Extrusion processing device for wire insulating layer
By designing a wire insulation layer extrusion processing device including injection molding and coating mechanism, the problem of uneven material wrapping in traditional processing is solved, and higher quality insulation layer coating is achieved.
Patent Information
- Application Number
- CN202510037846.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the extrusion of the traditional wire insulating layer, it is inconvenient for the wire conductor to fully contact after the solid plastic is melted, resulting in unevenly wrapped around the surface of the conductor, affecting the processing quality.
A wire insulating layer extrusion processing device is designed, including an injection molding mechanism and a coating mechanism. The injection molding mechanism maintains the heat of the material through the insulation cylinder and the suction fan to prevent solidification. The coating mechanism uses an annular discharge tube and a conical extrusion cover to make the material evenly coat the surface of the conductor and ensure uniform coating through a scraper.
The uniform coating and full contact of the wire insulation layer are achieved, the processing quality is improved, and the risk of heat dissipation and solidification of materials is reduced.
Smart Images

Figure CN119427701A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of extrusion processing, in particular to an extrusion processing device for an electric wire insulation layer. Background Art
[0002] Wires are wire products used to transmit electrical energy, information and realize electromagnetic energy conversion. Wires and cables are also referred to as cables, one or more insulated cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors. The service life of wires and cables is directly related to the quality of their insulation layer. The insulation layer of wires and cables is formed by melting solid plastic and wrapping it on the outer surface of wires and cables through an injection molding machine and an extrusion device. The insulation layer of the wire can provide a good working environment for the wire and protect the internal structure of the wire. It needs to be formed by a special extruder.
[0003] At present, during the traditional extrusion process of wire insulation layer, the solid plastic is not convenient for the wire conductor to fully contact after melting, which makes it difficult for the molten material to be evenly wrapped on the surface of the wire conductor, resulting in poor quality of the wire insulation layer extrusion process, affecting the subsequent use of the wire. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a wire insulation layer extrusion processing device, comprising: A frame, a base is fixedly installed at the bottom of the frame, and a feeding mechanism is installed in the middle of the top of the frame; An injection molding mechanism, which is used to melt the raw material of the wire insulation layer and extrude it onto the surface of the conductor, and the injection molding mechanism is installed on the side of the top of the frame; Wherein, the injection molding mechanism comprises an injection molding main machine and a coating mechanism, the injection molding main machine is installed at the side of the top of the frame, the coating mechanism is installed at the top of the frame and away from one end of the injection molding main machine, an injection molding cylinder is installed in the middle of the outer side of the injection molding main machine, the injection molding cylinder is installed between the injection molding main machine and the coating mechanism, a heat preservation cylinder is installed in the middle of the outer cylindrical surface of the injection molding cylinder, a circular hole is opened on the outer cylindrical surface of the heat preservation cylinder and one end close to the injection molding main machine, a suction fan is installed on the outer cylindrical surface of the heat preservation cylinder and close to the bottom position, and the air outlet of the suction fan is connected with a zigzag pipe, under the action of heat transfer, the air temperature in the heat preservation cylinder is increased, so that the hot air in the heat preservation cylinder can surround the outside of the injection molding cylinder, so that the injection molding cylinder can be kept warm, and the injection molding main machine is used to melt the raw material of the wire insulation layer. When the liquid wire insulation layer material enters the injection molding cylinder, the heat dissipation of the material is reduced, and it is not easy to solidify due to excessive temperature difference; The coating mechanism includes an insulation box, which is fixedly installed on the top of the frame and away from one end of the injection molding main machine. Corresponding positions on the outside of the insulation box are provided with material holes. An annular discharge pipe is installed in the middle of the inside of the insulation box. The feed port of the annular discharge pipe is connected with the discharge end of the injection molding cylinder. The inner side of the annular discharge pipe is provided with a discharge port. A conical extrusion cover is fixedly installed on the annular surface of the outer side of the annular discharge pipe. A scraper is fixedly installed on the conical surface of the inner side of the conical extrusion cover. The annular discharge pipe is connected with the injection molding cylinder so that the liquid material in the injection molding cylinder enters the inside of the annular discharge pipe and is extruded from the discharge port to the surface of the conductor passing through the center of the annular discharge pipe. The liquid material can be coated on the surface of the conductor. As the conductor moves continuously, the surface of the conductor can be continuously coated. By making full use of the movement of the conductor, continuous coating can be performed.
[0005] Preferably, the axis of the heat-insulating cylinder coincides with the axis of the injection molding cylinder, and the circular holes are evenly arranged on the outer circumferential surface of the heat-insulating cylinder and close to one end of the injection molding main machine.
[0006] Preferably, the suction fan is installed directly below the heat preservation cylinder, and the suction end of the suction fan is connected to the bottom of the outer circumferential surface of the heat preservation cylinder.
[0007] As the liquid material is applied to the surface of the conductor, the conductor moves so that the liquid material applied to the surface of the conductor moves together. The liquid material can be contacted with the scraper to scrape the liquid material, so that the liquid material is evenly applied to the surface of the conductor.
[0008] Preferably, the discharge port is evenly opened on the inner side of the annular discharge pipe, the conical extrusion hood and the annular discharge pipe are installed at the same height, the scraper is evenly installed on the conical surface inside the conical extrusion hood, and the scraper is installed at an angle.
[0009] By passing the conductor coated with material through the center of the conical extrusion hood, and by virtue of the conical extrusion hood being conical so that the diameter of the conical extrusion hood gradually decreases, the liquid material on the surface of the conductor can be squeezed, so that the liquid material fully contacts the surface of the conductor and is not easy to fall off.
[0010] Preferably, the feeding mechanism includes a driver, which is installed in the middle of the top of the frame, and a first roller is rotatably installed at the side of the top of the driver, and a second roller is rotatably installed at the top of the driver and at an end away from the first roller, and a rotating connector is installed at the top of the first roller and the top of the second roller, and exhaust holes are opened in the interior of the first roller and the interior of the second roller, and a U-shaped toggle rod is fixedly installed at the edge of the top of the first roller, and an air duct is installed on the top of the rotating connector, and the air inlet of the air duct is connected with the air outlet of the zigzag tube. By rotating the output end of the driver, the first roller and the second roller can be driven to rotate together, and the first roller and the second roller rotate in opposite directions, so that the conductor between the first roller and the second roller can be driven by the driving force to transport the conductor to the inside of the insulation box, and the rotating connector is installed at the top of the first roller and the top of the second roller, so that the first roller and the second roller can rotate smoothly and the structure is not easy to get stuck.
[0011] Preferably, the position of the first round roller corresponds to the position of the second round roller, the exhaust hole is connected to the airway, and the hot air in the insulation cylinder is sucked out by a suction fan. The hot air enters the airway under the transportation of the zigzag pipe and is discharged from the exhaust hole, so that the hot air is sprayed toward the conductor between the first round roller and the second round roller, thereby preheating the conductor, fully connecting the structures together, and recovering the heat for reuse.
[0012] Preferably, the U-shaped toggle rod is evenly installed along the circumferential direction of the axis in the middle of the first round roller, and the opening of the U-shaped toggle rod is downward. When hot air is sprayed from the exhaust hole to the conductor, the conductor can be preheated, and the dust remaining on the surface of the conductor is blown away by the airflow, so that the remaining dust is cleaned.
[0013] Preferably, a pretreatment component is installed on the top of the frame and at one end away from the heat preservation box, and the pretreatment component includes a support frame, which is fixedly installed with the top of the frame and at one end away from the heat preservation box by screws, and a connecting ring is fixedly installed on the top of the support frame, and a supporting circular cylinder is rotatably installed at the middle of the inner side of the connecting circular ring, and a force-bearing right-angle rod is fixedly installed on the outer circular surface of the supporting circular cylinder and at one end close to the heat preservation box, and a wiping strip is fixedly installed on the annular surface of the inner side of the supporting circular cylinder. When the first round roller rotates, The first circular roller is used to drive the U-shaped toggle rod to rotate together, and the U-shaped toggle rod is in contact with the stressed right-angle rod. As the U-shaped toggle rod continues to rotate, and combined with the meshing installation between the U-shaped toggle rod and the stressed right-angle rod, the stressed right-angle rod is subjected to the toggle force of the U-shaped toggle rod, and under the support of the supporting circular cylinder by the supporting frame and the connecting ring, the supporting circular cylinder is rotated, and the wiping strip can be driven to rotate, so that the rotating wiping strip is used to wipe the surface of the conductor, and the dust and debris on the surface of the conductor are cleaned, thereby reducing the impact of dust and debris.
[0014] Preferably, the center of the connecting ring is on the same straight line as the axis at the center of the supporting circular cylinder, the load-bearing right-angle rod is evenly installed on the outer circular surface of the supporting circular cylinder and close to one end of the insulation box, and the end of the supporting circular cylinder away from the load-bearing right-angle rod is a bell mouth.
[0015] Preferably, the wiping strip is spiral-shaped, and the axis at the center of the wiping strip coincides with the axis at the center of the supporting circular cylinder.
[0016] The present invention provides a wire insulation layer extrusion processing device, which has the following beneficial effects: 1. The wire insulation layer extrusion processing device increases the air temperature in the insulation cylinder under the action of heat transfer, so that the hot air in the insulation cylinder can surround the outside of the injection molding cylinder, thereby keeping the injection molding cylinder warm, and using the injection molding host to melt the wire insulation layer raw material. When the liquid wire insulation layer material enters the injection molding cylinder, the heat dissipation of the material is reduced, and it is not easy to solidify due to excessive temperature difference.
[0017] 2. The wire insulation layer extrusion processing device uses an annular discharge pipe to connect with the injection cylinder, so that the liquid material in the injection cylinder enters the interior of the annular discharge pipe and is extruded from the discharge port to the surface of the conductor passing through the center of the annular discharge pipe. The liquid material can be coated on the surface of the conductor. As the conductor continues to move, the surface of the conductor can be continuously coated. The movement of the conductor can be fully utilized to achieve continuous coating.
[0018] 3. The wire insulation layer extrusion processing device, as the liquid material is applied to the surface of the conductor, and the conductor moves, the liquid material applied on the surface of the conductor moves together, and the liquid material can be contacted with the scraper to scrape the liquid material, so that the liquid material is evenly applied to the surface of the conductor.
[0019] Fourth, the wire insulation layer extrusion processing device uses the conductor coated with material to pass through the center of the conical extrusion cover, and the conical extrusion cover is conical so that the diameter of the conical extrusion cover is gradually reduced, so that the liquid material on the surface of the conductor can be squeezed, so that the liquid material is in full contact with the surface of the conductor and is not easy to fall off.
[0020] 5. The wire insulation layer extrusion processing device can drive the first round roller and the second round roller to rotate together by rotating the output end of the driver, and the first round roller and the second round roller rotate in opposite directions, so that the conductor between the first round roller and the second round roller can be driven by the driving force to transport the conductor to the inside of the insulation box.
[0021] 6. The wire insulation layer extrusion processing device uses rotating connectors installed on the top of the first round roller and the top of the second round roller, so that the first round roller and the second round roller can rotate smoothly and the structure is not prone to jamming.
[0022] 7. The wire insulation layer extrusion processing device uses a suction fan to suck out the hot air in the insulation cylinder, and under the transportation of the zigzag pipe, the hot air enters the airway and is discharged from the exhaust hole, so that the hot air is sprayed toward the conductor between the first round roller and the second round roller, so as to preheat the conductor, fully connect the structure together, and recover and reuse the heat.
[0023] 8. The wire insulation layer extrusion processing device can preheat the conductor when hot air is ejected from the exhaust hole toward the conductor, and the dust remaining on the surface of the conductor is blown away by the airflow, so that the remaining dust is cleaned.
[0024] 9. The wire insulation layer extrusion processing device contacts the stressed right-angle rod through a U-shaped toggle rod. As the U-shaped toggle rod continues to rotate, and the U-shaped toggle rod and the stressed right-angle rod are meshed and installed, the stressed right-angle rod is subjected to the toggle force of the U-shaped toggle rod, and the supporting circular cylinder is supported by the support frame and the connecting ring, so that the supporting circular cylinder is rotated, and the wiping strip can be driven to rotate, so that the rotating wiping strip can be used to wipe the surface of the conductor, clean the dust and debris on the surface of the conductor, reduce the influence of dust and debris, and pre-treat the conductor. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the wire insulation layer extrusion processing device of the present invention; Figure 2 It is a side view structural schematic diagram of the wire insulation layer extrusion processing device of the present invention; Figure 3 It is a schematic diagram of the connection structure between the injection molding mechanism and the frame of the present invention; Figure 4 It is a schematic diagram of the overall structure of the injection molding mechanism of the present invention; Figure 5 It is a schematic cross-sectional structure diagram of the annular discharge pipe and the conical extrusion cover of the present invention; Figure 6 It is a schematic diagram of the connection structure between the feeding mechanism and the frame of the present invention; Figure 7 It is a schematic diagram of the connection structure between the pre-processing component and the rack of the present invention; Figure 8 It is a schematic diagram of the overall structure of the pretreatment component of the present invention.
[0026] In the figure: 1. frame; 2. base; 3. feeding mechanism; 4. injection molding mechanism; 5. pretreatment component; 31. driver; 32. first round roller; 33. second round roller; 34. rotating connector; 35. exhaust hole; 36. U-shaped toggle lever; 37. airway; 41. injection molding main machine; 42. coating mechanism; 43. injection molding cylinder; 44. insulation cylinder; 45. round hole; 46. suction fan; 47. zigzag pipe; 421. insulation box; 422. feeding hole; 423. annular discharge pipe; 424. discharge port; 425. conical extrusion hood; 426. scraper; 51. support frame; 52. connecting ring; 53. supporting circular cylinder; 54. force-bearing right-angle rod; 55. wiping strip. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0028] The first embodiment, as Figure 1-Figure 5 As shown, the present invention provides a technical solution: a wire insulation layer extrusion processing device, comprising: A frame 1, a base 2 is fixedly mounted at the bottom of the frame 1, and a feeding mechanism 3 is mounted in the middle of the top of the frame 1; An injection molding mechanism 4, which is used to melt the raw material of the wire insulation layer and extrude it onto the surface of the conductor. The injection molding mechanism 4 is installed on the side of the top of the frame 1; The injection molding mechanism 4 includes an injection molding main machine 41 and a coating mechanism 42. The injection molding main machine 41 is installed at the side of the top of the frame 1. The coating mechanism 42 is installed at the top of the frame 1 and away from one end of the injection molding main machine 41. An injection molding cylinder 43 is installed in the middle of the outer side of the injection molding main machine 41. The injection molding cylinder 43 is installed between the injection molding main machine 41 and the coating mechanism 42. A heat preservation cylinder 44 is installed in the middle of the outer cylindrical surface of the injection molding cylinder 43. A circular hole 45 is opened on the outer cylindrical surface of the heat preservation cylinder 44 and at one end close to the injection molding main machine 41. The heat preservation cylinder 44 A suction fan 46 is installed on the outer cylindrical surface and near the bottom. The air outlet of the suction fan 46 is connected to a zigzag pipe 47. When the staff turns on the injection molding main machine 41 to work, the air temperature in the insulation cylinder 44 is increased under the action of heat transfer, so that the hot air in the insulation cylinder 44 can surround the outside of the injection molding cylinder 43, so that the injection molding cylinder 43 can be kept warm. The injection molding main machine 41 is used to melt the wire insulation layer material. When the liquid wire insulation layer material enters the injection molding cylinder 43, the heat dissipation of the material is reduced. The axis of the heat preservation cylinder 44 coincides with the axis of the injection cylinder 43 , and the circular holes 45 are evenly formed on the outer circumferential surface of the heat preservation cylinder 44 and close to one end of the injection molding main machine 41 .
[0029] The suction fan 46 is installed directly below the heat preservation tube 44 , and the suction end of the suction fan 46 is connected to the bottom of the outer circumferential surface of the heat preservation tube 44 .
[0030] The coating mechanism 42 includes an insulation box 421, which is fixedly mounted on the top of the frame 1 and away from one end of the injection molding main machine 41. The insulation box 421 has corresponding positions on the outer side thereof, and a through hole 422 is provided. An annular discharge pipe 423 is installed in the middle of the insulation box 421. The feed port of the annular discharge pipe 423 is connected to the discharge end of the injection molding cylinder 43. The inner side of the annular discharge pipe 423 is provided with a discharge port 424. The outer side of the annular discharge pipe 423 is provided with a ring surface. A conical extrusion hood 425 is fixedly installed, and a scraper 426 is fixedly installed on the conical surface inside the conical extrusion hood 425. The annular discharge pipe 423 is connected with the injection cylinder 43, so that the liquid material in the injection cylinder 43 enters the interior of the annular discharge pipe 423 and is squeezed out from the discharge port 424 to the surface of the conductor passing through the center of the annular discharge pipe 423, so that the liquid material can be coated on the surface of the conductor, and as the conductor continues to move, the surface of the conductor can be continuously coated.
[0031] The discharge port 424 is evenly opened on the inner side surface of the annular discharge pipe 423, the conical extrusion cover 425 and the annular discharge pipe 423 are installed at the same height, the scraper 426 is evenly installed on the conical surface inside the conical extrusion cover 425, and the scraper 426 is installed at an angle. As the liquid material is applied to the surface of the conductor and the conductor moves, the liquid material applied on the surface of the conductor moves together, and the liquid material can be brought into contact with the scraper 426 to scrape the liquid material, so that the liquid material is evenly applied to the surface of the conductor.
[0032] By passing the conductor coated with material through the center of the conical extrusion cover 425, and by making the conical extrusion cover 425 conical so that the diameter of the conical extrusion cover 425 gradually decreases, the liquid material on the surface of the conductor can be squeezed so that the liquid material fully contacts the surface of the conductor.
[0033] The second embodiment, as Figure 1-Figure 6 As shown, based on the first embodiment: The feeding mechanism 3 includes a driver 31, which is installed in the middle of the top of the frame 1. A first roller 32 is rotatably installed at the side of the top of the driver 31, and a second roller 33 is rotatably installed at the top of the driver 31 and at one end away from the first roller 32. A rotating connector 34 is installed at the top of the first roller 32 and the top of the second roller 33. Exhaust holes 35 are opened inside the first roller 32 and inside the second roller 33. A U-shaped toggle rod 36 is fixedly installed at the edge of the top of the first roller 32. An airway 37 is installed at the top of the rotating connector 34. The air inlet of the airway 37 is connected to the air outlet of the zigzag pipe 47. The staff turns on the driver 31 to work. The first roller 32 and the second roller 33 can be driven to rotate together by the rotation of the output end of the driver 31. The first roller 32 and the second roller 33 rotate in opposite directions, so that the conductor between the first roller 32 and the second roller 33 is driven by the driving force to transport the conductor to the inside of the insulation box 421. The top ends of the first roller 32 and the second roller 33 are both provided with a rotating connector 34 , so that the first roller 32 and the second roller 33 can rotate smoothly and the structure is not easily stuck.
[0034] The position of the first roller 32 corresponds to the position of the second roller 33, and the exhaust hole 35 is connected to the air duct 37. The staff turns on the suction fan 46 to suck out the hot air in the insulation tube 44, and under the transportation of the zigzag tube 47, the hot air enters the air duct 37 and is discharged from the exhaust hole 35, so that the hot air is sprayed toward the conductor between the first roller 32 and the second roller 33, so as to preheat the conductor.
[0035] The U-shaped toggle rod 36 is evenly installed along the circumferential direction of the axis in the middle of the first round roller 32, and the opening of the U-shaped toggle rod 36 is downward. When hot air is sprayed toward the conductor from the exhaust hole 35, the conductor can be preheated, and the dust remaining on the surface of the conductor is blown away by the airflow, so that the remaining dust is cleaned.
[0036] The third embodiment, as Figure 1-Figure 8 As shown, based on the first and second embodiments: A pretreatment component 5 is installed at the top of the frame 1 and at one end away from the insulation box 421. The pretreatment component 5 includes a support frame 51, which is fixed to the top of the frame 1 and at one end away from the insulation box 421 by screws. A connecting ring 52 is fixedly installed on the top of the support frame 51, and a supporting circular cylinder 53 is rotatably installed in the middle of the inner side of the connecting circular ring 52. A force-bearing right-angle rod 54 is fixedly installed on the outer circular surface of the supporting circular cylinder 53 and at one end close to the insulation box 421, and a wiping strip 55 is fixedly installed on the annular surface inside the supporting circular cylinder 53.
[0037] When the first round roller 32 rotates, the first round roller 32 can be used to drive the U-shaped toggle rod 36 to rotate together. The U-shaped toggle rod 36 contacts the force-bearing right-angle rod 54. As the U-shaped toggle rod 36 continues to rotate, and combined with the meshing installation between the U-shaped toggle rod 36 and the force-bearing right-angle rod 54, the force-bearing right-angle rod 54 is subjected to the toggle force of the U-shaped toggle rod 36, and with the support of the supporting frame 51 and the connecting ring 52 on the supporting circular cylinder 53, the supporting circular cylinder 53 is rotated, and the wiping strip 55 can be driven to rotate, so that the rotating wiping strip 55 can be used to wipe the surface of the conductor.
[0038] The center of the connecting ring 52 is on the same straight line as the axis at the center of the supporting circular cylinder 53. The load-bearing right-angle rod 54 is evenly installed on the outer circular surface of the supporting circular cylinder 53 and close to one end of the insulation box 421. The end of the supporting circular cylinder 53 away from the load-bearing right-angle rod 54 is a bell mouth.
[0039] The wiping strip 55 is spiral-shaped, and the axis at the center of the wiping strip 55 coincides with the axis at the center of the supporting circular cylinder 53 .
[0040] When in use, firstly, one end of the wire conductor to be processed is passed through the center of the wiping strip 55 and extended to between the first round roller 32 and the second round roller 33; At this time, the staff turns on the driver 31 to work, and the first roller 32 and the second roller 33 can be driven to rotate together by the rotation of the output end of the driver 31, and the first roller 32 and the second roller 33 rotate in opposite directions, so that the conductor between the first roller 32 and the second roller 33 can be driven by the driving force, and the conductor is transported to the inside of the heat preservation box 421; When the first round roller 32 rotates, the first round roller 32 can be used to drive the U-shaped toggle rod 36 to rotate together, and the U-shaped toggle rod 36 contacts the stressed right-angle rod 54. As the U-shaped toggle rod 36 continues to rotate, and the U-shaped toggle rod 36 and the stressed right-angle rod 54 are meshed and installed, the stressed right-angle rod 54 is subjected to the toggle force of the U-shaped toggle rod 36, and under the support of the supporting frame 51 and the connecting ring 52 on the supporting circular cylinder 53, the supporting circular cylinder 53 is rotated, and the wiping strip 55 can be driven to rotate, so that the conductor surface is wiped by the rotating wiping strip 55; The staff turns on the injection molding machine 41 to work. Under the action of heat transfer, the air temperature in the heat preservation cylinder 44 is increased, so that the hot air in the heat preservation cylinder 44 surrounds the outside of the injection molding cylinder 43, so that the injection molding cylinder 43 can be kept warm. The injection molding machine 41 is used to melt the wire insulation layer material. When the liquid wire insulation layer material enters the injection molding cylinder 43, the heat dissipation of the material is reduced. At this time, the staff starts the suction fan 46 to work, and uses the suction fan 46 to suck out the hot air in the heat preservation tube 44, and under the transportation of the zigzag pipe 47, the hot air enters the air channel 37 and is discharged from the exhaust hole 35, so that the hot air is sprayed toward the conductor between the first round roller 32 and the second round roller 33, so as to preheat the conductor; When the hot air is ejected from the exhaust hole 35 toward the conductor, the conductor can be preheated, and the dust remaining on the surface of the conductor is blown away by the airflow, so that the remaining dust is cleaned; When the first roller 32 and the second roller 33 are rotating simultaneously and continuously conveying the conductor, one end of the conductor enters the center of the annular discharge pipe 423; Furthermore, the annular discharge pipe 423 is connected to the injection molding cylinder 43, so that the liquid material in the injection molding cylinder 43 enters the annular discharge pipe 423 and is squeezed out from the discharge port 424 to the surface of the conductor passing through the center of the annular discharge pipe 423, so that the liquid material can be coated on the surface of the conductor. As the conductor continues to move, the surface of the conductor can be continuously coated. As the liquid material is applied to the surface of the conductor, the liquid material applied to the surface of the conductor moves together with the movement of the conductor, and the liquid material can be contacted with the scraper 426 to scrape the liquid material, so that the liquid material is evenly applied to the surface of the conductor; By passing the conductor coated with material through the center of the conical extrusion cover 425, and by making the conical extrusion cover 425 conical so that the diameter of the conical extrusion cover 425 gradually decreases, the liquid material on the surface of the conductor can be squeezed so that the liquid material fully contacts the surface of the conductor.
[0041] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A wire insulation layer extrusion processing device, characterized in that: include: A frame (1), wherein a base (2) is fixedly mounted at the bottom of the frame (1), and a loading mechanism (3) is mounted in the middle of the top of the frame (1); An injection molding mechanism (4), the injection molding mechanism (4) being used to melt the raw material of the wire insulation layer and extrude it onto the surface of the conductor, the injection molding mechanism (4) being installed at the side of the top of the frame (1); The injection molding mechanism (4) comprises an injection molding main machine (41) and a coating mechanism (42), wherein the injection molding main machine (41) is mounted on the side of the top of the frame (1), and the coating mechanism (42) is mounted on the top of the frame (1) and at one end away from the injection molding main machine (41). An injection molding cylinder (43) is mounted in the middle of the outer side of the injection molding main machine (41), and the injection molding cylinder (43) is mounted between the injection molding main machine (41) and the coating mechanism (42). A heat preservation cylinder (44) is mounted in the middle of the outer cylindrical surface of the injection molding cylinder (43), and a circular hole (45) is formed on the outer cylindrical surface of the heat preservation cylinder (44) and at one end close to the injection molding main machine (41). A suction fan (46) is mounted on the outer cylindrical surface of the heat preservation cylinder (44) and close to the bottom, and the air outlet of the suction fan (46) is connected to a zigzag pipe (47); The coating mechanism (42) comprises a heat preservation box (421), the heat preservation box (421) being fixedly mounted on the top of the frame (1) and at one end away from the injection molding main machine (41), and material holes (422) are provided at corresponding positions on the outside of the heat preservation box (421), and an annular discharge pipe (423) is installed in the middle of the inside of the heat preservation box (421), and the feed port of the annular discharge pipe (423) is connected to the discharge end of the injection molding cylinder (43), and a discharge port (424) is provided on the inner side surface of the annular discharge pipe (423), and a conical extrusion cover (425) is fixedly mounted on the annular surface of the outer side of the annular discharge pipe (423), and a scraper (426) is fixedly mounted on the conical surface of the inner side of the conical extrusion cover (425).
2. The wire insulation layer extrusion processing device according to claim 1, characterized in that: The axis of the heat-insulating cylinder (44) coincides with the axis of the injection molding cylinder (43), and the circular holes (45) are evenly formed on the outer circumferential surface of the heat-insulating cylinder (44) and close to one end of the injection molding main machine (41).
3. The wire insulation layer extrusion processing device according to claim 1, characterized in that: The suction fan (46) is installed directly below the heat preservation cylinder (44), and the suction end of the suction fan (46) is in communication with the bottom of the outer circumferential surface of the heat preservation cylinder (44).
4. The wire insulation layer extrusion processing device according to claim 1, characterized in that: The discharge port (424) is evenly arranged on the inner side surface of the annular discharge pipe (423); the conical extrusion cover (425) and the annular discharge pipe (423) are installed at the same height; the scraper (426) is evenly installed on the conical surface inside the conical extrusion cover (425); and the scraper (426) is installed at an angle.
5. The wire insulation layer extrusion processing device according to claim 1, characterized in that: The feeding mechanism (3) comprises a driver (31), the driver (31) being mounted in the middle of the top of the frame (1), a first round roller (32) being rotatably mounted on the side of the top of the driver (31), a second round roller (33) being rotatably mounted on the top of the driver (31) and at one end away from the first round roller (32), a rotating connector (34) being mounted on the top of the first round roller (32) and the top of the second round roller (33), exhaust holes (35) being provided inside the first round roller (32) and the inside of the second round roller (33), a U-shaped toggle rod (36) being fixedly mounted on the edge of the top of the first round roller (32), an air duct (37) being mounted on the top of the rotating connector (34), and an air inlet of the air duct (37) being connected to an air outlet of the zigzag pipe (47).
6. The wire insulation layer extrusion processing device according to claim 5, characterized in that: The position of the first round roller (32) corresponds to the position of the second round roller (33), and the exhaust hole (35) is connected to the air passage (37).
7. The wire insulation layer extrusion processing device according to claim 5, characterized in that: The U-shaped toggle rod (36) is evenly installed along the circumferential direction of the axis at the middle of the first round roller (32), and the opening of the U-shaped toggle rod (36) faces downward.
8. The wire insulation layer extrusion processing device according to claim 1, characterized in that: A pretreatment component (5) is installed at the top of the frame (1) and at one end away from the heat preservation box (421). The pretreatment component (5) comprises a support frame (51). The support frame (51) is fixedly installed with the top of the frame (1) and at one end away from the heat preservation box (421) by means of screws. A connecting ring (52) is fixedly installed at the top of the support frame (51). A supporting circular cylinder (53) is rotatably installed at the middle of the inner side of the connecting circular ring (52). A force-bearing right-angle rod (54) is fixedly installed on the outer circular surface of the supporting circular cylinder (53) and at one end close to the heat preservation box (421). A wiping strip (55) is fixedly installed on the annular surface of the inner side of the supporting circular cylinder (53).
9. The wire insulation layer extrusion processing device according to claim 8, characterized in that: The center of the connecting ring (52) and the axis at the center of the supporting circular cylinder (53) are on the same straight line, the force-bearing right-angle rod (54) is evenly installed on the outer circular surface of the supporting circular cylinder (53) and at one end close to the heat preservation box (421), and the end of the supporting circular cylinder (53) away from the force-bearing right-angle rod (54) is a bell mouth.
10. The wire insulation layer extrusion processing device according to claim 8, characterized in that: The wiping strip (55) is spiral-shaped, and the axis at the center of the wiping strip (55) coincides with the axis at the center of the supporting circular cylinder (53).
Citation Information
Patent Citations
Asphalt smearing equipment for high-voltage cable production
CN117116569A
Preparation device and preparation method of ultralow-temperature battery
CN117583204A
Cable threading equipment for cable processing
CN117672639A
Cable material extrusion device
CN118322520A