Vacuum packaging device
By designing a vacuum packaging device, the rear case of the mobile phone is quickly and batch-packed using an automated process, solving the problem of inefficient packaging in the existing technology and achieving an efficient and automated packaging process.
Patent Information
- Application Number
- CN202411939762.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-12-26
AI Technical Summary
The packaging of the rear case of existing mobile phones is inefficient and relies on manual filming, which is inefficient and cost-effective.
A vacuum packaging device is designed, including a first silo mechanism, a second silo mechanism, a transplanting robot, a conveyor belt, a horizontal sealing mechanism, a longitudinal sealing mechanism and a cutting mechanism, and quickly and batch-pack the product through an automated process.
The filming efficiency is improved, the problem of inefficient packaging in the existing technology is solved, and automated and efficient product packaging is realized, ensuring the protection strength of the product and the aesthetics of the packaging.
Smart Images

Figure CN119429299A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of packaging devices, and in particular to a vacuum packaging device. Background Art
[0002] With the development of electronic products, smart phones have spread all over the world. At present, my country's mobile phone industry has maintained a high-speed growth momentum under the support of the rapid development of the market. Mobile phone manufacturers are also striving to innovate mobile phones and pursue more ingenuity so as to gain an advantage in the market competition. The back cover of the mobile phone is a part of the mobile phone, and its appearance quality is particularly important. Therefore, when the mobile phone back cover is shipped, it usually needs to be packaged.
[0003] In the prior art, the packaging of mobile phone back shells is mostly directly bagged, so the mobile phone back shells are easily damaged before packaging, such as being bumped during transportation in the factory, or being bumped by customers who do not take good care of the back shell after unpacking. Some technologies will encapsulate the back shell to protect it as much as possible, but the existing back shell packaging either relies on manual film pasting, which is very inefficient and costly. Summary of the invention
[0004] In view of the above technical problems, the present invention provides a vacuum packaging device, which can cut products after film pasting in batches and quickly, greatly improving the film pasting efficiency and solving the problem of low efficiency in the back shell packaging of the prior art.
[0005] Other features and advantages of the present disclosure will become apparent from the following detailed description, or may be learned in part by the practice of the present disclosure.
[0006] The present invention discloses a vacuum packaging device, which comprises: A first silo mechanism, the first silo mechanism is used to load stacked trays with products and transfer the trays at the bottom to a loading area; a second silo mechanism, the second silo mechanism being used to lift the packaging sheets stacked therein; A first transplanting robot and a second transplanting robot, wherein the first transplanting robot and the second transplanting robot are horizontally mounted between the first silo mechanism and the second silo mechanism, and are respectively used to take one or more products from the loading area of the first silo mechanism and one or more packaging sheets from the top of the second silo mechanism and then move them away; A conveyor belt, wherein the conveyor belt is arranged at one side of the first silo mechanism and the second silo mechanism, a bottom film unwinding assembly is arranged above one end of the conveyor belt, a face mask unwinding assembly is arranged above the middle part thereof, a vacuum adsorption hole is arranged on the conveyor belt, the bottom film unwinding assembly comprises a first unwinding roller, a bottom film and a first pressing roller, the bottom film is adsorbed on the conveyor belt after passing through the first pressing roller and moves with the conveyor belt, the first transplanting manipulator places the product on the bottom film after being transplanted above the conveyor belt, the second transplanting manipulator transplants the product to the loading position after the conveyor belt moves the product to the loading position, and places the packaging sheet on the product, the face mask unwinding assembly comprises a second unwinding roller, a face mask and a second pressing roller, the face mask covers the product and the packaging sheet on the conveyor belt after passing through the second pressing roller, and is bonded to the bottom film; A transverse sealing mechanism, which is horizontally mounted at the end of the conveyor belt and includes a first heating rod and a first pressing assembly, wherein the first pressing assembly is used to drive the first heating rod to perform transverse heat sealing operation on the face film and the bottom film after passing through the second pressing roller, and the heat sealing positions are located at both ends of the product; A longitudinal sealing mechanism, the longitudinal sealing mechanism comprising a plurality of second heating rods, a second pressing assembly and a vacuum rod, the vacuum rod being installed on one side of one of the second heating rods, the second pressing assembly being used to drive the plurality of second heating rods one by one to longitudinally heat seal the face mask and the bottom film after transverse heat sealing, the heat sealing positions being located on both sides of the product, and the vacuum rod being used to evacuate the face mask and the bottom film; A cutting mechanism, the cutting mechanism comprising a cutter and a third pressing component, the third pressing component being used to drive the cutter to cross-cut the bottom film and the face film after longitudinal heat sealing; The material unloading and transplanting mechanism is used to drag the surface film and the bottom film so that they pass under the transverse sealing mechanism, the longitudinal sealing mechanism and the cutting mechanism in sequence.
[0007] Furthermore, the first silo mechanism includes a silo, a first jacking assembly, a material dividing assembly, a material picking and transplanting assembly and a first transport line, the first jacking assembly includes a jacking plate arranged below the silo, a first nut seat and a first column supporting the jacking plate, a first screw rod and a first motor for driving the first nut seat to rise and fall; the material dividing assembly is at least two, which are arranged on both sides of the silo, and include a first cylinder and a first supporting claw driven by the first cylinder to position the material tray; the first transport line is arranged below the material dividing assembly and on both sides of the first jacking assembly, the material picking and transplanting assembly is installed on the first transport line and drives the material picking and transplanting assembly to move to the loading area, the material picking and transplanting assembly includes a second cylinder and a second supporting claw driven by the second cylinder to position the material tray.
[0008] Furthermore, the second hopper mechanism includes a second nut seat, a second screw rod installed in the second nut seat, and a second motor for driving the second screw rod. The second nut seat is connected to the first support plate through a second column, and the packaging sheet is stored on the first support plate.
[0009] Furthermore, the second column passes through a bottom plate and is connected to the first support plate. The bottom plate is provided with a plurality of limiting columns. The plurality of limiting columns are enclosed to form a positioning for the packaging sheet. The limiting columns are provided with blowing holes.
[0010] Furthermore, the second silo mechanism is installed on a second transport line, the second transport line includes a third cylinder and a first guide rail, the driving end of the third cylinder is connected to the second silo mechanism, and the second silo mechanism is slidably installed on the first guide rail.
[0011] Furthermore, after the first transplanting robot takes the product from the first silo mechanism, it places the product on a secondary positioning platform for positioning, and the secondary positioning platform has a positioning groove that matches the product.
[0012] Furthermore, a material receiving mechanism is also provided below the loading area of the first silo mechanism, and the material receiving mechanism includes a lifting assembly and a lifting seat driven by the lifting assembly, a fourth cylinder is provided on the lifting seat, and a driving end of the fourth cylinder is connected to a second support plate, and the second support plate is used to receive the material tray.
[0013] Furthermore, the unloading and transplanting mechanism includes a plurality of clamping cylinders located on both sides of the base film and the face mask, and the plurality of clamping cylinders on both sides are slidably mounted on the corresponding second guide rails through mounting seats, and the mounting seats are also connected to a belt, and the two ends of the belt are connected to different pulleys, and any of the pulleys is connected to a drive shaft, and the drive shaft is driven to rotate by a third motor.
[0014] Furthermore, the second heating rod is inserted into a heating block, the heating block has a downwardly convex square body, and the heating block is driven downward by the second pressing assembly.
[0015] Furthermore, the first silo mechanism, the second silo mechanism, the first transplanting robot, the second transplanting robot, the conveyor belt, the transverse sealing mechanism, the longitudinal sealing mechanism, and the cutting mechanism are all arranged on a frame and covered by a casing installed on the frame. A plurality of exhaust devices are arranged on the top of the casing, and the exhaust devices are connected to the dust collecting device through a pipe.
[0016] The technical solution disclosed in this disclosure has the following beneficial effects: By setting up a second silo mechanism to provide a packaging sheet, the product has improved protection strength after heat sealing, further avoiding damage to the rear shell, and improving the yield rate; based on the setting of the bottom film unwinding component, the face mask unwinding component, the longitudinal sealing mechanism, and the transverse sealing mechanism, the product can be packaged quickly in batches, and based on the vacuuming effect of the vacuum rod during longitudinal sealing, the fit between the face mask and the bottom film is ensured, and the beauty of the product packaging is ensured. The present invention can automatically and efficiently realize the film packaging of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the structure of the vacuum packaging device in the embodiment of this specification; Figure 2 is a top view of the vacuum packaging device in the embodiment of this specification; Figure 3 This is a schematic structural diagram of the first silo mechanism in the embodiment of this specification; Figure 4 This is a schematic diagram of the structure of the first silo mechanism in the embodiment of this specification without the material tray; Figure 5 This is a schematic diagram of the structure of the second silo mechanism in the embodiment of this specification; Figure 6 It is a schematic diagram of the structure of the first transplanting robot and the second transplanting robot in the embodiment of this specification; Figure 7 It is a schematic diagram of the structure of the conveyor belt in the embodiment of this specification; Figure 8 This is a schematic diagram of the structure of the second transplanting robot module in the embodiment of this specification; Fig. 9 It is a partial structural schematic diagram of the vacuum packaging device in the embodiment of this specification; Fig.10 It is a structural schematic diagram of the transverse sealing mechanism in the embodiment of this specification; Fig.11 It is a structural schematic diagram of the longitudinal sealing mechanism in the embodiment of this specification; Fig.12 is a schematic structural diagram of a cutting mechanism in an embodiment of this specification; Fig.13 It is a structural schematic diagram of the material feeding and transplanting mechanism in the embodiment of this specification; Fig.14 It is a partial structural schematic diagram of the material feeding and transplanting mechanism in the embodiment of this specification; Fig.15 It is a structural schematic diagram of the material receiving mechanism in the embodiment of this specification.
[0018] Wherein, the accompanying drawings are described as follows: 1. First silo mechanism; 11. Material tray; 12. Material silo; 13. First lifting assembly; 131. Lifting plate; 132. First nut holder; 133. First column; 134. First motor; 135. First screw rod; 14. Material dividing assembly; 141. First cylinder; 142. First supporting claw; 15. Material taking and transplanting assembly; 151. Second cylinder; 152. Second supporting claw; 16. First transport line; 17. Material receiving mechanism; 171. Lifting assembly; 172. Lifting seat; 173. Fourth cylinder; 174. Second support plate; 2. Second silo mechanism; 21. Second screw nut seat; 22. Second screw rod; 23. Second column; 24. First support plate; 25. Bottom plate; 26. Limiting column; 261. Blowing hole; 27. Second transport line; 271. Third cylinder; 272. First guide rail; 3. First transplanting machine hand; 4, the second transplanting robot; 5, conveyor belt; 51, bottom film unwinding assembly; 511, the first unwinding roller; 512, bottom film; 513, the first pressing roller; 52, the facial mask unwinding assembly; 521, the second unwinding roller; 522, the facial mask; 523, the second pressing roller; 531, the vacuum adsorption hole; 6, the horizontal sealing mechanism; 61, the first heating rod; 62, the first pressing assembly; 7, the longitudinal sealing mechanism; 71, the second pressing assembly; 72, the second heating rod; 73, the heating block; 731, the square body; 74, the vacuum rod; 8, the cutting mechanism; 81, the cutter; 82, the third pressing assembly; 9, the unloading and transplanting mechanism; 91, the clamping cylinder; 92, the second guide rail; 93, the belt; 94, the pulley; 95, the driving shaft; 96, the third motor; 97, the mounting seat; 10, the secondary positioning platform; 101, the positioning groove; 100, the loading area. DETAILED DESCRIPTION
[0019] Example embodiments will now be described more fully with reference to the accompanying drawings.
[0020] The accompanying drawings are only schematic illustrations of the present disclosure. The same reference numerals in the drawings represent the same or similar parts, and thus their repeated description will be omitted. It is understood that the proportions of the various components in the drawings do not constitute limitations of the present disclosure.
[0021] like Figure 1-15 As shown, the embodiment of this specification provides a vacuum packaging device, which includes a first bin mechanism 1, a second bin mechanism 2, a first transplanting manipulator 3, a second transplanting manipulator 4, a conveyor belt 5, a transverse sealing mechanism 6, a longitudinal sealing mechanism 7, a cutting mechanism 8, and a material unloading and transplanting mechanism 9, wherein: The first silo mechanism 1 is used to load stacked trays 11 with products and transfer the trays 11 at the bottom to the loading area 100; The second silo mechanism 2 is used to lift the packaging sheets stacked therein; The first transplanting robot 3 and the second transplanting robot 4 are horizontally mounted between the first silo mechanism 1 and the second silo mechanism 2, and are used to pick up one or more products from the loading area of the first silo mechanism 1 and one or more packaging sheets from above the second silo mechanism 2 and move them away respectively; wherein the first transplanting robot 3 and the second transplanting robot 4 have a vacuum suction function.
[0022] The conveyor belt 5 is arranged on one side of the first silo mechanism 1 and the second silo mechanism 2, and a bottom film unwinding assembly 51 is arranged above one end thereof, and a face mask unwinding assembly 52 is arranged above the middle thereof. A vacuum adsorption hole 531 is arranged on the conveyor belt 5, and the bottom film unwinding assembly 51 includes a first unwinding roller 511, a bottom film 512 and a first pressing roller 513. The bottom film 512 passes through the first pressing roller 513 and is adsorbed on the conveyor belt 5 and moves with the conveyor belt 5. The first transplanting manipulator 3 is transplanted to the top of the conveyor belt 5 and places the product on the bottom film 512. After the conveyor belt 5 moves the product to the loading position, the second transplanting manipulator is transplanted to the top of the product and places the packaging sheet on the product. The face mask unwinding assembly 52 includes a second unwinding roller 521, a face mask 522 and a second pressing roller 523. After the face mask 522 passes through the second pressing roller 523, it covers the product and the packaging sheet on the conveyor belt 5 and fits with the bottom film 512. The transverse sealing mechanism 6 is horizontally mounted at the end of the conveyor belt 5, and includes a first heating rod 61 and a first pressing assembly 62. The first pressing assembly 62 is used to drive the first heating rod 61 to perform transverse heat sealing operation on the face film 522 and the bottom film 512 after passing through the second pressing roller 523. The heat sealing positions are located at both ends of the product. The longitudinal sealing mechanism 7 includes a plurality of second heating rods 72, a second pressing assembly 71 and a vacuum rod 74. The vacuum rod 74 is installed on one side of one of the second heating rods 72. The second pressing assembly 71 is used to drive the plurality of second heating rods 72 one by one to perform longitudinal heat sealing operations on the face film 522 and the bottom film 512 after transverse heat sealing. The heat sealing positions are located on both sides of the product. The vacuum rod 74 is used to evacuate the face film 522 and the bottom film 512. When the longitudinal sealing mechanism 7 performs longitudinal heat sealing operations on the face film 522 and the bottom film 512, the second heating rods 72 are driven one by one from left to right or from right to left to perform heat sealing. The cutting mechanism 8 includes a cutter 81 and a third pressing component 82. The third pressing component 82 is used to drive the cutter 81 to cross-cut the bottom film 512 and the face film 522 after longitudinal heat sealing. Specifically, the cutter 81 is a tungsten steel blade. The cutter 81 is installed on a moving component. The moving component drives the cutter 81 to adjust its position. In addition, the moving component is driven downward by the third pressing component 82. The material unloading and transferring mechanism 9 is used to drag the surface film 522 and the bottom film 512 so that they pass under the transverse sealing mechanism 6, the longitudinal sealing mechanism 7 and the cutting mechanism 8 in sequence.
[0023] In one embodiment, the first silo mechanism 1 includes a silo 12, a first jacking assembly 13, a material dividing assembly 14, a material picking and transplanting assembly 15 and a first transport line 16, the first jacking assembly 13 includes a jacking plate 131 arranged below the silo 12, a first nut seat 132 and a first column 133 supporting the jacking plate 131, a first screw rod 135 and a first motor 134 for driving the first nut seat 132 to rise and fall; there are at least two material dividing assemblies 14, which are arranged on both sides of the silo 12, and include a first cylinder 141 and a first supporting claw 142 driven by the first cylinder 141 to position the material tray 11; the first transport line 16 is arranged below the material dividing assembly 14 and on both sides of the first jacking assembly 13, the material picking and transplanting assembly 15 is installed on the first transport line 16 and drives the material picking and transplanting assembly 15 to move to the loading area, the material picking and transplanting assembly 15 includes a second cylinder 151 and a second supporting claw 152 driven by the second cylinder 151 to position the material tray 11.
[0024] In one embodiment, the second bin mechanism 2 includes a second nut seat 21, a second screw rod 22 installed in the second nut seat 21, and a second motor for driving the second screw rod 22. The second nut seat 21 is connected to the first support plate 24 through a second column 23, and the first support plate 24 stores the packaging sheet. The second column 23 passes through a bottom plate 25 and is connected to the first support plate 24. The bottom plate 25 is provided with a plurality of limit columns 26. The plurality of limit columns 26 are enclosed to form a positioning for the packaging sheet. The limit columns 26 are provided with blowing holes 261. The second bin mechanism 2 is installed on the second transport line 27. The second transport line 27 includes a third cylinder 271 and a first guide rail 272. The driving end of the third cylinder 271 is connected to the second bin mechanism 2, and the second bin mechanism 2 is slidably installed on the first guide rail 272.
[0025] In one embodiment, after the first transplanting robot 3 takes the product from the first silo mechanism 1 , it puts the product on the secondary positioning platform 10 for positioning. The secondary positioning platform 10 has a positioning groove 101 that matches the product.
[0026] In one embodiment, a receiving mechanism 17 is further provided below the loading area 100 of the first silo mechanism 1. The receiving mechanism 17 includes a lifting assembly 171 and a lifting seat 172 driven by the lifting assembly 171. A fourth cylinder 173 is provided on the lifting seat 172. The driving end of the fourth cylinder 173 is connected to the second support plate 174. The second support plate 174 is used to receive the tray 11. After all the products in the tray 11 are taken away, the lifting assembly 171 drives the second support plate 174 to rise to a certain extent, and the fourth cylinder 173 drives the second support plate 174 to rise for the second time. The second support plate 174 receives the empty tray 11, and the first supporting claw 142 of the material taking and transplanting assembly 15 releases the tray 11. The fourth cylinder 173 is reset, and the second support plate 174 descends. The lifting assembly 171 then drives the second support plate 174 to continue to descend.
[0027] In one embodiment, the second heating rod 72 is inserted into a heating block 73 . The heating block 73 has a downwardly convex square body 731 . The heating block 73 is driven downward by the second pressing assembly 71 .
[0028] In one embodiment, the unloading and transplanting mechanism 9 includes a plurality of clamping cylinders 91 located on both sides of the bottom film 512 and the surface film 522. The plurality of clamping cylinders 91 on both sides are slidably mounted on the corresponding second guide rails 92 through mounting seats 97. The mounting seats 97 are also connected to a belt 93. Both ends of the belt 93 are connected to different pulleys 94. Any pulley 94 is connected to a drive shaft 95. The drive shaft 95 is driven to rotate by a third motor 96.
[0029] In one embodiment, the first silo mechanism 1, the second silo mechanism 2, the first transplanting robot, the second transplanting robot, the conveyor belt 5, the transverse sealing mechanism 6, the longitudinal sealing mechanism 7, and the cutting mechanism 8 are all arranged on a frame and covered by a casing installed on the frame. A plurality of exhaust devices are arranged on the top of the casing, and the exhaust devices are connected to the dust collecting device through a pipe.
[0030] When the vacuum packaging device is working, the following steps are included: 1. Manually place the full material tray 11 into the silo 12, and the first motor 134 of the first lifting assembly 13 rotates, driving the first screw rod 135 to rotate. The rotation of the first screw rod 135 causes the first nut 132 to rise, thereby driving the lifting plate 131 to lift and support the material tray 11. At this time, the first supporting claw 142 of the material dividing assembly 14 retreats, and all the material trays 11 drop to the height of the material tray 11 with the first lifting assembly 13. Then the first supporting claw 142 of the material dividing assembly 14 is driven back by the first cylinder 141 to support the second-to-last material plate, and the bottom material tray 11 continues to drop to the material picking and transplanting assembly 15 with the first lifting assembly 13. The second cylinder 151 in the material picking and transplanting assembly 15 drives the second supporting claw 152 to receive the material tray 11, and the first transport line 16 moves the material picking and transplanting assembly 15 to the loading area.
[0031] 2. Manually stack the packaging sheets and place them between the multiple limit columns 26 on the bottom plate 25, that is, on the pallet. The packaging sheets can specifically be silicone sheets, which are used to cover the back shell products of the mobile phone to play a protective role. The packaging sheets of the second silo mechanism 2 cooperate with the second transplanting manipulator. When taking materials, the second motor drives the second screw rod 22 to rotate, thereby driving the second nut seat 21 to rise. The second nut seat 21 drives the pallet to rise through the second column 23, and the pallet drives the packaging sheets to rise. In this way, the second transplanting manipulator only needs to descend to a fixed height each time to accurately take materials.
[0032] 3. The first transplanting robot automatically picks up two products from the material tray 11 that arrives at the loading area to the secondary positioning platform 10, so that the posture of the products is corrected, and then takes them and places them on the bottom film 512 on the conveyor belt 5. The conveyor belt 5 moves a distance, and the bottom film 512 and the products thereon move to the upper material position of the packaging sheet; at the same time, the second transplanting robot picks up two sheets from the second silo mechanism 2 and places them on the products; wherein, the bottom film 512 is pulled from the first unwinding roller 511 to the bottom of the first pressing roller 513 in advance, and the bottom film 512 is sucked by the vacuum adsorption holes 531 on the conveyor belt 5, and moves with the movement of the conveyor belt 5.
[0033] 4. The conveyor belt 5 moves the product and the silicone to a certain distance, and the mask 522 is discharged to cover the product at the same time; wherein, the mask 522 is pulled from the second unwinding roller 521 to the bottom of the second pressing roller 523, covers the product and the bottom film 512, and after transverse heat sealing and longitudinal heat sealing, the mask 522 is attached to the bottom film 512.
[0034] 5. The product and the packaging sheet are moved to the bottom of the transverse sealing mechanism 6 by the unloading and transferring mechanism, pulling the bottom film 512 and the face mask 522. The transverse seal is pressed down to perform heat sealing, that is, the first pressing component 62 drives the heating block 73 to press down, and the heating block 73 realizes heat sealing of the bottom film 512 and the face mask 522 under the heating of the first heating rod 61. Specifically, since most of the conveyor belts 5 in the prior art are not suitable for contact with the heating rod, the clamping cylinder 91 in the unloading and transferring mechanism can clamp the bottom film 512 and the face mask 522, and then the third motor drives the driving shaft, and then drives the pulley. The rotation of the pulley causes the belt 93 to move, and then the clamping cylinder 91 can pull the bottom film 512 and the face mask 522 to move.
[0035] 6. The clamping cylinder 91 in the unloading and transplanting assembly 9 moves the product to the bottom of the longitudinal sealing mechanism 7, and the first second heating rod 72 presses down to heat-seal one side of the bottom film 512 and the face film 522, and the vacuum rod 74 evacuates the space between the bottom film 512 and the face film 522 on the other side. When the vacuum pressure reaches the vacuum value, the second second heating rod 72 presses down to heat-seal, and the longitudinal heat sealing is performed from one side to the other side in sequence to ensure that there is no air between the bottom film 512 and the face film 522.
[0036] 7. The material unloading and transferring mechanism continues to pull the product and transfers the product to the bottom of the cutting mechanism 8. The cutter 81 is pressed down and moves, and the cutter 81 cuts the bottom film 512 and the surface film 522.
[0037] 8. Since the material unloading and transferring mechanism still clamps one side of the bottom film 512 and the surface film 522, the finished product can be moved to the unloading frame by continuing to move the material unloading and transferring mechanism.
[0038] Beneficial effects: By providing the packaging sheet with the second silo mechanism 2, the product has improved protection strength after heat sealing, further avoiding damage to the rear shell, and improving the yield rate; based on the arrangement of the bottom film unwinding assembly 51, the face film unwinding assembly 52, the longitudinal sealing mechanism 7, and the transverse sealing mechanism 6, the product can be packaged in batches quickly, and based on the vacuuming effect of the vacuum rod 74 during longitudinal sealing, the fit between the face film 522 and the bottom film 512 is ensured, and the beauty of the product packaging is ensured. The present disclosure can automatically and efficiently realize the film packaging of the product.
[0039] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary technical means in the art that are not disclosed in the present disclosure.
Claims
1. A vacuum packaging device, characterized in that: The device comprises: A first silo mechanism, the first silo mechanism is used to load stacked trays with products and transfer the trays at the bottom to a loading area; a second silo mechanism, the second silo mechanism being used to lift the packaging sheets stacked therein; A first transplanting robot and a second transplanting robot, wherein the first transplanting robot and the second transplanting robot are horizontally mounted between the first silo mechanism and the second silo mechanism, and are respectively used to take one or more products from the loading area of the first silo mechanism and one or more packaging sheets from the top of the second silo mechanism and then move them away; A conveyor belt, wherein the conveyor belt is arranged at one side of the first silo mechanism and the second silo mechanism, a bottom film unwinding assembly is arranged above one end of the conveyor belt, a face mask unwinding assembly is arranged above the middle part thereof, a vacuum adsorption hole is arranged on the conveyor belt, the bottom film unwinding assembly comprises a first unwinding roller, a bottom film and a first pressing roller, the bottom film is adsorbed on the conveyor belt after passing through the first pressing roller and moves with the conveyor belt, the first transplanting manipulator places the product on the bottom film after being transplanted above the conveyor belt, the second transplanting manipulator transplants the product to the loading position after the conveyor belt moves the product to the loading position, and places the packaging sheet on the product, the face mask unwinding assembly comprises a second unwinding roller, a face mask and a second pressing roller, the face mask covers the product and the packaging sheet on the conveyor belt after passing through the second pressing roller, and is bonded to the bottom film; A transverse sealing mechanism, which is horizontally mounted at the end of the conveyor belt and includes a first heating rod and a first pressing assembly, wherein the first pressing assembly is used to drive the first heating rod to perform transverse heat sealing operation on the face film and the bottom film after passing through the second pressing roller, and the heat sealing positions are located at both ends of the product; A longitudinal sealing mechanism, the longitudinal sealing mechanism comprising a plurality of second heating rods, a second pressing assembly and a vacuum rod, the vacuum rod being installed on one side of one of the second heating rods, the second pressing assembly being used to drive the plurality of second heating rods one by one to longitudinally heat seal the face mask and the bottom film after transverse heat sealing, the heat sealing positions being located on both sides of the product, and the vacuum rod being used to evacuate the face mask and the bottom film; A cutting mechanism, the cutting mechanism comprising a cutter and a third pressing component, the third pressing component being used to drive the cutter to cross-cut the bottom film and the face film after longitudinal heat sealing; The material unloading and transplanting mechanism is used to drag the surface film and the bottom film so that they pass under the transverse sealing mechanism, the longitudinal sealing mechanism and the cutting mechanism in sequence.
2. A vacuum packaging device according to claim 1, characterized in that: The first silo mechanism includes a silo, a first jacking assembly, a material dividing assembly, a material picking and transplanting assembly and a first transportation line, the first jacking assembly includes a jacking plate arranged below the silo, a first nut seat and a first column supporting the jacking plate, a first screw rod and a first motor for driving the first nut seat to rise and fall; the material dividing assembly is at least two, which are arranged on both sides of the silo, and include a first cylinder and a first supporting claw driven by the first cylinder to position the material tray; the first transportation line is arranged below the material dividing assembly and on both sides of the first jacking assembly, the material picking and transplanting assembly is installed on the first transportation line and drives the material picking and transplanting assembly to move to the loading area, the material picking and transplanting assembly includes a second cylinder and a second supporting claw driven by the second cylinder to position the material tray.
3. A vacuum packaging device according to claim 1, characterized in that: The second hopper mechanism includes a second nut seat, a second screw rod installed in the second nut seat, and a second motor for driving the second screw rod. The second nut seat is connected to the first support plate through a second column, and the packaging sheet is stored on the first support plate.
4. A vacuum packaging device according to claim 3, characterized in that: The second column passes through a bottom plate and is connected to the first support plate. The bottom plate is provided with a plurality of limiting columns. The plurality of limiting columns are enclosed to form a positioning for the packaging sheet. The limiting columns are provided with blowing holes.
5. The vacuum packaging device according to claim 1, characterized in that: The second silo mechanism is installed on a second transport line. The second transport line includes a third cylinder and a first guide rail. The driving end of the third cylinder is connected to the second silo mechanism. The second silo mechanism is slidably installed on the first guide rail.
6. The vacuum packaging device according to claim 1, characterized in that: After the first transplanting robot takes the product from the first silo mechanism, it places the product on a secondary positioning platform for positioning. The secondary positioning platform has a positioning groove that matches the product.
7. The vacuum packaging device according to claim 1, characterized in that: A material receiving mechanism is also provided below the loading area of the first silo mechanism, and the material receiving mechanism includes a lifting assembly and a lifting seat driven by the lifting assembly, a fourth cylinder is provided on the lifting seat, and a driving end of the fourth cylinder is connected to a second support plate, and the second support plate is used to receive the material tray.
8. The vacuum packaging device according to claim 1, characterized in that: The unloading and transplanting mechanism includes a plurality of clamping cylinders located on both sides of the base film and the face mask. The plurality of clamping cylinders on both sides are slidably mounted on the corresponding second guide rails through mounting seats. The mounting seats are also connected to a belt. Both ends of the belt are connected to different pulleys. Any of the pulleys is connected to a drive shaft, and the drive shaft is driven to rotate by a third motor.
9. The vacuum packaging device according to claim 1, characterized in that: The second heating rod is inserted into a heating block. The heating block has a downwardly convex square body. The heating block is driven downward by the second pressing assembly.
10. The vacuum packaging device according to claim 1, characterized in that: The first silo mechanism, the second silo mechanism, the first transplanting robot, the second transplanting robot, the conveyor belt, the transverse sealing mechanism, the longitudinal sealing mechanism, and the cutting mechanism are all arranged on a frame and covered by a casing installed on the frame. A plurality of exhaust devices are arranged on the top of the casing, and the exhaust devices are connected to the dust collecting device through a pipe.
Citation Information
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