fiber 11 passes through the spray chamber 12 into the interior of the extrusion molding mechanism 6. When the composite fiber 11 is placed in the spray chamber 12, the spray chamber 12 pretreats the composite fiber 11. In order to improve the pretreatment effect of the composite fiber 11 and avoid the precipitation of the pretreatment liquid 21 due to the centrifugal action of the rotation of the winding mechanism 2, a centrifugal liquid separation chamber 24 is provided. The centrifugal liquid separation chamber 24 is rotatably arranged in the spray chamber 12. A spiral conveying blade 22 is provided in the centrifugal liquid separation chamber 24. The spiral conveying blade 22 can transport the pretreatment liquid 21 in the spray chamber 12 to the centrifugal liquid separation chamber 24. The centrifugal liquid separation chamber 24 evenly sprays the pretreatment liquid 21 on the surface of the composite fiber 11 with the centrifugal force of its own rotation, thereby improving the uniformity of the pretreatment of the composite fiber 11 and avoiding the precipitation of the pretreatment liquid 21 due to the centrifugal rotation.

[0029] like Figure 1-4As shown, the driving mechanism 3 includes a driving source 9, a driven gear 23 and a driving gear 29. The driving source 9 is embedded in the middle of the winding mechanism 2. The driving source 9 drives the rotation of the driving rod 10. The driving gear 29 is fixedly connected to the outer end surface of the driving rod 10. The driven gear 23 is meshed with the outer end surface of the driving gear 29. A rotating groove 28 adapted to the driven gear 23 is provided at the bottom of the driving mechanism 3, and a tooth groove 27 meshed with the driven gear 23 is provided on the inner wall of the winding mechanism 2.

[0030] When in use, the driving source 9 drives the driving rod 10 to rotate to move the pretreatment liquid 21 inside the spray chamber 12 upward for stirring. At the same time, the driving gear 29 on the side end face of the driving rod 10 and the transmission of the rotating stirring rod 26 can drive the winding mechanism 2 to rotate, thereby rotating the placement bin 4 inside the winding mechanism 2 to complete the cross-winding of the composite fiber 11.

[0031] like Figure 1-4 As shown, a rotating stirring rod 26 is fixedly connected to the middle of the driven gear 23 , an inclined centrifugal chamber 25 is provided inside the centrifugal liquid separation chamber 24 , and the rotating stirring rod 26 extends through and into the inside of the centrifugal chamber 25 .

[0032] When in use, the driven gear 23 rotates around the driving rod 10 while it rotates itself under the drive of the rotating stirring rod 26, so that the centrifugal liquid separation chamber 24 can be driven to rotate by rotating the stirring rod 26 to connect the centrifugal liquid separation chamber 24, and because the centrifugal liquid separation chamber 24 and the driving rod 10 have a speed difference, the spiral conveying blade 22 can convey the pretreatment liquid 21, and the pretreatment liquid 21 can be conveyed to the centrifugal chamber 25 and then dispersed to the surface of the composite fiber 11 by centrifugation. At the same time, there is also a speed difference between the rotating stirring rod 26 and the winding mechanism 2, so that the spraying effect of the centrifugal liquid separation chamber 24 is more uniform, and the pretreatment liquid 21 inside the centrifugal chamber 25 can be further stirred and mixed by the self-rotation of the rotating stirring rod 26 to prevent the pretreatment liquid 21 from precipitating and deteriorating.

[0033] like Figure 1-2 and Figure 6-7 As shown, a pretreatment chamber 20 is provided at the top of the extrusion molding mechanism 6, and a braiding ring 30 extending to the interior of the pretreatment chamber 20 is provided at the bottom of the spray chamber 5. The composite fiber 11 passes through the braiding ring 30 and extends to the interior of the extrusion molding mechanism 6. The outer end face of the braiding ring 30 is rotatably connected to a rotating ring 32. A connecting cavity 33 is opened inside the braiding ring 30. An extrusion port 18 is provided at the bottom of the braiding ring 30, and the extrusion port 18 is connected to the screw extruder 1 through the connecting cavity 33.

[0034] Furthermore, the interior of the connecting cavity 33 is fixedly connected with a sleeve rod 34 sleeved on the outer end of the composite fiber 11 to prevent the composite fiber 11 from coming into contact with the thermoplastic part and affecting subsequent winding. The extrusion surface of the extrusion port 18 is inclined, and the extrusion direction of the extrusion port 18 is not parallel to the production direction of the composite pipe 7, thereby improving the extrusion molding effect of the composite pipe 7.

[0035] When in use, the screw extruder 1 melts the thermoplastic material and transports it to the extrusion port 18 through the connecting cavity 33, and preforms the inner tube 14 inside the pretreatment chamber 20 through the extrusion port 18. The braiding ring 30 extends inside the pretreatment chamber 20. The braiding ring 30 rotates synchronously with the rotation of the winding mechanism 2, so that the composite fiber 11 inside the braiding ring 30 rotates, and the other end of the composite fiber 11 is fixed in the composite tube 7 inside the extrusion molding mechanism 6, so that the composite fiber 11 will be gradually wound around the outer surface of the inner tube 14 under the rotation effect of the braiding ring 30.

[0036] like Figure 1-2 and Figure 6-7 As shown, a core 15 is provided in the middle of the extrusion molding mechanism 6, and the core 15 extends to the middle of the pretreatment chamber 20. A partition plate 31 is provided inside the pretreatment chamber 20, and the partition plate 31 is arranged to fit the inner side of the composite fiber 11. The extrusion port 18 is fixedly arranged between the partition plate 31 and the core 15, and a cooling channel 17 is provided inside the core 15.

[0037] Furthermore, the cooling channel 17 is distributed at the end of the partition plate 31 , and the end of the partition plate 31 is transitioned through an inclined structure to facilitate the winding of the composite fiber 11 . The thickness of the inner tube 14 is lower than that of the outer tube 13 , which facilitates the initial molding of the inner tube 14 .

[0038] When in use, the braiding ring 30 rotates to first cause the composite fibers 11 to be entangled with each other on the surface of the partition plate 31, and an inner tube 14 is formed between the partition plate 31 and the core 15 through the discharge of the extrusion port 18. After the inner tube 14 is extruded, it is initially cooled and formed through the cooling channel 17. As the composite pipe 7 is continuously extruded, the composite fibers 11 are gradually entangled with the surface of the inner tube 14, so that the composite fibers 11 are evenly wrapped around the outer surface of the inner tube 14.

[0039] like Figure 1-2 and Figure 6-7 As shown, there are two groups of extrusion ports 18 , and the two groups of extrusion ports 18 have different vertical heights, and one group is embedded in the inner wall of the extrusion molding mechanism 6 for molding the outer tube 13 .

[0040] Furthermore, the screw extruder 1 may also be provided with two groups corresponding to the two groups of extrusion ports 18 .

[0041] When in use, after the composite fiber 11 is wound around the outer end surface of the inner tube 14 , the thermoplastic material is injected again through the extrusion port 18 , and the post-injected material wraps the composite fiber 11 and the inner tube 14 to form the outer tube 13 , thereby completing the molding of the composite tube 7 . Example

[0042] On the basis of embodiment 1 or 2, Figure 1-2 As shown in Figures 6-10, a bonding mechanism 19 for flattening and pressing the composite fibers 11 is also provided inside the pretreatment chamber 20. The bonding mechanism 19 is located below the partition plate 31. The bonding mechanism 19 includes a bonding plate 38 and a horizontal reciprocating drive mechanism. The bonding plate 38 is arc-shaped and bonded to the outer end surface of the inner tube 14.

[0043] Furthermore, the bonding plates 38 are provided with a plurality of groups of mutually combined ring-shaped plates, and the bonding plates 38 are provided with an inclined portion adapted to the bottom of the partition plate 31 .

[0044] During use, since the inner tube 14 is initially cooled through the cooling channel 17, the end of the inner tube 14 away from the mold core 15 still has a certain plasticity. The composite fiber 11 is pressed and partially embedded in the surface of the inner tube 14 through the reciprocating movement of the bonding plate 38, thereby improving the stability of the position of the composite fiber 11. The pressing and limiting of the inner tube 14 can avoid the occurrence of overlapping and the like when the composite fiber 11 is wound from the partition plate 31 to the surface of the inner tube 14, thereby improving the uniformity of the winding of the composite fiber 11.

[0045] like Figure 1-2 As shown in Figures 6-10, the horizontal reciprocating drive mechanism includes a driving protrusion 35, a first driving slide 36 and a second driving slide 37. The second driving slide 37 is fixedly connected to the end of the bonding plate 38 away from the inner tube 14. The second driving slide 37 is elastically connected to the inside of the pretreatment chamber 20. The first driving slide 36 and the second driving slide 37 are vertically arranged, and the first driving slide 36 and the second driving slide 37 are inclined to each other. The driving protrusion 35 is fixedly connected to the bottom of the spray chamber 5, and the first driving slide 36 and the driving protrusion 35 are elastically abutted.

[0046] Furthermore, an arc portion 39 is provided between the driving protrusion 35 and the first driving slide plate 36 .

[0047] During use, as the spray chamber 5 rotates, the driving protrusion 35 is driven to rotate continuously relative to the first driving slide 36, and the first driving slide 36 is driven to move downward under the action of the arc portion 39, and the first driving slide 36 and the second driving slide 37 are fitted with the inclined surface, thereby pushing the second driving slide 37 to move horizontally, and the second driving slide 37 is elastically arranged inside the pretreatment chamber 20, and can drive the second driving slide 37 to reset itself under the action of elastic force, thereby realizing the reciprocating drive of the fitting mechanism 19 with the help of the rotation of the spray chamber 5, and the streamlined mechanism can effectively improve the production quality of the composite pipe 7.

[0048] Working principle: The winding roll 8 wound with the composite fiber 11 is placed inside the placement bin 4, and the composite fiber 11 is wound and cross-linked through the winding mechanism 2 under the drive of the driving mechanism 3, and during the cross-linking process, the composite fiber 11 is sprayed and pre-treated through the spray bin 5 to facilitate the attachment of thermoplastic parts such as resin in the later stage. The extrusion molding mechanism 6 adopts graded molding, and is respectively connected with two groups of screw extruders 1. First, the inner tube 14 is molded and the composite fiber 11 is cross-linked and wound around the outside of the inner tube 14, and then the thermoplastic material is continuously injected for secondary molding to form the outer tube 13, so that the composite fiber 11 is stably arranged between the outer tube 13 and the inner tube 14. Compared with the one-time molding, the composite fiber 11 is located in the middle position, and the structure is more stable, and the molding interval between the outer tube 13 and the inner tube 14 is short. The compatibility is good, there is no obvious stratification, and the composite fiber 11 can be strongly wrapped. The composite fiber 11 passes through the spray chamber 12 and enters the interior of the extrusion molding mechanism 6. When the composite fiber 11 is placed in the spray chamber 12, the spray chamber 12 pre-treats the composite fiber 11. In order to improve the pre-treatment effect of the composite fiber 11 and avoid the precipitation of the pre-treatment liquid 21 due to the centrifugal action of the winding mechanism 2, a centrifugal liquid separation chamber 24 is provided. The centrifugal liquid separation chamber 24 is rotatably arranged in the interior of the spray chamber 12. A spiral conveying blade 22 is provided in the centrifugal liquid separation chamber 24. The spiral conveying blade 22 can rotate to transport the pre-treatment liquid 21 in the spray chamber 12 to the interior of the centrifugal liquid separation chamber 24. The centrifugal liquid separation chamber 24 evenly sprays the pre-treatment liquid 21 with the centrifugal force of its own rotation. The pretreatment liquid 21 is sprinkled on the surface of the composite fiber 11 to improve the uniformity of the pretreatment of the composite fiber 11 and avoid the precipitation caused by the centrifugation of the pretreatment liquid 21. The driving rod 10 is driven by the driving source 9 to rotate to move the pretreatment liquid 21 in the spray chamber 12 upward for stirring. At the same time, the winding mechanism 2 can be driven to rotate by the driving gear 29 on the side end face of the driving rod 10 and the transmission of the rotating stirring rod 26, so that the storage bin 4 in the winding mechanism 2 is rotated to complete the cross winding of the composite fiber 11. The driven gear 23 rotates around the driving rod 10 under the drive of the rotating stirring rod 26, and at the same time, it also rotates itself, so that the centrifugal liquid separation bin 24 can be driven to rotate by connecting the centrifugal liquid separation bin 24 through the rotating stirring rod 26. Since the centrifugal liquid separation bin 24 has a speed difference with the driving rod 10, Therefore, the spiral conveying blade 22 can convey the pretreatment liquid 21, and the pretreatment liquid 21 can be conveyed into the centrifugal chamber 25 and then dispersed to the surface of the composite fiber 11 by centrifugation. At the same time, there is a differential speed between the rotating stirring rod 26 and the winding mechanism 2, so that the spraying effect of the centrifugal liquid separation chamber 24 is more uniform, and the pretreatment liquid 21 inside the centrifugal chamber 25 can be further stirred and mixed by the self-rotation of the rotating stirring rod 26 to avoid the precipitation and deterioration of the pretreatment liquid 21. The screw extruder 1 melts the thermoplastic material and conveys it to the extrusion port 18 through the connecting cavity 33, and preforms the inner tube 14 inside the pretreatment chamber 20 through the extrusion port 18. The braiding ring 30 extends inside the pretreatment chamber 20, and the braiding ring 30 rotates synchronously with the rotation of the winding mechanism 2.The composite fiber 11 inside the braiding ring 30 rotates, and the other end of the composite fiber 11 is fixed in the composite tube 7 inside the extrusion molding mechanism 6, so that the composite fiber 11 will be gradually wound around the outer surface of the inner tube 14 under the effect of the rotation of the braiding ring 30. The rotation of the braiding ring 30 first causes the composite fibers 11 to be mutually wound around the surface of the partition plate 31, and the inner tube 14 is formed between the partition plate 31 and the core 15 through the discharge of the extrusion port 18. After the inner tube 14 is extruded, it is initially cooled and formed through the cooling channel 17. As the composite tube 7 is continuously extruded, the composite fiber 11 gradually entangles with the surface of the inner tube 14, so that the composite fiber 11 is evenly wound around the outer surface of the inner tube 14. After the composite fiber 11 is wound around the outer end face of the inner tube 14, the thermoplastic material is injected again through the extrusion port 18, and the injected material wraps the composite fiber 11 and the inner tube 14 to form the outer tube 13, thereby completing the molding of the composite tube 7. Since the inner tube 14 is initially cooled through the cooling channel 17 , the end of the inner tube 14 away from the mold core 15 also has a certain plasticity. The composite fiber 11 is pressed and partially embedded in the surface of the inner tube 14 through the reciprocating movement of the bonding plate 38, thereby improving the stability of the position of the composite fiber 11. The pressing and limiting of the inner tube 14 can avoid the phenomenon of overlapping when the composite fiber 11 is wound from the partition plate 31 to the surface of the inner tube 14, thereby improving the uniformity of the winding of the composite fiber 11. As the spray chamber 5 rotates, the driving protrusion 35 is driven to rotate continuously relative to the first driving slide 36. Under the action of the arc portion 39, the first driving slide 36 is driven to move downward, and the first driving slide 36 is fitted with the second driving slide 37 on the inclined surface, thereby pushing the second driving slide 37 to move horizontally. The second driving slide 37 is elastically arranged inside the pretreatment chamber 20. Under the action of the elastic force, the second driving slide 37 can be driven to reset itself, thereby realizing the reciprocating drive of the bonding mechanism 19 with the help of the rotation of the spray chamber 5. The streamlined mechanism can effectively improve the production quality of the composite pipe 7. ,

[0049] In summary, after the device is installed, the composite fiber 11 is first passed through the braiding ring 30 to pass through the extrusion molding mechanism 6, and the screw extruder 1 is turned on so that the initial stage of the material is carried inside the extrusion molding mechanism 6. Subsequently, as the material is pushed forward and extruded, the composite fiber 11 can be automatically wound. After the winding is completed, the outer tube 13 and the inner tube 14 are extruded through the extrusion molding mechanism 6 to form an integral whole.

Claims

1. A composite material production and processing equipment, including an extrusion molding mechanism for producing composite pipes, characterized in that: The composite pipe includes composite fibers, an outer tube and an inner tube. The composite fibers are cross-linked and wound between the outer tube and the inner tube. The side end face of the extrusion molding mechanism is connected to a screw extruder. The top of the extrusion molding mechanism is rotatably connected to a spray bin for pre-treating the composite fibers. The upper end face of the spray bin is fixedly connected to a winding mechanism for cross-linking and winding the composite fibers. A plurality of placement bins are embedded in the winding mechanism, and a driving mechanism is provided in the middle of the winding mechanism.

2. A composite material production and processing equipment according to claim 1, characterized in that: A spraying chamber is provided inside the spraying chamber, and a pretreatment liquid is carried inside the spraying chamber. A centrifugal liquid separation chamber is rotatably provided in the middle of the spraying chamber, and a spiral conveying blade is rotatably connected to the middle of the centrifugal liquid separation chamber. The bottom of the centrifugal liquid separation chamber is connected to the spraying chamber, and micropores are provided on the side end surface of the centrifugal liquid separation chamber.

3. A composite material production and processing equipment according to claim 2, characterized in that: The driving mechanism includes a driving source, a driven gear and a driving gear. The driving source is embedded in the middle of the winding mechanism. The driving source drives the rotation of the driving rod. The driving gear is fixedly connected to the outer end surface of the driving rod. The driven gear is meshed with the outer end surface of the driving gear. A rotating groove adapted to the driven gear is provided at the bottom of the driving mechanism, and a tooth groove meshed with the driven gear is provided on the inner wall of the winding mechanism.

4. A composite material production and processing equipment according to claim 3, characterized in that: A rotating stirring rod is fixedly connected to the middle of the driven gear, an inclined centrifugal cavity is provided inside the centrifugal liquid separation chamber, and the rotating stirring rod extends through and into the inside of the centrifugal cavity.

5. The composite material production and processing equipment according to claim 1, characterized in that: A pretreatment chamber is provided on the top of the extrusion molding mechanism, and a braiding ring extending to the interior of the pretreatment chamber is provided at the bottom of the spraying chamber. The composite fiber passes through the braiding ring and extends to the interior of the extrusion molding mechanism. A rotating ring is rotatably connected to the outer end surface of the braiding ring, a connecting cavity is opened inside the braiding ring, and an extrusion port is provided at the bottom of the braiding ring, and the extrusion port is connected to the screw extruder through the connecting cavity.

6. A composite material production and processing equipment according to claim 5, characterized in that: A mold core is provided in the middle of the extrusion molding mechanism, and the mold core extends to the middle of the pretreatment chamber. A partition plate is provided inside the pretreatment chamber, and the partition plate is arranged to fit the inner side of the composite fiber. The extrusion port is fixedly arranged between the partition plate and the mold core, and a cooling channel is provided inside the mold core.

7. A composite material production and processing equipment according to claim 6, characterized in that: The extrusion ports are provided with two groups, and the vertical heights of the two groups of extrusion ports are different, wherein one group is embedded in the inner wall of the extrusion molding mechanism for molding the outer tube.

8. A composite material production and processing equipment according to claim 7, characterized in that: The horizontal reciprocating drive mechanism includes a driving protrusion, a first driving slide and a second driving slide. The second driving slide is fixedly connected to the end of the bonding plate away from the inner tube. The second driving slide is elastically connected to the inside of the pretreatment chamber. The first driving slide and the second driving slide are vertically arranged, and the first driving slide and the second driving slide are inclined and bonded. The driving protrusion is fixedly connected to the bottom of the spraying chamber, and the first driving slide elastically abuts against the driving protrusion.

Citation Information

Patent Citations

  • Composite fiber pipe

    CN220727547U