Highly-adaptive adjustable sand feeding robot for electric locomotive

By designing a sand-loading robot with high adaptability adjustable electric locomotives, using technical means such as mobile tracks and rotating mechanisms, the problems of high labor intensity and serious smoke pollution in traditional sand technology have been solved, and automated sand-loading has been achieved, which has improved the Efficiency and environmental safety.

CN119429566AInactive Publication Date: 2025-02-14SHANDONG UNIV
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Patent Information

Application Number
CN202510025369.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional locomotive sand-mounting process has problems such as workers' labor intensity, serious smoke and dust pollution, and harsh environment, which has affected workers' health and efficiency.

Method used

A sand-loading robot with high adaptability and adjustable electric locomotive is designed, using technical means such as mobile tracks, rotating mechanisms, transverse movement mechanisms, angle adjustment mechanisms and screw conveyors to achieve automated sand-loading and reduce manual operations.

Benefits of technology

It improves sand-loading efficiency and adaptability, reduces workers' labor intensity, reduces smoke and dust pollution, improves the working environment, and improves the flexibility and reliability of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a high-adaptation adjustable sand feeding robot of an electric locomotive, and relates to the technical field of locomotive sand feeding, the high-adaptation adjustable sand feeding robot of the electric locomotive comprises a robot body, side mounting frames are fixedly mounted on the two sides of the robot body, and moving tracks are movably mounted on the inner sides of the side mounting frames. When the equipment is used, the robot body can move the equipment to a designated position through the bottom moving crawler belt, a first motor is started, a driving gear drives a gear ring to rotate, a sliding ring rotates in an annular rail, then a transverse moving mechanism is driven to rotate, and the material conveying direction of the spiral conveyor is adjusted. And meanwhile, a second motor is started to drive a lead screw to rotate, a movable block is promoted to move in a transverse guide rail, a spiral conveyor is driven to adjust the position, the design can meet the feeding requirements of different directions and positions, the feeding convenience and adaptability are improved, the equipment is more flexible and efficient during conveying and feeding, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of locomotive sanding, in particular to a highly adaptable and adjustable sanding robot for an electric locomotive. Background Art

[0002] In the traditional locomotive industry, locomotive sanding operations face many problems. At present, locomotive sanding mainly adopts manual transportation of quartz sand to the locomotive, and then uses a special shovel to sand the locomotive sand box.

[0003] First of all, the manual handling of quartz sand makes the workers' labor intensity extremely high. Workers need to expend a lot of physical strength to carry quartz sand from the storage location to the locomotive. Not only is the work efficiency low, but long-term high-intensity labor can easily lead to worker fatigue and physical injury.

[0004] Secondly, a large amount of smoke and dust will be generated in the process of transporting quartz sand. These smoke and dust not only pose a serious threat to the health of workers, but long-term inhalation may cause health problems such as respiratory diseases, and will also pollute the surrounding environment. Furthermore, the outdoor working environment is harsh, which brings great troubles to workers. In summer, the temperature is high and the sun is direct. Workers working in a high temperature environment are prone to heatstroke. At the same time, the strong sunlight will also affect the workers' vision and work efficiency. In winter, the temperature is low and there are no warming measures. Workers working in a cold environment are prone to frostbite, and their body flexibility will also be affected, further reducing work efficiency.

[0005] To this end, the present application provides a highly adaptable and adjustable sand-loading robot for electric locomotives. Summary of the invention

[0006] The purpose of the present invention is to provide a highly adaptable and adjustable sand-loading robot for electric locomotives to replace manual sand-loading and improve the sand-loading efficiency.

[0007] To achieve the above-mentioned purpose, the present invention provides a highly adaptable and adjustable sand-loading robot for electric locomotives, comprising a robot body, side mounting frames are fixedly mounted on both sides of the robot body, a movable crawler is movably mounted on the inner side of the side mounting frames, a rotating mechanism is fixedly mounted on the top of the robot body, a lateral movement mechanism is fixedly connected to the top of the rotating mechanism, an angle adjustment mechanism is fixedly mounted on the top of the lateral movement mechanism, a screw conveyor is movably mounted on the top of the angle adjustment mechanism, a feeding mechanism is mounted on an input end of one side of the top of the screw conveyor, a discharge pipe is fixedly mounted on a side of the screw conveyor away from the feeding mechanism, the input end of the discharge pipe is connected to the output end of the screw conveyor, a dust removal mechanism is fixedly mounted on a side of the top of the screw conveyor close to the feeding mechanism, and the dust removal mechanism is arranged on the outer side of the screw conveyor; The rotating mechanism includes a fixed platform, which is fixedly installed on the top of the robot body. A ring rail is fixedly installed on the top of the fixed platform. A slip ring is slidably connected inside the ring rail. A power component is fixedly installed on one side of the ring rail. The top of the slip ring is connected to the bottom of the transverse movement mechanism.

[0008] Furthermore, the power assembly includes a gear ring and a first motor, the first motor is fixedly installed on the top of the robot body and located on one side of the annular rail, the gear ring is fixedly installed on the top of the slip ring, the output end of the first motor is fixedly connected with a gear, the gear and the gear ring are meshingly connected, and the top of the gear ring is connected to the bottom of the transverse movement mechanism.

[0009] Furthermore, the transverse movement mechanism includes a receiving plate, the receiving plate is fixedly connected to both sides of the gear ring, the top of the receiving plate is fixedly installed with a support frame, the top of the support frame is fixedly connected to a transverse guide rail, the inside of the transverse guide rail is rotatably connected to a screw rod, one end of the transverse guide rail is fixedly connected to a second motor, the output end of the second motor passes through the transverse guide rail and is fixedly connected to one end of the screw rod, the outer surface of the screw rod is threadedly connected to a movable block, the movable block is slidably connected to the inside of the transverse guide rail, and the top of the movable block is connected to the bottom of the angle adjustment mechanism.

[0010] Furthermore, supporting plates are fixedly connected to both sides of the bottom of the transverse guide rail, the bottom of the supporting plate is fixedly connected to both sides of the support frame, and the supporting plate is arranged in an isosceles trapezoid as a whole.

[0011] Furthermore, the angle adjustment mechanism includes a concave frame, which is fixedly connected to the top of the movable block, and both sides of the upper end of the concave frame are rotatably connected to a rotating shaft, the inner end of the rotating shaft is fixedly connected to both sides of the screw conveyor, and one side of the concave frame is fixedly connected to an adjustment component, and the top of the adjustment component is hinged to the bottom of the screw conveyor.

[0012] Furthermore, the adjustment assembly includes a first hinge, which is fixedly connected to the middle of the lower end of one side of the concave frame, the top of the first hinge is hinged with an electric push rod, the top of the electric push rod is hinged with a second hinge, and the top of the second hinge is fixedly connected to one side of the bottom of the screw conveyor close to the feeding mechanism.

[0013] Furthermore, the feeding mechanism includes a material guide frame, which is fixedly connected to one end of the top of the screw conveyor away from the discharge pipe, and the top of the material guide frame is fixedly connected to a material guide hopper, and the top of the material guide hopper is equipped with an adjustable feeding assembly.

[0014] Furthermore, the adjustable feeding assembly includes a circular plate, which is fixedly connected to the middle of the two sides of the top of the guide hopper, and the upper hopper is rotatably connected between the inner sides of the circular plate. A third motor is fixedly connected to the outer side of a circular plate, and the output end of the third motor passes through the circular plate and one side of the upper hopper and is fixedly connected.

[0015] Furthermore, the dust removal mechanism includes a fixed seat, a dust hopper and a filter assembly, the fixed seat is fixedly connected to the top of the screw conveyor near the side of the upper hopper, the top of the fixed seat is fixedly connected with a dust suction fan, the input end of the dust suction fan is connected to the filter assembly, the filter assembly is arranged on one side of the dust suction fan, the dust hopper is fixedly connected to the upper ends of both sides of the upper hopper, and dust suction grooves are provided on the inner side of the top and the inner side of the bottom of the dust hopper.

[0016] Furthermore, the filter assembly includes a filter box, which is fixedly installed on one side of the fixed base, the output end of the filter box is connected to the input end of the suction fan, the input end of the filter box is connected to the output end of the dust hopper through a hose, the interior of the filter box is slidably connected to a filter mesh box, the top of the filter mesh box is fixedly connected to a magnetic sealing cover, the bottom of the magnetic sealing cover is magnetically connected to the filter box, and the top of the magnetic sealing cover is fixedly connected to a bridge handrail.

[0017] Compared with the prior art, the present invention has the following beneficial effects: Firstly, when the equipment is in use, the robot body can move the equipment to the specified position by means of the mobile crawler at the bottom, start the first motor, drive the gear to drive the gear ring to rotate, so that the slip ring rotates in the annular rail, and then drive the transverse mechanism to rotate, and adjust the material conveying direction of the screw conveyor. At the same time, start the second motor to drive the lead screw to rotate, so that the movable block moves in the transverse guide rail, and drives the screw conveyor to adjust its position. This design can adapt to the feeding needs of different directions and positions, improves the convenience and adaptability of feeding, makes the equipment more flexible and efficient when conveying and feeding, and greatly improves work efficiency.

[0018] Secondly, the conveying angle of the screw conveyor can be adjusted by the angle adjustment mechanism. Specifically, when the electric push rod is extended, it cooperates with the first hinge and the second hinge to drive the screw conveyor to rotate in the concave seat to meet the feeding processing requirements in different directions. When the guide frame of the screw conveyor is tilted, the third motor is started to drive the loading hopper to rotate so that it remains horizontal for stable loading. The angle adjustment mechanism can flexibly adjust the angle of the screw conveyor to adapt to the actual situation, ensure the stable loading process, and improve the applicability and reliability of the equipment.

[0019] Thirdly, during the use of the device, when loading, the dust suction fan is started to generate negative pressure, and the negative pressure is applied to the dust suction hopper through the filter box and the hose to absorb the dust raised during loading and send it into the filter box, and the filter box in the filter box is filtered and screened. After filtering out the dust, the dust suction fan discharges excess air. When cleaning, the bridge handrail on the top of the magnetic sealing cover can be lifted to remove the filter box from the filter box. This mechanism effectively removes loading dust, facilitates cleaning and maintenance, improves the overall ease of use of the equipment, and provides a guarantee for the stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a first structural schematic diagram of the highly adaptable and adjustable sand-loading robot for electric locomotives of the present invention; Figure 2 It is a second structural schematic diagram of the highly adaptable and adjustable sand-loading robot for electric locomotives in the present invention; Figure 3 It is a third structural schematic diagram of the highly adaptable and adjustable sand-loading robot for electric locomotives in the present invention; Figure 4 It is a fourth structural schematic diagram of the highly adaptable and adjustable sand-loading robot for electric locomotives in the present invention; Figure 5 This is a schematic diagram of the first structure of the overall split state in the present invention; Figure 6 This is a schematic diagram of the second structure of the present invention in the overall split state; Figure 7 It is a schematic diagram of the structure of the rotating mechanism in the present invention; Figure 8 It is a schematic diagram of the structure of the transverse movement mechanism in the present invention; Fig. 9 It is a schematic diagram of the structure of the dust removal mechanism and the angle adjustment mechanism in the present invention.

[0021] In the figure: 1. robot body; 2. rotating mechanism; 21. fixed platform; 22. annular rail; 23. slip ring; 24. power assembly; 241. first motor; 242. gear ring; 243. gear; 3. moving crawler; 4. side mounting frame; 5. transverse mechanism; 51. receiving plate; 52. supporting frame; 53. transverse guide rail; 54. screw rod; 55. second motor; 56. movable block; 57. supporting plate; 6. angle adjustment mechanism; 61. concave frame; 62. rotating shaft; 63. adjustment assembly; 6 31. First hinge; 632. Electric push rod; 633. Second hinge; 7. Dust removal mechanism; 71. Fixed seat; 72. Dust hopper; 73. Filter assembly; 731. Filter box; 732. Filter mesh box; 733. Magnetic sealing cover; 74. Dust suction fan; 75. Dust suction slot; 8. Feeding mechanism; 81. Guide frame; 82. Guide hopper; 83. Adjustable feeding assembly; 831. Round plate; 832. Feeding hopper; 833. Third motor; 9. Discharge pipe; 10. Screw conveyor. DETAILED DESCRIPTION

[0022] Example See also Figure 1-Figure 9 In an embodiment of the present invention, a highly adaptable and adjustable sand-loading robot for an electric locomotive includes a robot body 1, side mounting frames 4 are fixedly mounted on both sides of the robot body 1, and a movable crawler 3 is movably mounted on the inner side of the side mounting frames 4. A rotating mechanism 2 is fixedly mounted on the top of the robot body 1, and a transverse movement mechanism 5 is fixedly connected to the top of the rotating mechanism 2. An angle adjustment mechanism 6 is fixedly mounted on the top of the transverse movement mechanism 5, and a screw conveyor 10 is movably mounted on the top of the angle adjustment mechanism 6. A feeding mechanism 8 is mounted on the input end of one side of the top of the screw conveyor 10, and a discharge pipe 9 is fixedly mounted on the side of the screw conveyor 10 away from the feeding mechanism 8, and the input end of the discharge pipe 9 is connected to the output end of the screw conveyor 10, and a dust removal mechanism 7 is fixedly mounted on the side of the top of the screw conveyor 10 close to the feeding mechanism 8, and the dust removal mechanism 7 is arranged on the outside of the screw conveyor 10.

[0023] The rotating mechanism 2 includes a fixed platform 21, which is fixedly installed on the top of the robot body 1. A ring rail 22 is fixedly installed on the top of the fixed platform 21. A slip ring 23 is slidably connected inside the ring rail 22. A power component 24 is fixedly installed on one side of the ring rail 22. The power component 24 is connected to the transmission, and the top of the slip ring 23 is connected to the bottom of the transverse mechanism 5. The side mounting frames 4 and the movable crawler 3 on both sides of the robot body 1 can realize the flexible movement of the equipment.

[0024] In the rotating mechanism 2 at the top, the fixed platform 21 provides stable support for the annular rail 22, and the slip ring 23 slides in the annular rail 22, and cooperates with the power assembly 24 to drive the transverse mechanism 5 to rotate, thereby adjusting the material conveying direction of the screw conveyor 10. In addition, the transverse mechanism 5 can further adjust the position of the screw conveyor 10 to improve the convenience and adaptability of feeding. The angle adjustment mechanism 6 can adjust the angle of the screw conveyor 10 to meet different feeding requirements. The feeding mechanism 8 and the discharge pipe 9 cooperate to realize the feeding and discharging functions, and the dust removal mechanism 7 can absorb dust during feeding, keep the environment clean and facilitate cleaning and maintenance.

[0025] See also Figure 1-Figure 7 The power assembly 24 includes a gear ring 242 and a first motor 241. The first motor 241 is fixedly mounted on the top of the robot body 1 and located on one side of the annular rail 22. The gear ring 242 is fixedly mounted on the top of the slip ring 23. The output end of the first motor 241 is fixedly connected with a gear 243. The gear 243 and the gear ring 242 are meshed and connected. The top of the gear ring 242 is connected to the bottom of the transverse mechanism 5. The first motor 241 is fixed on one side of the annular rail 22 at the top of the robot body 1. When the first motor 241 is started, the gear 243 at its output end is meshed and connected with the gear ring 242 at the top of the slip ring 23, driving the gear ring 242 to rotate, and the gear ring 242 drives the slip ring 23 to slide in the annular rail 22, and then the transverse mechanism 5 connected to the top of the slip ring 23 rotates accordingly, realizing the function of adjusting the material conveying direction of the screw conveyor 10.

[0026] The power assembly 24 has a simple structure and can stably provide power to the rotating mechanism 2 through the cooperation of the gear 243 and the gear ring 242, ensuring that the equipment is accurate and reliable when adjusting the conveying direction.

[0027] See also Figure 1-Figure 6 and Figure 8The transverse movement mechanism 5 includes a receiving plate 51, which is fixedly connected to both sides of the gear ring 242. A support frame 52 is fixedly installed on the top of the receiving plate 51. A transverse guide rail 53 is fixedly connected to the top of the support frame 52. A screw rod 54 is rotatably connected inside the transverse guide rail 53. A second motor 55 is fixedly connected to one end of the transverse guide rail 53. The output end of the second motor 55 passes through the transverse guide rail 53 and is fixedly connected to one end of the screw rod 54. A movable block 56 is threadedly connected to the outer surface of the screw rod 54. The movable block 56 is slidably connected to the inside of the transverse guide rail 53. The top of the movable block 56 is connected to the bottom of the angle adjustment mechanism 6. Support plates 57 are fixedly connected to both sides of the bottom of the transverse guide rail 53. The bottom of the support plate 57 is fixedly connected to both sides of the support frame 52. The support plate 57 is arranged in an isosceles trapezoidal shape. The receiving plate 51 is connected to the gear ring 242 to provide support for the support frame 52. A screw rod 54 is arranged in the transverse guide rail 53 at the top of the support frame 52, and a second motor 55 at one end can drive the screw rod 54 to rotate, so that the movable block 56 connected by thread slides in the transverse guide rail 53, thereby driving the angle adjustment mechanism 6 to move, and realizing the position adjustment of the screw conveyor 10. The support plate 57 is in an isosceles trapezoidal shape, and its bottom is connected to the support frame 52 to enhance the structural stability. The transverse movement mechanism 5 realizes precise position adjustment by driving the screw rod 54 by the motor, which can effectively improve the feeding adaptability and convenience of the equipment, and has high stability and is easy to install and maintain.

[0028] See also Figure 1-Figure 6 The angle adjustment mechanism 6 includes a concave frame 61, which is fixedly connected to the top of the movable block 56. Both sides of the upper end of the concave frame 61 are rotatably connected with a rotating shaft 62. The inner end of the rotating shaft 62 is fixedly connected to both sides of the screw conveyor 10. One side of the concave frame 61 is fixedly connected with an adjustment component 63, and the top of the adjustment component 63 is hinged to the bottom of the screw conveyor 10.

[0029] The adjustment assembly 63 includes a first hinge 631, which is fixedly connected to the middle of the lower end of one side of the concave frame 61. The top of the first hinge 631 is hinged with an electric push rod 632, and the top of the electric push rod 632 is hinged with a second hinge 633. The top of the second hinge 633 is fixedly connected to the bottom of the screw conveyor 10 near the feeding mechanism 8. The concave frame 61 is connected to the transverse movement mechanism 5 through the movable block 56, and the rotating shaft 62 on both sides of the upper end thereof is fixed to the two sides of the screw conveyor 10 to realize the rotation connection of the screw conveyor 10.

[0030] In the adjustment assembly 63 on one side of the concave frame 61, the first hinge 631 connects the concave frame 61, and the top of the electric push rod 632 hinged thereon is hinged to the bottom of the screw conveyor 10 through the second hinge 633. The angle of the screw conveyor 10 can be adjusted by retracting the electric push rod 632 to adapt to different feeding requirements. The angle adjustment mechanism 6 has a simple structure and can effectively realize the angle adjustment of the screw conveyor 10.

[0031] See also Fig. 9 The feeding mechanism 8 includes a guide frame 81, which is fixedly connected to one end of the top of the screw conveyor 10 away from the discharge pipe 9, and a guide hopper 82 is fixedly connected to the top of the guide frame 81, and an adjustable feeding assembly 83 is installed on the top of the guide hopper 82. The adjustable feeding assembly 83 includes a circular plate 831, which is fixedly connected to the middle of the two sides of the top of the guide hopper 82, and the upper hopper 832 is rotatably connected between the inner sides of the circular plate 831. The outer side of one circular plate 831 is fixedly connected to a third motor 833, and the output end of the third motor 833 passes through the circular plate 831 and one side of the upper hopper 832 and is fixedly connected. The guide frame 81 is connected to the screw conveyor 10, and the guide hopper 82 at the top is used to receive materials. In the adjustable feeding assembly 83 at the top of the guide hopper 82, the circular plate 831 is fixed to the middle of the two sides of the top of the guide hopper 82, and the upper hopper 832 rotatably connected between the inner sides can rotate under the drive of the third motor 833. When the angle adjustment of the screw conveyor 10 causes the guide hopper 82 to tilt, the loading hopper 832 can maintain a balanced state by rotating, which is convenient for stable loading. The loading mechanism 8 is reasonably designed and can effectively adapt to the angle change of the screw conveyor 10 to ensure the smooth progress of the loading process.

[0032] See also Fig. 9 The dust removal mechanism 7 includes a fixed seat 71, a dust suction hopper 72 and a filter assembly 73. The fixed seat 71 is fixedly connected to the top of the screw conveyor 10 near the upper hopper 832. A dust suction fan 74 is fixedly connected to the top of the fixed seat 71. The input end of the dust suction fan 74 is connected to the filter assembly 73. The filter assembly 73 is arranged on one side of the dust suction fan 74. The dust suction hopper 72 is fixedly connected to the upper ends of both sides of the upper hopper 832. Dust suction slots 75 are provided on the inner side of the top and the inner side of the bottom of the dust suction hopper 72. The filter assembly 73 includes a filter box 731, which is fixedly installed on one side of the fixed base 71, the output end of the filter box 731 is connected to the input end of the suction fan, the input end of the filter box 731 is connected to the output end of the dust hopper 72 through a hose, the filter box 731 is internally slidably connected to a filter box 732, the top of the filter box 732 is fixedly connected to a magnetic sealing cover 733, the bottom of the magnetic sealing cover 733 is magnetically connected to the filter box 731, the top of the magnetic sealing cover 733 is fixedly connected to a bridge handrail, and the fixed base 71 is fixed to the top of the screw conveyor 10 close to the upper hopper 832 to provide stable support for the dust suction fan 74.

[0033] The input end of the dust suction fan 74 is connected to the filter assembly 73, which can generate negative pressure for dust suction, and the filter assembly 73 is arranged on one side of the dust suction fan 74, and the position is reasonable. The dust suction hopper 72 is fixedly connected to the upper ends of both sides of the upper hopper 832, and the dust raised during feeding can be effectively adsorbed through the dust suction slots 75 on the inner side of the top and the inner side of the bottom. Furthermore, the filter box 731 is fixedly installed on one side of the fixed seat 71, and is connected to the dust suction fan 74 and the dust suction hopper 72 through a hose to form a complete dust suction and filtration system. The filter box 732 slidably connected inside the filter box 731 can be easily cleaned and replaced. At the same time, the magnetic sealing cover 733 on the top of the filter box 732 is magnetically connected to the filter box 731 to ensure the sealing performance. Finally, a bridge handrail is provided on the top of the magnetic sealing cover 733, which can provide convenience for the staff to operate.

[0034] The working principle of the present invention is: during use, the robot body 1 flexibly drives the device to move through the moving crawler 3 at the bottom. When the device moves to the specified position, the first motor 241 is started to run, the first motor 241 drives the gear 243 to rotate, and the gear 243 rotates to drive the gear ring 242 to rotate. At this time, the gear ring 242 drives the slip ring 23 to rotate inside the annular rail 22, and the rotation of the slip ring 23 drives the transverse mechanism 5 to rotate. The rotation of the transverse mechanism 5 can flexibly adjust the material conveying direction of the screw conveyor 10. At the same time, the second motor 55 can drive the screw rod 54 to rotate, and the rotation of the screw rod 54 causes the movable block 56 to move inside the transverse guide rail 53, thereby flexibly driving the screw conveyor 10 on its top to make further position adjustments, so that the screw conveyor 10 can better adapt to the conveying and feeding requirements of different directions and positions.

[0035] During the use of the device, the movable end of the electric push rod 632 can be extended or contracted, thereby changing the conveying angle of the screw conveyor 10. When the electric push rod 632 is extended, it cooperates with the first hinge 631 and the second hinge 633 to rotate the screw conveyor 10 inside the concave seat. In this way, the device as a whole can flexibly adapt to the feeding processing needs in different directions during use. During use, each time the rotation of the screw conveyor 10 is adjusted, when the guide frame 81 of the screw conveyor 10 is tilted, the third motor 833 can be started to drive the upper hopper 832 inside the guide hopper 82 to rotate. By adjusting the rotation of the upper hopper 832, the upper hopper 832 can be kept in a horizontal state no matter how the screw conveyor 10 is adjusted, so that it can stably assist in feeding.

[0036] In addition, when the feeding mechanism 8 adds quartz sand to the inside of the screw conveyor 10, the dust suction fan 74 is started to run, and the operation of the dust suction fan 74 generates negative pressure. At this time, the negative pressure suction force is applied to the dust hopper 72 through the filter box 731 and the hose. The dust suction hopper 72 absorbs the dust raised during the feeding of the feeding hopper 832 through negative pressure. The dust suction hopper 72 cooperates with the dust suction slot 75 to absorb the dust into the inside of the filter box 731. The inside of the filter box 731 is filtered and screened by the filter box 732, which can assist in filtering and removing the dust. The dust after filtration can be discharged by the dust suction fan 74. It can be seen that the device as a whole can remove the dust during the feeding period and has a good dustproof function. During use, when it is necessary to clean the filter box 732, the filter box 732 can be removed from the inside of the filter box 731 by pulling the bridge handrail on the top of the magnetic sealing cover 733, so that the device as a whole is easy to clean dust and convenient for subsequent cleaning and maintenance.

Claims

1. A highly adaptable and adjustable sanding robot for electric locomotives, characterized in that: The robot comprises a robot body (1), side mounting frames (4) are fixedly mounted on both sides of the robot body (1), a movable crawler (3) is movably mounted on the inner side of the side mounting frames (4), a rotating mechanism (2) is fixedly mounted on the top of the robot body (1), a lateral movement mechanism (5) is fixedly connected to the top of the rotating mechanism (2), an angle adjustment mechanism (6) is fixedly mounted on the top of the lateral movement mechanism (5), a screw conveyor (10) is movably mounted on the top of the angle adjustment mechanism (6), a feeding mechanism (8) is mounted on the input end of one side of the top of the screw conveyor (10), a discharge pipe (9) is fixedly mounted on the side of the screw conveyor (10) away from the feeding mechanism (8), the input end of the discharge pipe (9) is connected to the output end of the screw conveyor (10), a dust removal mechanism (7) is fixedly mounted on the side of the top of the screw conveyor (10) close to the feeding mechanism (8), and the dust removal mechanism (7) is arranged on the outside of the screw conveyor (10); The rotating mechanism (2) comprises a fixed platform (21), wherein the fixed platform (21) is fixedly mounted on the top of the robot body (1), a ring rail (22) is fixedly mounted on the top of the fixed platform (21), a slip ring (23) is slidably connected inside the ring rail (22), a power assembly (24) is fixedly mounted on one side of the ring rail (22), and the top of the slip ring (23) is connected to the bottom of the transverse movement mechanism (5).

2. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 1, characterized in that: The power assembly (24) comprises a gear ring (242) and a first motor (241); the first motor (241) is fixedly mounted on the top of the robot body (1) and located on one side of the annular rail (22); the gear ring (242) is fixedly mounted on the top of the slip ring (23); the output end of the first motor (241) is fixedly connected to a gear (243); the gear (243) and the gear ring (242) are meshingly connected; the top of the gear ring (242) is connected to the bottom of the transverse movement mechanism (5).

3. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 2, characterized in that: The transverse movement mechanism (5) comprises a receiving plate (51), wherein the receiving plate (51) is fixedly connected to both sides of the gear ring (242), a support frame (52) is fixedly installed on the top of the receiving plate (51), a transverse guide rail (53) is fixedly connected to the top of the support frame (52), a screw rod (54) is rotatably connected inside the transverse guide rail (53), a second motor (55) is fixedly connected to one end of the transverse guide rail (53), an output end of the second motor (55) passes through the transverse guide rail (53) and is fixedly connected to one end of the screw rod (54), a movable block (56) is threadedly connected to the outer surface of the screw rod (54), the movable block (56) is slidably connected to the inside of the transverse guide rail (53), and the top of the movable block (56) is connected to the bottom of the angle adjustment mechanism (6).

4. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 3, characterized in that: Support plates (57) are fixedly connected to both sides of the bottom of the transverse guide rail (53); the bottom of the support plate (57) is fixedly connected to both sides of the support frame (52); and the support plate (57) is arranged in an isosceles trapezoid as a whole.

5. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 3, characterized in that: The angle adjustment mechanism (6) comprises a concave frame (61), the concave frame (61) being fixedly connected to the top of the movable block (56), the inner upper end of the concave frame (61) being rotatably connected to rotating shafts (62) on both sides, the inner ends of the rotating shafts (62) being fixedly connected to both sides of the screw conveyor (10), and one side of the concave frame (61) being fixedly connected to an adjustment component (63), the top of the adjustment component (63) being hinged to the bottom of the screw conveyor (10).

6. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 5, characterized in that: The adjustment assembly (63) comprises a first hinge (631), the first hinge (631) being fixedly connected to the middle of the lower end of one side of the concave frame (61), an electric push rod (632) being hingedly connected to the top of the first hinge (631), a second hinge (633) being hingedly connected to the top of the electric push rod (632), and the top of the second hinge (633) being fixedly connected to a side of the bottom of the screw conveyor (10) close to the feeding mechanism (8).

7. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 1, characterized in that: The feeding mechanism (8) comprises a material guide frame (81), the material guide frame (81) being fixedly connected to an end of the top of the screw conveyor (10) away from the discharge pipe (9), the top of the material guide frame (81) being fixedly connected to a material guide hopper (82), the top of the material guide hopper (82) being installed with an adjustable feeding assembly (83).

8. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 7, characterized in that: The adjustable feeding assembly (83) comprises a circular plate (831), wherein the circular plate (831) is fixedly connected to the middle of the top two sides of the guide hopper (82), an upper hopper (832) is rotatably connected between the inner sides of the circular plate (831), a third motor (833) is fixedly connected to the outer side of a circular plate (831), and an output end of the third motor (833) passes through the circular plate (831) and is fixedly connected to one side of the upper hopper (832).

9. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 8, characterized in that: The dust removal mechanism (7) comprises a fixed seat (71), a dust suction hopper (72) and a filter assembly (73); the fixed seat (71) is fixedly connected to a side of the top of the screw conveyor (10) close to the upper hopper (832); a dust suction fan (74) is fixedly connected to the top of the fixed seat (71); an input end of the dust suction fan (74) is connected to the filter assembly (73); the filter assembly (73) is arranged on one side of the dust suction fan (74); the dust suction hopper (72) is fixedly connected to the upper ends of both sides of the upper hopper (832); and dust suction slots (75) are provided on the inner side of the top and the inner side of the bottom of the dust suction hopper (72).

10. The highly adaptable and adjustable sand-loading robot for electric locomotive according to claim 9, characterized in that: The filter assembly (73) comprises a filter box (731), the filter box (731) being fixedly mounted on one side of the fixing seat (71), the output end of the filter box (731) being connected to the input end of the suction fan, the input end of the filter box (731) being connected to the output end of the dust suction hopper (72) via a hose, the interior of the filter box (731) being slidably connected to a filter box (732), the top of the filter box (732) being fixedly connected to a magnetic sealing cover (733), the bottom of the magnetic sealing cover (733) being magnetically connected to the filter box (731), and the top of the magnetic sealing cover (733) being fixedly connected to a bridge-type handrail.

Citation Information

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