Enterprise safety production standardization intelligent supervision system and method
By combining the intelligent supervision system of the first monitoring module and the second monitoring module, real-time recording and feedback of personnel behavior and equipment operation information in enterprise production safety, the problems of high manual supervision costs and untimely supervision are solved, and the production safety is achieved Efficient and timely supervision.
Patent Information
- Application Number
- CN202411575936.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-11
AI Technical Summary
In the production safety of existing enterprises, manual supervision costs are high and there may be problems such as incomplete and timely supervision.
Design a standardized intelligent supervision system for enterprise production safety. Through the combination of the first monitoring module and the second monitoring module, the personnel behavior information and equipment operation information are recorded and feedback in real time, and the supervision efficiency of production safety is improved.
It realizes the timeliness and efficiency of production safety supervision, reduces the costs of manual commissioning and supervision, and ensures the safety of production of enterprises.
Smart Images
Figure CN119417415A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of safe production management and control, and more specifically, to a system and method for intelligent supervision of enterprise safe production standardization. Background Art
[0002] Production safety standardization refers to establishing a production safety responsibility system, formulating safety management systems and operating procedures, investigating and managing hidden dangers and monitoring major sources of danger, establishing prevention mechanisms, and standardizing production behaviors so that all production links comply with the requirements of relevant production safety laws, regulations, and standards.
[0003] In order to ensure the safety of the production process, enterprises need to strictly follow the safety production standards during production operations. Therefore, enterprises need dedicated personnel to carry out supervision, which has high manpower costs. In addition, manual supervision may also lead to incomplete and untimely supervision. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an enterprise safety production standardization intelligent supervision system and method, which combines the first monitoring module and the second monitoring module to identify the statically recorded enterprise monitoring system, so that the monitoring system can record and feedback personnel behavior information and equipment operation information in real time, thereby improving the supervision efficiency of safety production and ensuring the timeliness of supervision.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions: An enterprise safety production standardization intelligent supervision system includes a first monitoring module for recording and storing safety data and related safety standards; The second monitoring module is used to connect to the enterprise monitoring system to store and identify equipment operation and personnel information; A monitoring module, which combines the first monitoring module with the second monitoring module, compares and records the safety data and safety standards with the equipment operation and personnel information, and issues an alarm; The logistics module is used to record the implementation of safety systems and personnel safety education.
[0006] The present invention is further configured to generate a corresponding first monitoring module according to the relevant industry, and input equipment failure points and personnel operation conditions of major safety accidents in the relevant industry into the first monitoring module.
[0007] The present invention is further configured as follows: in the first monitoring module, after selecting industry information, the personnel action information in major safety accidents and the intersecting or similar parts of the personnel action information in daily operations are entered, and after eliminating the intersecting or similar parts, different points are selected, and the different points are analyzed to obtain the necessary conditions for the occurrence of major accidents, and they are entered into the system.
[0008] The present invention is further configured as follows: in the first monitoring module, after selecting industry information, the offset of data in the equipment in the major safety accident is recorded, and the data offset information of similar equipment is added, the equipment offset safety value is analyzed, and the safety value and the part exceeding the safety value are entered into the system.
[0009] The present invention is further configured as follows: the second monitoring module includes an equipment identification device and a personnel identification device, wherein the equipment identification device is provided with equipment monitoring information, and the equipment monitoring information is used to monitor the data during equipment operation, the wear of the equipment during daily operation, and the offset of the data in the equipment.
[0010] The present invention is further configured as follows: personnel monitoring information is provided on the personnel identification device, and the personnel monitoring information is used to identify the movement trajectory and body movements of the personnel, which are input into the monitoring module, and the movement trajectory and body movements are analyzed and compared with the necessary conditions. If the necessary conditions are approached or reached, the person is stopped.
[0011] The present invention is further configured as follows: the logistics module includes safety system information and safety training information, the safety system information records the implementation of the responsibility system among the enterprise's safety personnel, and the safety training information records the time and quantity of production safety education and training.
[0012] A method for an enterprise safety production standardization intelligent supervision system comprises the following steps: Step 1: Obtain the industry in which you are located and enter the personnel and equipment data of major safety accidents in the relevant industry into the first monitoring module, and enter the safety production standards and safety data; Step 2: Input the equipment detection and personnel monitoring system into the second monitoring module, and record and analyze it; Step 3: In the monitoring module, the equipment detection and personnel monitoring system are compared with the safety production standards and safety data in the first monitoring module and the personnel and equipment data of major safety accidents in related industries, and the necessary conditions for the occurrence of major safety accidents are analyzed and an alarm is issued when the necessary conditions are met; Step 4: Record the implementation of the responsibility system among the company's safety personnel during daily safety training. Record the time and quantity of production safety education and training in the safety training information, and compare it with the quantity required by the production safety standards.
[0013] In summary, the present invention has the following beneficial effects: 1. The second monitoring module can record personnel information and equipment operation information through monitoring all the time, without the need for manual intermittent inspection of the equipment, thus reducing the equipment downtime, improving the efficiency of enterprise production, and also improving the efficiency of safety monitoring; 2. This application utilizes the first monitoring module and the second monitoring module in combination to identify the statically recorded enterprise monitoring system, so that the monitoring system can record and feedback personnel behavior information and equipment operation information in real time, thereby improving the efficiency of production safety supervision, ensuring the timeliness of supervision, saving the cost of manual debugging and manual supervision, and ensuring the production safety of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the enterprise safety production standardization intelligent supervision system in the present invention; Figure 2 It is a method schematic diagram of the enterprise safety production standardization intelligent supervision system in the present invention. DETAILED DESCRIPTION
[0015] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0016] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] An intelligent supervision system for enterprise safety production standardization, such as Figure 1-Figure 2 As shown, it includes a first monitoring module for recording and storing safety data and related safety standards. The first monitoring module has storage and memory functions, and can input safety data and safety standards, such as safety behaviors and safety facility execution standards summarized and disclosed before, into the first monitoring module and record them; The second monitoring module is used to connect with the enterprise monitoring system to store and identify equipment operation and personnel information. The second monitoring module can record personnel information and equipment operation information through monitoring, without the need for manual intermittent inspection of the equipment, thus reducing equipment downtime, improving the efficiency of enterprise production, and also improving the efficiency of safety monitoring; The monitoring module combines the first monitoring module and the second monitoring module to compare and record the safety data and safety standards with the equipment operation and personnel information and issue an alarm. The detection module is mainly responsible for comparison and alarm, and can store and record the irregular behavior of personnel, and also provide rectification materials for the subsequent safety education process; The logistics module is used to record the implementation of safety systems and personnel safety education.
[0019] This application utilizes the combination of the first monitoring module and the second monitoring module to identify the statically recorded enterprise monitoring system, so that the monitoring system can record and feedback personnel behavior information and equipment operation information in real time, thereby improving the efficiency of production safety supervision, ensuring the timeliness of supervision, saving the cost of manual debugging and manual supervision, and ensuring the production safety of the enterprise.
[0020] In one embodiment, a corresponding first monitoring module is generated according to the relevant industry, and the equipment failure points and personnel operation conditions of major safety accidents in the relevant industry are input into the first monitoring module. The occurrence conditions are drawn from major safety accidents that have previously occurred in the enterprise or in similar industries, entered into the first monitoring module, and compared with the production safety standards to facilitate the extraction of the scope of major safety accidents, so that the enterprise can rectify and improve the safety of the production process.
[0021] In the first monitoring module, after selecting industry information, the personnel action information in major safety accidents and the intersection or similar parts of personnel action information in daily operations are entered, and after removing the intersection or similar parts, different points are selected, and the necessary conditions for major accidents are analyzed at different points to obtain the necessary conditions for major accidents, and they are entered into the system. In the first monitoring module, after selecting industry information, the offset of data in the equipment in major safety accidents is entered, and the data offset information of similar equipment is added, the equipment offset safety value is analyzed, and the safety value and the part exceeding the safety value are entered into the system. The first monitoring module analyzes and records the operation of the equipment and personnel therein, and performs overlapping analysis based on the operation trajectory of the personnel in the major safety accident and the actual production trajectory. At the same time, the equipment data is also analyzed, and the necessary conditions for major accidents among personnel and the part of the equipment exceeding the safety value are entered into the system. If one of the conditions or both conditions are met at the same time, it can be regarded as an unsafe performance.
[0022] In one embodiment, the second monitoring module includes an equipment identification device and a personnel identification device, wherein the equipment identification device is provided with equipment monitoring information, and the equipment monitoring information is used to monitor the data during equipment operation, the wear and tear during daily operation of the equipment, and the offset of data within the equipment. The equipment is prone to wear and deformation during use, which are difficult to see in time with the naked eye. Through equipment monitoring, the monitoring information of the equipment can be obtained in real time. A common monitoring method is to install an infrared measuring device at the equipment. The infrared measuring device can measure the position information of the workpiece processing site in real time, so that when the offset state of the workpiece processing site is large, it can be fed back to the system in time, thereby improving the safety of equipment operation.
[0023] The personnel identification device is provided with personnel monitoring information, which is used to identify the movement trajectory and body movements of the personnel, and is input into the monitoring module. The movement trajectory and body movements are analyzed and compared with the necessary conditions. If the necessary conditions are approached or reached, the person is stopped. The activities of personnel are diverse. In the actual production process, the movement trajectory of personnel is prone to irregularity. However, when it comes to equipment operation or loading and unloading, the trajectory of personnel is usually to take the workpiece and then put it back. If the personnel holds the workpiece in their hands for a long time or is close to the equipment for a long time, it can be used as a condition for achieving unsafe production.
[0024] In one embodiment, the logistics module includes safety system information and safety training information. The safety system information records the implementation of the responsibility system among the company's safety personnel, and the safety training information records the time and quantity of production safety education and training. In addition to monitoring personnel behavior and equipment operating status, it is also necessary to conduct safety training for employees and managers from time to time so that managers and employees can be familiar with production safety conditions and reduce the accident rate. The logistics module can record this information to prevent lack of training and incomplete safety systems in the company, thereby improving the safety of the company's production.
[0025] A method for an enterprise safety production standardization intelligent supervision system comprises the following steps: Step 1: Obtain the industry in which you are located and enter the personnel and equipment data of major safety accidents in the relevant industry into the first monitoring module, and enter the safety production standards and safety data; Step 2: Input the equipment detection and personnel monitoring system into the second monitoring module, and record and analyze it; Step 3: In the monitoring module, the equipment detection and personnel monitoring system are compared with the safety production standards and safety data in the first monitoring module and the personnel and equipment data of major safety accidents in related industries, and the necessary conditions for the occurrence of major safety accidents are analyzed and an alarm is issued when the necessary conditions are met; Step 4: Record the implementation of the responsibility system among the company's safety personnel during daily safety training. Record the time and quantity of production safety education and training in the safety training information, and compare it with the quantity required by the production safety standards.
[0026] Generally, there are many monitoring devices installed on the enterprise site, which can be utilized to save monitoring costs, improve the utilization rate of infrastructure, and monitor the actions of personnel in real time through monitoring equipment, which is more timely than manual supervision and improves the safety of the production process.
[0027] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An enterprise safety production standardization intelligent supervision system and method, characterized by: It includes a first monitoring module for recording and storing safety data and related safety standards; The second monitoring module is used to connect to the enterprise monitoring system to store and identify equipment operation and personnel information; A monitoring module, which combines the first monitoring module with the second monitoring module, compares and records the safety data and safety standards with the equipment operation and personnel information, and issues an alarm; The logistics module is used to record the implementation of safety systems and personnel safety education.
2. According to claim 1, the enterprise safety production standardization intelligent supervision system is characterized by: A corresponding first monitoring module is generated according to the relevant industries, and equipment failure points and personnel operation conditions of major safety accidents in the relevant industries are input into the first monitoring module.
3. According to claim 2, the enterprise safety production standardization intelligent supervision system is characterized by: In the first monitoring module, after selecting industry information, the personnel action information in major safety accidents and the intersecting or similar parts of the personnel action information in daily operations are entered. After eliminating the intersecting or similar parts, different points are selected, and the different points are analyzed to obtain the necessary conditions for the occurrence of major accidents, which are then entered into the system.
4. According to claim 2, the enterprise safety production standardization intelligent supervision system is characterized by: In the first monitoring module, after selecting industry information, the data offset in the equipment during major safety accidents is entered, and the data offset information of similar equipment is added. The equipment offset safety value is analyzed, and the safety value and the part exceeding the safety value are entered into the system.
5. According to claim 1, the enterprise safety production standardization intelligent supervision system is characterized by: The second monitoring module includes an equipment identification device and a personnel identification device, wherein the equipment identification device is provided with equipment monitoring information, and the equipment monitoring information is used to monitor the data during equipment operation, the wear and tear of the equipment during daily operation, and the deviation of the data in the equipment.
6. According to claim 5, an enterprise safety production standardization intelligent supervision system is characterized by: The personnel identification device is provided with personnel monitoring information, which is used to identify the movement trajectory and body movements of the personnel, and is input into the monitoring module. After analyzing the movement trajectory and body movements, they are compared with the necessary conditions. If the necessary conditions are approached or reached, the person is stopped.
7. According to claim 1, the enterprise safety production standardization intelligent supervision system is characterized by: The logistics module includes safety system information and safety training information. The safety system information records the implementation of the responsibility system among the company's safety personnel, and the safety training information records the time and quantity of production safety education and training.
8. A method of an enterprise safety production standardization intelligent supervision system, applicable to an enterprise safety production standardization intelligent supervision system as claimed in claims 1-7, characterized in that: The following steps are included: Step 1: Obtain the industry in which you are located and enter the personnel and equipment data of major safety accidents in the relevant industry into the first monitoring module, and enter the safety production standards and safety data; Step 2: Input the equipment detection and personnel monitoring system into the second monitoring module, and record and analyze it; Step 3: In the monitoring module, the equipment detection and personnel monitoring system are compared with the safety production standards and safety data in the first monitoring module and the personnel and equipment data of major safety accidents in related industries, and the necessary conditions for the occurrence of major safety accidents are analyzed and an alarm is issued when the necessary conditions are met; Step 4: Record the implementation of the responsibility system among the company's safety personnel during daily safety training. Record the time and quantity of production safety education and training in the safety training information, and compare it with the quantity required by the production safety standards.