Cell panel manufacturing and assembling process for solar cell and working method of cell panel manufacturing and assembling process

By designing an automated solar panel assembly process, using technical means such as winding wheels, split wheels, clampers and cylinders, the problems of low efficiency and inconsistent quality of solar panel assembly and welding in the existing technology are solved, and high efficiency and consistency of quality are achieved. assemble and weld large solar panels.

CN119403267AActive Publication Date: 2025-02-07常州市纳途电子有限公司
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Patent Information

Application Number
CN202411507840.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-07
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

The assembly and welding process of existing solar panels is inefficient and cannot guarantee the consistency of welding quality, especially when assembling large solar panels, the cutting and welding efficiency is low.

Method used

An assembly process including a base, conveyor mechanism, feeding mechanism, conveyor mechanism, welding mechanism and transfer mechanism is designed. The pulling force of the welding belt is enhanced by the cooperation between the winding wheel and the distribution wheel, and the welding is ensured by using the clamp and the cylinder. Straight belts to achieve automated loading, conveying, testing and welding processes.

Benefits of technology

It improves the welding efficiency of solar panels, ensures consistency of welding quality, realizes efficient assembly and welding of large solar panels, and reduces losses caused by artificial errors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119403267A_ABST
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Abstract

The invention discloses a cell panel manufacturing and assembling process for a solar cell and a working method thereof.The cell panel manufacturing and assembling process comprises a base, a belt conveying mechanism, a feeding mechanism, a conveying mechanism, a welding mechanism and a transferring mechanism, the belt conveying mechanism comprises a winding drum, a winding machine, a first sliding rail and a processing box, and a column dividing wheel is arranged above the winding drum; a first clamping plate is arranged above the first sliding rail, a second clamping plate is arranged above the first sliding rail, a pressing plate is arranged in the treatment box, a cutting knife is arranged in the treatment box, the feeding mechanism comprises a supporting column, a rotating machine and a lifting frame, and a feeding bin is arranged above the lifting frame; and a feeding machine is arranged above the rotating machine, a clamping jaw is arranged below the feeding machine, the conveying mechanism comprises a first conveying belt and a first supporting frame, and the integrated assembling and welding function is conveniently, rapidly and efficiently achieved.
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Description

Technical Field

[0001] The present invention is applied to the background of solar cell panels, and is named as a solar cell panel manufacturing and assembly process and a working method thereof. Background Art

[0002] Solar cells are thin sheets of optoelectronic semiconductors that use sunlight to generate electricity directly. They are also called "solar chips" or "photovoltaic cells". As long as they are illuminated with certain illumination conditions, they can instantly output voltage and generate current in the presence of a circuit. In physics, this is called solar photovoltaics, or PV for short. With the continuous development of the solar cell industry, internal competition is also intensifying. Mergers and acquisitions and capital operations among large solar cell companies are becoming more frequent. Domestic excellent solar cell manufacturers are paying more and more attention to the research of the industry market, especially the in-depth research of the industry development environment and product buyers. Because of this, a large number of domestic excellent solar cell brands have rapidly emerged.

[0003] However, the existing solar panel assembly and welding process requires manual placement of multiple solar panels, resulting in low welding efficiency. The panels are then sent to the rear by a conveyor belt for manual welding, which takes a long time and cannot guarantee the same welding quality at each location. The existing solar panel welding machine places the solar panels on a conveyor belt for unified transportation and then welds them one by one, resulting in the inability to assemble large solar panels and low welding efficiency.

[0004] Therefore, it is necessary to provide a solar cell panel manufacturing and assembly process and a working method thereof, which can achieve the effect of integrated assembly and welding. Summary of the invention

[0005] The object of the present invention is to provide a solar cell panel manufacturing and assembly process and a working method thereof to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a solar cell panel manufacturing and assembly process and a working method thereof, comprising a base, a tape feeding mechanism, a feeding mechanism, a conveying mechanism, a welding mechanism, and a transfer mechanism, wherein the tape feeding mechanism comprises a winding drum, a winding machine, a first slide rail, and a processing box, wherein a split wheel is arranged above the winding drum, a first clamping plate is arranged above the first slide rail, a second clamping plate is arranged above the first slide rail, a pressing plate is arranged inside the processing box, and a cutting knife is arranged inside the processing box;

[0007] The feeding mechanism includes a support column, a rotating machine, and a lifting frame. A feeding bin is arranged above the lifting frame, a feeding machine is arranged above the rotating machine, and a clamp is arranged below the feeding machine.

[0008] The conveying mechanism includes a first conveyor belt and a first support frame, a feeder is arranged at the rear side of the first conveyor belt, a feeding clamp is arranged at the inner side of the feeder, a first detector is arranged above the first conveyor belt, a first guide rail is arranged at the front side of the first support frame, a second detector is arranged at the front side of the first guide rail, and a conveying frame is arranged below the second detector;

[0009] The welding mechanism comprises a second support frame, a welding machine is arranged on the front side of the second support frame, and a fixing frame is arranged on the front side of the second support frame;

[0010] The transfer mechanism includes a third support frame and a second conveyor belt. The front side of the third support frame is slidably connected with a transfer device, and a transfer frame is arranged below the transfer device.

[0011] In one embodiment, a supporting side plate is arranged above the base, the winding drum bearing is arranged inside the supporting side plate, the column wheel bearing is arranged inside the supporting side plate, the winding machine is arranged inside the supporting side plate, the winding wheel is arranged inside the winding machine, a column bin is arranged on the front side of the winding machine, and a column hole is arranged inside the column bin, an elevated frame is arranged above the base, the first slide rail is arranged above the elevated frame, a first clamper is slidably connected above the first slide rail, a first cylinder is arranged inside the first clamper, the first clamping plate is arranged at the gas rod end of the first cylinder, a second clamper is slidably connected above the first slide rail, a second cylinder is arranged inside the second clamper, the second clamping plate is arranged at the gas rod end of the second cylinder, a sixth cylinder is arranged inside the processing box, the pressure plate is arranged at the gas rod end of the sixth cylinder, a pressure platform is arranged inside the processing box, a seventh cylinder is arranged on the top of the processing box, and the cutting knife is arranged at the gas rod end of the seventh cylinder.

[0012] In one embodiment, the support column is arranged above the base, the rotating machine is arranged above the base, a rotating rod is fixedly installed at the output end of the rotating machine, the loader is arranged at the upper end of the rotating rod, a clamp is arranged below the loader, an elevator is fixedly installed above the base, the lifting frame is fixedly installed above the output end of the elevator, and the clamp can grab the loading bin.

[0013] In one embodiment, the first conveyor belt is fixedly installed above the base, a second slide rail is fixedly installed on the rear side of the first conveyor belt, a limit block is provided at the outer end of the second slide rail, the feeder is slidably arranged above the second slide rail, a column bracket is arranged in front of the feeder, the feed clamp is arranged above the column bracket, a detector is fixedly installed above the base, and the first detector is arranged above the detector;

[0014] The first support frame is arranged above the base, and a first motor is arranged on the rear side of the first guide rail, and a first threaded column is connected to the inner bearing of the first guide rail, and the output end of the first motor is connected to the right end pulley of the first threaded column through a belt, and a center bottom is slidably connected to the front side of the first guide rail, and the center bottom is threadedly engaged with the first threaded column, and a second motor is arranged on the rear side of the center bottom, and a second guide rail is arranged on the front side of the center bottom, and a second threaded column is connected to the internal bearing of the center bottom, and the output end of the second motor is connected to the pulley at the top of the second threaded column through a belt, and a high The height bracket is threadedly engaged with the second threaded column, a third guide rail is arranged below the height bracket, the bottom of the third guide rail is slidably connected with the front and rear brackets, the internal bearing of the height bracket is connected with the third threaded rod, a third motor is fixedly installed above the height bracket, the output end of the third motor is connected to the top pulley of the third threaded rod through a belt, the front and rear brackets are threadedly engaged with the third threaded rod, a detection plate is arranged in front of the front and rear brackets, the second detector is arranged at the bottom of the detection plate, the conveying frame is arranged below the front and rear brackets, and the bottom of the conveying frame is provided with a first suction head.

[0015] In one embodiment, the second support frame is provided with a third cylinder above the base, a fourth support frame is provided at the gas rod end of the third cylinder, the welding machine is provided at the bottom of the fourth support frame, a fourth cylinder is provided at the bottom of the second support frame, and the fixing frame is provided at the top of the gas rod end of the fourth cylinder.

[0016] In one embodiment, the third support frame is arranged above the base, a fifth cylinder is arranged above the transporter, a fifth support frame is arranged at the gas rod end of the fifth cylinder, the transfer frame is arranged at the bottom of the fifth support frame, a second suction head is arranged at the bottom of the transfer frame, and the second conveyor belt is arranged above the base.

[0017] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the mutual cooperation between the winding wheel and the column wheel, the pulling force of the welding tape of the winding drum is increased to assist in the subsequent straightening; through the mutual cooperation between the first clamper and the second clamper, the welding tape is sent to be flattened in a stretched state, ensuring that no bending or the like will occur in subsequent welding; the loading bin of the solar panels arranged in advance according to the internal plan can be neatly placed on the first conveyor belt after being adsorbed by the first suction head and coordinated by multiple motors; at the same time, the second detector detects whether the solar panel is damaged, reducing the subsequent waste of welding costs; after the cut welding tape is pulled to the specified position, a secondary inspection is performed to determine whether it meets the regulations, and finally welding is performed, thereby improving efficiency while reducing losses caused by errors, and realizing integrated solar panel welding and assembly with high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.

[0019] In the attached picture:

[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0021] Figure 2 It is a three-dimensional structural schematic diagram of the belt feeding mechanism of the present invention;

[0022] Figure 3 It is a three-dimensional schematic diagram of the transmission mechanism of the present invention;

[0023] Figure 4 It is a three-dimensional structural schematic diagram of the feeding mechanism of the present invention;

[0024] Figure 5 It is a partial structural schematic diagram of the transmission mechanism of the present invention;

[0025] Figure 6 It is a three-dimensional structural schematic diagram of the welding mechanism of the present invention;

[0026] Figure 7 It is a schematic diagram of the bottom structure of the welding mechanism of the present invention;

[0027] Figure 8 It is a three-dimensional structural schematic diagram of the transfer mechanism of the present invention;

[0028] In the figure: 1, base; 2, supporting side plate; 3, winding drum; 4, column wheel; 5, winding wheel; 6, winding machine; 7, column bin; 8, column hole; 9, heightening frame; 10, first slide rail; 11, first clamp; 12, first cylinder; 13, first clamp; 14, second clamp; 15, second cylinder; 16, second clamp; 17, processing box; 18, sixth cylinder; 19, pressure plate; 20, pressure platform; 21, seventh cylinder; 22, cutting knife; 23, limit block; 24, second slide rail; 25, feeder; 26, column bracket; 27, feed clamp; 28, support column; 29, loading bin; 30, rotating machine; 31, rotating rod; 32, feeding machine; 33, clamp; 34, riser; 35, lifting frame; 36, first supporting frame ;37. first motor;38. first guide rail;39. first threaded column;40. center bottom;41. second motor;42. second threaded column;43. second guide rail;44. height bracket;45. third guide rail;46. third motor;47. front and rear brackets;48. second detector;49. conveyor rack;50. first suction head;51. detection machine;52. first detector;53. third cylinder;54. fourth support rack;55. welding machine;56. fourth cylinder;57. fixing rack;58. third support rack;59. transporter;60. fifth cylinder;61. fifth support rack;62. transport rack;63. second suction head;64. second conveyor belt;65. first conveyor belt;66. third threaded rod;67. second support rack;68. detection plate. DETAILED DESCRIPTION

[0029] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.

[0030] See also Figure 1-8The present invention provides a technical solution: a solar cell panel manufacturing and assembly process and a working method thereof, comprising a base 1, a tape feeding mechanism, a feeding mechanism, a conveying mechanism, a welding mechanism, and a transfer mechanism. The tape feeding mechanism comprises a winding drum 3, a winding machine 6, a first slide rail 10, and a processing box 17. A split wheel 4 is arranged above the winding drum 3, a first clamping plate 13 is arranged above the first slide rail 10, a second clamping plate 16 is arranged above the first slide rail 10, a pressing plate 19 is arranged inside the processing box 17, and a cutting knife 22 is arranged inside the processing box 17;

[0031] The feeding mechanism includes a support column 28, a rotating machine 30, and a lifting frame 35. A feeding bin 29 is arranged above the lifting frame 35, a feeding machine 32 is arranged above the rotating machine 30, and a clamping claw 33 is arranged below the feeding machine 32.

[0032] The conveying mechanism includes a first conveyor belt 65 and a first support frame 36. A feeder 25 is arranged at the rear side of the first conveyor belt 65, a feeder clamp 27 is arranged at the inner side of the feeder 25, a first detector 52 is arranged above the first conveyor belt 65, a first guide rail 38 is arranged at the front side of the first support frame 36, a second detector 48 is arranged at the front side of the first guide rail 38, and a conveying frame 49 is arranged below the second detector 48;

[0033] The welding mechanism includes a second support frame 67, a welding machine 55 is arranged on the front side of the second support frame 67, and a fixing frame 57 is arranged on the front side of the second support frame 67;

[0034] The transfer mechanism includes a third support frame 58 and a second conveyor belt 64. The front side of the third support frame 58 is slidably connected to a transfer device 59. A transfer frame 62 is arranged below the transfer device 59. Workers need to install multiple groups of winding drums 3 wrapped with welding tapes in advance, and then wind multiple welding tapes from the column wheels 4 and send them to the winding machine 6, and finally clamp them by the first clamping plate 13. The first clamping plate 13 moves the welding tape to the second clamping plate 16 at the rear, and then the first clamping plate 13 and the second clamping plate 16 cooperate with each other through front and rear displacement and clamping to send the welding tape to the processing box 17, straighten it through the pressing plate 19, and then segment it through the cutting knife 22. Workers place the loading bin 29 where the solar panels are placed according to the internal layout above the lifting frame 35, and lift it to be grabbed by the clamping claws 33 and transported to the top of the support column 28. Then the feeder 25 moves to the top of the loading bin 29, first The second detector 48 scans it to determine whether it is damaged, and then it is transported to the first conveyor belt 65 through the conveyor rack 49 and laid neatly as needed. At the same time, the welding ribbon will be clamped by the feeding clamp 27 and transported backward to the top of multiple solar panels and cut as needed. Then the first conveyor belt 65 runs to send it to the rear for welding. It is detected by the first detector 52 to determine whether it is placed neatly and whether the welding ribbon is skewed. The fixing frame 57 presses the two ends of the welding ribbon, and the welding is performed by the welding machine 55. After completion, the first conveyor belt 65 continues to transport. After arriving at the rear, the transfer rack 62 transports the welded solar panel from the first conveyor belt 65 to the second conveyor belt 64 to complete the assembly welding. The overall process is divided into two batches to lay all the solar panels and pull the welding ribbon at one time, so the assembly efficiency is high, and the welding quality is improved through two inspections, which is practical.

[0035] A supporting side plate 2 is arranged above the base 1, the bearing of the winding drum 3 is arranged inside the supporting side plate 2, the bearing of the arranging wheel 4 is arranged inside the supporting side plate 2, the winding machine 6 is arranged inside the supporting side plate 2, the winding wheel 5 is arranged inside the winding machine 6, the arranging bin 7 is arranged on the front side of the winding machine 6, and the arranging hole 8 is arranged inside the arranging bin 7, an elevated frame 9 is arranged above the base 1, a first slide rail 10 is arranged above the elevated frame 9, a first clamper 11 is slidably connected above the first slide rail 10, a first cylinder 12 is arranged inside the first clamper 11, a first clamping plate 13 is arranged at the gas rod end of the first cylinder 12, a second clamper 14 is slidably connected above the first slide rail 10, and the second clamper 14 A second cylinder 15 is arranged inside, a second clamping plate 16 is arranged at the gas rod end of the second cylinder 15, a sixth cylinder 18 is arranged inside the processing box 17, a pressure plate 19 is arranged at the gas rod end of the sixth cylinder 18, a pressure platform 20 is arranged inside the processing box 17, a seventh cylinder 21 is arranged on the top of the processing box 17, and a cutting knife 22 is arranged at the gas rod end of the seventh cylinder 21. The installed winding drum 3 will have a certain resistance when rotating to prevent the welding ribbon from being unhooked due to excessive rotation. Then the welding ribbons pass through the middle of the column wheel 4 and enter the winding machine 6 respectively, and are straightened by the five internal winding wheels 5 to increase the pulling resistance, and then pass through the column holes 8. At this time, multiple groups of welding ribbons will have a sequence and a certain pulling force, which improves In order to ensure the flatness of the later welding strip, the welding strip is pulled and exceeds the first clamper 11, and then the first cylinder 12 controls the first clamping plate 13 to clamp the welding strip and move forward on the first slide rail 10, and the welding strip is sent to the inside of the second clamper 14 and exceeds the second clamper 14, and then the second cylinder 15 controls the second clamping plate 16 to clamp the welding strip, and at the same time the first clamping plate 13 releases the welding strip and returns to its original position, and then the first clamping plate 13 clamps the welding strip again and moves backward a short distance, and the welding strip between the first clamping plate 13 and the second clamping plate 16 will be in a straight state, and then the first clamper 11 and the second clamper 14 synchronously drive the welding strip to move forward on the first slide rail 10, and send the welding strip head to the top of the pressure platform 20, and then the sixth cylinder 18 is started , driving the pressing plate 19 to squeeze the welding strip head, so that it is flattened from the original curling state, and then the second clamping plate 16 releases the welding strip and returns to its original position and clamps the welding strip again, and after waiting for the flattening to be completed, the first clamper 11 and the second clamper 14 continue to synchronously drive the welding strip to move forward on the first slide rail 10, and send the welding strip to be flattened, repeat this operation, the welding strip will be flattened and sent forward, and the welding strip head will be clamped by the rear feeding clamp 27 and synchronously move forward to ensure that the welding strip will not bend again. After waiting for the length of the welding strip to reach the specified specification, the pressing plate 19 fixes one end of the welding strip, and the cutting knife 22 falls to cut the welding strip, so as to automatically straighten the welding strip and send it forward for flattening and cutting, thereby improving the subsequent welding quality and high efficiency, and achieving an integrated effect;

[0036] The support column 28 is arranged above the base 1, the rotating machine 30 is arranged above the base 1, the output end of the rotating machine 30 is fixedly installed with a rotating rod 31, the loader 32 is arranged at the upper end of the rotating rod 31, and the lower part of the loader 32 is provided with a clamping claw 33. The upper part of the base 1 is fixedly installed with an elevator 34, and the lifting frame 35 is fixedly installed above the output end of the elevator 34. The clamping claw 33 can grab the loading bin 29, and the loading bin 29 with solar panels placed according to the internal layout is placed on the lifting frame 35, and then the elevator 34 lifts it to the designated area, and the loader 32 controls the clamping claw 33 to clamp it and rotate it to be placed above the support column 28 in the designated area. When grabbing it later, the solar panels will be placed on the first conveyor belt 65 in parallel with each other, avoiding the subsequent secondary adjustment steps;

[0037] The first conveyor belt 65 is fixedly installed above the base 1, the second slide rail 24 is fixedly installed on the rear side of the first conveyor belt 65, the outer end of the second slide rail 24 is provided with a limit block 23, the feeder 25 is slidably arranged above the second slide rail 24, the front of the feeder 25 is provided with a column bracket 26, the feeder clamp 27 is arranged above the column bracket 26, the detector 51 is fixedly installed above the base 1, and the first detector 52 is arranged above the detector 51;

[0038] The first support frame 36 is arranged above the base 1, and a first motor 37 is arranged on the rear side of the first guide rail 38. The inner bearing of the first guide rail 38 is connected to the first threaded column 39, and the output end of the first motor 37 is connected to the right end pulley of the first threaded column 39 through a belt. The front side of the first guide rail 38 is slidably connected to the center bottom 40, and the center bottom 40 is threadedly engaged with the first threaded column 39. A second motor 41 is arranged on the rear side of the center bottom 40, and a second guide rail 43 is arranged on the front side of the center bottom 40. The inner bearing of the center bottom 40 is connected to the second threaded column 42, and the output end of the second motor 41 is connected to the pulley at the top of the second threaded column 42 through a belt. The front side of the second guide rail 43 is slidably connected with a height bracket 44, and the height bracket 44 is threadedly engaged with the second threaded column 42. A third guide rail 45 is arranged below the height bracket 44, and the bottom of the third guide rail 45 is slidably connected with the front and rear brackets 47. The inner bearing of the height bracket 44 is connected with a third threaded rod 66. A third motor 46 is fixedly installed above the height bracket 44, and the output end of the third motor 46 is connected to the top pulley of the third threaded rod 66 through a belt. The front and rear brackets 47 are threadedly engaged with the third threaded rod 66. A detection plate 68 is arranged in front of the front and rear brackets 47, and the second detector 48 is arranged at the bottom of the detection plate 68. The conveyor frame 49 is arranged below the front and rear brackets 47. The bottom of the conveyor frame 49 is provided with a first suction head 50. After the welding ribbon is conveyed to the first conveyor belt 65, the feed clamp 27 will clamp the top of the welding ribbon and move forward following the conveying speed of the welding ribbon. After waiting for the welding ribbon to be cut, the feeder 25 quickly moves forward on the second slide rail 24, so that the welding ribbon is quickly spread between each group of solar panels. Then the first conveyor belt 65 is started, driving the unwelded solar panels and welding ribbons to pass through the inspection machine 51 and the first detector 52 to detect whether they are skewed or unqualified, thereby improving the welding quality and reducing damage. When the first motor 37 rotates, it will drive the first threaded column 39 to rotate through the belt. Because the center bottom 40 is limited by the first guide rail 38 and can only slide left and right, when the first threaded column 39 rotates, the center bottom 40 will slide left and right. Similarly, the second motor 41 and the third motor 46 are used to control the vertical sliding displacement of the height bracket 44 and the front and rear brackets 47 respectively, so that the bottom conveyor rack 49 can flexibly reciprocate on the upper bin 29 and the first conveyor belt 65 and absorb the solar panel through the first suction head 50 to lift and convey it for placement, thereby improving efficiency and reducing errors. At the same time, the second detector 48 on the top will monitor whether the absorbed solar panel is qualified at any time, thereby avoiding losses caused by errors in advance and reducing time waste;

[0039] The second support frame 67 is provided above the base 1 and is provided with a third cylinder 53. The gas rod end of the third cylinder 53 is provided with a fourth support frame 54. The welding machine 55 is provided at the bottom of the fourth support frame 54. The bottom of the second support frame 67 is provided with a fourth cylinder 56. The fixing frame 57 is provided at the top of the gas rod end of the fourth cylinder 56. After the detected welding strip and the solar panel reach the designated area, the fourth cylinder 56 starts to lower the fixing frame 57 to fix the outer end of the welding strip and the solar panel. Then the third cylinder 53 controls the welding machine 55 to descend and weld each point that needs to be welded. After completion, it returns to its original position, which is efficient and prevents errors.

[0040] The third support frame 58 is arranged above the base 1, and the fifth cylinder 60 is arranged above the transporter 59. The fifth support frame 61 is arranged at the gas rod end of the fifth cylinder 60. The transfer frame 62 is arranged at the bottom of the fifth support frame 61. The bottom of the transfer frame 62 is provided with a second suction head 63. The second conveyor belt 64 is arranged above the base 1. The fifth cylinder 60 controls the transfer frame 62 to descend, and the welded solar panel group is adsorbed by the second suction head 63, and then it rises and slides to the left on the third support frame 58, and is placed on the second conveyor belt 64 to wait for the staff to collect it. Otherwise, those with problems will not be transferred, but will directly slide from the first conveyor belt 65 to the waste collection area on the rear side.

[0041] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, internal communication between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the meanings of the above terms in this application can be understood according to specific circumstances.

[0042] The above is a detailed introduction to a solar cell panel manufacturing and assembly process and a working method thereof provided in an embodiment of the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not cause the essence of the corresponding technical solution to deviate from the scope of the technical solution of the embodiments of the present application.

Claims

1. A solar cell panel manufacturing and assembly process, comprising a base (1), a belt feeding mechanism, a loading mechanism, a conveying mechanism, a welding mechanism, and a transfer mechanism, characterized in that: The tape feeding mechanism comprises a winding drum (3), a winding machine (6), a first slide rail (10), and a processing box (17); a separation wheel (4) is arranged above the winding drum (3); a first clamping plate (13) is arranged above the first slide rail (10); a second clamping plate (16) is arranged above the first slide rail (10); a pressing plate (19) is arranged inside the processing box (17); and a cutting knife (22) is arranged inside the processing box (17); The feeding mechanism comprises a support column (28), a rotating machine (30), and a lifting frame (35); a feeding bin (29) is arranged above the lifting frame (35); a feeding machine (32) is arranged above the rotating machine (30); and a clamping claw (33) is arranged below the feeding machine (32); The conveying mechanism comprises a first conveyor belt (65) and a first support frame (36); a feeder (25) is arranged at the rear side of the first conveyor belt (65); a feeder clamp (27) is arranged at the inner side of the feeder (25); a first detector (52) is arranged above the first conveyor belt (65); a first guide rail (38) is arranged at the front side of the first support frame (36); a second detector (48) is arranged at the front side of the first guide rail (38); and a conveying frame (49) is arranged below the second detector (48); The welding mechanism comprises a second support frame (67), a welding machine (55) is arranged on the front side of the second support frame (67), and a fixing frame (57) is arranged on the front side of the second support frame (67); The transfer mechanism comprises a third support frame (58) and a second conveyor belt (64); the front side of the third support frame (58) is slidably connected to a transfer device (59); and a transfer frame (62) is arranged below the transfer device (59).

2. The manufacturing and assembling process of a solar cell panel according to claim 1, characterized in that: A supporting side plate (2) is arranged above the base (1), the bearing of the winding drum (3) is arranged inside the supporting side plate (2), the bearing of the separation wheel (4) is arranged inside the supporting side plate (2), the winding machine (6) is arranged inside the supporting side plate (2), a winding wheel (5) is arranged inside the winding machine (6), a separation bin (7) is arranged on the front side of the winding machine (6), and a separation hole (8) is arranged inside the separation bin (7), an elevated frame (9) is arranged above the base (1), the first slide rail (10) is arranged above the elevated frame (9), a first clamper (11) is slidably connected above the first slide rail (10), and the first clamper (11) is provided inside A first cylinder (12) is provided in the part, the first clamping plate (13) is provided at the gas rod end of the first cylinder (12), a second clamper (14) is slidably connected above the first slide rail (10), a second cylinder (15) is provided inside the second clamper (14), the second clamping plate (16) is provided at the gas rod end of the second cylinder (15), a sixth cylinder (18) is provided inside the processing box (17), the pressure plate (19) is provided at the gas rod end of the sixth cylinder (18), a pressure platform (20) is provided inside the processing box (17), a seventh cylinder (21) is provided on the top of the processing box (17), and the cutting knife (22) is provided at the gas rod end of the seventh cylinder (21).

3. The manufacturing and assembling process of a solar cell panel according to claim 2, characterized in that: The support column (28) is arranged above the base (1), the rotating machine (30) is arranged above the base (1), a rotating rod (31) is fixedly installed at the output end of the rotating machine (30), the loader (32) is arranged at the upper end of the rotating rod (31), a clamp (33) is arranged below the loader (32), an elevator (34) is fixedly installed above the base (1), the lifting frame (35) is fixedly installed above the output end of the elevator (34), and the clamp (33) can grab the loading bin (29).

4. The manufacturing and assembling process of a solar cell panel according to claim 1, characterized in that: The first conveyor belt (65) is fixedly installed above the base (1); a second slide rail (24) is fixedly installed on the rear side of the first conveyor belt (65); a limit block (23) is arranged at the outer end of the second slide rail (24); the feeder (25) is slidably arranged above the second slide rail (24); a column bracket (26) is arranged in front of the feeder (25); the feed clamp (27) is arranged above the column bracket (26); a detector (51) is fixedly installed above the base (1); and the first detector (52) is arranged above the detector (51); The first support frame (36) is arranged above the base (1); a first motor (37) is arranged on the rear side of the first guide rail (38); a first threaded column (39) is connected to the inner bearing of the first guide rail (38); an output end of the first motor (37) is connected to a pulley at the right end of the first threaded column (39) through a belt; a center bottom (40) is slidably connected to the front side of the first guide rail (38); the center bottom (40) is threadedly engaged with the first threaded column (39); a second motor (41) is arranged on the rear side of the center bottom (40); a second guide rail (43) is arranged on the front side of the center bottom (40); a second threaded column (42) is connected to the inner bearing of the center bottom (40); an output end of the second motor (41) is connected to a pulley at the top of the second threaded column (42) through a belt; a height bracket (41) is slidably connected to the front side of the second guide rail (43); 44), the height bracket (44) and the second threaded column (42) are threadedly engaged with each other, a third guide rail (45) is arranged below the height bracket (44), the bottom of the third guide rail (45) is slidably connected with the front and rear brackets (47), the internal bearing of the height bracket (44) is connected with the third threaded rod (66), a third motor (46) is fixedly installed above the height bracket (44), the output end of the third motor (46) is connected to the top pulley of the third threaded rod (66) through a belt, the front and rear brackets (47) and the third threaded rod (66) are threadedly engaged with each other, a detection plate (68) is arranged in front of the front and rear brackets (47), the second detector (48) is arranged at the bottom of the detection plate (68), the conveying frame (49) is arranged below the front and rear brackets (47), and the bottom of the conveying frame (49) is provided with a first suction head (50).

5. The manufacturing and assembling process of solar cell panels according to claim 1, characterized in that: The second support frame (67) is arranged above the base (1) and is provided with a third cylinder (53); the gas rod end of the third cylinder (53) is provided with a fourth support frame (54); the welding machine (55) is arranged at the bottom of the fourth support frame (54); the bottom of the second support frame (67) is provided with a fourth cylinder (56); and the fixing frame (57) is arranged at the top of the gas rod end of the fourth cylinder (56).

6. The manufacturing and assembling process for solar cell panels according to claim 1, characterized in that: The third support frame (58) is arranged above the base (1), a fifth cylinder (60) is arranged above the transporter (59), a fifth support frame (61) is arranged at the gas rod end of the fifth cylinder (60), the transport frame (62) is arranged at the bottom of the fifth support frame (61), a second suction head (63) is arranged at the bottom of the transport frame (62), and the second conveyor belt (64) is arranged above the base (1).

7. The manufacturing and assembling process and working method of a solar cell panel according to claim 1, wherein the steps include: S1. A worker installs a take-up drum (3), passes the welding ribbon through the column wheel (4), the winding wheel (5), and the column hole (8) in sequence, and controls the first clamp (11) to clamp it; S2. The first clamp (11) and the second clamp (14) cooperate with each other to convey the solder strip, and the solder strip is flattened and cut through the processing box (17); S3. The feeder (25) transports the solar panel in the upper bin (29) to the first conveyor belt (65), and the feed clamp (27) pulls the welding tape to the specified position; S4. After passing the inspection, the first conveyor belt (65) takes the steel sheet to a designated area for welding; S5. The finished products are transferred to the second conveyor belt (64), and the defective products are transported along the first conveyor belt (65) and dropped and collected.

Citation Information

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