Cutting device for high-strength alloy

By designing a cutting device for high-strength alloys, cleaning debris is cleaned with cleaning sheets and cleaning heads and spraying water to cool down, the problems of debris adhesion and equipment cleaning are solved, and cutting efficiency and continuity are improved.

CN119426697AInactive Publication Date: 2025-02-14JIANGSU XUANYUAN SPECIAL MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411971332.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing cutting equipment cuts high-strength alloys, the cutting device fails to effectively dissipate heat, causing debris to stick to the cutting tool, affecting the cutting efficiency, and debris are scattered everywhere in the equipment, interfering with the cutting process.

Method used

A cutting device for high-strength alloys is designed, including a cutting assembly and a transport assembly. The cutting assembly includes a protective cover, a controller, a cleaning sheet and a cleaning head. The cleaning sheet is controlled to telescopicly and clean the debris through the controller, and spray water to cool the cutting position through the cleaning head. The transport assembly includes a waste chip collection bin, grid strips and suction notches for collecting and adsorbing cut debris.

Benefits of technology

Effectively prevent debris from sticking, improve cutting efficiency, and maintain the continuity of the cutting process and the cleaning of the equipment by collecting and adsorbing debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cutting device for the high-strength alloy comprises a cutting assembly and a conveying assembly, the conveying assembly is arranged on the lower portion of the cutting assembly, and the cutting assembly is used for cutting the alloy needing to be treated. The cutting assembly comprises a protective cover, a controller, a cleaning piece and a cleaning head. A controller is arranged outside the protective cover, a cleaning piece is arranged on the lower portion of the controller, the controller is used for controlling the cleaning piece to stretch out and draw back, the cleaning piece is configured to clean residual grinding scraps, and a cleaning head is arranged on the lower portion of the cleaning piece and used for grinding the cutting position. The conveying assembly comprises a waste chip collecting bin, a grid strip and an air suction notch. A collecting bin is arranged on the lower portion of the assembly, the collecting bin is used for collecting chippings generated by grinding, and grid strips are arranged in the collecting bin. And the controller is used for controlling the cleaning piece to stretch out and draw back, scraps left on the rotating disc can be scraped off, and the situation that the cutting efficiency is affected due to scrap adhesion in the alloy cutting process can be prevented.
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Description

Technical Field

[0001] The invention belongs to the field of metal cutting, and in particular relates to a cutting device for high-strength alloys. Background Art

[0002] High-strength alloy refers to a type of metal material with excellent properties such as high strength, high wear resistance, and high corrosion resistance. Its yield strength is much higher than that of ordinary steel, and it can withstand greater loads and stresses and is not easy to deform or break. This high-strength characteristic makes high-strength alloys perform well in situations where they need to withstand high stresses and complex loads.

[0003] When existing cutting equipment cuts alloys, the general cutting device does not pay attention to the heat dissipation of the cutting knife. The debris generated by the cutting will adhere to the cutting tool, which will affect the cutting efficiency. The debris generated by the cutting will be scattered all over the equipment, affecting the cutting process. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a cutting device for high-strength alloys, which at least partially solves the above technical problems.

[0005] The technical solution adopted by the present invention is as follows: A cutting device for high-strength alloys comprises a cutting assembly and a transport assembly, wherein the transport assembly is arranged at the lower part of the cutting assembly, and the cutting assembly is used for cutting the alloy to be processed.

[0006] Furthermore, the cutting assembly includes a protective cover, a controller, a cleaning sheet and a cleaning head.

[0007] Furthermore, a controller is provided on the outside of the protective cover, a cleaning sheet is provided at the bottom of the controller, the controller is used to control the extension and retraction of the cleaning sheet, the cleaning sheet is configured to clean residual grinding debris, a cleaning head is provided at the bottom of the cleaning sheet, and the cleaning head is used to grind the cutting position.

[0008] Furthermore, the transport component includes a waste collection bin, grid bars and air suction slots.

[0009] Furthermore, a collecting bin is provided at the lower portion of the cutting assembly, and the collecting bin is used to collect debris generated by grinding. Grid bars are provided inside the collecting bin, and air suction slots are provided outside the grid bars. The air suction slots are configured to give the collecting bin adsorption capabilities.

[0010] Furthermore, the cutting assembly also includes a fixed arm, a water supply pipeline, a turntable, rotating teeth, a rotating shaft and an adapter block.

[0011] Furthermore, a plurality of fixed arms are provided on the outside of the protective cover, a plurality of water pipes are provided on the surface of the fixed arms, the water pipes are used to transport water, the lower part of the water pipes is connected to the adapter block, a rotating shaft is provided on the lower part of the fixed arm, a turntable is provided on the inner side of the rotating shaft, rotating teeth are provided on the outer side of the turntable, and the rotating teeth are used to cut the alloy to be processed.

[0012] Furthermore, the cutting assembly also includes a servo motor and an operating table.

[0013] Furthermore, an operating platform is provided on the upper part of the fixed arm, and a servo motor is provided on the upper part of the operating platform. The servo motor is used to control the rotation of the turntable.

[0014] Furthermore, the cutting assembly also includes a connecting table, a fixed frame, a sliding frame and a fixed base.

[0015] Furthermore, a connecting platform is provided at one end of the operating table, a fixing frame is provided on one side of the connecting platform, a sliding frame is provided on the other side of the fixing frame, the sliding frame is used to control the up and down movement of the connecting platform, and a fixed base is provided at the bottom of the fixing frame.

[0016] Furthermore, the transport assembly includes an upper bracket, a distance measuring device, a distance meter and a display.

[0017] Furthermore, a distance measuring device is provided on one side of the upper bracket, a distance measuring device is provided inside the distance measuring device, the distance measuring device is used to detect the distance moved by the alloy, and a display is provided on the upper part of the distance measuring device, and the display is configured to display the distance moved by the alloy.

[0018] Furthermore, the transport assembly also includes a rolling conveyor shaft, a limit plate and a lower base.

[0019] Furthermore, a plurality of rolling conveyor shafts are provided inside the upper bracket, and the rolling conveyor shafts are used to convey the alloy to be processed. A limit plate is provided on the other side of the upper bracket, and the limit plate is configured to limit the movement of the alloy. A lower base is provided at the lower part of the limit plate.

[0020] The beneficial effects achieved by the present invention using the above structure are as follows: (1) The cleaning sheet can be extended and retracted by the controller to scrape off the debris remaining on the turntable, which can prevent the alloy from being affected by the adhesion of debris during the cutting process.

[0021] (2) The temperature of the alloy can be reduced during the cutting process by spraying water on the cutting position of the turntable through the cleaning head, and then the chips after cutting are collected through the waste chip collection bin to prevent the chips from splashing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional diagram of a high-strength alloy cutting device provided in an embodiment of the present invention; Figure 2 A three-dimensional diagram of a cutting assembly according to an embodiment of the present invention; Figure 3 A front view of a cutting assembly according to an embodiment of the present invention; Figure 4 A perspective view of a transport assembly according to an embodiment of the present invention; Figure 5 A top view of a transport assembly according to an embodiment of the present invention.

[0023] Among them, 1. cutting component, 2. transportation component; 11. servo motor, 12. operating table, 13. fixed arm, 14. water pipe, 15. protective cover, 16. controller, 17. cleaning sheet, 18. cleaning head, 19. turntable, 110. rotating gear, 111. rotating shaft, 112. connecting table, 113. fixed frame, 114. sliding frame, 115. fixed base, 116. adapter block, 117. protective groove; 21. upper bracket, 22. distance measuring device, 23. distance meter, 24. display, 25. rolling conveyor shaft, 26. limit plate, 27. lower base, 28. waste collection bin, 29. grid bar, 210. suction slot; The accompanying drawings are used to provide further understanding of the embodiments of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] In the description of the embodiments of the present invention, it should be understood that terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0026] like Figure 1 , Figure 2 and Figure 3As shown, an embodiment of the present invention proposes a cutting device for high-strength alloys, including a cutting assembly 1, wherein the cutting assembly 1 includes a servo motor 11, an operating table 12, a fixed arm 13, a water supply pipe 14, a protective cover 15, a controller 16, a cleaning sheet 17, a cleaning head 18, a turntable 19, a rotating gear 110, a rotating shaft 111, a connecting table 112, a fixed frame 113, a sliding frame 114, a fixed base 115, an adapter block 116 and a protective groove 117.

[0027] In the embodiment of the present invention, an operating table 12 is provided at the lower part of the servo motor 11, a plurality of fixed arms 13 are provided at the lower part of the operating table 12, a plurality of water pipes 14 are provided on the outer side of each fixed arm 13, the water pipes 14 are connected to the operating table 12, a water storage device is provided inside the operating table 12, the water storage device is connected to the water pipes 14, an adapter block 116 is fixedly connected to the lower part of each water pipe 14, a cleaning head 18 is provided on the other side of the adapter block 116, a rotating shaft 111 is provided at the lower part of the fixed arm 13, a turntable 19 is provided inside the rotating shaft 111, and rotating teeth 110 are provided on the outer side of the turntable 19, the rotating teeth 110 are used for cutting the high-strength alloy that needs to be processed, each cleaning head 18 is provided on the outer surface of the turntable 19, the cleaning head 18 can spray water on the turntable 19, and the cleaning head 18 can spray water to cool the turntable 19 during cutting to prevent the turntable 19 from affecting the cutting of the high-strength alloy due to the high temperature during the cutting process.

[0028] A protective cover 15 is provided on the inner side of the fixed arm 13, and a protective groove 117 is provided inside the protective cover 15. The protective groove 117 is used to place the rotating teeth 110. The protective cover 15 can prevent the splashing of debris during the cutting of high-strength alloys. A plurality of controllers 16 are provided on the lower surface of the protective cover 15, and a cleaning sheet 17 is provided at the lower part of each controller 16. The controller 16 can control the extension and retraction of the cleaning sheet 17. The cleaning sheet 17 is arranged on the outer surface of the turntable 19. When the turntable 19 starts to work, the debris generated by the cutting may adhere to the turntable 19. At this time, the controller 16 controls the cleaning sheet 17 to extend and retract inward. The cleaning sheet 17 can be attached to the surface of the turntable 19. When the turntable 19 rotates, the cleaning sheet 17 can scrape off the debris adhered to the turntable 19, thereby solving the problem of debris adhesion.

[0029] A connecting platform 112 is fixedly connected to the side of the operating table 12, and the other side of the connecting platform 112 is connected to a fixed frame 113. A sliding frame 114 is provided at the other end of the fixed frame 113. The interior of the sliding frame 114 is fixedly connected to the connecting platform 112, and the sliding frame 114 can drive the connecting platform 112 to move up and down. Since the connecting platform 112 is fixedly connected to the operating table 12, the lower part of the operating table 12 is connected to the fixed arm 13, and a turntable 19 is provided inside the fixed arm 13, when the connecting platform 112 moves up and down, the turntable 19 can be driven to move up and down. A fixed base 115 is provided at the lower part of the fixed frame 113, and the fixed base 115 is used to support the connecting platform 112.

[0030] First, the operator places the high-strength alloy to be processed directly under the cutting assembly 1, and then the servo motor 11 drives the turntable 19 to rotate. As the turntable 19 rotates, the turntable 19 will drive the rotating gear 110 to rotate, and then the sliding frame 114 drives the operating table 12 to move downward, and then drives the rotating gear 110 to move downward. As the rotating gear 110 moves, the rotating gear 110 begins to cut the high-strength alloy. As the cutting proceeds, the temperature between the turntable 19 and the high-strength alloy will increase due to long-term contact with the turntable 19. The increase in the temperature of the turntable 19 may cause the debris generated by grinding to adhere to the turntable 19. Then the cleaning head 18 sprays water on the surface of the turntable 19 to cool it down, and then the controller 16 controls the cleaning sheet 17 to retract inward. When one end of the cleaning sheet 17 contacts the surface of the turntable 19, the controller 16 controls the cleaning sheet 17 to stop retracting. When the turntable 19 rotates, the cleaning sheet 17 can scrape away the debris adhering to the surface of the turntable 19, thereby improving the cutting effect.

[0031] Compared with traditional cutting equipment, during the cutting process, since the tool and the alloy are always in a high-speed friction state, the debris generated during the alloy cutting may stick to the tool surface, thereby affecting the cutting efficiency. The present invention uses a cleaning head 18 to spray water to cool the surface of the turntable 19 and a cleaning sheet 17 to scrape away the debris on the surface of the turntable 19, which can alleviate the problem of debris sticking to the cutting equipment during the cutting process of high-strength alloys.

[0032] like Figure 1 , Figure 4 and Figure 5 As shown, an embodiment of the present invention provides a cutting device for high-strength alloys, comprising a transport component 2, wherein the transport component 2 is disposed at the lower portion of a cutting component 1, and the transport component 2 is configured to transport the high-strength alloy to be cut.

[0033] The transport assembly 2 includes an upper bracket 21 , a distance measuring device 22 , a distance meter 23 , a display 24 , a rolling conveying shaft 25 , a limit plate 26 , a lower base 27 , a waste collection bin 28 , grid bars 29 and an air suction slot 210 .

[0034] In an embodiment of the present invention, a plurality of rolling conveyor shafts 25 are provided on the inner side of the upper bracket 21, and the rolling conveyor shafts 25 can convey the high-strength alloy that needs to be cut. A distance measuring device 22 is provided on one side of the upper bracket 21, and a distance meter 23 is provided inside the distance measuring device 22. The distance meter 23 can measure the distance moved by the high-strength alloy on the rolling conveyor shafts 25. A display 24 is provided on the upper part of the distance measuring device 22, and the display 24 can display the distance moved by the alloy to facilitate the cutting of the alloy.

[0035] A waste chip collecting bin 28 is provided at one end of the rolling conveying shaft 25. The waste chip collecting bin 28 is arranged directly below the turntable 19. The waste chip collecting bin 28 is used to collect debris generated when cutting high-strength alloys. A limit plate 26 is provided on the other side of the upper bracket 21. A lower base 27 is provided at the lower portion of the limit plate 26. The lower base 27 is used to support the rolling conveying shaft 25. Grid bars 29 are provided inside the waste chip collecting bin 28. Air suction slots 210 are provided on the sides of the grid bars 29. A collecting device is provided at the lower portion of the air suction slots 210. The collecting device can make the air suction slots 210 have negative pressure, so that the air suction slots 210 can absorb the debris generated during grinding, so that the entire device can completely absorb the debris in the air suction slots 210 during the grinding process.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

[0038] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the creative purpose of the embodiments of the present invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A cutting device for high-strength alloys, characterized in that: It comprises a cutting assembly (1) and a transport assembly (2), wherein the transport assembly (2) is arranged at the lower part of the cutting assembly (1); The cutting assembly (1) comprises a protective cover (15), a controller (16), a cleaning sheet (17) and a cleaning head (18); A controller (16) is provided outside the protective cover (15), a cleaning sheet (17) is provided below the controller (16), the controller (16) is used to control the forward and backward extension of the cleaning sheet (17), the cleaning sheet (17) is configured to clean residual grinding debris, a cleaning head (18) is provided below the cleaning sheet (17), and the cleaning head (18) is used to grind the cutting position; The transport component (2) comprises a waste collection bin (28), grid bars (29) and an air suction slot (210); A collecting bin (28) is provided at the bottom of the cutting assembly (1), the collecting bin (28) being used to collect debris generated by grinding, a grid bar (29) is provided inside the collecting bin (28), an air suction slot (210) is provided outside the grid bar (29), and the air suction slot (210) is configured to enable the collecting bin (28) to have an adsorption capability.

2. The high-strength alloy cutting device according to claim 1, characterized in that: The cutting assembly (1) further comprises a fixed arm (13), a water delivery pipe (14), a rotating disk (19), rotating teeth (110), a rotating shaft (111) and an adapter block (116); The protective cover (15) is provided with a plurality of fixed arms (13) on the outside, and a plurality of water pipes (14) are provided on the surface of the fixed arms (13). The water pipes (14) are used to transport water. The lower part of the water pipes (14) is connected to the adapter block (116). The lower part of the fixed arm (13) is provided with a rotating shaft (111). The inner side of the rotating shaft (111) is provided with a rotating disk (19). The outer side of the rotating disk (19) is provided with rotating teeth (110). The rotating teeth (110) are used to cut the alloy to be processed.

3. The high-strength alloy cutting device according to claim 2, characterized in that: The cutting assembly (1) further includes a servo motor (11) and an operating table (12); An operating platform (12) is provided on the upper part of the fixed arm (13), and a servo motor (11) is provided on the upper part of the operating platform (12). The servo motor (11) is used to control the rotation of the turntable (19).

4. The high-strength alloy cutting device according to claim 3, characterized in that: The cutting assembly (1) further comprises a connecting platform (112), a fixing frame (113), a sliding frame (114) and a fixing base (115); A connecting platform (112) is provided at one end of the operating platform (12), a fixing frame (113) is provided at one side of the connecting platform (112), a sliding frame (114) is provided at the other side of the fixing frame (113), the sliding frame (114) is used to control the up and down movement of the connecting platform (112), and a fixed base (115) is provided at the bottom of the fixing frame (113).

5. The high-strength alloy cutting device according to claim 1, characterized in that: The transport assembly (2) comprises an upper bracket (21), a distance measuring device (22), a distance meter (23) and a display (24); A distance measuring device (22) is provided on one side of the upper bracket (21), a distance measuring device (23) is provided inside the distance measuring device (22), the distance measuring device (23) is used to detect the distance moved by the alloy, and a display (24) is provided on the upper part of the distance measuring device (22), the display (24) is configured to display the distance moved by the alloy.

6. The high-strength alloy cutting device according to claim 5, characterized in that: The transport assembly (2) further comprises a rolling conveying shaft (25), a limiting plate (26) and a lower base (27); A plurality of rolling conveying shafts (25) are provided inside the upper bracket (21), and the rolling conveying shafts (25) are used to convey the alloy to be processed. A limiting plate (26) is provided on the other side of the upper bracket (21), and the limiting plate (26) is configured to limit the movement of the alloy. A lower base (27) is provided at the lower part of the limiting plate (26).

Citation Information

Patent Citations

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