Injection molding device for cooling injection molding plate

By using a defined tube and a conductor layer in the injection molding device to connect the upper and lower molds, and combining the design of the cooling film and air-cooled mold, the strain deformation problem caused by insufficient cooling during the injection molding process is solved, and more efficient Cooling and a more aesthetically pleasing product surface.

CN119408083AActive Publication Date: 2025-02-11JINHU JUSHENG PLASTIC WOOD NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411542259.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-11
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

During the injection molding process, the plastic product cannot fully adhere to the lower mold side when removing the upper mold, resulting in strain and deformation of the product. The existing solutions such as extending the cooling time and reducing production efficiency.

Method used

The upper and lower dies are aligned by a defined tube and connected through the conductor layer, so that the cooling film and the air-cooled die are brought close to each other, speeding up the cooling speed and improving efficiency.

Benefits of technology

A faster cooling process is achieved, reducing the risk of product strain deformation, improving production efficiency, and ensuring product surface finish and aesthetics through the use of telescopic components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of injection molding devices, and discloses an injection molding device for cooling injection molding plates, which comprises a plate-shaped upper mold and a plate-shaped lower mold, a mold groove is arranged between the upper mold and the lower mold, a sprue bush is arranged in the middle of the upper mold and penetrates through the middle of the upper mold, and at least one female groove is formed in the bottom end of the upper mold. The female groove is centrosymmetric along the center line of the sprue bush; a lower mold groove is formed in the top end of the lower mold, a jig is arranged in the lower mold groove, the jig and the female mold are coaxially arranged, a push rod penetrating through the jig up and down is arranged in the jig, and a material pushing plate is arranged at the bottom end of the push rod. The cooling speed is accelerated and the efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of injection molding devices, in particular to an injection molding device for cooling an injection molding plate. Background Art

[0002] The injection molding device is a tool for producing plastic products, and it is also a tool for giving plastic products a complete structure and precise dimensions. Injection molding, also known as injection molding, is a molding method that combines injection and molding. Injection molding is a processing method used in the mass production of certain parts with complex shapes. Specifically, it refers to the high-pressure injection of the heated and melted plastic into the mold cavity by the injection molding machine, and after cooling and solidification, a molded product is obtained. The advantages of the injection molding method are fast production speed, high efficiency, automated operation, a wide variety of colors, shapes from simple to complex, sizes from large to small, and precise product size. The product is easy to update and can be made into complex-shaped parts. Injection molding is suitable for mass production and complex-shaped products and other molding processing fields. At a certain temperature, the completely molten plastic material is stirred by a screw, injected into the mold cavity with high pressure, and after cooling and solidification, a molded product is obtained. This method is suitable for mass production of parts with complex shapes and is one of the important processing methods. However, during the removal of the upper mold, the plastic product cannot be completely adhered to the lower mold side, and some of it adheres to the upper mold, causing the product to be stretched and deformed. The usual solution is to extend the cooling time, which reduces production efficiency. Summary of the invention

[0003] The object of the present invention is to provide an injection molding device for cooling injection molded plates, which can align the upper mold and the lower mold through a limiting tube, and connect them through a conductor layer, so that the cooling film and the air-cooled mold are close to each other, thereby accelerating the cooling speed and improving the efficiency, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an injection molding device for cooling injection molded plates, comprising an upper mold and a lower mold both in the shape of a plate, a mold groove is provided between the upper mold and the lower mold, further, a gate sleeve is provided in the middle of the upper mold, the gate sleeve passes through the middle of the upper mold, at least one mother groove is provided at the bottom end of the upper mold, and the mother groove is symmetrical along the center line of the gate sleeve; further, a lower mold groove is provided at the top of the lower mold, a work mold is provided in the lower mold groove, the work mold and the mother mold are coaxially arranged, a push rod is provided in the work mold and passes through it from top to bottom, and a push plate is provided at the bottom end of the push rod.

[0005] Furthermore, an upper push plate is screwed on the top of the upper mold, a through hole cooperating with the gate sleeve is opened in the middle of the upper push plate, a positioning sleeve cooperating with the gate sleeve is provided at the top of the upper push plate, a gate connected with the gate sleeve is opened in the middle of the positioning sleeve, an injection tube cavity connected with the gate is opened in the middle of the gate sleeve, the bottom end surface of the gate sleeve is higher than the bottom end surface of the upper mold in the Z direction, the cavity between the gate sleeve and the lower mold constitutes a main mold groove, the main mold groove is connected with the mother mold, and the main mold groove and the mother groove together constitute a mold groove.

[0006] Furthermore, a support plate is provided at the bottom end of the lower mold, and a through hole is opened on the support plate to slide with the push rod, and a support block is provided at the bottom end of the support plate, and there are two support blocks and they are symmetrically arranged along the support plate. The support blocks are arranged at the left and right ends of the push plate, and the support blocks slide with the push plate. A lower bottom plate is provided at the bottom end of the support block, and a through hole is opened in the middle of the lower bottom plate to pass through the upper and lower parts. A support column is provided at the top end of the lower bottom plate, and the top end of the support column is connected to the push plate and is arranged between the opposite surfaces of the support block. A straight rod is provided at the top end of the lower bottom plate, and there are two straight rods and they are symmetrically arranged along the lower bottom plate. The straight rods are arranged on the back sides of the support blocks. The straight rods penetrate the upper push plate and extend upward. A retaining ring is provided at the top end of the straight rod, and a return spring is provided on the outside of the straight rod between the retaining ring and the upper push plate; it also includes a main push rod, which is arranged at the top end of the push plate, the main push rod is coaxially arranged with the gate sleeve, and the main push rod penetrates the lower mold and the support plate and slides with them.

[0007] Furthermore, the support block extends upward to the top of the lower mold so that the top surface of the support block is flush with the top surface of the lower mold, and top plates are provided on the opposite surfaces of the support block, and the top of the top plate contacts the bottom end surface of the support plate; a downwardly extending limit groove is provided at the top of the support block, and a limit rod is provided in the limit groove, the limit rod is coaxial with the limit groove, and the limit rod is integrally connected with the upper mold; the support column is a telescopic rod, and a reverse thrust spring is provided on the outside of the support column.

[0008] Furthermore, cooling pipes are provided in both the upper mold and the lower mold, and the cooling pipes are arranged on the outside of the mold groove. A limiting tube is provided at the bottom end of the upper mold, and the limiting tube is connected to the cooling pipe. A limiting groove is opened in the lower mold, and the limiting groove is connected to the cooling pipe in the lower mold. The limiting groove and the limiting tube are coaxially arranged.

[0009] Furthermore, the limiting tube includes an upper limiting tube and a lower limiting tube, the lower limiting tube is arranged in the limiting groove, the upper limiting tube is composed of a conductor layer, an isolation layer and a reinforcement layer from the outside to the inside, the lengths of the conductor layer and the isolation layer along the center line direction are the same, the length of the isolation layer along the center line direction is shorter than the length of the isolation layer, and an upper guide tooth extending downward is provided at the lower end of the upper limiting tube, and the gap between the upper guide teeth constitutes a clamping groove; the lower limiting tube is composed of a lower conductor layer, a lower isolation layer and a lower reinforcement layer from the outside to the inside, the lengths of the lower isolation layer and the lower reinforcement layer along the center line direction are the same, the length of the lower conductor layer along the center line direction is shorter than the length of the lower reinforcement layer, the lower limiting tube is slidably matched with the upper limiting tube, a lower guide tooth is provided at the top of the lower conductor layer, and the lower guide tooth is matched with the clamping groove.

[0010] Furthermore, a cooling component is provided on the outside of the mold groove, and the cooling component includes a cooling jacket, which is integrally connected to the upper mold, and the cooling jacket is provided with a groove that cooperates with the mold groove. A plurality of rebound grooves are provided on the top of the cooling jacket. The cooling jacket also includes a cooling film, and the cooling film cooperates with the groove of the cooling jacket. The bottom end of the cooling film is integrally connected to the cooling jacket, and the cavity between the cooling film and the cooling jacket constitutes a cooling cavity. The cooling jacket also includes an air-cooling film, and the air-cooling film cooperates with the cooling film. The air-cooling film and the cavity of the cooling film constitute an air-cooling channel. A plurality of telescopic components are provided on the outside of the air-cooling film.

[0011] Furthermore, the telescopic assembly includes an electromagnetic assembly, which is fixedly connected to the cooling film, and also includes a permanent magnet, which is arranged on the outer side of the air-cooled film. The permanent magnet is coaxial with the electromagnetic assembly, a telescopic rod is provided between the permanent magnet and the electromagnetic assembly, and a telescopic spring is provided on the outside of the telescopic rod.

[0012] The present invention has the following beneficial effects over the prior art: 1. A reverse thrust spring is arranged on the outside of the support column. When the support plate is pushed downward, the reverse thrust spring is in a compressed state. Under the action of the reverse thrust spring, the push rod is driven to move upward by pushing the push plate, thereby pushing the cooled injection molded part upward, thereby reducing the energy consumption of the outside world for pushing the push rod.

[0013] 2. A limiting tube is provided at the bottom end of the upper mold, and a limiting groove is opened in the lower mold. The limiting tube includes an upper limiting tube and a lower limiting tube. Both the upper limiting tube and the lower limiting tube are tubular. The upper limiting tube and the lower limiting tube are coaxially arranged and slidably matched, so that the cooling pipes of the upper mold and the lower mold are connected. At the same time, the upper limiting tube 1801 and the lower limiting tube 1803 are both composed of a conductor layer, an isolation layer and a reinforcement layer. At the same time, the displacement of the upper mold and the lower mold in the XY plane is limited by multiple upper limiting tubes and lower limiting tubes, thereby reducing the middle line marks on the outer side of the product and improving the appearance of the product. Finally, it serves as a switch of the telescopic component to control the working state of the telescopic component.

[0014] 3. When the injection device injects liquid plastic into the mold groove, the telescopic component will always apply pressure to the plastic part during the cooling process, which will improve the surface finish of the product. When the upper mold is separated from the lower mold, the spring of the telescopic component will apply an upward force to the air-cooling film, allowing outside air to enter the gap between the plastic part and the air-cooling film, making it easier to demold. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an axonometric schematic diagram of the present invention; Figure 2 For the present invention Figure 1 A cross-sectional view of Figure 3 A cross-sectional view of an embodiment of the present invention; Figure 4 For the present invention Figure 3 Schematic diagram of the limiting tube in; Figure 5 For the present invention Figure 3 A partial enlarged schematic diagram of Figure 6 For the present invention Figure 5 Exploded diagram of Figure 7 It is a southwest axonometric view of the waste recycling assembly of the present invention; Figure 8 This is a southeast axonometric view of the waste recycling assembly of the present invention.

[0016] In the figure: lower base plate 1, straight rod 2, retaining ring 3, upper push plate 4, return spring 5, positioning sleeve 6, gate 7, push plate 8, support plate 9, upper mold 10, cooling jacket 1001, cooling film 1002, telescopic component 1003, air cooling film 1004, air cooling channel 1005, lower mold 11, gate sleeve 12, push rod 13, mold 14, mother groove 15, cooling pipe 16, mold groove 17, limiting pipe 18, Upper limiting tube 1801, upper guide tooth 1802, lower limiting tube 1803, lower guide tooth 1804, clamping groove 1805, reverse thrust spring 19, support column 20, limiting rod 21, limiting groove 22, support block 23, waste recovery component 24, connecting rod 2401, hydraulic telescopic rod 2402, push plate 2403, material guide fixed groove 2405, waste box 2406, cutting knife 2407, guide plate 2408. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] In one embodiment, if Figure 1 and Figure 2 An injection molding device for cooling an injection molded plate shown in the figure comprises an upper mold 10 and a lower mold 11 both of which are plate-shaped, a mold groove 17 is provided between the upper mold 10 and the lower mold 11, a gate sleeve 12 is provided in the middle of the upper mold 10, the gate sleeve 12 passes through the middle of the upper mold 10, at least one mother groove 15 is provided at the bottom end of the upper mold 10, and the mother groove 15 is symmetrical along the center line of the gate sleeve 12; a lower mold groove is provided at the top end of the lower mold 11, a work mold 14 is provided in the lower mold groove, the work mold 14 and the mother mold 15 are coaxially arranged, a push rod 13 is provided in the work mold 14 passing through it from top to bottom, and a push plate 8 is provided at the bottom end of the push rod 13.

[0019] Among them, an upper push plate 4 is screwed on the top of the upper mold 10, a through hole cooperating with the gate sleeve 12 is opened in the middle of the upper push plate 4, a positioning sleeve 6 cooperating with the gate sleeve 12 is provided at the top of the upper push plate 4, a gate 7 connected with the gate sleeve 12 is opened in the middle of the positioning sleeve 6, an injection tube cavity connected with the gate 7 is opened in the middle of the gate sleeve 12, the bottom end surface of the gate sleeve 12 is higher than the bottom end surface of the upper mold 10 in the Z direction, the cavity between the gate sleeve 12 and the lower mold 11 constitutes a main mold groove, the main mold groove is connected with the mother mold 15, and the main mold groove and the mother groove 15 together constitute a mold groove 17.

[0020] In this embodiment, the bottom end surface of the gate sleeve 12 is higher than the bottom end surface of the upper mold 10 in the Z direction, so that the upper mold 10 and the lower mold 11 are tightly fitted so that the cavity between the gate sleeve 12 and the lower mold 11 constitutes a main mold groove. At the same time, the main mold groove is connected with the mother groove 15, so that the main mold groove and the mother groove 15 together constitute a mold groove 17. During casting, the upper mold 10 is pushed downward to fit tightly with the lower mold 11, and then the liquid raw material is injected into the mold groove 17 through the pouring gun connected with the gate 7. After cooling is completed, the mold in the mold groove 17 is pushed upward by pushing the push rod 13 to complete the injection molding operation.

[0021] like Figure 2 As shown, a support plate 9 is provided at the bottom end of the lower mold 11, a through hole is provided on the support plate 9 for slidingly cooperating with the push rod 13, a support block 23 is provided at the bottom end of the support plate 9, there are two support blocks 23 and they are symmetrically arranged along the support plate 9, the support blocks 23 are arranged at the left and right ends of the push plate 8, the support blocks 23 are slidably cooperating with the push plate 8, a lower bottom plate 1 is provided at the bottom end of the support block 23, a through hole running through the upper and lower parts is provided in the middle of the lower bottom plate 1, a support column 20 is provided at the top end of the lower bottom plate 1, and the top end of the support column 20 is connected to the push plate 8 And it is arranged between the opposite surfaces of the support block 23, a straight rod 2 is provided at the top end of the lower base plate 1, there are two straight rods 2 and they are symmetrically arranged along the lower base plate 1, the straight rod 2 is arranged on the opposite back of the support block 23, the straight rod 2 passes through the upper push plate 4 and extends upward, a retaining ring 3 is provided at the top end of the straight rod 2, and a return spring 5 is provided on the outer side of the straight rod 2 between the retaining ring 3 and the upper push plate 4; it also includes a main push rod, the main push rod is arranged at the top end of the push plate 8, the main push rod is coaxially arranged with the gate sleeve 12, the main push rod passes through the lower mold 11 and the support plate 9 and is slidably matched.

[0022] In this embodiment, a straight rod 2 is provided at the top of the lower bottom plate 1 of the present invention. There are two straight rods 2 and they are symmetrically arranged along the lower bottom plate 1. The straight rod 2 penetrates the upper push plate 4 and extends upward, so that the upper mold 10 can only move in the Z direction during the movement process, preventing the female groove 15 of the upper mold 10 from colliding with the tooling 14 of the lower mold 11, thereby reducing equipment loss and extending the service life of the equipment. Among them, a retaining ring 3 is provided at the top of the straight rod 2, and a return spring 5 is provided on the outer side of the straight rod 2 between the retaining ring 3 and the upper push plate 4; after the injection molding operation is completed, the upper mold 10 is pulled upward under the action of the return spring 5, and the energy stored in the return spring 5 is released to reduce energy consumption; In addition, a support plate 9 is provided at the bottom end of the lower mold 11, a through hole is opened on the support plate 9, and a support block 23 is provided at the bottom end of the support plate 9. A lower base plate 1 is provided at the bottom end of the support block 23, and a support column 20 is provided at the top end of the lower base plate 1. The top end of the support column 20 is connected to the push plate 8, and a push plate 8 is provided at the bottom end of the push rod 13. That is, in order to facilitate pushing the push rod 13, a through hole running through the top and bottom is opened in the middle part of the lower base plate 1, and then the push plate 8 is installed between the support blocks 23, wherein the support column 20 is installed at the bottom end of the push plate 8, and the top end of the push plate 8 is connected to the push rod 13. When working, the external hydraulic rod passes through the through hole of the lower base plate 1, and then contacts the push plate 8 and pushes the push plate 8 to move upward, wherein the push rod 13 is slidably matched with the support plate 9 and the mold 14, so that the push rod 13 at the top end of the push plate 8 moves upward, pushing the product upward.

[0023] In one embodiment, if Figure 3 As shown, the support block 23 extends upward to the top of the lower mold 11 so that the top surface of the support block 23 is flush with the top surface of the lower mold 11, and a top plate is provided on the opposite surface of the support block 23, and the top of the top plate is in contact with the bottom surface of the support plate 9; a downwardly extending limit groove 22 is provided at the top of the support block 223, and a limit rod 21 is provided in the limit groove 22, the limit rod 21 is coaxial with the limit groove 22, and the limit rod 21 is integrally connected with the upper mold 10; the support column 20 is a telescopic rod, and a reverse thrust spring 19 is provided on the outside of the support column 20.

[0024] In this embodiment, in order to reduce the energy consumption of pushing the push rod 13, a reverse thrust spring 19 is provided on the outer side of the support column 20, wherein the support block 23 extends upward to the top end of the lower mold 11, so that the top surface of the support block 23 is flush with the top surface of the lower mold 11, so that the lower mold 11 and the support plate 9 can slide in the Z direction between the support blocks 23. At the same time, top plates are provided on the opposite surfaces of the support blocks 23, so that the support plate 9 is pushed to move downward until the top end of the top plate contacts the bottom end surface of the support plate 9, so that the reverse thrust spring 19 is in a compressed state, and at the same time, the top end of the push rod 13 is flush with the top end of the work mold 14. When the constraint on the lower mold 11 is released, under the action of the reverse thrust spring 19, the push rod 13 is driven to move upward by pushing the push plate 8, so that the cooled injection molded part is pushed upward, thereby reducing the energy consumption of the outside world for pushing the push rod 13; In addition, if Figure 4As shown, cooling pipes 16 are provided in both the upper mold 10 and the lower mold 11. The cooling pipes 16 are arranged on the outside of the mold groove 17. A limiting tube 18 is provided at the bottom end of the upper mold 10. The limiting tube 18 is connected to the cooling pipe 16. A limiting groove is opened in the lower mold 11. The limiting groove is connected to the cooling pipe 16 in the lower mold 11. The limiting groove and the limiting tube 18 are coaxially arranged.

[0025] The limiting tube 18 includes an upper limiting tube 1801 and a lower limiting tube 1803. The lower limiting tube 1803 is arranged in a limiting groove. The upper limiting tube 1801 is composed of a conductor layer, an isolation layer and a reinforcement layer from the outside to the inside. The lengths of the conductor layer and the isolation layer along the center line are the same, and the length of the isolation layer along the center line is less than the length of the isolation layer. An upper guide tooth 1802 extending downward is provided at the lower end of the upper limiting tube 1801, and the gap between the upper guide teeth 1802 constitutes a clamping groove 1805; the lower limiting tube 1803 is composed of a lower conductor layer, a lower isolation layer and a lower reinforcement layer from the outside to the inside. The lengths of the lower isolation layer and the lower reinforcement layer along the center line are the same, and the length of the lower conductor layer along the center line is less than the length of the lower reinforcement layer. The lower limiting tube 1803 is slidably matched with the upper limiting tube 1801, and a lower guide tooth 1804 is provided at the top of the lower conductor layer, and the lower guide tooth 1804 is matched with the clamping groove 1805.

[0026] In this embodiment, in order to connect the cooling pipes 16 of the upper mold 10 and the lower mold 11, a limiting tube 18 is provided at the bottom end of the upper mold 10, and a limiting groove is opened in the lower mold 11, wherein the limiting tube 18 includes an upper limiting tube 1801 and a lower limiting tube 1803, that is, the upper limiting tube 1801 is integrally connected with the upper mold 10, and the lower limiting tube 1803 is arranged in the limiting groove; secondly, the upper limiting tube 1801 and the lower limiting tube 1803 are both composed of a conductor layer, an isolation layer and a reinforcement layer, and at the same time, the conductor of the upper limiting tube 1801 The lengths of the layer and the isolation layer along the center line direction are the same, and the length of the isolation layer along the center line direction is shorter than the length of the isolation layer; the length of the lower conductor layer of the lower limiting tube 1803 along the center line direction is shorter than the length of the lower reinforcement layer, so that when the upper mold 10 and the lower mold 11 are tightly fitted, the reinforcement layer and the lower reinforcement layer of the upper limiting tube 1801 and the lower limiting tube 1803 are tightly fitted, and at the same time, the lower guide tooth 1804 of the lower limiting tube 1803 is embedded in the clamping groove 1805, so as to reinforce the upper limiting tube 1801 and the lower limiting tube 1803; Secondly, a slide groove is opened on the outer side of the lower isolation layer of the lower limiting tube 1803, and the slide groove is arranged along the center line direction. A slider (not shown in the figure) cooperating with the slide groove is provided on the inner side of the upper guide tooth 1802 of the upper limiting tube 1801 to avoid separation of the upper limiting tube 1801 and the lower limiting tube 1803. Finally, the displacement of the upper mold 10 and the lower mold 11 in the XY plane is limited by multiple upper limiting tubes 1801 and lower limiting tubes 1803, that is, it is ensured that the upper mold 10 and the lower mold 11 only move in the Z direction, and the translational movement in the XY plane is limited, thereby improving the appearance of the product.

[0027] Finally, if Figure 5-6 A cooling component is also provided on the outside of the mold groove 17, and the cooling component includes a cooling jacket 1001, which is integrally connected to the upper mold 10, and a groove is provided on the cooling jacket 1001 to cooperate with the mold groove 17, and a plurality of rebound grooves are provided on the top of the cooling jacket 1001. The cooling jacket 1002 also includes a cooling film 1002, and the cooling film 1002 cooperates with the groove of the cooling jacket 1001, and the bottom end of the cooling film 1002 is integrally connected to the cooling jacket 1001, and the cavity between the cooling film 1002 and the cooling jacket 1001 constitutes a cooling cavity 1006, and also includes an air-cooled film 1004, and the air-cooled film 1004 cooperates with the cooling film 1002, and the air-cooled film 1004 and the cavity of the cooling film 1002 constitute an air-cooled channel 1005, and a plurality of telescopic components 1003 are provided on the outside of the air-cooled film 1004.

[0028] The telescopic component 1003 includes an electromagnetic component, which is fixedly connected to the cooling film 1002, and also includes a permanent magnet, which is arranged on the outer side of the air-cooled film 1004. The permanent magnet and the electromagnetic component are coaxial, and a telescopic rod is arranged between the permanent magnet and the electromagnetic component, and a telescopic spring is arranged on the outside of the telescopic rod.

[0029] The cooling assembly of the present invention is arranged in both the upper mold 10 and the lower mold 11. The cooling assembly in the lower mold 11 is arranged in the work mold 14. The cooling assembly of the lower mold 11 adopts a conventional arrangement, that is, it is composed of an S-shaped cooling pipe 16; secondly, an air guide groove (not shown in the figure) is provided in the gate sleeve 12 of the present invention, and the air cooling channel 1005 of the cooling assembly in the upper mold 10 of the present invention is connected with the air guide groove. At the same time, a plurality of telescopic assemblies 1003 are provided on the outer side of the air cooling film 1004, and the bottom end of the air cooling film 1004 is connected to the cooling film 1002 through a telescopic plate, and an air outlet connected with the cooling cavity 1006 is opened on the cooling film 1002; Secondly, both ends of the telescopic assembly 1003 are connected to the limiting tube 18 through wires, that is, the upper limiting tube 1801 and the lower limiting tube 1803 of the limiting tube 18 serve as switches of the telescopic assembly 1003; When the upper mold 10 and the lower mold 11 are tightly fitted, the conductor layer and the lower conductor layer of the upper limiting tube 1801 and the lower limiting tube 1803 of the limiting tube 18 are connected, so that the telescopic component 1003 is energized, and the electromagnetic component of the telescopic component 1003 works to generate a magnetic field, which repels the permanent magnet, so that the air-cooled mold 1004 moves downward, that is, when liquid plastic is injected into the mold groove 17 through the injection device, the air-cooled mold 1004 squeezes the hot-melt plastic and shapes the hot-melt plastic more quickly, that is, the surface finish of the product is improved, and the appropriate pressure on the plastic part is always maintained during the cooling process. Secondly, in the process of applying pressure to the plastic part, cooling water enters the cooling cavity 1006 through the cooling pipe 16. Since the cooling film 1002 is in a groove shape and has a small thickness, the contact area is expanded and the cooling speed is increased; Secondly, at least two micro-holes connected to the cooling cavity 1006 are provided on the cooling film 1002. The external air pump sends the external cold air into the air cooling channel 1005 through the air guide groove. The water in the cooling cavity 1006 can enter the air cooling channel 1005 through the micro-holes to form water mist, thereby increasing the cooling rate and improving the efficiency. Finally, when the upper mold 10 is separated from the lower mold 11, the conductor layer and the lower conductor layer of the upper limiting tube 1801 and the lower limiting tube 1803 of the limiting tube 18 are disconnected, and an upward force is applied to the air-cooling film 1004 through the spring of the telescopic assembly 1003, so that outside air can enter the gap between the plastic part and the air-cooling film 1004, thereby facilitating the removal of the plastic part.

[0030] like Figure 7 and 8 As shown, it also includes a waste recovery component 24, which includes a hydraulic pump installed at the top of the lower base plate 1, and also includes a push plate 2403, which is arranged on the outer side of the upper mold 10, and a plurality of hydraulic telescopic rods 2402 are arranged on the side of the push plate 2403 away from the upper mold 10, and the hydraulic telescopic rods 2402 are connected to the hydraulic pump through the arranged connecting rod 2401, and also includes a cutting knife 2407, and material guide fixing grooves 2405 are arranged on both sides of the cutting knife 2407, and also includes a waste box 2406, which is fixedly connected to the material guide fixing groove 2405, and also includes a material guide plate 2408, which is arranged below the cutting knife 2407 and fixedly connected to the lower mold 11.

[0031] In this embodiment, the cooled mold is pushed upward by the push rod 13 and the upper mold 10 is restored to its initial state. Then, the mold falls to the top of the lower mold 11 under the action of gravity, and the remaining residue in the gate 7 is cooled together with the mold. Then, the hydraulic pump drives the hydraulic telescopic rod 2402 to extend, and the hydraulic telescopic rod 2402 pushes the push plate 2403 to move the mold toward the cutting knife 2407. Then, under the action of the cutting knife 2407, the excess part of the mold is cut off. Then, as the push plate 2403 continues to push, the mold is pushed away from the guide plate 2408. The remaining waste enters the waste box 2405 for collection and then is reused after processing, saving raw materials.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An injection molding device for cooling an injection molded plate, comprising an upper mold and a lower mold both in the shape of a plate, a mold groove being provided between the upper mold and the lower mold, characterized in that: A gate sleeve is provided in the middle of the upper mold, which runs through the middle of the upper mold. At least one mother groove is opened at the bottom end of the upper mold, and the mother groove is symmetrical along the center line of the gate sleeve; a lower mold groove is opened at the top of the lower mold, and a work mold is provided in the lower mold groove. The work mold and the mother mold are coaxially arranged, and a push rod is provided in the work mold to run through it from top to bottom, and a push plate is provided at the bottom end of the push rod.

2. The injection molding device for cooling injection molded plates according to claim 1, characterized in that: An upper push plate is screwed on the top of the upper mold, a through hole matching the gate sleeve is opened in the middle of the upper push plate, a positioning sleeve matching the gate sleeve is arranged at the top of the upper push plate, a gate connected to the gate sleeve is opened in the middle of the positioning sleeve, an injection tube cavity connected to the gate is opened in the middle of the gate sleeve, the bottom end surface of the gate sleeve is higher than the bottom end surface of the upper mold in the Z direction, the cavity between the gate sleeve and the lower mold constitutes a main mold groove, the main mold groove is connected to the mother mold, and the main mold groove and the mother groove together constitute a mold groove.

3. The injection molding device for cooling the injection molded plate according to claim 2, characterized in that: The bottom end of the lower mold is provided with a support plate, and a through hole is opened on the support plate and slidably cooperates with the push rod, and a support block is provided at the bottom of the support plate, and there are two support blocks and are symmetrically arranged along the support plate. The support blocks are arranged at the left and right ends of the push plate, and the support blocks are slidably cooperated with the push plate. A lower bottom plate is provided at the bottom of the support block, and a through hole is opened in the middle of the lower bottom plate to pass through the upper and lower parts. A support column is provided at the top of the lower bottom plate, and the top of the support column is connected to the push plate and is arranged between the opposite surfaces of the support block. A straight rod is provided at the top of the lower bottom plate, and there are two straight rods and are symmetrically arranged along the lower bottom plate. The straight rods are arranged on the back sides of the support blocks, the straight rods penetrate the upper push plate and extend upward, and a retaining ring is provided at the top of the straight rod, and a return spring is provided on the outside of the straight rod between the retaining ring and the upper push plate; it also includes a main push rod, the main push rod is arranged at the top of the push plate, the main push rod is coaxially arranged with the gate sleeve, and the main push rod penetrates the lower mold and the support plate and slides.

4. The injection molding device for cooling the injection molded plate according to claim 3, characterized in that: The support block extends upward to the top of the lower mold so that the top surface of the support block is flush with the top surface of the lower mold. Top plates are provided on the opposite surfaces of the support block, and the top of the top plate contacts the bottom end surface of the support plate. A downwardly extending limit groove is provided at the top of the support block, and a limit rod is provided in the limit groove. The limit rod is coaxial with the limit groove, and the limit rod is integrally connected with the upper mold. The support column is a telescopic rod, and a reverse thrust spring is provided on the outside of the support column.

5. The injection molding device for cooling injection molded plate material according to claim 1, characterized in that: The upper mold and the lower mold are both provided with cooling pipes, which are arranged outside the mold groove. A limiting pipe is provided at the bottom end of the upper mold, which is connected to the cooling pipe. A limiting groove is opened in the lower mold, which is connected to the cooling pipe in the lower mold, and the limiting groove and the limiting pipe are coaxially arranged.

6. The injection molding device for cooling injection molded plate material according to claim 5, characterized in that: The limiting tube comprises an upper limiting tube and a lower limiting tube. The lower limiting tube is arranged in the limiting groove. The upper limiting tube comprises a conductor layer, an isolation layer and a reinforcement layer from the outside to the inside. The lengths of the conductor layer and the isolation layer along the center line are the same, and the length of the isolation layer along the center line is less than the length of the isolation layer. An upper guide tooth extending downward is provided at the lower end of the upper limiting tube, and the gap between the upper guide teeth constitutes a clamping groove; the lower limiting tube comprises a lower conductor layer, a lower isolation layer and a lower reinforcement layer from the outside to the inside. The lengths of the lower isolation layer and the lower reinforcement layer along the center line are the same, and the length of the lower conductor layer along the center line is less than the length of the lower reinforcement layer. The lower limiting tube is slidably matched with the upper limiting tube, and a lower guide tooth is provided at the top of the lower conductor layer, and the lower guide tooth is matched with the clamping groove.

7. The injection molding device for cooling injection molded plate material according to claim 6, characterized in that: A cooling component is also provided on the outside of the mold groove, and the cooling component includes a cooling jacket, which is integrally connected to the upper mold, and the cooling jacket is provided with a groove that matches the mold groove. A plurality of rebound grooves are provided on the top of the cooling jacket. The cooling jacket also includes a cooling film, which matches with the groove of the cooling jacket, and the bottom of the cooling film is integrally connected to the cooling jacket. The cavity between the cooling film and the cooling jacket constitutes a cooling cavity. The cooling jacket also includes an air-cooling film, which matches with the cooling film, and the air-cooling film and the cavity of the cooling film constitute an air-cooling channel. A plurality of telescopic components are provided on the outside of the air-cooling film.

8. The injection molding device for cooling injection molded plate material according to claim 7, characterized in that: The telescopic component includes an electromagnetic component, which is fixedly connected to the cooling film, and also includes a permanent magnet, which is arranged on the outer side of the air-cooled film. The permanent magnet is coaxial with the electromagnetic component, a telescopic rod is arranged between the permanent magnet and the electromagnetic component, and a telescopic spring is arranged on the outside of the telescopic rod.

Citation Information

Patent Citations

  • Injection mold with limiting structure

    CN112356395A

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    CN112519148A

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    CN212860322U

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    CN215921178U