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460results about How to "Improve performance quality" patented technology

Interference-free tool path generation method in machining of transitional surfaces by flat-end milling cutter

The invention discloses a method for generating interference-free flat-end milling cutter process path along the ridge direction of transitional surfaces. The method comprises the following steps: (1) initial machining tool path is set, a tool is processing along the ridges of transitional surfaces, a current tool contact is calculated to obtain effective curvature of the machining tool at the tool contact; (2) curvature interference analysis of transitional surface machining is carried out according to the effective curvature of the machining tool at the tool contact, tool bottom interference is analyzed, and the angle of the tool is deflected at the tool contact to obtain interference-free tool posture; (3) parameter calculation is carried out on the adjusted tool path so as to obtain step-length and cut row distance; and (4) adjacent tool path lines are calculated, including calculation of adjacent tool contacts and calculation of tool location data, and interference-free tool path is finally obtained. By the method, automatic planning of interference-free tool path can be realized; large cut row distance is obtained; cutting efficiency is high; machining surface roughness is low; surface fairness is good; and problems of low cutting efficiency, poor machining surface quality and the like by machining of a ball-end milling cutter are solved.
Owner:HUAZHONG UNIV OF SCI & TECH

Laser tailor-welded high-strength steel warm forming preparation method

The invention discloses a laser tailor-welded high-strength steel warm forming preparation method. The laser tailor-welded high-strength steel warm forming preparation method is characterized by comprising the following steps: manufacturing a 22MnB5 steel plate and a medium manganese steel plate into a steel part for later use; carrying out laser tailor-welded connection treatment; carrying out heating treatment on the steel part for later use, which is subjected to laser tailor-welding; transferring the steel part onto a stamping mold to carry out stamping forming and quenching; finally obtaining a two-phase or three-phase microstructure formed by lots of ferrite, martensite or bainite in the 22MnB5 steel area of the tailor-welded steel part; and obtaining a martensite organization structure in the medium manganese steel area, thereby forming a warm forming technology of the laser tailor-welded high-strength steel, which has no need for coating treatment in advance and has gradient distributed mechanical property. The laser tailor-welded high-strength steel warm forming preparation method has the beneficial effects that the process combination of laser tailor-welding and the warm forming technology is realized; the warming forming technology is used for enabling 22MnB5 steel to form the two-phase or three-phase microstructure; the two-phase or three-phase microstructure is matched with medium manganese steel having martensitic structure in the end to obtain a custom-made warm forming part with gradient distributed performances; the technological process is simplified; and the production efficiency is improved.
Owner:DALIAN UNIV OF TECH

Design and manufacturing method of porous grid structure material

The invention discloses a design and manufacturing method of a porous grid structure material and aims to solve the problems of blindness and uncertainty in traditional manufacturing of a porous material and apply an effective design concept for the porous material to practical manufacturing. The design and manufacturing method comprises the following steps: obtaining a data image based on topological optimization simulation; performing three-dimensional rebuilding on the data image on Solid Works; importing to magics software as a unit grid structure; filling into various three-dimensional models of specific parts which need to adopt the grid structure at any size ratio; afterwards manufacturing the parts. According to the design and manufacturing method, firstly, the three-dimensional model of each part is imported to a computer on a worktable; the printing angle and the printing position are set according to the three-dimensional graph structure; a powder layer is sintered into a corresponding two-dimensional shape on the layer; powder with the same thickness is repeatedly laid on the worktable on which one layer of graph is sintered; laser scanning is still performed according to the scanning route of the layer until the overall three-dimensional graph is completed. The design and manufacturing method disclosed by the invention has the advantages of reducing the elasticity modulus of the part and realizing good mechanical properties.
Owner:BEIJING UNIV OF TECH

Continuous casting crystallizer casting powder for large circular blank abrasion resisting high manganese steel

The invention discloses continuous casting crystallizer casting powder for large circular blank abrasion resisting high manganese steel. According to the continuous casting crystallizer casting powder for the large circular blank abrasion resisting high manganese steel, cracks are reduced by adopting low carbon amount and high viscosity, reducing thermal stress inside blank shells and increasing powder consumption amount. The alkalinity of the casting powder is 0.8-1.1, the cracks caused by uneven heat transmission are avoided; through the adoption of 8-12% of Na2O, 6-8% of F- and 3-4.5% of Li2O, weak coldness and even heat transmission of the upper portion in a crystallizer are achieved, inclusion absorbing effects are improved, and the cracks are reduced; through the adoption of 2-8% of MnO, lattice vibration and conduction heat transmission are weakened, and the crystallization properties of the casting powder and the casting blank quality are improved. Raw materials of the continuous casting crystallizer casting powder for the large circular blank abrasion resisting high manganese steel are easy to obtain, and production cost is low. Through field testing, the casting power is good in spreadability and good in air permeability and can be smelted stably and be free of caking, the consumption amount of the casting powder is around 0.3-0.42kg per ton of steel, the consumption cost is relatively low, and the qualified rate of the first grate casting blanks is improved significantly.
Owner:XIXIA LONGCHENG METALLURGICAL MATERIALS CO LTD

Biological microcrystalline glass prepared by utilizing phosphate tailings and preparation method thereof

The invention relates to biological microcrystalline glass prepared by utilizing phosphate tailings and a preparation method thereof. The biological microcrystalline glass comprises the following raw materials in parts by weight: 30 to 35 parts of the phosphate tailings, 15 to 25 parts of quartz sand, 10 to 16 parts of aluminium hydroxide, 20 to 28 parts of calcium hydrophosphate, 9 to 13 parts of calcium fluoride, 0 to 5 parts of magnesium oxide, 0 to 5 parts of zinc oxide and 0.5 part of sodium borate, wherein the utilization rate of the tailings reaches more than 30%. Compared with a product produced by utilizing conventional chemical raw materials, the biological microcrystalline glass has better physical and chemical properties and realizes reduction in the raw material cost by more than 30%. Based on the SiO2-Al2O3-P2O5-CaO-CaF2 system, the magnesium and the zinc are utilized to replace the partial calcium, so that a new magnesium-series wagnerite phase and a zinc-series zinc pointed crystal phase are generated, and therefore, the brittleness of the biological microcrystalline glass is improved while the mechanical strength is improved. In addition, the biocompatibility, the bioactivity and the chemical stability of the biological microcrystalline glass are improved.
Owner:CHINESE ACAD OF GEOLOGICAL SCI

Vehicle-mounted PCBA on-line testing system and testing method

The invention discloses a vehicle-mounted electric pedal PCBA on-line testing system and a testing method. The testing system comprises a testing cabinet, a testing fixture, an electric control unit, a PCBA executing load unit, a PC system and testing system software. The testing fixture, the electric control unit and the PC system are fixed into the testing cabinet. The testing system sends out controlling and testing information through the testing system software, the PCBA executing load unit is driven by a to-be-tested PCBA plate to move, a current Hall sensor collects real-time data of a direct current motor in the moving process, the data information of tested points of the to-be-tested PCBA plate in the working process is electrically transmitted through a testing probe, the collected real-time data are transmitted to a PC system through a data collection control card and are processed by the testing system software, and the testing function of the to-be-tested PCBA plate is achieved. The vehicle-mounted PCBA on-line testing system and the testing method have the advantages that the stability of the system is good, the precision is high, the testing speed is high, operation is convenient and data can be stored, and the vehicle-mounted PCBA on-line testing system and the testing method can be applied to the technical field of PCBA testing.
Owner:CHINA JILIANG UNIV

Straightening and leveling process for hot-rolled high-strength steel

The invention relates to a straightening and leveling process for hot-rolled high-strength steel. The straightening and leveling process is characterized in that: hot-rolled high-strength band steel is fed into a straitening machine and a leveling machine in sequence. The process comprises the following specific steps of: firstly, setting the total elongation rate of a unit according to yield strength needed by a band steel product on the tail of a process section; secondly, distributing a total elongation rate set value to the straitening machine and the leveling machine for presetting the straightening and leveling process; thirdly, detecting the total elongation of detected and processed band steel in real time; and lastly, comparing the total elongation of the detected and processed band steel with the total elongation rate set value, dynamically adjusting the rolling force of the leveling machine in real time to ensure that the total elongation rate of a band steel product on the tail of the process section is constant, lowering the residual stress level of the band steel by using the straightening machine, and ensuring the performance quality of the band steel product on the tail of the process section. Due to the adoption of the process, the internal residual stress level of the hot-rolled band steel can be lowered fully, and the performance quality of a hot-rolled high-strength steel product is improved effectively.
Owner:WISDRI ENG & RES INC LTD

Pure inorganic acid formation process for positive electrode foil for high-voltage bolt type aluminium electrolytic capacitor

The invention discloses a pure inorganic acid formation process for a positive electrode foil for a high-voltage bolt type aluminium electrolytic capacitor. The pure inorganic acid formation process is characterized by comprising the steps of dipping an etched foil into water for performing a dipping treatment to generate a hydrate film on the surface of the etched aluminium foil, then putting the etched aluminum foil, after the aluminum foil is subjected to the dipping treatment, into a dicarboxylic acid solution for further performing the dipping treatment, next putting the aluminum foil into a phosphate solution for performing a first time of formation to generate a dielectric oxide film on the surface of the aluminium foil; and then performing a second time of boric acid formation, and performing a roasting treatment and a phosphoric acid treatment to obtain the final positive electrode aluminium foil. According to the pure inorganic acid formation process for the positive electrode foil for the high-voltage bolt type aluminium electrolytic capacitor, the produced positive electrode foil is better in of electric property, low in current leakage, and high in hydration resistance, so that the formation process can particularly satisfy the high-quality demand of the high-voltage bolt type aluminium electrolytic capacitor; the service life of the high-voltage bolt type aluminium electrolytic capacitor can be prolonged, and the market competitiveness of the product is further enhanced; and in addition, experiments prove that the current leakage can be reduced by more than 28% by the formation process, and the service life of the aluminium electrolytic capacitor is improved by more than 1700 hours proved by an accelerated life test.
Owner:XINJIANG XIBU HONGYUAN ELECTRONICS CO LTD

Baseplate of integral heat-preservation and energy-saving plate and preparation method thereof

InactiveCN102152501AImprove performance qualityAchieve heat preservation and energy saving functionCovering/liningsWallsFiberPlastics industry
The invention relates to a baseplate of an integral heat-preservation and energy-saving plate and a preparation method thereof, and the baseplate is characterized by mainly comprising a surface layer, a structure reinforced fibermesh, a middle layer, a structure reinforced fibermesh and a bottom layer which are sequentially connected, wherein the surface layer mainly comprises the following materials in parts by weight:. The preparation method comprises the following steps: preparing liquid raw materials and dry powder; respectively uniformly blending the dry powder, reinforcing glass fibers,poly-propylene fibers and pulps by using a uniform agitator so as to form a spare base stock; paving the surface layer, the middle layer and the bottom layer; paving the structure reinforced fibermesh between every two layers; and carrying out rolling and maintenance forming. The baseplate and preparation method thereof provided by the invention have the advantages that the natural raw materials such as tailings in the mining industry and the stone processing industry and the like and the debris puffed particles in the plastics industry are fully used, and various inorganic modified materialsare added, by carrying out low-temperature mould pressing on the materials in a certain proportion and utilizing the condensation reaction of the materials and the natural texture performance of a special mould, the baseplate of an ecological light-weight and low-carbon integral heat-preservation and energy-saving plate with natural stone or other material mechanisms can be processed by using a specially-designed processing device.
Owner:易科美德(天津)环保建材有限公司

Double airflow supersonic plasma spray gun

The invention provides a double airflow supersonic plasma spray gun comprising a cathode rod, an arcing intermediate pole, an acceleration intermediate pole and an anode. Theanode is provided with a powder feeding mouth. The arcing intermediate pole, the acceleration intermediate pole and the anode are internally and coaxially provided with cavity channels which are communicated with each other and used for penetration of plasma airflow. The cathode rod is arranged in an insulated rear base. One end, which is close to the arcing intermediate pole, of the cathode rod is provided with a tungsten cathode and an argon gas distribution ring which is used for piping of argon. The insulated rear base is internally provided with a high frequency generator connector and an argon input channel which is communicated with the argon gas distribution ring. The arcing intermediate pole and the acceleration intermediate pole are arranged on an intermediate pole base, and an air gas distribution ring used for piping of mixed gas formed by air and combustible gas is arranged between the arcing intermediate pole and the acceleration intermediate pole. A problem of short service life of the cathode of pure air supersonic plasma equipment is solved, and production cost is greatly reduced in comparison with that of pure argon supersonic plasma equipment. Besides, plasma temperature and speed can be adjusted through ratio of air to combustible gas so that technology performance is high.
Owner:GUANGDONG INST OF NEW MATERIALS
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