Ultrasonic treatment equipment with high safety

By designing an ultrasonic processing device including a transmission mechanism, a separation mechanism and a recycling mechanism, the safety hazards existing in existing equipment during use are solved, and efficient treatment of impurities and incompletely dissolved parts in the conductive silver paste is achieved. Improves the safety of the equipment.

CN119406292APending Publication Date: 2025-02-11JIANGXI GUANHENG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411526465.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-02-11

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Abstract

The invention provides ultrasonic treatment equipment with high safety, and relates to the technical field of ultrasonic treatment equipment. The high-safety ultrasonic treatment equipment comprises a conveying mechanism, a separating mechanism and a recycling mechanism, a discharging mechanism is fixedly arranged at one end of the conveying mechanism, an ultrasonic treatment mechanism is fixedly arranged at the other end of the conveying mechanism, and the conveying mechanism, the separating mechanism and the recycling mechanism are fixedly arranged in a linear mode. A feeding mechanism is fixedly arranged at the bottom end of the separation mechanism, the ultrasonic treatment mechanism comprises an ultrasonic generator, a supporting plate is fixedly arranged on the back face of the ultrasonic generator, two second multi-stage electric push rods are fixedly arranged on the surface of the supporting plate, and a second push plate is fixedly arranged at one ends of the two second multi-stage electric push rods. And by arranging the ultrasonic treatment mechanism and the separation mechanism, the contact time of related operators and the treatment equipment is shortened, the influence of the equipment on the related operators is reduced, and the safety of the equipment during use is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ultrasonic processing equipment, in particular to an ultrasonic processing equipment with high safety. Background Art

[0002] The existing patent (publication number: CN221692921U) discloses "a conductive silver paste filtering device, comprising a main body, a back plate, a slide plate and a filter frame, the cross-section of the filter frame is circular, the back of the top of the main body is welded with a back plate, the front of the back plate is fixed with a first slide rail by bolts, the front of the first slide rail is slidably provided with a slide plate, the front of the slide plate is fixed with a support member, the center position of the top of the support member is fixed with a second rotating drive member by bolts, the output end of the second rotating drive member passes through the support member and is connected with a clamp, after the utility model is lowered by the support member, the support member will make the scraper contact with the bottom inside the filter frame, and then through the action of the second rotating drive member, the second rotating drive member drives the scraper to rotate, thereby repeatedly scraping the conductive silver paste in the filter frame, so that small particles of silver paste fall into the recovery box, and large particles of silver paste remain in the filter frame, and the filtration efficiency is high, while preventing the silver paste from clogging the filter screen."

[0003] In the process of realizing this application, the inventor discovered that, when using existing processing equipment, most of the related operators are required to operate and handle it near the equipment, and the metal powder and organic solvents in the conductive silver paste are toxic and dangerous. Silver powder and certain organic solvents may irritate the skin and eyes, and even cause chemical burns. Long-term contact may also lead to chronic poisoning. Therefore, there are certain safety hazards when operating the existing equipment. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides an ultrasonic processing device with high safety, which solves the problem that when the prior art equipment is in use, relevant personnel need to operate near the device, which poses certain safety hazards.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a highly safe ultrasonic processing device, comprising a conveying mechanism, a separating mechanism and a recycling mechanism, wherein a feeding mechanism is fixedly arranged at one end of the conveying mechanism, an ultrasonic processing mechanism is fixedly arranged at the other end of the conveying mechanism, the conveying mechanism, the separating mechanism and the recycling mechanism are fixedly arranged in a straight line, and a feeding mechanism is fixedly arranged at the bottom end of the separating mechanism;

[0006] The ultrasonic processing mechanism comprises an ultrasonic generator, a support plate is fixedly arranged on the back of the ultrasonic generator, two second multi-stage electric push rods are fixedly arranged on the surface of the support plate, and a second push plate is fixedly arranged at one end of the two second multi-stage electric push rods.

[0007] Preferably, a control panel is fixedly provided at the bottom end of the front side of the ultrasonic generator, third supporting legs are fixedly provided at the four corners of the bottom surface of the ultrasonic generator, a material holding box is movably provided on the upper surface of the ultrasonic generator, and handles are embedded and fixedly provided on both sides of the material holding box.

[0008] Preferably, the unloading mechanism comprises an unloading table, a side baffle is fixedly provided on the upper surface of the unloading table, and two first multi-stage electric push rods are fixedly provided on the surface of the side baffle.

[0009] Preferably, a first push plate is fixedly provided at one end of the two first multi-stage electric push rods, and first supporting legs are fixedly provided at the four corners of the bottom surface of the unloading platform.

[0010] Preferably, the conveying mechanism comprises a conveyor belt, a mounting seat is fixedly provided on one side of the conveyor belt, a driving motor is fixedly provided on the upper surface of the mounting seat, and second supporting legs are fixedly provided at the four corners of the bottom surface of the conveyor belt.

[0011] Preferably, the feeding mechanism includes a feeding platform, a feeding tank is fixedly arranged at the middle position of the upper end of the feeding platform, a first motor box is fixedly arranged at the upper end of the feeding tank, a rotating motor is fixedly arranged inside the first motor box, a stirring rod is fixedly arranged at the output end of the rotating motor, scrapers are fixedly arranged at both ends of the stirring rod, and a feeding port is fixedly arranged on one side of the upper end of the feeding tank.

[0012] Preferably, a third multi-stage electric push rod is fixedly provided at the four corners of the upper surface of the loading platform, a connecting rod is fixedly provided at the four corners of the bottom surface of the loading platform, and a first filter is fixedly provided at the bottom ends of the four connecting rods.

[0013] Preferably, the separation mechanism includes a base plate, a column is fixedly provided on the upper end of the base plate, a second motor box is fixedly provided on the upper end of the column, a servo motor is fixedly provided inside the second motor box, a crossbeam is fixedly provided at the output end of the servo motor, and a support plate is fixedly provided at one end of the crossbeam.

[0014] Preferably, the recovery mechanism includes a recovery box, flushing nozzles are fixedly arranged on both the front and rear sides of the upper end of the recovery box, a water pump is fixedly arranged on one side of the bottom surface of the recovery box, a water pipe is fixedly arranged on the output end of the water pump, and the upper end of the water pipe is connected to the flushing nozzle.

[0015] Preferably, a second filter screen is fixedly provided at the middle position of the recovery box, a drain outlet is fixedly provided at the bottom end of the recovery box, and a drain valve is fixedly provided inside the drain outlet.

[0016] Working principle: When using the device, the user can place the material box on the surface of the unloading platform, extend the two first multi-stage electric push rods, push the first push plate, push the material box to the surface of the conveyor belt, and drive the conveyor belt to transport the material box to the upper end of the ultrasonic generator. After the transportation is completed, the four third multi-stage electric push rods extend to cover the loading platform to the surface of the material box. The conductive silver paste can be poured in from the loading port, and the rotating motor is turned on to drive the stirring rod to stir the conductive silver paste. After the stirring is completed, the conductive silver paste is poured in through the lower opening. The silver paste is poured into the material box. After injection, the ultrasonic generator is turned on to vibrate the conductive silver paste in the material box through ultrasonic waves so that the particles that are not completely dissolved inside can be fully integrated into the conductive silver paste. After the ultrasonic treatment is completed, the third multi-stage electric push rod contracts to take out the loading platform together with the first filter screen, and the two second multi-stage electric push rods drive the second push plate to push the material box containing the conductive silver paste back to the conveyor belt. The conveyor belt is reversed to transport the material box back to the unloading platform. The staff can take away the material box containing the conductive silver paste for subsequent processing.

[0017] Secondly, after the first filter is taken out, the impurities in the conductive silver paste can be taken out, and the servo motor rotates to move the first filter to the top of the recycling box of the recycling mechanism. After the movement is completed, the third multi-stage telescopic rod is extended again, and the first filter is placed in the recycling box. The water pump is turned on and the surface of the first filter is rinsed through the flushing nozzle to remove the impurities. The removed impurities will fall onto the surface of the second filter and can be processed uniformly later.

[0018] The present invention provides an ultrasonic processing device with high safety. It has the following beneficial effects:

[0019] 1. The present invention provides an ultrasonic processing device with high safety. Compared with the existing processing equipment, the processing device is provided with an ultrasonic processing mechanism and a separation mechanism. When the user uses it, the material box can be transported to the ultrasonic processing mechanism through the transmission mechanism. The impurities and incompletely dissolved parts in the conductive silver paste are processed by the ultrasonic processing mechanism combined with the separation mechanism, thereby reducing the contact time between the relevant operators and the processing equipment, reducing the impact of the equipment on the relevant operators, and improving the safety of the equipment when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a first axonometric schematic diagram of the present invention;

[0021] Figure 2 is a second axonometric schematic diagram of the present invention;

[0022] Figure 3 is a third axonometric schematic diagram of the present invention;

[0023] Figure 4 is a fourth axonometric schematic diagram of the present invention;

[0024] Figure 5 It is a first isometric schematic diagram of the ultrasonic processing mechanism of the present invention;

[0025] Figure 6 is a second isometric schematic diagram of the ultrasonic processing mechanism of the present invention;

[0026] Figure 7 is a cross-sectional schematic diagram of the recovery mechanism of the present invention;

[0027] Figure 8 It is a cross-sectional schematic diagram of the feeding mechanism of the present invention;

[0028] Fig. 9 is a cross-sectional schematic diagram of the separation mechanism of the present invention;

[0029] Fig.10 It is an enlarged schematic diagram of point A of the present invention.

[0030] Among them, 1. unloading mechanism; 2. conveying mechanism; 3. ultrasonic processing mechanism; 4. loading mechanism; 5. separation mechanism; 6. recovery mechanism; 101. first push plate; 102. unloading platform; 103. first multi-stage electric push rod; 104. side baffle; 105. first support leg; 201. second support leg; 202. mounting seat; 203. drive motor; 204. conveyor belt; 301. material box; 302. handle; 303. ultrasonic generator; 304. control panel; 305. third support leg; 306. second push plate; 307. second multi-stage electric push rod; 308. 8. Support plate; 401. Third multi-stage electric push rod; 402. Loading platform; 403. Connecting rod; 404. First filter; 405. Rotating motor; 406. Stirring rod; 407. Scraper; 408. Loading tank; 409. First motor box; 410. Loading port; 501. Support plate; 502. Crossbeam; 503. Second motor box; 504. Column; 505. Bottom plate; 506. Servo motor; 601. Flushing nozzle; 602. Second filter; 603. Recovery box; 604. Drain valve; 605. Water pipe; 606. Water pump; 607. Drain. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] like Figure 1 and 4As shown, an embodiment of the present invention provides an ultrasonic processing device with high safety, including a conveying mechanism 2, a separation mechanism 5 and a recovery mechanism 6, a feeding mechanism 1 is fixedly arranged at one end of the conveying mechanism 2, an ultrasonic processing mechanism 3 is fixedly arranged at the other end of the conveying mechanism 2, the conveying mechanism 2, the separation mechanism 5 and the recovery mechanism 6 are fixedly arranged in a straight line, and a feeding mechanism 4 is fixedly arranged at the bottom end of the separation mechanism 5.

[0033] Specifically, by providing a conveying mechanism 2, it is convenient to realize the function of conveying the material box 301 when the device is used. By providing a separating mechanism 5, it is convenient to realize the function of removing impurities in the conductive silver paste. By providing a recycling mechanism 6, it is convenient for the user to recycle the impurities generated by the device as a whole. By providing a unloading mechanism 1, it is convenient for the user to take and place the material box 301. By providing an ultrasonic treatment mechanism 3, it is convenient to improve the uniformity of the conductive silver paste through ultrasonic treatment. By providing a loading mechanism 4, it is convenient for the user to add the conductive silver paste into the material box 301.

[0034] like Figure 2-3 As shown in 5-10, the unloading mechanism 1 includes an unloading platform 102, a side baffle 104 is fixedly provided on the upper surface of the unloading platform 102, two first multi-stage electric push rods 103 are fixedly provided on the surface of the side baffle 104, a first push plate 101 is fixedly provided at one end of the two first multi-stage electric push rods 103, and first supporting legs 105 are fixedly provided at the four corners of the bottom surface of the unloading platform 102. The conveying mechanism 2 includes a conveyor belt 204, a mounting seat 202 is fixedly provided on one side of the conveyor belt 204, a driving motor 203 is fixedly provided on the upper surface of the mounting seat 202, and second supporting legs 201 are fixedly provided at the four corners of the bottom surface of the conveyor belt 204.

[0035] Specifically, the provision of a material unloading platform 102 and a side baffle 104 is conducive to ensuring the stability of the entire device during loading and unloading. The provision of a first multi-stage electric push rod 103 and a first push plate 101 facilitates pushing the material box 301 to the conveying mechanism 2. The provision of a conveyor belt 204 and a drive motor 203 facilitates the realization of the basic conveying function of the device when in use.

[0036] The ultrasonic processing mechanism 3 includes an ultrasonic generator 303, a support plate 308 is fixedly arranged on the back of the ultrasonic generator 303, two second multi-stage electric push rods 307 are fixedly arranged on the surface of the support plate 308, and a second push plate 306 is fixedly arranged at one end of the two second multi-stage electric push rods 307. A control panel 304 is fixedly arranged at the bottom end of the front side of the ultrasonic generator 303, and third supporting legs 305 are fixedly arranged at the four corners of the bottom surface of the ultrasonic generator 303. A material box 301 is movably arranged on the upper surface of the ultrasonic generator 303, and handles 302 are embedded and fixedly arranged on both sides of the material box 301.

[0037] Specifically, by providing an ultrasonic generator 303, it is helpful to realize the basic ultrasonic processing function of the device. By providing a support plate 308, a second multi-stage electric push rod 307 and a second push plate 306, it is helpful to realize the function of sending the material box 301 into the conveying mechanism 2 when the device is in use. By providing a material box 301 and a handle 302, it is convenient for the user to take and put the material box 301.

[0038] The feeding mechanism 4 includes a feeding platform 402, a feeding tank 408 is fixedly arranged in the middle position of the upper end of the feeding platform 401, a first motor box 409 is fixedly arranged on the upper end of the feeding tank 408, a rotating motor 405 is fixedly arranged inside the first motor box 409, a stirring rod 406 is fixedly arranged at the output end of the rotating motor 405, scrapers 407 are fixedly arranged at both ends of the stirring rod 406, a feeding port 410 is fixedly arranged on one side of the upper end of the feeding tank 408, a third multi-stage electric push rod 401 is fixedly arranged at the four corners of the upper surface of the feeding platform 402, connecting rods 403 are fixedly arranged at the four corners of the bottom surface of the feeding platform 402, and the first filter screen 404 is fixedly arranged at the bottom end of the four connecting rods 403.

[0039] Specifically, by providing a loading platform 402 and a loading tank 408, it is convenient for the user to place the conductive silver paste that needs to be processed. By providing a rotating motor 405, a stirring rod 406 and a scraper 407, it is helpful to ensure that the conductive silver paste remains uniform in the loading tank 408. By providing a loading port 410, it is convenient for the user to add conductive silver paste into the device. By providing a third multi-stage electric push rod 401, it is convenient for the user to adjust the position of the loading mechanism 4. By providing a connecting rod 403 and a first filter net 404, it is helpful to realize the basic function of filtering and removing impurities of the device.

[0040] The separation mechanism 5 includes a base plate 505, a column 504 is fixedly provided on the upper end of the base plate 505, a second motor box 503 is fixedly provided on the upper end of the column 504, a servo motor 506 is fixedly provided inside the second motor box 503, a beam 502 is fixedly provided at the output end of the servo motor 506, and a support plate 501 is fixedly provided at one end of the beam 502.

[0041] Specifically, by providing a second motor box 503 and a servo motor 506, it is convenient for the user to adjust the position of the first filter 404 so that it can be cleaned after filtering is completed. By providing a crossbeam 502, a column 504 and a bottom plate 505, it is helpful to provide support for the overall use of the device.

[0042] The recovery mechanism 6 includes a recovery box 603, and flushing nozzles 601 are fixedly arranged on both sides of the front and rear ends of the upper end of the recovery box 603. A water pump 606 is fixedly arranged on one side of the bottom surface of the recovery box 603. A water pipe 605 is fixedly arranged at the output end of the water pump 606. The upper end of the water pipe 605 is connected to the flushing nozzle 601. A second filter screen 602 is fixedly arranged in the middle position of the recovery box 603. A drain outlet 607 is fixedly arranged at the bottom of the recovery box 603, and a drain valve 604 is fixedly arranged inside the drain outlet 607.

[0043] Specifically, by providing a flushing nozzle 601, a water pump 606 and a water pipe 605, the device can easily realize the function of flushing and cleaning impurities. By providing a second filter net 602, the user can filter the impurities uniformly. By providing a drain outlet 607 and a drain valve, the waste water can be discharged after use.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic treatment device with high safety, comprising a transmission mechanism (2), a separation mechanism (5) and a recovery mechanism (6), characterized in that: A feeding mechanism (1) is fixedly arranged at one end of the conveying mechanism (2), an ultrasonic processing mechanism (3) is fixedly arranged at the other end of the conveying mechanism (2), the conveying mechanism (2), the separation mechanism (5) and the recovery mechanism (6) are fixedly arranged in a straight line, and a feeding mechanism (4) is fixedly arranged at the bottom end of the separation mechanism (5); The ultrasonic processing mechanism (3) comprises an ultrasonic generator (303), a support plate (308) being fixedly arranged on the back of the ultrasonic generator (303), two second multi-stage electric push rods (307) being fixedly arranged on the surface of the support plate (308), and a second push plate (306) being fixedly arranged at one end of the two second multi-stage electric push rods (307).

2. The ultrasonic processing device with high safety according to claim 1, characterized in that: A control panel (304) is fixedly arranged at the bottom end of the front face of the ultrasonic generator (303), third supporting legs (305) are fixedly arranged at the four corners of the bottom face of the ultrasonic generator (303), a material holding box (301) is movably arranged on the upper surface of the ultrasonic generator (303), and handles (302) are embedded and fixedly arranged on both sides of the material holding box (301).

3. The ultrasonic processing device with high safety according to claim 1, characterized in that: The unloading mechanism (1) comprises an unloading platform (102), a side baffle (104) being fixedly arranged on the upper surface of the unloading platform (102), and two first multi-stage electric push rods (103) being fixedly arranged on the surface of the side baffle (104).

4. The ultrasonic processing device with high safety according to claim 3, characterized in that: A first push plate (101) is fixedly provided at one end of the two first multi-stage electric push rods (103), and first support legs (105) are fixedly provided at the four corners of the bottom surface of the unloading platform (102).

5. The ultrasonic processing device with high safety according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveying belt (204), a mounting seat (202) is fixedly arranged on one side of the conveying belt (204), a driving motor (203) is fixedly arranged on the upper surface of the mounting seat (202), and second supporting legs (201) are fixedly arranged at the four corners of the bottom surface of the conveying belt (204).

6. The ultrasonic processing device with high safety according to claim 1, characterized in that: The feeding mechanism (4) comprises a feeding platform (402), a feeding tank (408) is fixedly arranged at the middle position of the upper end of the feeding platform (401), a first motor box (409) is fixedly arranged at the upper end of the feeding tank (408), a rotating motor (405) is fixedly arranged inside the first motor box (409), a stirring rod (406) is fixedly arranged at the output end of the rotating motor (405), scrapers (407) are fixedly arranged at both ends of the stirring rod (406), and a feeding port (410) is fixedly arranged on one side of the upper end of the feeding tank (408).

7. The ultrasonic processing device with high safety according to claim 6, characterized in that: A third multi-stage electric push rod (401) is fixedly arranged at the four corners of the upper surface of the loading platform (402), a connecting rod (403) is fixedly arranged at the four corners of the bottom surface of the loading platform (402), and a first filter screen (404) is fixedly arranged at the bottom ends of the four connecting rods (403).

8. The ultrasonic processing device with high safety according to claim 1, characterized in that: The separation mechanism (5) comprises a bottom plate (505), a column (504) is fixedly arranged on the upper end of the bottom plate (505), a second motor box (503) is fixedly arranged on the upper end of the column (504), a servo motor (506) is fixedly arranged inside the second motor box (503), a crossbeam (502) is fixedly arranged at the output end of the servo motor (506), and a support plate (501) is fixedly arranged at one end of the crossbeam (502).

9. The ultrasonic processing device with high safety according to claim 1, characterized in that: The recovery mechanism (6) comprises a recovery box (603), flushing nozzles (601) are fixedly arranged on both the front and rear sides of the upper end of the recovery box (603), a water pump (606) is fixedly arranged on one side of the inner bottom surface of the recovery box (603), a water pipe (605) is fixedly arranged at the output end of the water pump (606), and the upper end of the water pipe (605) is connected to the flushing nozzle (601).

10. The ultrasonic processing device with high safety according to claim 9, characterized in that: A second filter screen (602) is fixedly arranged in the middle of the recovery box (603), a drainage port (607) is fixedly arranged at the bottom of the recovery box (603), and a drainage valve (604) is fixedly arranged inside the drainage port (607).

Citation Information

Patent Citations

  • Conductive silver paste filtering equipment

    CN221692921U