Biomass granulator capable of automatically adjusting double rollers

Abstract

The invention relates to the technical field of biomass material granulation equipment, in particular to a double-roller automatic adjusting biomass granulator. The double-roller automatic adjusting biomass granulator comprises a base, a protective cover is fixedly installed on the top of the base, a motor, a speed reducer and a hydraulic system are arranged in the protective cover, the motor, the speed reducer and the hydraulic system are all installed on the top of the base, an output shaft of the motor is connected with the speed reducer, and the output shaft of the motor is connected with the hydraulic system. A protective cover is arranged on one side of the base, two bottom plates fixedly installed on the top of the base are arranged on one side of the protective cover, side plates are arranged on the tops of the bottom plates, a connecting beam is fixedly installed on one sides of the side plates, the connecting beam is fixedly connected with the bottom plates, the same main die roller is rotationally installed between the two side plates, and two pressing rollers are arranged on one side of the main die roller. The double-roller automatic adjustment biomass granulator provided by the invention has the advantages that the use is convenient, the main mold roller and the compression roller can be well prevented from being damaged by foreign matters, and the granulation efficiency can be ensured.

Description

Technical Field

[0001] The invention relates to the technical field of biomass material granulation equipment, in particular to a pair of rollers automatically adjusting biomass granulator. Background Art

[0002] Biomass pellet machine is a mechanical equipment used to efficiently convert biomass raw materials into high-quality pellet fuel. With the growing global demand for clean energy, biomass energy has attracted much attention as a renewable, low-carbon emission energy form. Biomass pellet machines play a vital role in the biomass energy conversion chain, accurately and stably converting various types of scattered, irregular and biomass raw materials with greatly different properties, such as straw, wood chips, fruit shells, etc., into pellet forms that meet combustion requirements, so that they not only have good molding effects, but also can show better performance in subsequent storage and transportation links, and realize efficient recycling and reuse of resources. Biomass pellet machines have a wide range of applications, including agriculture, forestry, solid waste, energy industry and other fields.

[0003] How to accurately and stably process various types of dispersed biomass raw materials into pellet forms that meet combustion requirements is the key to biomass pellet machines. Existing pellet machines, whether flat die, ring die or roller, have fixed or screw-adjustable rollers. During the production process, due to wear of the main die roller and the roller or stuck metal foreign matter, the extrusion gap of the grinding roller becomes larger, the production capacity of the pellet machine is reduced or damaged, resulting in wasted energy or dry friction of raw materials that generates a lot of heat, which can easily cause fires.

[0004] Therefore, it is necessary to provide a new pair of rollers automatically adjusting biomass pellet machine to solve the above technical problems. Summary of the invention

[0005] The technical problem solved by the present invention is to provide a biomass pellet machine with automatic roller adjustment for pelletizing biomass materials, which is easy to use during the pelletizing process, can better prevent the main die roller and the pressure roller from being damaged by foreign matter, and can ensure the pelletizing efficiency.

[0006] In order to solve the above technical problems, the present invention provides a pair of roller automatic adjustment biomass pellet machine comprising: a base, a protective cover is fixedly installed on the top of the base, a motor, a reducer and a hydraulic system are arranged in the protective cover, the motor, the reducer and the hydraulic system are all installed on the top of the base, the output shaft of the motor is connected to the reducer, one side of the protective cover is provided with two bottom plates fixedly installed on the top of the base, the top of the bottom plate is provided with a side plate, one side of the side plate is fixedly installed with a connecting beam, the connecting beam is fixedly connected to the bottom plate, the same main mold roller is rotatably installed between the two side plates, two pressure rollers are provided on one side of the main mold roller, one side of the pressure roller is provided with a hydraulic adjustment mechanism installed on the two connecting beams, the hydraulic adjustment mechanism is connected to the hydraulic system, and the hydraulic adjustment mechanism is used to adjust the distance between the two pressure rollers and the main mold roller.

[0007] Preferably, a plurality of reinforcing ribs are provided between the two side panels.

[0008] Preferably, a pressure roller seat is provided between the two side plates, the pressure roller is rotatably mounted on the two pressure roller seats, a same reinforcing plate is provided between the two pressure roller seats, and two sealing plates are symmetrically fixedly mounted between the two pressure roller seats.

[0009] Preferably, the hydraulic adjustment mechanism comprises a plurality of first hydraulic cylinders, and the plurality of first hydraulic cylinders are respectively fixedly mounted on the two connecting beams.

[0010] Preferably, a connecting cylinder and a sleeve are fixedly installed on both sides of the main mold roller, and the connecting cylinder and the sleeve are rotatably installed on the two side plates respectively. The end of the connecting cylinder away from the main mold roller is connected to the reducer, and a discharging cylinder is fixedly installed in the sleeve, and the discharging cylinder is fixedly connected to the connecting cylinder. One end of the discharging cylinder is located in the main mold roller, and a material receiving box is fixedly installed in the discharging cylinder. The material receiving box is located in the main mold roller, and a cutting baffle rod is provided on the material receiving box, and a discharging spiral plate is provided in the discharging cylinder.

[0011] Preferably, the main mold roller is provided with a plurality of linearly distributed feed holes.

[0012] Preferably, the top of the two side panels is fixedly mounted with the same top plate, the bottom of the top plate is fixedly mounted with a connection box, a feed box fixedly mounted on the top plate is provided above the connection box, one side of the feed box is opened, and a box cover is provided on the top of the feed box.

[0013] Preferably, a same bottom sealing plate is fixedly installed between the two side plates, and the bottom sealing plate is sleeved on the outer side of the bottom of the main mold roller.

[0014] Preferably, the hydraulic adjustment mechanism includes a mounting plate fixedly mounted on the two connecting beams, a second hydraulic cylinder is fixedly mounted on the mounting plate, a connecting plate is fixedly mounted on the output shaft of the second hydraulic cylinder, a plurality of articulated rods are hinged on the side of the connecting plate away from the second hydraulic cylinder, and the plurality of articulated rods are respectively hinged on the corresponding pressure roller seats.

[0015] Preferably, a first articulated seat and a second articulated seat are respectively installed at both ends of the articulated rod, the first articulated seat is fixedly installed on the connecting plate, and the second articulated seat is installed on the pressure roller seat.

[0016] Compared with the related art, the biomass pellet machine with automatic roller adjustment provided by the present invention has the following beneficial effects: The present invention provides a biomass pellet machine with automatic roller adjustment, which adopts a hydraulic control system and a floating double-pressure roller structure, so that the pressure roller can be automatically compensated to keep in contact with the main mold roller at all times without stopping when it is worn, and can be retracted and automatically reset when foreign objects such as metal fall on it to avoid jamming and damage to the main mold roller and the pressure roller, thereby greatly improving the production capacity and increasing the service life of the mold roller and the pressure roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic structural diagram of a first embodiment of a biomass pellet machine with automatic roller adjustment provided by the present invention; Figure 2 for Figure 1 A schematic diagram of the structure from another perspective is shown; Figure 3 for Figure 1 The schematic diagram of the structure after the protective cover is removed is shown; Figure 4 for Figure 1 A schematic diagram of the structure from another perspective of the bottom plate, protective cover, motor, reducer and hydraulic system shown; Figure 5 for Figure 4 A schematic diagram of the structure from another perspective is shown; Figure 6 for Figure 5 The cross-sectional structural diagram shown; Figure 7 for Figure 4 Schematic diagram of the explosion structure shown; Figure 8 for Figure 7 A schematic diagram of the structure from another perspective is shown; Fig. 9 for Figure 6 A schematic diagram of the connection structure of the discharge barrel, the receiving box, the cutting baffle rod and the discharge spiral plate; Fig.10 for Figure 6The structural schematic diagram of the main mold roller shown; Fig.11 A schematic diagram of a second embodiment of a biomass pellet machine with automatic roller adjustment provided by the present invention; Fig.12 for Fig.11 The structural schematic diagram of the hydraulic adjustment mechanism shown; Fig.13 for Fig.12 A schematic diagram of the structure from another perspective is shown.

[0018] Numbers in the figure: 1. Base; 2. Protective cover; 3. Motor; 4. Reducer; 5. Hydraulic system; 6. Bottom plate; 7. Side plate; 8. Connecting beam; 9. Connecting pin; 10. Main mold roller; 11. Pressure roller; 12. Top plate; 13. Reinforcement rib; 14. Feed box; 15. Box cover; 16. Pressure roller seat; 17. Reinforcement plate; 18. Sealing plate; 19. First hydraulic cylinder; 20. Connecting box; 21. Bottom sealing plate; 22. Connecting cylinder; 23. Sleeve; 24. Discharging cylinder; 25. Receiving box; 26. Cutting stop rod; 27. Discharging spiral plate; 28. Feeding hole; 29. ​​Mounting plate; 30. Second hydraulic cylinder; 31. Connecting plate; 32. Articulated rod. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes. Example

[0020] Please refer to Figure 1-Figure 10 In the first embodiment of the present invention, the roller automatic adjustment biomass pellet machine includes: a base 1, a protective cover 2 is fixedly installed on the top of the base 1, a motor 3, a reducer 4 and a hydraulic system 5 are arranged in the protective cover 2, the motor 3, the reducer 4 and the hydraulic system 5 are all installed on the top of the base 1, the output shaft of the motor 3 is connected to the reducer 4, one side of the protective cover 2 is provided with two bottom plates 6 fixedly installed on the top of the base 1, the top of the bottom plate 6 is provided with a side plate 7, and one side of the side plate 7 is fixedly installed with a connection Beam 8, the connecting beam 8 is fixedly connected to the bottom plate 6, the bottom plate 6, the side plate 7 and the connecting beam 8 located on the same side of the main mold roller 10 are fixedly connected by a connecting pin 9, the same main mold roller 10 is rotatably installed between the two side plates 7, two pressure rollers 11 are provided on one side of the main mold roller 10, and a hydraulic adjustment mechanism installed on the two connecting beams 8 is provided on one side of the pressure roller 11, the hydraulic adjustment mechanism is connected to the hydraulic system 5, and the hydraulic adjustment mechanism is used to adjust the distance between the two pressure rollers 11 and the main mold roller 10.

[0021] The outer wall of the main die roller 10 is provided with a plurality of semicircular granulation grooves distributed in a ring shape, and the outer wall of the pressing roller 11 is provided with a plurality of semicircular granulation grooves distributed in a ring shape.

[0022] A plurality of reinforcing ribs 13 are provided between the two side panels 7 .

[0023] A pressure roller seat 16 is provided between the two side plates 7 , the pressure roller 11 is rotatably mounted on the two pressure roller seats 16 , a same reinforcing plate 17 is provided between the two pressure roller seats 16 , and two sealing plates 18 are symmetrically fixedly mounted between the two pressure roller seats 16 .

[0024] The hydraulic adjustment mechanism includes a plurality of first hydraulic cylinders 19 , and the plurality of first hydraulic cylinders 19 are respectively fixedly mounted on the two connecting beams 8 .

[0025] A connecting cylinder 22 and a sleeve 23 are fixedly installed on both sides of the main mold roller 10, respectively. The connecting cylinder 22 and the sleeve 23 are rotatably installed on the two side plates 7, respectively. The end of the connecting cylinder 22 away from the main mold roller 10 is connected to the reducer 4, and a discharging cylinder 24 is fixedly installed in the sleeve 23. The discharging cylinder 24 is fixedly connected to the connecting cylinder 22, and one end of the discharging cylinder 24 is located in the main mold roller 10. A material receiving box 25 is fixedly installed in the discharging cylinder 24, and the material receiving box 25 is located in the main mold roller 10. A cutting baffle rod 26 is provided on the material receiving box 25, and a discharging spiral plate 27 is provided in the discharging cylinder 24.

[0026] The main die roller 10 is provided with a plurality of linearly distributed feed holes 28 , and the plurality of feed holes 28 are opened on the inner wall of a granulation tank.

[0027] The top of the two side panels 7 is fixedly mounted with the same top panel 12, the bottom of the top panel 12 is fixedly mounted with a connection box 20, a feed box 14 fixedly mounted on the top panel 12 is provided above the connection box 20, one side of the feed box 14 is opened, and a box cover 15 is provided on the top of the feed box 14.

[0028] The same bottom sealing plate 21 is fixedly installed between the two side plates 7 , and the bottom sealing plate 21 is sleeved on the outer side of the bottom of the main mold roller 10 .

[0029] The working principle of the roller automatic adjustment biomass pellet machine provided by the present invention is as follows: When in use, the motor 3 is started, and the motor 3 drives the connecting cylinder 22 to rotate through the reducer 4, the connecting cylinder 22 drives the main die roller 10 and the discharge cylinder 24 to rotate, the discharge cylinder 24 drives the sleeve 23 to rotate, the main die roller 10 drives the two pressing rollers 11 to rotate, and then the raw materials for preparing granules are put into the connecting box 20 through the side hole or the top of the feed box 14, and at this time, the raw materials are granulated with the rotation of the main die roller 10 and the pressing roller 11; During the granulation process: the raw materials are kneaded by the multiple granulation grooves on the main die roller 10 and the multiple granulation grooves on the pressing roller 11 to granulate. When the raw materials are kneaded into particles that meet the aperture size of the feed hole 28, as the main die roller 10 rotates, the prepared particles enter the main die roller 10 from the feed hole 28 and fall into the discharge barrel 24 through the receiving box 25, and finally discharged from the discharge barrel 24 through the discharge spiral plate 27; During the granulation process, when metal foreign matter enters, the pressure between the main die roller 10 and the pressure roller 11 increases, and the pressure of the first hydraulic cylinder 19 increases. At this time, the output rod of the first hydraulic cylinder 19 retracts, thereby preventing the main die roller 10 and the pressure roller 11 from being damaged due to the metal foreign matter.

[0030] Compared with the related art, the biomass pellet machine with automatic roller adjustment provided by the present invention has the following beneficial effects: The present invention provides a biomass pellet machine with automatic roller adjustment, which adopts a hydraulic control system and a floating double-roller structure, so that the pressure roller 11 can be automatically compensated to keep in contact with the main mold roller 10 at all times without stopping when it is worn, and can be retracted and automatically reset when foreign objects such as metal fall on it to avoid jamming and damage to the main mold roller 10 and the pressure roller 11, thereby greatly improving the production capacity and the service life of the mold roller and the pressure roller.

[0031] Second embodiment: Based on the roller automatic adjustment biomass pellet machine provided in the first embodiment of the present application, the second embodiment of the present application proposes another roller automatic adjustment biomass pellet machine. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0032] The second embodiment of the present invention is further described below in conjunction with the accompanying drawings and implementation modes.

[0033] Please refer to Fig.11 and Fig.13The difference between this embodiment and the first embodiment is that, in this embodiment, the hydraulic adjustment mechanism includes a mounting plate 29 fixedly mounted on the two connecting beams 8, a second hydraulic cylinder 30 is fixedly mounted on the mounting plate 29, a connecting plate 31 is fixedly mounted on the output shaft of the second hydraulic cylinder 30, a side of the connecting plate 31 away from the second hydraulic cylinder 30 is hinged with a plurality of articulated rods 32, and the plurality of articulated rods 32 are respectively hinged on the corresponding pressure roller seats 16.

[0034] A first hinge seat and a second hinge seat are respectively installed at both ends of the hinge rod 32 . The first hinge seat is fixedly installed on the connecting plate 31 , and the second hinge seat is installed on the pressure roller seat 16 .

[0035] In this embodiment, the hydraulic adjustment mechanism composed of the mounting plate 29, the second hydraulic cylinder 30, the connecting plate 31 and the hinged rod 32 can make the pressure roller 11 withdraw in parallel with the main mold roller 10 when metal is mixed into the raw material. At the same time, after the metal is removed, the pressure roller 11 can better fit with the main mold roller 10, thereby ensuring the quality and efficiency of granulation.

[0036] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A biomass pellet machine with automatic roller adjustment, characterized in that: include: A base, a protective cover is fixedly installed on the top of the base, a motor, a reducer and a hydraulic system are arranged in the protective cover, the motor, the reducer and the hydraulic system are all installed on the top of the base, the output shaft of the motor is connected to the reducer, one side of the protective cover is provided with two bottom plates fixedly installed on the top of the base, the top of the bottom plate is provided with a side plate, one side of the side plate is fixedly installed with a connecting beam, the connecting beam is fixedly connected to the bottom plate, the same main mold roller is rotatably installed between the two side plates, two pressure rollers are arranged on one side of the main mold roller, one side of the pressure roller is provided with a hydraulic adjustment mechanism installed on the two connecting beams, the hydraulic adjustment mechanism is connected to the hydraulic system, and the hydraulic adjustment mechanism is used to adjust the distance between the two pressure rollers and the main mold roller.

2. The biomass pellet machine with automatic roller adjustment according to claim 1, characterized in that: A plurality of reinforcing ribs are arranged between the two side plates.

3. The roller automatic adjustment biomass pellet machine according to claim 1, characterized in that: A pressure roller seat is arranged between the two side plates, the pressure roller is rotatably mounted on the two pressure roller seats, a same reinforcing plate is arranged between the two pressure roller seats, and two sealing plates are symmetrically fixedly mounted between the two pressure roller seats.

4. The biomass pellet machine with automatic roller adjustment according to claim 3, characterized in that: The hydraulic adjustment mechanism includes a plurality of first hydraulic cylinders, and the plurality of first hydraulic cylinders are respectively fixedly mounted on the two connecting beams.

5. The biomass pellet machine with automatic roller adjustment according to claim 1, characterized in that: A connecting cylinder and a sleeve are fixedly installed on both sides of the main mold roller, and the connecting cylinder and the sleeve are rotatably installed on the two side plates respectively. The end of the connecting cylinder away from the main mold roller is connected to the reducer, and a discharging cylinder is fixedly installed in the sleeve, and the discharging cylinder is fixedly connected to the connecting cylinder. One end of the discharging cylinder is located in the main mold roller, and a material receiving box is fixedly installed in the discharging cylinder. The material receiving box is located in the main mold roller, and a cutting baffle rod is provided on the material receiving box, and a discharging spiral plate is provided in the discharging cylinder.

6. The biomass pellet machine with automatic roller adjustment according to claim 5, characterized in that: The main mold roller is provided with a plurality of linearly distributed feed holes.

7. The biomass pellet machine with automatic roller adjustment according to claim 6, characterized in that: The top of the two side panels is fixedly mounted with a same top panel, the bottom of the top panel is fixedly mounted with a connection box, a feed box fixedly mounted on the top panel is provided above the connection box, one side of the feed box is opened, and a box cover is provided on the top of the feed box.

8. The biomass pellet machine with automatic roller adjustment according to claim 7, characterized in that: The same bottom sealing plate is fixedly installed between the two side plates, and the bottom sealing plate is sleeved on the outer side of the bottom of the main mold roller.

9. The biomass pellet machine with automatic roller adjustment according to claim 3, characterized in that: The hydraulic adjustment mechanism includes a mounting plate fixedly mounted on the two connecting beams, a second hydraulic cylinder is fixedly mounted on the mounting plate, a connecting plate is fixedly mounted on the output shaft of the second hydraulic cylinder, a plurality of articulated rods are hinged on the side of the connecting plate away from the second hydraulic cylinder, and the plurality of articulated rods are respectively hinged on the corresponding pressure roller seats.

10. The biomass pellet machine with automatic roller adjustment according to claim 9, characterized in that: The two ends of the articulated rod are respectively mounted with a first articulated seat and a second articulated seat, the first articulated seat is fixedly mounted on the connecting plate, and the second articulated seat is mounted on the pressure roller seat.

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