Paint dipping device for casting machining

By designing a paint dipping device for casting processing with integrated paint dipping, draining and drying functions, the problem that existing devices cannot realize drying processing and casting insertion and removal are solved, and high-quality processing and equipment of castings are achieved. convenient operation.

CN119426071APending Publication Date: 2025-02-14MAANSHAN SANCHUAN MACHINERY MFG CO LTD

Patent Information

Application Number
CN202411859914.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The existing casting paint immersion device cannot achieve the drying treatment of castings, which affects the firm connection between the anti-rust paint and the castings. At the same time, the device is not convenient for the castings to be placed and taken out, resulting in uneven paint immersion.

Method used

A paint dipping device for casting processing is designed, combining the functions of paint dipping, draining and drying. The device includes a paint dipping mechanism and a drying mechanism, which automatically handles the castings through a servo conveyor belt and slider system, avoids contact with the castings and reduces waste of paint liquid.

Benefits of technology

The castings are realized with high-quality paint-drawn, even drainage and firm drying, which improves the service life of the castings, simplifies workers' operations, and reduces the difficulty of equipment maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of casting paint dipping equipment, in particular to a paint dipping device for casting machining, which comprises a paint dipping mechanism and a drying mechanism, the drying mechanism and a servo conveying belt are respectively arranged on two sides of the paint dipping mechanism, a conveying mechanism is arranged on the outer side of the paint dipping mechanism, and the conveying mechanism comprises a second support. According to the device, the purposes of paint dipping, draining and drying of the casting can be achieved, the paint dipping quality is guaranteed, workers can conveniently take and place the casting, paint dipping can be achieved without making contact with a draining plate in the paint dipping process of the casting, paint liquid on the casting is prevented from being bonded to the draining plate, and the paint dipping quality of the casting is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of casting varnish dipping equipment, and in particular discloses a varnish dipping device for casting processing. Background Art

[0002] Castings refer to metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance. The produced castings need to be treated with varnishing using a varnishing device to achieve the purpose of rust prevention and anti-adhesion, thereby extending the service life of the castings.

[0003] A Chinese patent with announcement number CN213825607U discloses a paint dipping device for small mechanical castings, including a blanking table and a paint dipping tank, one side of the blanking table is fixedly connected to the paint dipping tank, and two brackets are fixedly connected to the two sides of the blanking table. The utility model is provided with an overflow chamber. When too much paint liquid is poured into the paint dipping tank, the paint liquid will flow into the overflow chamber, so that the liquid level in the paint dipping chamber is in the best position for paint dipping, and will not cause excessive paint dipping. After the paint dipping is completed, the utility model places the casting on a placement rack. During the drying process, the excess paint liquid on the surface of the casting will drip onto the blanking table through the placement rack, and then slide back to the paint dipping tank on the blanking table, avoiding the waste of paint liquid caused by volatilization. The utility model is provided with a stirring device. During the paint dipping process, the stirring blades rotate simultaneously, so that the anti-rust paint of the casting is always in a flowing state under the stirring of the blades of the stirring mechanism during the paint dipping process, thereby preventing a large amount of precipitation of the anti-rust paint, making the casting evenly paint-dipped, and greatly improving the paint dipping quality of the casting surface. However, the above-mentioned paint dipping device cannot dry the casting after the paint dipping, which is not conducive to the firm connection between the anti-rust paint and the casting. The above-mentioned paint dipping device is not convenient for placing the casting into the paint dipping tank before paint dipping, and taking it out of the paint dipping tank after paint dipping. In addition, when the cast after the paint dipping is placed on the placement rack for paint dipping, as the anti-rust paint evaporates, the anti-rust paint on the casting is easily adhered to and remains on the placement rack, which leads to uneven paint dipping after the casting is removed from the placement rack, affecting the quality of the casting paint dipping. Therefore, in order to solve the above-mentioned problems, the present invention proposes a paint dipping device for casting processing. Summary of the invention

[0004] The present invention aims to provide a paint dipping device for casting processing, which can achieve the purpose of paint dipping, draining and drying of castings, ensure the quality of paint dipping, and facilitate workers to take and place castings. The castings can be painted without contacting with a drain plate during the paint dipping process, thereby avoiding the paint liquid on the casting from sticking to the drain plate, thereby ensuring the quality of the casting paint dipping.

[0005] The present invention is achieved through the following technical solutions: A paint dipping device for casting processing includes a paint dipping mechanism and a drying mechanism. The paint dipping mechanism is provided with a drying mechanism and a servo conveyor belt on both sides thereof. A conveying mechanism is provided on the outer side of the paint dipping mechanism. The conveying mechanism includes a second bracket which runs through the interior of the drying mechanism.

[0006] As a further configuration of the above scheme, the paint dipping mechanism includes a paint storage box, a connecting groove is provided at one end of the bottom of the paint storage box, which is convenient for connection with the stirring rod, mounting grooves are provided on both sides of the inner wall of the paint storage box, and a first grid plate is connected between the two mounting grooves, which can speed up the speed of breaking up the precipitation in the paint liquid, a drain pipe is connected to the lower side of one side of the paint storage box, and a valve is provided above the drain pipe to facilitate the discharge of waste paint and sewage in the paint storage box during cleaning and maintenance of the paint storage box, a paint inlet is provided above the inner wall of the paint storage box on one side close to the drain pipe, and a first pipe connector is provided at one end of the paint inlet for convenient connection with a hose, a plurality of first supporting legs are provided below the paint storage box to provide stable support for the paint storage box and its connecting parts, and a first mounting plate is connected above the end of the paint storage box away from the first pipe connector to facilitate the installation of a motor.

[0007] As a further configuration of the above scheme, a first motor is connected to the top of the first mounting plate, and a stirring rod is connected to the output end of the first motor. The upper end of the stirring rod passes through the interior of the first mounting plate, and the lower end of the stirring rod is rotatably connected to the connecting groove, which can prevent the paint liquid in the paint storage box from settling. A drain table is provided on the side of the paint storage box close to the drying mechanism to facilitate the collection of paint liquid dripping from the casting.

[0008] As a further arrangement of the above scheme, a plurality of second supporting legs are connected to the bottom of the drain table to provide stable support for the drain table, thereby maintaining the stability of the entire paint dipping mechanism; a drain trough is provided inside the drain table; a paint return port is provided at one end of the drain trough close to the first pipe connector; a second pipe connector is connected to one end of the paint return port; a hose is connected between the second pipe connector and the first pipe connector to collect paint liquid dripping from the casting and discharge it back into the paint storage box through the hose to reduce waste of paint liquid; a drain plate is connected above the drain trough to prevent the casting from falling into the drain trough; two first pins are provided on both sides of the drain trough to facilitate connection with the connecting rod to fix the drying mechanism to one side of the drain table.

[0009] As a further configuration of the above scheme, the drying mechanism includes an oven, three mounting holes are evenly spaced on both sides of the oven, which are convenient for installing side panels and inspecting and maintaining the inner walls and components of the oven, a trough is provided at the bottom of the inner box of the oven, and a porous plate is connected above the trough, so that the hot air blown into the trough by the fourth hot air blower is blown into the oven through the holes in the porous plate to dry the paint liquid on the surface of the casting, ensuring that the paint liquid and the casting are firmly connected, and a plurality of third supporting legs are connected to the bottom of the oven to provide support for the drying mechanism, and the two sides of the oven are supported by the third supporting legs. Two second pins are provided at one end near the drain table, and a connecting rod is connected between the first pin and the second pin on the same side to limit the position of the drying mechanism. A side panel is connected to the outer side of the mounting hole to prevent the heat inside the oven from dissipating through the mounting hole. A transparent observation panel is provided inside the side panel to facilitate observation of the movement and drying conditions of the castings inside the oven so as to adjust the drying rhythm of the oven. Three second grid plates are evenly spaced at the top of the oven to disperse the high-temperature airflows blown out by the first, second and third hot air blowers.

[0010] As a further arrangement of the above scheme, a plurality of first hot air blowers, second hot air blowers and third hot air blowers are respectively arranged longitudinally along the short side of the top surface of the oven above the three second grid plates, so as to control the switching conditions of the three hot air blowers according to the drying conditions of the castings, so as to save resources while ensuring the drying quality. The air outlet ends of the first hot air blowers, the second hot air blowers and the third hot air blowers all pass through the top of the oven. A fourth hot air blower is arranged on one side of the oven, and the air outlet end of the fourth hot air blower is connected to the interior of the trough. A first bracket is connected to the bottom of the fourth hot air blower, which can dry the paint liquid on the surface of the casting from below the casting and make the paint liquid and the casting more firmly connected through high temperature.

[0011] As a further configuration of the above scheme, two slide grooves are symmetrically connected to the bottom of the second bracket, and a plurality of sliders are arranged at equal intervals inside the slide grooves, and the sliders are slidably connected to the slide grooves, and a screw rod is arranged through the inside of the slider, and the slider is threadedly connected to the screw rod, and a second motor is arranged at one end of the screw rod, which can drive the screw rod to rotate through the rotation of the motor and then drive a plurality of sliders to slide synchronously in the slide groove, laying a foundation for the position adjustment of the casting, and a third bracket is arranged on the outside of the second bracket, which can provide stable support for the second bracket and its connecting parts, and two sealing plates are connected to the third bracket and the second bracket at one end close to the drying mechanism, so as to facilitate the removal of the sealing plate from between the third bracket and the second bracket during the assembly of the device, so that the second bracket and the slide groove can pass through the drying mechanism smoothly.

[0012] As a further configuration of the above scheme, a telescopic rod is connected to the bottom of the slider to facilitate adjusting the height of the casting during the paint dipping process, and the telescopic end of the telescopic rod is connected to a second mounting plate, and two connecting plates are provided at both ends of the second mounting plate, and a pin is connected between the two connecting plates at the same end, and a hook is rotatably connected to the outer side of the pin to facilitate hooking the casting to be painted on the hook, so that workers do not directly contact the casting immersed in paint during the paint dipping process.

[0013] As a further configuration of the above scheme, a PLC controller is provided on one side of the third bracket, and the PLC controller is connected to the terminal device via a data cable, so as to facilitate the transmission of the edited operating program in the terminal device to the PLC controller, so as to use the PLC controller to control the operation of relevant components in the device.

[0014] As a further configuration of the above scheme, a plurality of universal brake wheels are connected to the bottom of the servo conveyor belt to facilitate adjustment of the position of the servo conveyor belt and to facilitate workers to clean and maintain the paint dipping mechanism.

[0015] The second motor in the present invention is a servo motor.

[0016] The paint dipping device for casting processing, during use, uses a PLC controller to start the first motor, so that the first motor drives the stirring rod to rotate, stirs the paint liquid in the paint storage box, and conveys the casting to be dipped in paint to the bottom of the conveying mechanism through the servo conveyor belt. The worker hooks the casting on the hook below the telescopic rod closest to the drying mechanism, and uses the PLC controller to start the second motor, so that the second motor drives the screw rod to rotate, and then drives the slider to slide in the slide slot, and moves the telescopic rod on the servo conveyor belt together with the casting hooked on the hook below the telescopic rod to the top of the paint storage box, and then turns off the second motor. At this time, another telescopic rod connected to an empty hook is synchronously moved to the top of the servo conveyor belt, and the telescopic rod above the paint storage box is controlled to extend, so that the casting is completely immersed in the paint liquid in the paint storage box. After a period of time, the telescopic rod is controlled to contract to pull the casting out of the paint liquid. The second motor is then turned on and off to move the paint-dipped castings to the top of the drain plate and then closed. The paint on the castings drips onto the drain plate and then gathers at the paint return port and flows back to the paint storage box through the hose. After a period of time, the second motor is automatically turned on to drive the multiple sliders to move synchronously again to move the paint-dipped castings to the oven for drying. The second motor is then turned on for a period of time and then turned off until all the paint-dipped castings under the sliders in the two slides are sent out from the end of the oven away from the paint dipping mechanism. The castings that have been dipped and dried are removed from the hooks in turn and placed on the corresponding storage device. The second motor is controlled to rotate to move all the sliders in a single slide and the telescopic rods connected thereto to the end of the second bracket away from the oven. The above operation is then repeated to allow the remaining castings to be dipped in paint.

[0017] The present invention has the following beneficial effects in practical application: The device has the functions of painting, draining and drying castings to ensure the quality of painting. The use of multiple universal brake wheels under the servo conveyor belt in the device makes it easy to adjust and fix the position of the servo conveyor belt so that the castings to be painted can be conveyed to the bottom of the second bracket, and the distance between the castings and the ground can be increased, so that workers can hook the castings without bending over excessively. When maintenance of the painting mechanism is required, one side of the painting mechanism driven by the servo conveyor can be moved away by rotating the universal brake wheel so that workers can carry out maintenance operations on the painting mechanism.

[0018] The use of the first grid in the paint dipping mechanism can slow down the fluctuation of the paint liquid on the side of the first grid away from the motor, thereby avoiding the impact of excessive fluctuation of the paint liquid on the quality of the casting dipping. The use of multiple first hot air blowers, second hot air blowers and third hot air blowers in the drying mechanism makes it convenient for workers to adjust the switching conditions of the above three hot air blowers according to the drying conditions of the castings, thereby ensuring the drying quality of the castings and saving resources. The use of the fourth hot air blower can dry the bottom of the casting and improve the drying efficiency of the castings.

[0019] The combination of two sets of slide grooves, sliders, screw rods and the second motor in the conveying mechanism makes it easy to simultaneously drive the movement of multiple sliders connected to the outside of the screw rod through the same second motor, thereby realizing the synchronous adjustment of the positions of multiple telescopic rods and their connecting parts and castings, and then changing the positions of castings hooked under different telescopic rods, thereby changing the paint dipping step of the castings, ensuring that there are castings in the paint storage box, draining table and drying oven at the same time, so as to ensure the continuity of the casting dipping operation and improve the efficiency of casting dipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1 is a perspective view of the present invention; Figure 2 A perspective view of the intermediate coating mechanism of the present invention; Figure 3 A top view of the paint storage box and the drain tank in the present invention; Figure 4 For the present invention Figure 3 Section view at point AA; Figure 5 It is a combined diagram of the first mounting plate, the motor and the stirring rod in the present invention; Figure 6 It is a first perspective view of the drying mechanism in the present invention; Figure 7 is a second perspective view of the drying mechanism of the present invention; Figure 8 is a perspective view of an oven in the present invention; Fig. 9 It is a disconnected diagram of the conveying mechanism in the present invention; Fig.10 It is a combined diagram of the sliding block, the telescopic rod, the second mounting plate and the hook in the present invention.

[0022] In the figure: 1, paint dipping mechanism; 2, drying mechanism; 3, conveying mechanism; 4, servo conveyor belt; 5, PLC controller; 11, paint storage box; 111, connecting groove; 112, mounting groove; 113, drain pipe; 1131, valve; 114, paint inlet; 115, first pipe connector; 116, first support leg; 12, drain table; 121, drain groove; 122, paint return port; 123, second pipe connector; 124, hose; 125, drain plate; 126, first pin rod; 127, second support leg; 13, first mounting plate; 14, first motor; 15, stirring rod; 16, first grid plate; 21, Oven; 211, mounting hole; 212, sink; 213, third supporting leg; 214, second pin rod; 215, connecting rod; 22, side plate; 221, transparent observation plate; 23, second grid plate; 24, first hot air blower; 25, second hot air blower; 26, third hot air blower; 27, porous plate; 28, fourth hot air blower; 281, first bracket; 31, second bracket; 311, sealing plate; 32, third bracket; 33, slide groove; 34, slider; 35, screw rod; 36, second motor; 37, telescopic rod; 38, second mounting plate; 381, connecting plate; 382, ​​pin shaft; 39, hook; 41, universal brake wheel. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 10 , and describes the application in detail with reference to embodiments.

[0025] The embodiment discloses a paint dipping device for casting processing, including a paint dipping mechanism 1 and a drying mechanism 2, wherein the drying mechanism 2 and a servo conveyor belt 4 are respectively arranged on both sides of the paint dipping mechanism 1, and a conveying mechanism 3 is arranged on the outer side of the paint dipping mechanism 1, and the conveying mechanism 3 includes a second bracket 31, and the second bracket 31 runs through the interior of the drying mechanism 2.

[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the paint dipping mechanism 1 includes a paint storage box 11, a connecting groove 111 is provided at one end of the bottom of the paint storage box 11, which is convenient for connecting with the stirring rod 15, and mounting grooves 112 are provided on both sides of the inner wall of the paint storage box 11. A first grid plate 16 is connected between the two mounting grooves 112 to speed up the dispersion of the sediment in the paint liquid, and a drainage pipe 113 is connected to the lower side of the paint storage box 11, and a valve 1131 is provided above the drainage pipe 113 to facilitate the drainage of the paint storage box 11 during cleaning and maintenance. To discharge waste paint and sewage from the paint storage box 11, a paint inlet 114 is provided on the upper inner wall of one side of the paint storage box 11 close to the drain pipe 113, and a first pipe connector 115 is provided at one end of the paint inlet 114 for convenient connection with a hose 124, and a plurality of first supporting legs 116 are provided at the lower part of the paint storage box 11 for providing stable support for the paint storage box 11 and its connecting parts, and a first mounting plate 13 is connected to the upper end of the paint storage box 11 away from the first pipe connector 115 for easy installation of a motor.

[0027] like Figure 1 , Figure 2 and Figure 5 As shown, a first motor 14 is connected to the top of the first mounting plate 13, and a stirring rod 15 is connected to the output end of the first motor 14. The upper end of the stirring rod 15 passes through the interior of the first mounting plate 13, and the lower end of the stirring rod 15 is rotatably connected to the connecting groove 111, which can prevent the paint liquid in the paint storage box 11 from settling. A drain table 12 is provided on the side of the paint storage box 11 close to the drying mechanism 2 to collect the paint liquid dripping from the casting.

[0028] like Figure 1 , Figure 2 and Figure 4 As shown, a plurality of second supporting legs 127 are connected to the bottom of the draining platform 12, which can provide stable support for the draining platform 12, so that the entire paint dipping mechanism 1 remains stable. A draining trough 121 is provided inside the draining platform 12, and a paint return port 122 is provided at one end of the draining trough 121 close to the first pipe connector 115, and a second pipe connector 123 is connected to one end of the paint return port 122. A hose 124 is connected between the second pipe connector 123 and the first pipe connector 115, so as to collect the paint liquid dripping from the casting and discharge it back into the paint storage box 11 through the hose 124, so as to reduce the waste of paint liquid. A draining plate 125 is connected to the top of the draining trough 121, so as to prevent the casting from falling into the draining trough 121. Two first pins 126 are provided on both sides of the draining trough 121, so as to facilitate the connection with the connecting rod 215, so as to fix the drying mechanism 2 to one side of the draining platform 12.

[0029] like Figure 1 , Figure 6 , Figure 7 and Figure 8 As shown, the drying mechanism 2 includes an oven 21, and three mounting holes 211 are evenly spaced on both sides of the oven 21, which are convenient for installing side panels 22 and inspecting and maintaining the inner wall and components of the oven 21. A trough 212 is provided at the bottom of the inner box of the oven 21, and a porous plate 27 is connected above the trough 212, so that the hot air blown into the trough 212 by the fourth hot air blower 28 is blown into the oven 21 through the holes in the porous plate 27 to dry the paint liquid on the surface of the casting, thereby ensuring that the paint liquid and the casting are firmly connected. A plurality of third supporting legs 213 are connected at the bottom of the oven 21 to provide support for the drying mechanism 2. One of the two sides of the oven 21 near the draining table 12 Two second pins 214 are provided at each end, and a connecting rod 215 is connected between the first pin 126 and the second pin 214 on the same side to limit the position of the drying mechanism 2. The outer side of the mounting hole 211 is connected to a side plate 22 to prevent the heat inside the oven 21 from dissipating through the mounting hole 211. A transparent observation plate 221 is provided inside the side plate 22 to facilitate observation of the movement and drying conditions of the castings inside the oven 21 so as to adjust the drying rhythm of the oven 21. Three second grid plates 23 are evenly spaced at the top of the oven 21 to disperse the high-temperature airflows blown out by the first hot air blower 24, the second hot air blower 25 and the third hot air blower 26.

[0030] like Figure 1 , Figure 6 , Figure 7 and Figure 8 As shown, a plurality of first hot air blowers 24, second hot air blowers 25 and third hot air blowers 26 are respectively arranged above the three second grid plates 23 and are arranged longitudinally along the short side of the top surface of the oven 21, so as to control the switching conditions of the three hot air blowers according to the drying conditions of the castings, so as to save resources while ensuring the drying quality. The air outlet ends of the first hot air blowers 24, the second hot air blowers 25 and the third hot air blowers 26 all pass through the top of the oven 21, and a fourth hot air blower 28 is arranged on one side of the oven 21. The air outlet end of the fourth hot air blower 28 is connected to the interior of the trough 212, and a first bracket 281 is connected below the fourth hot air blower 28, so as to dry the paint liquid on the surface of the casting from the bottom of the casting and make the paint liquid and the casting more firmly connected by high temperature.

[0031] like Figure 1 and Fig. 9As shown, two slide grooves 33 are symmetrically connected to the bottom of the second bracket 31, and a plurality of sliders 34 are evenly spaced inside the slide grooves 33, and the sliders 34 are slidably connected to the slide grooves 33. A screw rod 35 is penetrated inside the slider 34, and the slider 34 is threadedly connected to the screw rod 35. One end of the screw rod 35 is provided with a second motor 36, which can drive the screw rod 35 to rotate through the rotation of the motor and then drive a plurality of sliders 34 to slide synchronously in the slide groove 33, laying a foundation for adjusting the position of the casting. A third bracket 32 ​​is provided on the outer side of the second bracket 31, which can provide stable support for the second bracket 31 and its connecting parts. Two sealing plates 311 are connected to the ends of the third bracket 32 ​​and the second bracket 31 close to the drying mechanism 2, so that the sealing plate 311 can be removed from between the third bracket 32 ​​and the second bracket 31 during the assembly of the device, so that the second bracket 31 and the slide groove 33 can pass through the drying mechanism 2 smoothly.

[0032] like Figure 1 , Fig. 9 and Fig.10 As shown, a telescopic rod 37 is connected to the bottom of the slider 34 to facilitate adjusting the height of the casting during the paint dipping process, and a second mounting plate 38 is connected to the telescopic end of the telescopic rod 37. Two connecting plates 381 are provided at both ends of the second mounting plate 38. A pin 382 is connected between the two connecting plates 381 at the same end, and a hook 39 is rotatably connected to the outer side of the pin 382 to facilitate hooking the casting to be painted on the hook 39, so that workers do not directly contact the casting immersed in paint during the paint dipping process.

[0033] like Figure 1 and Fig. 9 As shown, a PLC controller 5 is provided on one side of the third bracket 32, and the PLC controller 5 is connected to the terminal device via a data cable, so as to facilitate the transmission of the edited operating program in the terminal device to the PLC controller 5, so as to use the PLC controller 5 to control the operation of relevant components in the device.

[0034] like Figure 1 As shown, a plurality of universal brake wheels 41 are connected to the bottom of the servo conveyor belt 4 to facilitate adjustment of the position of the servo conveyor belt 4 and to facilitate workers to clean and maintain the paint dipping mechanism 1.

[0035] The paint dipping device for casting processing disclosed in the present embodiment, after a sufficient amount of paint liquid is injected into the paint storage box 11 before use, uses the PLC controller 5 to start the first motor 14, so that the first motor 14 drives the stirring rod 15 to rotate, and stirs the paint liquid in the paint storage box 11 on one side of the first grid plate 16, so that the paint liquid flows on both sides of the first grid plate 16, speeding up the speed of breaking up the precipitation in the paint liquid and avoiding the precipitation of the paint liquid, and uses the PLC controller 5 to start the fourth hot air blower 28, multiple first hot air blowers 24, the second hot air blower 25 and the third hot air blower 26 in sequence to preheat the interior of the oven 21.

[0036] The PLC controller 5 is used to control the opening and closing of the servo conveyor belt 4 so that the servo conveyor belt 4 conveys the casting to be dipped in paint to the bottom of the conveying mechanism 3. The sliders 34 connected to the outside of the same screw rod 35, three of which are taken as an example here, are named A slider 34, B slider 34 and C slider 34 according to the distance from the second motor 36, and the sliders 34 outside another screw rod 35 are named a slider 34, b slider 34 and c slider 34 according to the distance from the other second motor 36. The worker picks up the casting on the servo conveyor belt 4 and hooks them on the hooks 39 connected below the telescopic rod 37 below the A slider 34 and the a slider 34, and uses the PLC controller 5 to start the two second motors 36 at the same time, so that the two second motors 36 drive the screw rods respectively. 35 rotates, thereby driving the slider 34 connected to the outside of the paint to slide in the slide groove 33, and the A slider 34 and the a slider 34 together with the telescopic rods 37 and the castings on the hooks 39 below them are moved to the top of the paint storage box 11, and then the second motor 36 is turned off. At this time, the telescopic rods 37 connected to the bottom of the B slider 34 and the b slider 34 are synchronously moved to the top of the servo conveyor belt 4, and the workers hook the castings on the hooks 39 below the B slider 34 and the b slider 34 respectively, and use the PLC controller 5 to control the extension of the telescopic rods 37 under the A slider 34 and the a slider 34. After the castings are completely immersed in the paint liquid in the paint storage box 11 for a period of time, the PLC controller 5 is used to control the contraction of the telescopic rods 37 under the A slider 34 and the a slider 34 to pull the castings out of the paint liquid.

[0037] At this time, the second motor 36 is started again, and drives the multiple sliders 34 to move synchronously in the slide rails again, and moves the A slider 34 and the a slider 34 to the top of the drain plate 125. At this time, the B slider 34 and the b slider 34 drive the telescopic rods 37 below them and the castings hooked on the hooks 39 to move to the top of the paint storage box 11, and the C slider 34 and the c slider 34 move to the top of the servo telescopic rod 37. Similarly, the worker hooks the castings on the hooks 39 below the C slider 34 and the c slider 34. During the process of draining the castings below the A slider 34 and the a slider 34, the B slider 34 is controlled The telescopic rod 37 connected to the lower part of the b slider 34 is extended to immerse the B slider 34 and the casting under the b slider 34 in the paint liquid for a period of time, and then the telescopic rod 37 is controlled to retract to pull the B slider 34 and the casting under the b slider 34 out of the paint liquid, so that the paint liquid on the cast that has been immersed in paint drips onto the drain plate 125, is collected at the paint return port 122, and flows back to the paint storage box 11 through the hose 124. After a period of time, the PLC controller 5 is used to start the second motor 36 again, and the multiple sliders 34 are synchronously driven to move again, and the cast that has been drained under the A slider 34 and the a slider 34 is moved to the oven 21 for drying, at this time, the B slider 34 and the b slider 34 and the castings thereunder are synchronously moved to the top of the drain plate 125 for draining, and the C slider 34 and the c slider 34 together with the castings thereunder are moved to the top of the paint storage box 11, and the PLC controller 5 is used to control the telescopic rod 37 under the C slider 34 and the c slider 34 to extend to immerse the castings in the paint liquid for a period of time, and then the castings are pulled out of the paint liquid by contracting the telescopic rod 37, and the second motor 36 is turned on for a period of time and then turned off, so that the C slider 34 and the c slider 34 together with the castings thereunder are moved To the drain plate 125, move the B slider 34 and the b slider 34 and the castings underneath them into the oven 21 together, and then the second motor 36 continues to be turned on for a period of time and then turns off until the paint-dipped castings under all the sliders 34 in the two slide slots 33 slide out of the oven 21 at the end away from the paint dipping mechanism 1, and the castings that have been dipped and dried are removed from the hooks 39 in turn and placed on the corresponding storage device, and the second motor 36 is controlled to rotate to move all the sliders 34 in the two slide slots 33 and the telescopic rods 37 connected thereto to reset to the end of the second bracket 31 away from the oven 21.

[0038] In the terminal device, the above operations are performed as follows: the second motor 36 is turned off after a certain time of starting, the telescopic rod 37 under the A slider 34 and the a slider 34 is extended and retracted, the second motor 36 is turned off after a certain time of starting, the telescopic rod 37 under the B slider 34 and the b slider 34 is extended and retracted, the second motor 36 is turned off after a certain time of starting, the telescopic rod 37 under the C slider 34 and the c slider 34 is extended and retracted, the second motor 36 is turned off after a certain time of starting, the second motor 36 is turned off after a certain time of starting, the second motor 36 is turned off after a certain time of starting, and the second motor 36 is turned off after a certain time of starting for multiple times (the C slider 34 and the c slider 34 completely slide out of the oven 21 as the last time), the operation of the second motor 36 reversing for a certain time is written into an operation program, and the written operation program is transmitted from the terminal device to the PLC controller 5 through the data line, and then the edited operation program is selected in the PLC controller 5, and the first motor 14 and the four hot air blowers are turned on to perform the paint dipping treatment on the remaining castings.

[0039] The servo conveyor belt 4, PLC controller 5, valve 1131, paint inlet 114, first pipe connector 115, second pipe connector 123, first motor 14, stirring rod 15, first hot air blower 24, second hot air blower 25, third hot air blower 26, fourth hot air blower 28, slide 33, slider 34, screw 35, second motor 36, telescopic rod 37, pin 382, ​​hook 39, universal brake wheel 41 and other components in a paint dipping device for casting processing disclosed by the present invention are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the invention should be included in the protection scope of the present invention.

Claims

1. A varnish dipping device for casting processing, comprising a varnish dipping mechanism and a drying mechanism, characterized in that: A drying mechanism and a servo conveyor belt are respectively arranged on both sides of the paint dipping mechanism, and a conveying mechanism is arranged on the outer side of the paint dipping mechanism. The conveying mechanism comprises a second bracket, and the second bracket runs through the interior of the drying mechanism.

2. A varnish dipping device for casting processing according to claim 1, characterized in that: The paint dipping mechanism includes a paint storage box, a connecting groove is provided at one end of the bottom of the paint storage box, installation grooves are provided on both sides of the inner wall of the paint storage box, a first grid plate is connected between the two installation grooves, a drain pipe is connected to the lower side of one side of the paint storage box, a valve is provided above the drain pipe, a paint inlet is opened above the inner wall of the paint storage box on one side close to the drain pipe, a first pipe connector is provided at one end of the paint inlet, a plurality of first supporting legs are provided below the paint storage box, and a first mounting plate is connected above one end of the paint storage box away from the first pipe connector.

3. A varnish dipping device for casting processing according to claim 2, characterized in that: A first motor is connected above the first mounting plate, a stirring rod is connected to the output end of the first motor, the upper end of the stirring rod passes through the interior of the first mounting plate, the lower end of the stirring rod is rotatably connected to the connecting groove, and a draining table is provided on one side of the paint storage box close to the drying mechanism.

4. A varnish dipping device for casting processing according to claim 3, characterized in that: A plurality of second supporting legs are connected to the bottom of the drain platform, a drain trough is provided inside the drain platform, a paint return port is provided at one end of the drain trough close to the first pipe connector, a second pipe connector is connected to one end of the paint return port, a hose is connected between the second pipe connector and the first pipe connector, a drain plate is connected to the top of the drain trough, and two first pins are provided on both sides of the drain trough.

5. A varnish dipping device for casting processing according to claim 1, characterized in that: The drying mechanism includes an oven, three mounting holes are evenly spaced on both sides of the oven, a trough is provided on the inner bottom of the oven, a porous plate is connected above the trough, a plurality of third supporting legs are connected below the oven, two second pins are provided on one end of both sides of the oven close to the draining table, a connecting rod is connected between the first pin and the second pin on the same side, a side plate is connected to the outer side of the mounting hole, a transparent observation plate is provided inside the side plate, and three second grid plates are evenly spaced on the top of the oven.

6. A varnish dipping device for casting processing according to claim 5, characterized in that: A plurality of first hot air blowers, second hot air blowers and third hot air blowers are respectively arranged vertically along the short side of the top surface of the oven above the three second grid plates, and the air outlet ends of the first hot air blowers, the second hot air blowers and the third hot air blowers all pass through the top of the oven. A fourth hot air blower is arranged on one side of the oven, and the air outlet end of the fourth hot air blower is connected to the interior of the trough, and a first bracket is connected to the bottom of the fourth hot air blower.

7. A varnish dipping device for casting processing according to claim 1, characterized in that: Two slide grooves are symmetrically connected at the bottom of the second bracket, and a plurality of sliders are arranged at equal intervals inside the slide grooves. The sliders are slidably connected to the slide grooves, and a screw rod is arranged inside the slider, and the slider is threadedly connected to the screw rod. A second motor is arranged at one end of the screw rod, and a third bracket is arranged on the outer side of the second bracket. Two sealing plates are connected to the third bracket and one end of the second bracket close to the drying mechanism.

8. A varnish dipping device for casting processing according to claim 7, characterized in that: A telescopic rod is connected below the slider, the telescopic end of the telescopic rod is connected to a second mounting plate, two connecting plates are provided at both ends of the second mounting plate, a pin is connected between the two connecting plates at the same end, and a hook is rotatably connected to the outer side of the pin.

9. A varnish dipping device for casting processing according to claim 1, characterized in that: A PLC controller is arranged on one side of the third bracket, and the PLC controller is connected to the terminal device via a data line.

10. A varnish dipping device for casting processing according to claim 1, characterized in that: A plurality of universal brake wheels are connected below the servo conveyor belt.

Citation Information

Patent Citations

  • Paint dipping device for small mechanical casting

    CN213825607U

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