Multi-station synchronous push-pull force tester and test method
By designing a push-pull force tester synchronously for multi-stations, using technical means such as slide chutes, servo motor-driven screws and limit belts, the problem of inefficient testing in the existing technology is solved, and multiple sets of test parts are realized. Synchronous testing significantly improves the testing efficiency and comparison effect.
Patent Information
- Application Number
- CN202411361809.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing push and pull force testers are limited by the station when used, and can only test a single workpiece in a single time, so the test efficiency is relatively low.
A push-pull force tester synchronously performed by multi-stations is designed, using a combined structure of base, mobile seat, test cylinder, test seat and clamp seat, and through technical means such as slide chute, servo motor-driven screw and limit belt. , realize multi-station synchronous testing.
It realizes the simultaneous testing of multiple sets of test pieces, and can adjust the position and orientation of the moving seat according to the size of the test pieces, improves the testing efficiency, and significantly improves the comparison effect through synchronous testing.
Smart Images

Figure CN119413551A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of push-pull force testers, and more specifically to a multi-station synchronous push-pull force tester and a testing method. Background Art
[0002] The push-pull force tester is a precision measuring device used for mechanical property testing. It is mainly used to measure the strength and stability of materials or products when subjected to push and pull forces. As a type of mechanical measuring instrument, the core function of the push-pull force tester is to test push and pull forces. It is usually used in many fields, including but not limited to electronics, light industry and textiles, building hardware, lighters and ignition devices, etc. When using the existing push-pull force tester, it is limited by the workstation and can only test a single workpiece at a time, and the test efficiency is relatively low. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, the present invention provides a multi-station synchronous push-pull force tester and a testing method, which have the advantage of more precise operation.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-station synchronous push-pull force tester, comprising a base, a movable base, a test cylinder, a test base and a clamping base, wherein the base is in a strip-shaped structure as a whole, and a plurality of groups of slide grooves are arranged side by side on the base, the movable base is installed on the upper part of the slide groove and moves along the length direction of the slide groove; a rotating base is installed on the upper part of the movable base, and the test cylinder is installed in the rotating base; the test base is symmetrically arranged on the bases at both ends of the slide groove, a driving rod is arranged at the end of the test cylinder, a clamping claw is arranged on the clamping base, and the clamping base is arranged at the end of the driving rod and on the side of the test base facing the slide groove.
[0005] As a preferred technical solution of the present invention, a screw rod is installed in the slide groove, a slider is provided at the lower part of the movable seat, a wire hole is provided on the slider, the slider is stuck in the slide groove, and is sleeved on the outside of the screw rod through the wire hole; the screw rod is driven by a servo motor embedded in the base.
[0006] As a preferred technical solution of the present invention, limiting belts are symmetrically arranged on both sides of the slide groove, and limiting grooves are symmetrically arranged at the lower part of the movable seat, and the limiting grooves are engaged with the limiting belts; the two ends of the limiting belts are aligned with the two ends of the slide groove.
[0007] As a preferred technical solution of the present invention, the upper portion of the limiting belt is arranged as an inverted trapezoidal structure, and the upper portion of the limiting groove is matched with an inverted trapezoidal groove.
[0008] As a preferred technical solution of the present invention, one end of the test cylinder is set as a semicircular structure, and the test cylinder is connected to the output end of the rotating motor embedded in the rotating seat; a support plate is provided on the upper part of the movable seat, and the support plate is arranged on both sides of the rotating seat; when the side of the test cylinder is pressed on the support plate, the test cylinder is in a horizontal state as a whole.
[0009] As a preferred technical solution of the present invention, a mounting plate is symmetrically arranged on the clamp seat, a sleeve is arranged on the opposite side of the mounting plate, a telescopic rod is arranged in the sleeve, and the clamping claw is fixedly connected to the telescopic rod.
[0010] As a preferred technical solution of the present invention, a clamping cylinder is arranged in the sleeve, and the telescopic rod is connected to the output end of the clamping cylinder; a clamping groove is arranged in the clamping jaw, and the cross section of the clamping groove is a trapezoidal structure.
[0011] As a preferred technical solution of the present invention, the slide groove is consistent with the length direction of the base, and three slide grooves are evenly arranged; the test seats are arranged at both ends of the base, and six groups of test seats are symmetrically arranged.
[0012] As a preferred technical solution of the present invention, the present invention also provides a testing method of a multi-station synchronous push-pull force tester, comprising the following steps:
[0013] Step 1: Adjust the position and direction of the mobile seat according to the length of the test piece and the test item;
[0014] Step 2: Adjust the clamping seat on the moving seat so that the clamping claws clamp one end of the test piece;
[0015] Step 3: Adjust the clamping seat on the corresponding test seat so that the clamping claw clamps one end of the test piece;
[0016] Step 4: Adjust the test cylinder to work and perform thrust or tension test on the test piece by extending and retracting the drive rod.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention can test multiple groups of test pieces at the same time, and can adjust the position and orientation of the movable seat according to the size of the test pieces, so as to match the use of test pieces of different length specifications, which can effectively improve the test efficiency and perform tests synchronously, and the comparison is more obvious. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The structure of the present invention is shown in FIG. Figure 1 ;
[0019] Figure 2 The structure of the present invention is shown in FIG. Figure 2 ;
[0020] Figure 3 This is a schematic diagram of the base structure of the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of the movable seat, the test cylinder and the clamping seat of the present invention;
[0022] Figure 5 This is a schematic diagram of the clamping seat structure of the present invention;
[0023] Figure 6 A schematic diagram for use in the present invention;
[0024] In the figure: 1. base; 11. slide groove; 12. limit belt; 13. screw rod; 2. movable seat; 21. rotating seat; 22. slider; 23. limit groove; 24. thread hole; 25. support plate; 3. test cylinder; 31. drive rod; 4. test seat; 5. clamp seat; 51. clamping claw; 52. mounting plate; 53. sleeve; 54. telescopic rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] like Figures 1 to 6 As shown, the present invention provides a multi-station synchronous push-pull force tester, including a base 1, a movable base 2, a test cylinder 3, a test base 4 and a clamping base 5. The base 1 is an overall strip structure, and a plurality of groups of slide grooves 11 are arranged side by side on the base 1. The movable base 2 is installed on the upper part of the slide groove 11 and moves along the length direction of the slide groove 11; a rotating base 21 is installed on the upper part of the movable base 2, and the test cylinder 3 is installed in the rotating base 21; the test base 4 is symmetrically arranged on the base 1 at both ends of the slide groove 11, and a driving rod 31 is arranged at the end of the test cylinder 3, and a clamping claw 51 is arranged on the clamping base 5, and the clamping base 5 is arranged at the end of the driving rod 31 and on the side of the test base 4 facing the slide groove 11.
[0027] The test of the workpiece is carried out on the upper part of the base 1. On the one hand, the movable seat 2 can slide on the slide groove 11, thereby changing its position so that the distance between it and the test seat 4 in the direction is adjusted according to the length of the workpiece; in addition, the test cylinder 3 can be flipped on the rotating seat 21 to change its direction so that it can be used in conjunction with the test seat 4 in different directions, so that more options can be provided when conducting specific tests.
[0028] Among them, a screw rod 13 is installed in the slide groove 11, a slider 22 is arranged at the lower part of the movable seat 2, a thread hole 24 is arranged on the slider 22, the slider 22 is stuck in the slide groove 11, and is fitted on the outside of the screw rod 13 through the thread hole 24; the screw rod 13 is driven by a servo motor embedded in the base 1.
[0029] The lead screw 13 drives the slider 22 to move, so as to change the position relationship of the moving seat 2, thereby achieving the purpose of adjusting the position of the test cylinder 3.
[0030] Among them, limiting belts 12 are symmetrically arranged on both sides of the slide groove 11, and limiting grooves 23 are symmetrically arranged at the lower part of the movable seat 2. The limiting grooves 23 are engaged with the limiting belts 12; the two ends of the limiting belts 12 are aligned with the two ends of the slide groove 11.
[0031] The setting of the limiting belt 12 enables the moving seat 2 to be stuck thereon through the limiting groove 23, thereby limiting the moving direction of the moving seat 2 and preventing it from deflecting, thereby ensuring the stability of the movement of the moving seat 2.
[0032] The upper portion of the limiting belt 12 is arranged as an inverted trapezoidal structure, and the upper portion of the limiting groove 23 is matched with an inverted trapezoidal groove.
[0033] The inverted trapezoidal structure enables the limiting belt 12 to be stuck in the limiting groove 23 and cannot be separated, and can only move in the axial direction.
[0034] Among them, one end of the test cylinder 3 is set to a semicircular structure, and the test cylinder 3 is connected to the output end of the rotating motor embedded in the rotating seat 21; a support plate 25 is set on the upper part of the movable seat 2, and the support plate 25 is set on both sides of the rotating seat 21; when the side of the test cylinder 3 is pressed on the support plate 25, the test cylinder 3 is in a horizontal state as a whole.
[0035] The rotating motor controls the rotation of the test cylinder 3, and the setting of the support plate 25 can provide support for the test cylinder 3 in use, so that it maintains its own horizontal state, thereby meeting the thrust or tension test requirements and ensuring the stability of the test environment.
[0036] The clamping seat 5 is symmetrically provided with a mounting plate 52, a sleeve 53 is provided on the opposite side of the mounting plate 52, a telescopic rod 54 is provided in the sleeve 53, and the clamping jaw 51 is fixedly connected to the telescopic rod 54. A clamping cylinder is provided in the sleeve 53, and the telescopic rod 54 is connected to the output end of the clamping cylinder; a clamping groove is provided in the clamping jaw 51, and the cross section of the clamping groove is a trapezoidal structure.
[0037] The arrangement of the sleeve 53 and the telescopic rod 54 pushes the clamping jaws 51 to close through the clamping cylinder, so as to test the workpiece between the two sets of clamping jaws 51 and ensure the clamping of the workpiece. At the same time, a trapezoidal clamping groove is also arranged in the clamping jaws 51. This shape of clamping groove can be used for test pieces of different calibers, thereby providing a wider range of applications.
[0038] The slide groove 11 is consistent with the length direction of the base 1 , and three slide grooves 11 are evenly arranged; the test seats 4 are arranged at both ends of the base 1 , and six groups of test seats 4 are symmetrically arranged.
[0039] The length directions of the slide groove 11 and the base 1 are consistent, and the length space of the base 1 can be fully utilized; when the three groups of slide grooves 11 are used at the same time, the test sockets 4 in different directions can be used alternately for testing, which can avoid interference between adjacent test pieces and can also intuitively see the test comparison situation; the slide groove 11 and the test socket 4 can be expanded and arranged according to the usage.
[0040] Among them, a testing method of a push-pull force tester performed synchronously at multiple stations includes the following steps:
[0041] Step 1: Adjust the position and orientation of the moving base 2 according to the length of the test piece and the test item;
[0042] Step 2: Adjust the clamping base 5 on the movable base 2 to make the clamping claw 51 clamp one end of the test piece;
[0043] Step 3: Adjust the clamping seat 5 on the corresponding test seat 4 so that the clamping claw 51 clamps one end of the test piece;
[0044] Step 4: Adjust the test cylinder 3 to work, and perform a thrust or tension test on the test piece by extending and retracting the drive rod 31.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-station synchronous push-pull force tester, characterized in that: The invention comprises a base (1), a movable base (2), a test cylinder (3), a test base (4) and a clamping base (5), wherein the base (1) is in a strip-shaped structure as a whole, and a plurality of groups of slide grooves (11) are arranged side by side on the base (1), the movable base (2) is installed on the upper part of the slide groove (11) and moves along the length direction of the slide groove (11); a rotating base (21) is installed on the upper part of the movable base (2), and the test cylinder (3) is installed in the rotating base (21); the test base (4) is symmetrically arranged on the base (1) at both ends of the slide groove (11), a driving rod (31) is arranged at the end of the test cylinder (3), and a clamping claw (51) is arranged on the clamping base (5), and the clamping base (5) is arranged at the end of the driving rod (31) and on the side of the test base (4) facing the slide groove (11).
2. A multi-station synchronous push-pull force tester according to claim 1, characterized in that: A screw rod (13) is installed in the slide groove (11), a slider (22) is arranged at the lower part of the movable seat (2), a thread hole (24) is arranged on the slider (22), the slider (22) is stuck in the slide groove (11), and is fitted on the outside of the screw rod (13) through the thread hole (24); the screw rod (13) is driven by a servo motor embedded in the base (1).
3. A multi-station synchronous push-pull force tester according to claim 1, characterized in that: The two sides of the slide groove (11) are symmetrically provided with limiting belts (12); the lower part of the movable seat (2) is symmetrically provided with limiting grooves (23); the limiting grooves (23) are engaged and clamped in the limiting belts (12); and the two ends of the limiting belts (12) are aligned with the two ends of the slide groove (11).
4. A multi-station synchronous push-pull force tester according to claim 3, characterized in that: The upper portion of the limiting belt (12) is arranged as an inverted trapezoidal structure, and the upper portion of the limiting groove (23) is matched with an inverted trapezoidal groove.
5. The multi-station synchronous push-pull force tester according to claim 1, characterized in that: One end of the test cylinder (3) is arranged in a semicircular structure, and the test cylinder (3) is connected to the output end of a rotating motor embedded in a rotating seat (21); a support plate (25) is arranged on the upper part of the movable seat (2), and the support plate (25) is arranged on both sides of the rotating seat (21); when the side surface of the test cylinder (3) is pressed on the support plate (25), the test cylinder (3) is in a horizontal state as a whole.
6. A multi-station synchronous push-pull force tester according to claim 1, characterized in that: The clamping seat (5) is symmetrically provided with a mounting plate (52), a sleeve (53) is provided on the opposite side of the mounting plate (52), a telescopic rod (54) is provided in the sleeve (53), and the clamping claw (51) is fixedly connected to the telescopic rod (54).
7. A multi-station synchronous push-pull force tester according to claim 6, characterized in that: A clamping cylinder is arranged in the sleeve (53), and the telescopic rod (54) is connected to the output end of the clamping cylinder; a clamping groove is arranged in the clamping jaw (51), and the cross section of the clamping groove is a trapezoidal structure.
8. The multi-station synchronous push-pull force tester according to claim 1, characterized in that: The slide groove (11) is consistent with the length direction of the base (1), and three slide grooves (11) are evenly arranged; the test seats (4) are arranged at both ends of the base (1), and six groups of test seats (4) are symmetrically arranged.
9. A testing method for a multi-station synchronous push-pull force tester according to any one of claims 1 to 8, characterized in that: The steps include: Step 1: Adjust the position and orientation of the movable base (2) according to the length of the test piece and the test item; Step 2: Adjust the clamping seat (5) on the movable seat (2) to make the clamping claw (51) clamp one end of the test piece; Step 3: Adjust the clamping seat (5) on the corresponding test seat (4) so that the clamping claw (51) clamps one end of the test piece; Step 4: Adjust the working state of the test cylinder (3) and perform a thrust or tension test on the test piece by extending and retracting the drive rod (31).