Solar photovoltaic module glue-plate-free laminating machine structure and laminating method
By using bellows components and down plates in solar photovoltaic module lamination machines, combined with inclination detection components, lamination without glue plates is achieved, solving the problem of easy damage to glue plates, reducing costs and improving lamination quality.
Patent Information
- Application Number
- CN202411600618.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-11
AI Technical Summary
In the existing lamination methods that use rubber sheets, the rubber sheets are prone to damage, resulting in high lamination costs, and after damage, it will directly affect the lamination effect and the yield rate.
A solar photovoltaic module rubber-free laminate structure was designed. By setting up bellows and the down pressure plate, the traditional rubber-free lamination is realized, and the inclination detection component is equipped to monitor and adjust the lamination. process.
It effectively avoids cost and quality problems caused by easy dissipation of the rubber sheet, reduces lamination costs, improves lamination effect, and ensures the stability and yield of the lamination process.
Smart Images

Figure CN119408283A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a laminating machine structure and a laminating method, and in particular to a solar photovoltaic component adhesive-free laminating machine structure and a laminating method applied in the field related to laminating technology. Background Art
[0002] The solar cell module laminator draws a vacuum at high temperature to melt the module materials, expel the air and press them together. Figure 3 In the existing technology, the components are pressurized by using similar flexible materials such as silicone plates / rubber plates, and the components are pressurized by the vacuum pressure difference between the upper and lower chambers. For example: the component is located in the lower chamber, and the upper and lower chambers are separated by a silicone plate. When pressurized, the pressure in the lower chamber is 0KPa, and the pressure in the upper chamber is 80KPa. At this time, due to the pressure difference, the rubber plate is pressed on the component, forming a pressure of about 8t / ㎡. Ensure the flatness of the component and eliminate internal bubbles.
[0003] However, each time the lamination is performed, the rubber sheet is stretched and subjected to pressure, so the rubber sheet is generally a consumable item, and its lifespan ranges from 6,000 to 20,000 times. This lamination method has the following disadvantages: 1. First of all, the plastic sheet needs to be replaced every two months on average, resulting in higher lamination costs; 2. It is difficult to dispose of waste plastic sheets harmlessly; 3. The labor cost of replacing the rubber sheet, including transportation and replacement; 4. The time cost of replacing the rubber sheet. Each replacement requires downtime, resulting in loss of production capacity; 5. Electricity cost: replacing the rubber sheet requires preheating and baking; 6. Yield rate: Once the rubber sheet is damaged, it will directly affect the quality of components in the current process, resulting in degradation or scrapping.
[0004] Therefore, there is an urgent need to provide a method for laminating solar cell modules without using a glue sheet. Summary of the invention
[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that in the existing lamination method using a rubber sheet, the rubber sheet is easily damaged, resulting in a high lamination cost, and the damage thereof will directly affect the lamination effect and the yield rate.
[0006] In order to solve the above problems, the present invention provides a solar photovoltaic component glue-free laminating machine structure, including a lower heating plate fixedly connected to the laminator, an upper heating plate with a control center is arranged above the lower heating plate, two electric cylinders are arranged on the upper end of the upper heating plate, the electric cylinder is fixedly connected to the laminator, a pressure strip is arranged at the lower edge of the upper heating plate, the pressure strip and the upper heating plate are fixedly connected by a linkage seat and bolts, the upper and lower surfaces of the pressure strip are inlaid with sealing rings, the sealing ring is in compression contact with the upper heating plate, when the pressure strip contacts with the lower heating plate, the upper heating plate, the lower heating plate and the pressure strip jointly form a laminating cavity, and a plurality of upper heating plates and a plurality of lower heating plates are respectively installed on the end surfaces of the upper heating plate and the lower heating plate away from each other, a bellows assembly is fixedly connected to the lower parts of the two electric cylinders, the bellows assembly movably passes through the upper heating plate and extends into the laminating cavity, and the lower ends of the two bellows assemblies are jointly fixedly connected to the lower pressing plate; The bellows assembly includes three guide shafts that are all fixedly connected to the extended ends of the electric cylinders, a lower positioning plate that is fixedly connected to the lower ends of the three guide shafts, an upper positioning plate that is fixed to the middle of the lower end of the upper heating plate by bolts, and a bellows that is fixedly connected between the upper positioning plate and the guide shafts. The multiple guide shafts are movable and penetrate the upper heating plate and the upper positioning plate in sequence and are located inside the bellows. A sealing ring is also fixedly embedded in the upper end of the upper positioning plate, and the sealing ring is in contact with the lower end of the upper heating plate. Tilt detection components are provided at both ends of the lower pressure plate, and high-strength cameras are also provided on the left and right sides of the lower pressure plate respectively. The high-strength cameras correspond to the tilt detection components, and both are connected to the control center signal.
[0007] In the above-mentioned solar photovoltaic module glue-free laminating machine structure, the arrangement of the bellows assembly and the lower pressure plate can replace the glue plate in the prior art, thereby realizing the lamination of solar photovoltaic modules without a glue plate, thereby effectively avoiding a series of problems caused by the glue plate, improving the lamination effect and reducing the lamination cost.
[0008] As a further improvement of the present application, the outer ends of the three guide shafts are all sleeved with guide copper sleeves, the guide copper sleeves are fixedly connected to the upper heating plate, and the inner wall of the guide copper sleeves is fixedly inlaid with a self-lubricating graphite layer.
[0009] As a further improvement of the present application, the tilt detection assembly includes an epitaxial plate fixedly connected to the lower pressure plate, a laser rangefinder fixedly connected to the lower end of the epitaxial plate, and an inclinometric light tube connected to the lower end of the epitaxial plate through an adaptive rod. The high-intensity camera is also installed at the lower end of the epitaxial plate, and the inclinometric light tube is located between the laser rangefinder and the high-intensity camera. The laser rangefinder is coaxially arranged with the corresponding inclinometric light tube.
[0010] As a further improvement of the present application, the adaptive rod includes a positioning seat fixedly connected to the extension plate and a vertical end fixedly connected to the middle of the inclinometer light tube, and the vertical end and the positioning seat are rotatably connected to each other.
[0011] As a further improvement of the present application, the inclinometer light tube includes a counterweight half-column and a fixed connection to the upper end of the counterweight half-column, the center of the counterweight half-column and the center of the counterweight half-column form a light hole, and the inner diameter of the light hole is not greater than 3 times the diameter of the laser beam.
[0012] As a further improvement of the present application, it includes multiple light-shielding layers and multiple light-displaying layers respectively fixedly connected between two adjacent light-shielding layers, the light-shielding layers are made of opaque light-shielding materials, and the light-displaying layers are made of transparent light-guiding materials.
[0013] As a further improvement of the present application, the two laser rangefinders are arranged on different axes, there is a height difference between them, and the laser beams emitted by the two laser rangefinders just correspond to the upper and lower plates of the photovoltaic assembly to be pressed, and the lower laser rangefinder does not contact the upper surface of the lower heating plate during lamination.
[0014] A laminating method for a solar photovoltaic module without adhesive plate laminating machine structure comprises the following steps: S1, first control the upper heating plate to move up to open the lamination chamber, at this time first apply a dark coating on the edge of the photovoltaic module to be pressed, then move the photovoltaic module to be pressed to the target position in the lamination chamber, and then control the upper heating plate to reset to make the lamination chamber in a sealed state; S2, start to evacuate the lamination chamber to make it in a vacuum state, so as to melt the EVA glue in the photovoltaic module to be pressed, and at the same time squeeze out the air in the EVA glue and exhaust the air from the lamination chamber; S3, controlling the extension of the bellows assembly through the electric cylinder to gradually move the lower pressing plate downward and contact the photovoltaic assembly to be pressed, and then starting the tilt detection assembly to detect whether the lower pressing plate is tilted on the one hand, and to locate the relative positions of the two glass plates of the photovoltaic assembly to be pressed on the other hand; S4. When the tilt detection component detects that the lower pressure plate is not tilted, the electric cylinder continues to push the bellows component, thereby driving the lower pressure plate to squeeze the photovoltaic components to be pressed for lamination. During this process, the tilt detection component monitors the relative positions of the two glass plates in real time. When the lateral relative positions of the two do not change, lamination continues. When lateral deviation occurs, feedback can be given to the control center in real time to facilitate timely maintenance by the staff.
[0015] In summary, through the arrangement of the bellows assembly and the lower pressure plate, the rubber sheet in the prior art can be replaced, and the lamination of solar photovoltaic modules can be realized without the rubber sheet, thereby effectively avoiding a series of problems such as cost and lamination quality caused by the easy loss of the rubber sheet. In addition, with the arrangement of the tilt detection assembly, the tilt of the lower pressure plate can be monitored before lamination, so as to timely detect the situation that the lower pressure plate is tilted due to the accumulation of errors caused by the up and down movement of the bellows assembly, thereby effectively ensuring the uniformity of lamination. During lamination, the two glass plates in the photovoltaic module to be pressed are monitored in real time, thereby effectively ensuring the stability of the entire lamination process, and timely detecting the relative displacement of the two glass plates, which is convenient for timely maintenance in case of abnormalities. It is not easy for batches of products to be scrapped due to relative errors, thereby effectively ensuring the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front cross-sectional schematic diagram of the bellows of the first and second embodiments of the present application when they are arranged inside; Figure 2 for Figure 1 Schematic diagram at A in the middle; Figure 3 It is a schematic diagram of the glue board lamination used in the prior art; Figure 4 This is a schematic diagram of loading materials in the first and second implementation modes of the present application; Figure 5 It is a schematic diagram of the lower pressing plate portion during lamination in the first and second embodiments of the present application; Figure 6 for Figure 5 Schematic diagram at B in the middle; Figure 7 It is a front view schematic diagram of the tilt detection assembly of the first and second embodiments of the present application; Figure 8 Schematic diagram of radial cross section of the inclinometer light tube of the first and second embodiments of the present application; Fig. 9 A three-dimensional diagram of the inclinometer light tube of the first and second embodiments of the present application; Fig.10 A random diagram of the tilt detection assembly when the lower pressing plate of the first and second embodiments of the present application is tilted; Fig.11 This is a front cross-sectional schematic diagram of the bellows of the first and second embodiments of the present application when they are arranged outside.
[0017] Description of the numbers in the figure: 1 upper heating plate, 2 lower heating plate, 101 upper heating plate, 102 linkage seat, 201 lower heating plate, 3 pressure strip, 4 electric cylinder, 5 bellows assembly, 6 lower pressure plate, 51 upper positioning plate, 52 bellows, 53 guide shaft, 54 guide copper sleeve, 55 lower positioning plate, 71 epitaxial plate, 72 laser rangefinder, 73 high-intensity camera, 8 oblique light tube, 81 counterweight half column, 801 light hole, 821 light-displaying layer, 822 light-shielding layer, 9 adaptive rod, 91 vertical end, 92 positioning seat. DETAILED DESCRIPTION
[0018] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0019] The first implementation method: Figure 1 The structure of a solar photovoltaic module non-glue laminator is shown, including a lower heating plate 2 fixedly connected to the laminator, an upper heating plate 1 with a control center is arranged above the lower heating plate 2, wherein an electric push rod or an electric oil cylinder or an electric air cylinder for driving the upper heating plate 1 is also arranged between the upper heating plate 1 and the laminator, two electric cylinders 4 are arranged at the upper end of the upper heating plate 1, and the electric cylinder 4 is used to drive the corrugated tube assembly 5 to realize the hot pressing of the photovoltaic module to be pressed, and the electric cylinder 4 is fixedly connected to the laminator, and a pressure strip 3 is arranged at the lower edge of the upper heating plate 1, and the pressure strip 3 and the upper heating plate 1 are connected by a connection The movable seat 102 is fixedly connected with bolts, and sealing rings are inlaid on the upper and lower surfaces of the pressure strip 3, and the sealing rings are squeezed and contacted with the upper heating plate 1. When the pressure strip 3 contacts the lower heating plate 2, the upper heating plate 1, the lower heating plate 2 and the pressure strip 3 jointly form a lamination cavity, and multiple upper heating plates 101 and multiple lower heating plates 201 are respectively installed on the end surfaces of the upper heating plate 1 and the lower heating plate 2 away from each other. A bellows assembly 5 is fixedly connected below the two electric cylinders 4, and the bellows assembly 5 movably penetrates the upper heating plate 1 and extends into the lamination cavity. The lower ends of the two bellows assemblies 5 are jointly fixedly connected with a lower pressing plate 6; The heating method of the upper heating plate 101 and the lower heating plate 201 is not limited, and can be one or more of electromagnetic heating, electric heating, oil heating, and lamp heating. The specific implementation can be selectively set according to actual conditions.
[0020] like Figure 2The bellows assembly 5 includes three guide shafts 53 that are fixedly connected to the extended ends of the electric cylinder 4, a lower positioning plate 55 that is fixedly connected to the lower ends of the three guide shafts 53, an upper positioning plate 51 that is fixed to the middle part of the lower end of the upper heating plate 1 by bolts, and a bellows 52 that is fixedly connected between the upper positioning plate 51 and the guide shafts 53. The multiple guide shafts 53 are movable through the upper heating plate 1 and the upper positioning plate 51 in turn and are located on the inner side of the bellows 52. The upper end of the upper positioning plate 51 is also fixedly inlaid with a sealing ring, and the sealing ring is in contact with the lower end of the upper heating plate 1. When in use, the photovoltaic component to be pressed is moved to the bottom of the lower pressing plate 6, and then the upper heating plate 1 is controlled to move downward to seal the lamination chamber. At this time, vacuum is drawn and heated to make the EVA glue at the center of the lamination component to be pressed melt, and at the same time, the internal bubbles overflow, and then the bellows assembly 5 and the lower pressing plate 6 are controlled to move downward to squeeze the photovoltaic component to be pressed to achieve lamination.
[0021] The outer ends of the three guide shafts 53 are all sleeved with guide copper sleeves 54, which are fixedly connected to the upper heating plate 1. The inner wall of the guide copper sleeve 54 is fixedly inlaid with a self-lubricating graphite layer to achieve self-lubrication, effectively ensuring the smoothness of the guide shaft 53 when passing through the upper heating plate 1 during lamination, and effectively ensuring the continuity during lamination.
[0022] like Fig.11 As shown, in a specific implementation, the bellows can be arranged outside the upper heating plate 1 according to actual needs, and the upper heating plate 101 can also be arranged in the lamination cavity according to actual needs.
[0023] In summary, by setting the bellows assembly 5 and the lower pressing plate 6, the Figure 3 The glue sheet in the prior art can realize the lamination of solar photovoltaic components without the glue sheet, thereby effectively avoiding a series of problems such as cost and lamination quality caused by the easy loss of the glue sheet.
[0024] The second implementation method: Based on the first embodiment, this embodiment adds a tilt detection component, and the rest of the parts are consistent with the first embodiment.
[0025] Figure 4-6As shown, both left and right ends of the lower pressing plate 6 are provided with tilt detection components, and high-intensity cameras 73 are also provided on the left and right sides of the lower pressing plate 6, respectively. The high-intensity cameras 73 correspond to the tilt detection components, and both are connected to the control center signal. The tilt detection component includes an extension plate 71 fixedly connected to the lower pressing plate 6, a laser rangefinder 72 fixedly connected to the lower end of the extension plate 71, and an inclinometric light tube 8 connected to the lower end of the extension plate 71 through an adaptive rod 9. The high-intensity camera 73 is also installed at the lower end of the extension plate 71, and the inclinometric light tube 8 is located between the laser rangefinder 72 and the high-intensity camera 73. The laser rangefinder 72 is coaxially arranged with the corresponding inclinometric light tube 8, so that when the extension plate 71 is in a horizontal state, the laser rangefinder 72 is synchronously horizontal, and the laser emitted by it can penetrate the axis of the inclinometric light tube 8, and as the number of laminations increases The guide shaft 53 may have accumulated tolerance due to wear in the process of passing through the upper heating plate 1 back and forth. When the accumulated tolerance is too large, the lower pressing plate 6 will be tilted, affecting the lamination quality. At this time, the extension plate 71 connected thereto is tilted synchronously, and the adaptive rod 9 is still vertically downward under the action of gravity. At this time, the coaxiality of the laser rangefinder 72 and the inclinometer light tube 8 changes, so that the laser cannot pass through the inclinometer light tube 8. When the tilt amplitude is small, the laser will fall on the inner wall of the light hole 801 after entering the light hole 801. The laser on one side falls on the inner wall of the inclinometer light tube 8, thereby causing local luminescence and discoloration on the upper surface of the inclinometer light tube 8, so that the abnormality can be discovered immediately and corresponding maintenance and repair can be carried out, thereby reducing the impact on lamination and reducing the occurrence of rework or unqualified products in subsequent batches.
[0026] like Figure 7 The adaptive rod 9 includes a positioning seat 92 fixedly connected to the extension plate 71 and a vertical end 91 fixedly connected to the middle of the inclinometer light tube 8. The vertical end 91 and the positioning seat 92 are rotatably connected to each other. Through the rotatable connection, when the extension plate 71 tilts with the lower pressure plate 6, the position of the inclinometer light tube 8 can be corrected under the action of gravity, and then it remains in a vertical state, thereby realizing a change in its coaxiality with the laser rangefinder 72, so as to facilitate the difference in the monitoring results.
[0027] like Figure 8-9The inclinometer light tube 8 includes a counterweight half column 81 and a 82 fixedly connected to the upper end of the counterweight half column 81. The centers of the counterweight half columns 81 and 82 form a light hole 801. The inner diameter of the light hole 801 is not greater than 3 times the diameter of the laser beam, so that the aperture is not easily affected by being too large to affect the accuracy of the monitoring result. 82 includes a plurality of light-shielding layers 822 and a plurality of light-displaying layers 821 respectively fixedly connected between two adjacent light-shielding layers 822. The light-shielding layers 822 are made of opaque shading materials, and the light-displaying layers 821 are made of transparent light-guiding materials. When the inclinometer light tube 8 and the laser rangefinder 7 are connected, the light-shielding layers 822 are made of opaque shading materials, and the light-displaying layers 821 are made of transparent light-guiding materials. When the axes are not aligned and the tilt amplitude is relatively large, the laser of the laser rangefinder 72 will have difficulty in entering the inclinometer light tube 8, or after entering the inclinometer light tube 8, it can only irradiate the inside of the inclinometer light tube 8 and cannot pass through the inclinometer light tube 8, and the laser beam on one side will irradiate a certain light-displaying layer 821 in the upper inner wall of the inclinometer light tube 8. At this time, under the light-guiding effect, the corresponding light-displaying layer 821 will change color and emit light. When the high-intensity camera 73 captures this phenomenon, it can be explained that the lower pressing plate 6 is tilted due to the accumulated tolerance, and corresponding processing needs to be carried out in time.
[0028] When the laser cannot penetrate into the inclinometer light tube 8, the data acquired by the laser rangefinder 72 will abnormally increase or decrease, which will be significantly different from the expected data projected onto the glass plate. Based on the phenomenon at the inclinometer light tube 8 and the data of the laser rangefinder 72, it is possible to detect whether the lower pressure plate 6 is tilted and the approximate tilt amplitude.
[0029] The two laser rangefinders 72 are not coaxially arranged, and there is a height difference between them. The laser beams emitted by the two laser rangefinders 72 just correspond to the upper and lower plates of the photovoltaic assembly to be pressed. The lower laser rangefinder 72 does not contact the upper surface of the lower heating plate 2 during lamination, so that the lasers emitted by the two laser rangefinders 72 can just fall on the two glass sheets respectively, so that it can monitor whether the glass sheets move during lamination, which is convenient for timely picking out products with excessive relative movement, reducing the workload of subsequent product qualification inspection, and at the same time facilitating the staff to detect abnormalities in time and reduce the continuous production of abnormal laminated products.
[0030] A laminating method for a solar photovoltaic module without adhesive plate laminating machine structure comprises the following steps: S1, such as Figure 4 First, the upper heating plate 1 is controlled to move upward to open the lamination chamber. At this time, the edge of the photovoltaic module to be pressed is first coated with a dark coating, and then the photovoltaic module to be pressed is moved to the target position in the lamination chamber, such as Figure 1 , and then the upper heating plate 1 is controlled to reset, so that the laminating chamber is in a sealed state, wherein the dark coating makes the light transmittance of the glass plate worse, so that when the laser falls on it, it is difficult to pass through the glass plate, so that the data obtained by the laser rangefinder 72 is relatively fixed; S2, start to evacuate the lamination chamber to make it in a vacuum state, so as to melt the EVA glue in the photovoltaic module to be pressed, and at the same time squeeze out the air in the EVA glue and exhaust the air from the lamination chamber; S3, control the extension of the bellows assembly 5 through the electric cylinder 4 so that the lower pressing plate 6 gradually moves downward and contacts the photovoltaic assembly to be pressed, and then turn on the tilt detection assembly to detect whether the lower pressing plate 6 is tilted on the one hand, and to locate the relative positions of the two glass plates of the photovoltaic assembly to be pressed on the other hand, and use two laser rangefinders 72 to measure the initial distance of the laser rangefinder 72 from the two glass plates of the photovoltaic assembly to be pressed respectively; S4, such as Figure 6-7 When the laser emitted by the laser rangefinder 72 can smoothly pass through the light hole 801, so that there is no local discoloration and luminescence on the oblique light tube 8, it means that the lower pressure plate 6 is not tilted, and the electric cylinder 4 continues to push the bellows assembly 5, thereby driving the lower pressure plate 6 to squeeze the photovoltaic components to be pressed for lamination. During this process, the two laser rangefinders 72 monitor the distance between the two glass plates and the corresponding laser rangefinders 72 in real time and compare it with the initial distance. When the measured data is the same as the initial distance, it means that the lateral relative position of the two glass plates has not changed, and lamination continues. When lateral deviation occurs, it can be fed back to the control center in real time to facilitate timely maintenance by the staff.
[0031] With the setting of the tilt detection component, the tilt of the lower pressure plate 6 can be monitored before lamination, so as to timely detect the situation that the lower pressure plate 6 is tilted due to the accumulation of errors caused by the up and down movement of the bellows component 5, thereby effectively ensuring the uniformity of lamination. During lamination, the two glass plates in the photovoltaic component to be pressed are monitored in real time, thereby effectively ensuring the stability of the entire lamination process, and timely detecting the relative displacement of the two glass plates, which is convenient for timely maintenance in case of abnormalities. It is not easy for batches of products to be scrapped due to relative errors, thereby effectively ensuring the yield rate.
[0032] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A solar photovoltaic module glue-free laminating machine structure, characterized by: The invention comprises a lower heating plate (2) fixedly connected to a laminator, an upper heating plate (1) with a control center is arranged above the lower heating plate (2), two electric cylinders (4) are arranged at the upper end of the upper heating plate (1), the electric cylinders (4) are fixedly connected to the laminator, a pressure strip (3) is arranged at the lower edge of the upper heating plate (1), the pressure strip (3) and the upper heating plate (1) are fixedly connected via a linkage seat (102) and bolts, the upper and lower surfaces of the pressure strip (3) are inlaid with sealing rings, the sealing rings are in compression contact with the upper heating plate (1), and when the pressure is When the strip (3) contacts the lower heating plate (2), the upper heating plate (1), the lower heating plate (2) and the pressure strip (3) together form a lamination cavity, and a plurality of upper heating plates (101) and a plurality of lower heating plates (201) are respectively installed on the end surfaces of the upper heating plate (1) and the lower heating plate (2) that are away from each other, and a bellows assembly (5) is fixedly connected below the two electric cylinders (4), and the bellows assembly (5) movably passes through the upper heating plate (1) and extends into the lamination cavity, and the lower ends of the two bellows assemblies (5) are fixedly connected to a lower pressure plate (6); The bellows assembly (5) comprises three guide shafts (53) each fixedly connected to the extended end of the electric cylinder (4), a lower positioning plate (55) fixedly connected to the lower ends of the three guide shafts (53), an upper positioning plate (51) fixed to the middle of the lower end of the upper heating plate (1) by bolts, and a bellows (52) fixedly connected between the upper positioning plate (51) and the guide shafts (53), the plurality of guide shafts (53) movably penetrate the upper heating plate (1) and the upper positioning plate (51) in sequence and are located inside the bellows (52), the upper end of the upper positioning plate (51) is also fixedly inlaid with a sealing ring, and the sealing ring is in contact with the lower end of the upper heating plate (1); The left and right ends of the lower pressing plate (6) are both provided with tilt detection components. The left and right sides of the lower pressing plate (6) are also respectively provided with high-strength cameras (73). The high-strength cameras (73) correspond to the tilt detection components, and both are connected to the control center signal.
2. A solar photovoltaic module adhesive-free laminating machine structure according to claim 1, characterized in that: The outer ends of the three guide shafts (53) are all sleeved with guide copper sleeves (54), the guide copper sleeves (54) are fixedly connected to the upper heating plate (1), and the inner wall of the guide copper sleeves (54) is fixedly inlaid with a self-lubricating graphite layer.
3. The structure of a solar photovoltaic module adhesive-free laminating machine according to claim 1, characterized in that: The tilt detection assembly comprises an extension plate (71) fixedly connected to the lower pressure plate (6), a laser rangefinder (72) fixedly connected to the lower end of the extension plate (71), and an inclinometer light tube (8) connected to the lower end of the extension plate (71) via an adaptive rod (9); the high-intensity camera (73) is also mounted on the lower end of the extension plate (71), and the inclinometer light tube (8) is located between the laser rangefinder (72) and the high-intensity camera (73); the laser rangefinder (72) and the corresponding inclinometer light tube (8) are coaxially arranged.
4. A solar photovoltaic module adhesive-free laminating machine structure according to claim 3, characterized in that: The adaptive rod (9) comprises a positioning seat (92) fixedly connected to the extension plate (71) and a vertical end (91) fixedly connected to the middle of the inclinometer light tube (8), and the vertical end (91) and the positioning seat (92) are rotatably connected to each other.
5. A solar photovoltaic module adhesive-free laminating machine structure according to claim 4, characterized in that: The inclinometer optical tube (8) comprises a counterweight semi-column (81) and (82) fixedly connected to the upper end of the counterweight semi-column (81), wherein the centers of the counterweight semi-columns (81) and (82) form a light hole (801), and the inner diameter of the light hole (801) is not greater than 3 times the diameter of the laser beam.
6. A solar photovoltaic module adhesive-free laminating machine structure according to claim 5, characterized in that: The (82) comprises a plurality of light-shielding layers (822) and a plurality of light-displaying layers (821) respectively fixedly connected between two adjacent light-shielding layers (822); the light-shielding layers (822) are made of an opaque light-shielding material, and the light-displaying layers (821) are made of a transparent light-guiding material.
7. A solar photovoltaic module adhesive-free laminating machine structure and laminating method according to claim 6, characterized in that: The two laser distance meters (72) are arranged on different axes, with a height difference between the two, and the laser beams emitted by the two laser distance meters (72) just correspond to the upper and lower plates of the photovoltaic assembly to be pressed, and the lower laser distance meter (72) does not contact the upper surface of the lower heating plate (2) during lamination.
8. The solar photovoltaic module adhesive-free laminating machine structure according to claim 1, characterized in that: The lamination method includes the following steps: S1, firstly control the upper heating plate (1) to move upward to open the lamination chamber, at this time first apply a dark coating to the edge of the photovoltaic module to be pressed, then move the photovoltaic module to be pressed to the target position in the lamination chamber, and then control the upper heating plate (1) to reset, so that the lamination chamber is in a sealed state; S2, start to evacuate the lamination chamber to make it in a vacuum state, so as to melt the EVA glue in the photovoltaic module to be pressed, and at the same time squeeze out the air in the EVA glue and exhaust the air from the lamination chamber; S3, controlling the bellows assembly (5) to extend by means of the electric cylinder (4) so that the lower pressing plate (6) gradually moves downward and contacts the photovoltaic assembly to be pressed, and at this time, the tilt detection assembly is turned on to detect whether the lower pressing plate (6) is tilted on the one hand, and to locate the relative positions of the two glass plates of the photovoltaic assembly to be pressed on the other hand; S4. When the tilt detection component detects that the lower pressing plate (6) is not tilted, the electric cylinder (4) continues to push the bellows component (5), thereby driving the lower pressing plate (6) to squeeze the photovoltaic component to be pressed for lamination. During this process, the tilt detection component monitors the relative position of the two glass plates in real time. When the lateral relative position of the two does not change, lamination continues. When lateral deviation occurs, feedback can be given to the control center in real time to facilitate timely maintenance by the staff.
Citation Information
Patent Citations
Flexible plate pressing type solar cell module laminating machine and laminating method
CN112103372A
Novel plate-pressing type laminating machine and pressing method of laminated plate-shaped parts
CN113002039A
Offset detection method and photovoltaic module
CN117637506A
Rubber sheet type packaging platform for solar battery module laminator
CN201423790Y
High-temperature laser range finder with lifting, tipping and sliding mechanism
CN209342914U
Cited By
Laminating machine
WO2026097791A1