Feces dissolving device for rural sanitary toilet
By designing a septic device for rural sanitary toilets, using a speed reduction motor to drive the reciprocating screw for fermentation of septic manure, the problem of inability to reuse the septic manure in the prior art is solved, and efficient production of organic fertilizers is achieved and unload.
Patent Information
- Application Number
- CN202510025391.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The manure treatment device in the prior art cannot reuse the manure in rural dry toilets and convert it into organic fertilizer that is conducive to farming.
A septic device for rural sanitary toilets is designed, including a manure reaction box, feeding pipe, unloading pipe, speed reduction motor, reciprocating screw, up and down reciprocating agitating mechanism, a feeding twisting dragon, a feeding rack and a power mechanism. The device drives the reciprocating screw through a speed reduction motor to achieve uniform stirring and fermentation of the dirty manure and the microbial flora, thereby accelerating the process of converting the dirty manure into organic fertilizer.
The effective reuse and conversion of sewage manure into organic fertilizer is achieved, the unloading speed of organic fertilizer is improved, the unloading time is shortened, and the fermentation efficiency is improved.
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Figure CN119430595A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sewage and feces treatment, in particular to a septic tank device for rural sanitary toilets. Background Art
[0002] In rural areas, toilets are mostly dry toilets, which mainly treat sewage through natural evaporation. However, the sewage accumulates in dry toilets for a long time without being effectively treated, which makes the sewage in rural toilets easily pollute the environment. At the same time, sewage can be converted into organic fertilizer through certain technical means, but sewage that has not been effectively treated for a long time cannot be reused.
[0003] For example, a rural sanitary toilet feces and sewage treatment device disclosed in the Chinese utility model patent with announcement number CN214528640U, although the patent document can spray the mixed liquid onto the feces inside the toilet pit body and use the biologically active bacteria in the mixed liquid to degrade the organic matter in the feces, the patent document is to solve how to clean the feces inside the toilet pit body, rather than to achieve the reuse of the waste feces.
[0004] Therefore, the patent document cannot reuse the sewage in the rural dry toilets and convert it into organic fertilizer that is beneficial to farming.
[0005] Based on this, a septic tank device for rural sanitary toilets is now proposed. Summary of the invention
[0006] 1. Technical issues to be resolved In view of the shortcomings of the prior art, the present invention provides a septic tank device for rural sanitary toilets to solve the problem raised in the background technology: the feces and sewage treatment devices in the prior art cannot reuse the sewage and sewage in rural dry toilets and convert it into organic fertilizer that is beneficial to farming.
[0007] (II) Technical solution To achieve the above object, the present invention provides the following technical solutions: A septic tank device for rural sanitary toilets, comprising: A manure reaction box, wherein one side of the top of the manure reaction box is provided with a feeding pipe, the feeding pipe is used to fill the manure and microbial flora reaction agent, and both sides of the bottom of the manure reaction box are provided with discharge pipes; Two valves, the two valves are respectively fixedly mounted on the corresponding discharge pipes, and are used to control the opening and closing of the corresponding discharge pipes; A reduction motor, wherein the reduction motor is fixedly mounted at the top center of the manure reaction box, and an output shaft of the reduction motor passes downward from the top of the manure reaction box and extends to the top of the inner cavity of the manure reaction box; A reciprocating screw, wherein the reciprocating screw is arranged at the center of the inner cavity of the manure reaction box, the top end of the reciprocating screw is fixedly connected to the output shaft end of the reduction motor, and the bottom end of the reciprocating screw is rotatably installed in a groove opened at the center of the bottom of the inner cavity of the manure reaction box; A ball guide sleeve, wherein the ball guide sleeve is sleeve-mounted on the reciprocating screw; An up-and-down reciprocating stirring mechanism, wherein the up-and-down reciprocating stirring mechanism is installed on a ball guide sleeve, and the reduction motor can drive the rotation of the reciprocating screw through its output shaft. When the reciprocating screw rotates, the up-and-down reciprocating stirring mechanism can reciprocate up and down, and while reciprocating up and down, the manure and microbial flora in the manure reaction box are uniformly stirred, and the manure is continuously fermented during the stirring process; Two feeding augers, the two feeding augers are rotatably mounted on both sides of the inner cavity of the manure reaction box, and the axis of each feeding augers coincides with the axis of the corresponding discharge pipe, and the top shaft of each feeding augers passes through the top of the manure reaction box upwards; Two material shifting racks, the two material shifting racks are respectively fixedly mounted on one end of the bottom of the shaft of the corresponding unloading auger; and A power mechanism, the power mechanism comprising a driving part, a transmission member connected to the driving part, two transmission ends connected to the transmission member, and a tensioning end arranged on the transmission member, the driving part is installed on the manure reaction box, the two transmission ends are installed on the top end of the corresponding unloading auger, the tensioning end is installed on the manure reaction box, and the transmission member is installed between the driving part, the two transmission ends and the tensioning end; Wherein, the structure between the driving part, the transmission member, the two transmission ends and the tensioning end is V-shaped; The power mechanism can make the two feeding augers rotate synchronously in the inner cavity of the manure reaction box, and the two material diverting racks can also rotate synchronously with the rotation of the corresponding feeding augers.
[0008] Preferably, the up-and-down reciprocating stirring mechanism comprises a stirring frame, and first hollow grooves are provided on opposite sides of the stirring frame, and second hollow grooves are provided on the upper and lower parts of the stirring frame and located between the two first hollow grooves; The two first hollow grooves and the two second hollow grooves are both equipped with spiral stirring components; Guide rods are installed on the four corners of the stirring frame, and the top end of each guide rod is fixedly connected to the top of the inner cavity of the manure reaction box, and the bottom end of each guide rod is fixedly connected to the bottom of the inner cavity of the manure reaction box; An assembly hole is provided at the center of the stirring frame, and the stirring frame is fixed on the ball guide sleeve through the assembly hole.
[0009] Preferably, the spiral stirring assembly comprises first Chinese-Japanese-shaped fixing frames fixedly mounted on the upper and lower parts of the inner cavity of the first hollow groove, and at least three first stirring impellers are rotatably mounted between two of the first Chinese-Japanese-shaped fixing frames; The spiral stirring assembly also includes a second sun-shaped fixing frame fixedly installed at the upper and lower parts of the inner cavity of the second hollow groove, and a second stirring impeller is rotatably installed between the two second sun-shaped fixing frames.
[0010] Preferably, guide holes are provided at the four corners of the stirring frame, and each guide rod is slidably installed in the corresponding guide hole.
[0011] Preferably, the lower parts of the shafts of the two unloading augers are sleeved with I-shaped fixing frames, and both ends of the two I-shaped fixing frames are fixedly mounted on the inner cavity side walls of the manure reaction box.
[0012] Preferably, the driving part of the power mechanism comprises a servo motor, the servo motor is fixedly mounted on the side wall of the manure reaction box, and a driving pulley is fixedly mounted on the output shaft of the servo motor; The two transmission ends of the power mechanism include driven pulleys, and the two driven pulleys are respectively fixedly mounted on one end of the top of the corresponding unloading auger; The tensioning end comprises a rotating rod fixedly mounted on one side of the top of the manure reaction box, and a tensioning wheel is rotatably mounted on the rotating rod; The transmission member is a transmission belt, and the transmission belt is sleeved and installed between the driving pulley, two driven pulleys and the tensioner; Wherein, the driving pulley, the two driven pulleys and the tensioning pulley are in the same horizontal plane.
[0013] Preferably, the two material-moving racks each have a plurality of material-moving claws, the plurality of material-moving claws are distributed in a circular pattern on the material-moving rack, and each of the material-moving claws is arc-shaped.
[0014] Preferably, a tempered glass window is embedded on one side wall of the manure reaction box.
[0015] Preferably, an ultraviolet sterilization light box is provided on one side of the manure reaction box at a position corresponding to the tempered glass window, the ultraviolet irradiation surface of the ultraviolet sterilization light box faces the tempered glass window, and light box brackets are fixedly installed at the four corners of the ultraviolet sterilization light box, and the legs of the light box brackets are fixedly installed on the side walls of the manure reaction box.
[0016] Preferably, a cover is installed on the feeding tube; Electric heating plates are fixedly mounted on opposite side walls of the manure reaction box.
[0017] Beneficial effects: The present invention provides a septic tank device for rural sanitary toilets, which has the following beneficial effects: 1. In the present invention, the reduction motor drives the rotation of the reciprocating screw through its output shaft. When the reciprocating screw rotates, the up and down reciprocating stirring mechanism can reciprocate up and down, and while reciprocating up and down, the manure and microbial flora in the manure reaction box are uniformly stirred, and the manure is continuously fermented during the stirring process to accelerate the process of converting the manure into organic fertilizer.
[0018] Second, in the present invention, when unloading, the power mechanism is started at the same time, the driving part in the power mechanism can drive the transmission member when working, the rotating member can drive the two transmission ends through its own movement, and the tensioning end arranged between the two transmission ends can improve the tightness and transmission efficiency between the transmission member and the two transmission ends; Furthermore, when the two transmission ends of the transmission member are in operation, they can synchronously drive the two feeding augers, and when the two feeding augers are in synchronous operation, they can synchronously drive the corresponding material shifting racks. Therefore, the power mechanism can make the two feeding augers rotate synchronously in the inner cavity of the manure reaction box, and the material shifting racks fixedly mounted on the bottom ends of the corresponding feeding augers' shafts can also rotate synchronously. When the two feeding augers rotate synchronously in the inner cavity of the manure reaction box, the organic fertilizer on the upper layer can be continuously transported to the lower layer in the form of a spiral motion, and when the material shifting rack rotates, the organic fertilizer at the bottom can be shifted into the discharge pipe, so that the organic fertilizer in the manure reaction box can continuously flow into the discharge pipe, thereby effectively improving the unloading speed of the organic fertilizer and thus shortening the unloading time.
[0019] 3. In the present invention, when the unloading starts, when the driving pulley rotates, the transmission belt drives the two driven pulleys to rotate at the same time through the cooperation between the transmission belt and the two driven pulleys and the tensioner. The rotation of the two driven pulleys directly drives the rotation of the corresponding unloading auger, so that the unloading auger can transport the organic fertilizer in the upper layer to the lower layer in the inner cavity of the manure reaction box in a spiral motion.
[0020] 4. In the present invention, the material-moving claws on each material-moving rack are used for moving materials. When the two material-moving racks rotate synchronously with the corresponding unloading auger, the multiple material-moving claws of each material-moving rack can move the organic fertilizer at the bottom of the inner cavity of the manure reaction box into the discharge pipe in the form of a circular motion.
[0021] 5. In the present invention, each material-moving claw has an arc-shaped structure that can move more organic fertilizers, thereby further increasing the speed of unloading the organic fertilizers. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional schematic diagram of the present invention; Figure 2 A three-dimensional schematic diagram of a first cross-sectional form of the present invention; Figure 3 A three-dimensional schematic diagram of a second cross-sectional form of the present invention; Figure 4 It is a three-dimensional schematic diagram of a combination of an upper and lower reciprocating stirring mechanism, two unloading augers, two I-shaped fixing frames, two material shifting frames and a power mechanism of the present invention; Figure 5 A three-dimensional schematic diagram of a combination of a stirring frame and a spiral stirring assembly of the present invention; Figure 6 A three-dimensional schematic diagram of a combination of a stirring frame and four guide rods of the present invention; Figure 7 It is a three-dimensional schematic diagram of the combination of the unloading auger, the I-shaped fixing frame, the material shifting frame and the driven pulley of the present invention; Figure 8 It is a three-dimensional schematic diagram of the electric heating plate of the present invention.
[0023] In the figure: 10, manure reaction box; 101, feeding pipe; 102, discharge pipe; 20, valve; 30, reduction motor; 40, reciprocating screw; 50, ball guide sleeve; 60, stirring frame; 601, first hollow groove; 602, second hollow groove; 603, guide hole; 604, assembly hole; 70, first sun-shaped fixing frame; 80, first stirring impeller; 90, second sun-shaped fixing frame; 100, second stirring impeller Wheel; 110, guide rod; 120, unloading auger; 130, I-shaped fixing frame; 140, material shifting frame; 150, servo motor; 160, driving pulley; 170, driven pulley; 180, rotating rod; 190, tensioning pulley; 1100, transmission belt; 1110, tempered glass window; 1120, ultraviolet sterilization light box; 1130, light box bracket; 1140, cover; 1150, electric heating plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Embodiment 1 like Figure 1-8 As shown, the present invention provides a technical solution: A septic tank device for rural sanitary toilets, comprising: A manure reaction box 10, with a feeding pipe 101 on one side of the top of the manure reaction box 10, the feeding pipe 101 is used to fill the manure and microbial flora reaction agent, and both sides of the bottom of the manure reaction box 10 are provided with discharge pipes 102; Two valves 20, the two valves 20 are respectively fixedly mounted on the corresponding discharge pipes 102, and are used to control the opening and closing of the corresponding discharge pipes 102; The reduction motor 30 is fixedly mounted at the top center of the manure reaction box 10, and the output shaft of the reduction motor 30 passes through the top of the manure reaction box 10 downward and extends to the top of the inner cavity of the manure reaction box 10; A reciprocating screw 40 is arranged at the center of the inner cavity of the manure reaction box 10, one end of the top of the reciprocating screw 40 is fixedly connected to the end of the output shaft of the reduction motor 30, and one end of the bottom of the reciprocating screw 40 is rotatably installed in a groove opened at the center of the bottom of the inner cavity of the manure reaction box 10; A ball guide sleeve 50, wherein the ball guide sleeve 50 is sleeved and mounted on the reciprocating screw 40; The up-and-down reciprocating stirring mechanism is installed on the ball guide sleeve 50. The reduction motor 30 can drive the rotation of the reciprocating screw 40 through its output shaft. When the reciprocating screw 40 rotates, the up-and-down reciprocating stirring mechanism can reciprocate up and down, and while reciprocating up and down, the waste manure and microbial flora in the manure reaction box 10 are uniformly stirred, and the waste manure is continuously fermented during the stirring process; Two unloading augers 120, the two unloading augers 120 are rotatably mounted on both sides of the inner cavity of the manure reaction box 10, and the axis of each unloading augers 120 coincides with the axis of the corresponding unloading pipe 102, and the top shaft of each unloading augers 120 penetrates the top of the manure reaction box 10 upward; Two material shifting racks 140, the two material shifting racks 140 are respectively fixedly mounted on one end of the bottom of the shaft of the corresponding unloading auger 120; and The power mechanism includes a driving part, a transmission member connected to the driving part, two transmission ends connected to the transmission member, and a tensioning end arranged on the transmission member. The driving part is installed on the manure reaction box 10, the two transmission ends are installed on the top end of the corresponding unloading auger 120, the tensioning end is installed on the manure reaction box 10, and the transmission member is installed between the driving part, the two transmission ends and the tensioning end; Among them, the structure between the driving part, the transmission part, the two transmission ends and the tensioning end is V-shaped. The driving part, the transmission part, the two transmission ends and the tensioning end of the power mechanism are arranged in a V-shaped structure. This layout design makes the power transmission more stable and reliable; The power mechanism can make the two feeding augers 120 rotate synchronously in the inner cavity of the manure reaction box 10 , and the two material diverter racks 140 can also rotate synchronously with the rotation of the corresponding feeding augers 120 .
[0026] In this embodiment, when converting sewage into organic fertilizer, sewage in rural dry toilets is loaded into the feeding pipe 101. After the sewage is loaded, the microbial flora reaction agent is added into the feeding pipe 101 according to a proportion. At this time, the loaded sewage is mixed and stirred to accelerate the reaction between the microbial flora and sewage. Through the reaction between the microbial flora and sewage, the sewage is converted into organic fertilizer. Specifically: The reduction motor 30 drives the reciprocating screw 40 to rotate through its output shaft. When the reciprocating screw 40 rotates, the up and down reciprocating stirring mechanism can reciprocate up and down, and while reciprocating up and down, the sewage and microbial flora in the sewage reaction box 10 are uniformly stirred, and the sewage is continuously fermented during the stirring process to accelerate the process of converting the sewage into organic fertilizer.
[0027] When the waste manure in the manure reaction box 10 is fermented into organic fertilizer, the reduction motor 30 stops working.
[0028] At this time, the waste manure in the manure reaction box 10 is in a state of being unloaded. When unloading, the specific operation is: Open the two valves 20 to connect the two discharge pipes 102 with the inner cavity of the manure reaction box 10 for easy discharge, and start the power mechanism at the same time. The driving part in the power mechanism can drive the transmission member when working, and the rotating member can drive the two transmission ends through its own movement. The tensioning end arranged between the two transmission ends can improve the tightness and transmission efficiency between the transmission member and the two transmission ends; Furthermore, when the two transmission ends of the transmission member are in operation, they can synchronously drive the two unloading augers 120, and when the two unloading augers 120 are in synchronous operation, they can synchronously drive the corresponding material shifting racks 140. Therefore, the power mechanism can make the two unloading augers 120 rotate synchronously in the inner cavity of the manure reaction box 10, and the material shifting racks 140 respectively fixedly mounted on one end of the bottom of the shaft of the corresponding unloading augers 120 can also rotate synchronously. When the two unloading augers 120 rotate synchronously in the inner cavity of the manure reaction box 10, the organic fertilizer on the upper layer can be continuously transported to the lower layer in the form of a spiral motion, and when the material shifting rack 140 rotates, the organic fertilizer at the bottom can be shifted into the discharge pipe 102, so that the organic fertilizer in the manure reaction box 10 can continuously flow into the discharge pipe 102, thereby effectively improving the speed of unloading the organic fertilizer and thus shortening the unloading time.
[0029] like Figure 8As shown, further, electric heating plates 1150 are fixedly installed on the opposite side walls of the manure reaction box 10.
[0030] In this embodiment, two electric heating plates 1150 can heat the body of the manure reaction box 10. The two electric heating plates 1150 cover from the upper part of the side wall of the manure reaction box 10 to the lower part of the side wall. Therefore, the temperature of the two electric heating plates 1150 during heating is more balanced. When the manure in the manure reaction box 10 moves with the up and down reciprocating stirring mechanism, it can be heated at different levels, thereby improving the fermentation efficiency of the manure.
[0031] Embodiment 2 like Figure 1-8 As shown, based on the first embodiment, the following improvements are made: Furthermore, the up-and-down reciprocating stirring mechanism includes a stirring frame 60, and first hollow grooves 601 are provided on opposite sides of the stirring frame 60, and second hollow grooves 602 are provided on the upper and lower parts of the stirring frame 60 and located between the two first hollow grooves 601; The two first hollow grooves 601 and the two second hollow grooves 602 are both equipped with spiral stirring components; Guide rods 110 are installed on the four corners of the stirring frame 60, and the top end of each guide rod 110 is fixedly connected to the top of the inner cavity of the manure reaction box 10, and the bottom end of each guide rod 110 is fixedly connected to the bottom of the inner cavity of the manure reaction box 10; An assembly hole 604 is formed at the center of the stirring frame 60 , and the stirring frame 60 is sleeved and fixed on the ball guide sleeve 50 through the assembly hole 604 .
[0032] In this embodiment, the stirring frame 60 is fixed on the ball guide sleeve 50 through the assembly hole 604 at the center thereof, so the stirring frame 60 will reciprocate up and down together with the ball guide sleeve 50. Guide rods 110 are installed on the four corners of the stirring frame 60. The function of these guide rods 110 is to ensure that the stirring frame 60 can stably run along a straight line during the up and down reciprocating motion, and prevent the stirring frame 60 from deflecting or shaking during the motion. When the stirring frame 60 reciprocates up and down with the ball guide sleeve 50, the spiral stirring components installed in the first hollow groove 601 and the second hollow groove 602 will stir the manure and microbial flora reactants at different height levels in the manure reaction box 10. Since the up and down reciprocating motion of the stirring frame 60 covers different height areas in the manure reaction box 10, and the distribution of the spiral stirring components in each hollow groove makes the stirring range more comprehensive, it can achieve all-round, multi-level and uniform stirring of the manure and microbial flora in the manure reaction box 10, greatly improving the fermentation efficiency and accelerating the process of converting manure into organic fertilizer.
[0033] Furthermore, the spiral stirring assembly includes a first U-shaped fixing frame 70 fixedly mounted on the upper and lower parts of the inner cavity of the first hollow groove 601, and at least three first stirring impellers 80 are rotatably mounted between the two first U-shaped fixing frames 70; The spiral stirring assembly also includes second Chinese-Japanese-style fixing frames 90 fixedly mounted on the upper and lower parts of the inner cavity of the second hollow groove 602 , and a second stirring impeller 100 is rotatably mounted between the two second Chinese-Japanese-style fixing frames 90 .
[0034] In this embodiment, when the stirring frame 60 moves up and down, the first stirring impeller 80 rotates in the first hollow groove 601 along with the movement of the stirring frame 60, and the second stirring impeller 100 also rotates in the second hollow groove 602 along with the movement of the stirring frame 60; Since the first stirring impeller 80 is rotatably mounted between the two first U-shaped fixing frames 70, and the second stirring impeller 100 is rotatably mounted between the two second U-shaped fixing frames 90, the two impellers can effectively cut into the sewage and feces during their rotation, break up the sewage and feces, and fully mix them with the microbial flora; The arrangement of multiple first stirring impellers 80 and two second stirring impellers 100 can make the stirring at the same height level more uniform and comprehensive. The first stirring impellers 80 at different height levels can also achieve multi-level stirring of sewage in different height areas in the sewage reaction box 10 as the stirring frame 60 moves up and down, further promoting the fermentation process of sewage.
[0035] Furthermore, guide holes 603 are provided at four corners of the stirring frame 60 , and each guide rod 110 is slidably installed in the corresponding guide hole 603 .
[0036] In this embodiment, the guide rods 110 installed at the four corners of the stirring frame 60 are slidably installed in the corresponding guide holes 603 to guide the up and down movement of the stirring frame 60.
[0037] Embodiment 3 like Figure 1-8 As shown, based on the first embodiment, the following improvements are made: Furthermore, the lower parts of the shafts of the two unloading augers 120 are sleeved with I-shaped fixing frames 130 , and both ends of the two I-shaped fixing frames 130 are fixedly mounted on the inner cavity side walls of the manure reaction box 10 .
[0038] In this embodiment, the I-shaped fixing frame 130 is installed at the bottom of the unloading auger 120 . When the unloading auger 120 rotates, the I-shaped fixing frame 130 provides support for the unloading auger 120 .
[0039] Embodiment 4 like Figure 1-8 As shown, based on the first embodiment, the following improvements are made: Furthermore, the driving part of the power mechanism includes a servo motor 150, which is fixedly mounted on the side wall of the manure reaction box 10, and a driving pulley 160 is fixedly mounted on the output shaft of the servo motor 150; The two transmission ends of the power mechanism include driven pulleys 170, and the two driven pulleys 170 are respectively fixedly mounted on the top ends of the corresponding unloading auger 120; The tensioning end includes a rotating rod 180 fixedly mounted on one side of the top of the manure reaction box 10, and a tensioning wheel 190 is rotatably mounted on the rotating rod 180; The transmission member is a transmission belt 1100, which is sleeved and installed between a driving pulley 160, two driven pulleys 170 and a tensioner 190; The driving pulley 160 , the two driven pulleys 170 and the tensioning pulley 190 are located on the same horizontal plane.
[0040] In this embodiment, when unloading begins, the servo motor 150 is started and its output shaft starts to rotate. Since the driving pulley 160 is fixedly mounted on the output shaft of the servo motor 150, as the output shaft of the servo motor 150 rotates, the driving pulley 160 also rotates synchronously. The transmission belt 1100 is sleeved and mounted between the driving pulley 160, the two driven pulleys 170 and the tensioner 190. When the driving pulley 160 rotates, the transmission belt 1100 simultaneously drives the rotation of the two driven pulleys 170 through the cooperation between the transmission belt 1100 and the two driven pulleys 170 and the tensioner 190. The rotation of the two driven pulleys 170 directly drives the rotation of the corresponding unloading auger 120, so that the unloading auger 120 can transport the organic fertilizer in the upper layer to the lower layer in the inner cavity of the manure reaction box 10 in a spiral motion.
[0041] The main function of the tensioner 190 is to adjust the tension of the transmission belt 1100 by adjusting its position.
[0042] Embodiment 5 like Figure 1-8 As shown, based on the first embodiment, the following improvements are made: Furthermore, the two material-diverting racks 140 each have a plurality of material-diverting claws, which are distributed in a circular pattern on the material-diverting rack 140 , and each of the material-diverting claws is arc-shaped.
[0043] In this embodiment, the material-moving claws on each material-moving rack 140 are used for moving materials. When the two material-moving racks 140 rotate synchronously with the corresponding unloading auger 120, the multiple material-moving claws of each material-moving rack 140 can move the organic fertilizer at the bottom of the inner cavity of the manure reaction box 10 into the discharge pipe 102 in a circular motion.
[0044] The arc-shaped structure of each material-moving claw can move more organic fertilizers, thereby further improving the speed of unloading the organic fertilizers.
[0045] Embodiment 6 like Figure 1-8 As shown, based on the first embodiment, the following improvements are made: Furthermore, a tempered glass window 1110 is embedded on one side wall of the manure reaction box 10 .
[0046] In this embodiment, during the operation of the septic tank device, the operator can visually observe the fermentation of the waste manure in the manure reaction box 10 through the tempered glass window 1110 .
[0047] Furthermore, an ultraviolet sterilization light box 1120 is provided on one side of the manure reaction box 10 corresponding to the tempered glass window 1110, and the ultraviolet irradiation surface of the ultraviolet sterilization light box 1120 faces the tempered glass window 1110. Light box brackets 1130 are fixedly installed at the four corners of the ultraviolet sterilization light box 1120, and the legs of the light box bracket 1130 are fixedly installed on the side wall of the manure reaction box 10.
[0048] In this embodiment, when the ultraviolet rays emitted from the irradiation surface of the ultraviolet sterilization lamp box 1120 continuously irradiate the tempered glass window 1110 for more than 30 minutes or 40 minutes, the manure reaction raw materials in the manure reaction box 10 can be sterilized.
[0049] Among them, four light box brackets 1130 are used to support the ultraviolet sterilization light box 1120. The length of the support legs of each light box bracket 1130 can be adjusted according to actual needs. Specifically, the length of the support legs of each light box bracket 1130 can be set to 3 cm, or to 5 cm. When the length of the support legs of each light box bracket 1130 is set to 3 cm, it can not only facilitate the operator to observe the feces reaction in the feces reaction box 10 through the tempered glass window 1110, but also enable the ultraviolet sterilization light box 1120 to be closer to the tempered glass window 1110 to improve the ultraviolet irradiation effect.
[0050] Embodiment 7 like Figure 1-8 As shown, based on the first embodiment, the following improvements are made: Furthermore, a cover 1140 is installed on the feeding tube 101 .
[0051] In this embodiment, the cover 1140 covers the feeding tube 101 to form an effective seal.
[0052] In summary, the workflow of the present invention is: like Figure 1-8As shown, when converting sewage into organic fertilizer, sewage in rural dry toilets is filled into the feeding pipe 101. After the sewage is filled, the microbial flora reaction agent is added into the feeding pipe 101 according to a proportion. At this time, the filled sewage is mixed and stirred to accelerate the reaction between the microbial flora and sewage. Through the reaction between the microbial flora and sewage, the sewage is converted into organic fertilizer. Specifically: The reduction motor 30 drives the reciprocating screw 40 to rotate through its output shaft. When the reciprocating screw 40 rotates, the up and down reciprocating stirring mechanism can reciprocate up and down, and while reciprocating up and down, the sewage and microbial flora in the sewage reaction box 10 are uniformly stirred, and the sewage is continuously fermented during the stirring process to accelerate the process of converting the sewage into organic fertilizer.
[0053] When the waste manure in the manure reaction box 10 is fermented into organic fertilizer, the reduction motor 30 stops working.
[0054] At this time, the waste manure in the manure reaction box 10 is in a state of being unloaded. When unloading, the specific operation is: Open the two valves 20 to connect the two discharge pipes 102 with the inner cavity of the manure reaction box 10 for easy discharge, and start the power mechanism at the same time. The driving part in the power mechanism can drive the transmission member when working, and the rotating member can drive the two transmission ends through its own movement. The tensioning end arranged between the two transmission ends can improve the tightness and transmission efficiency between the transmission member and the two transmission ends; Furthermore, when the two transmission ends of the transmission member are in operation, they can synchronously drive the two unloading augers 120, and when the two unloading augers 120 are in synchronous operation, they can synchronously drive the corresponding material shifting racks 140. Therefore, the power mechanism can make the two unloading augers 120 rotate synchronously in the inner cavity of the manure reaction box 10, and the material shifting racks 140 respectively fixedly mounted on one end of the bottom of the shaft of the corresponding unloading augers 120 can also rotate synchronously. When the two unloading augers 120 rotate synchronously in the inner cavity of the manure reaction box 10, the organic fertilizer on the upper layer can be continuously transported to the lower layer in the form of a spiral motion, and when the material shifting rack 140 rotates, the organic fertilizer at the bottom can be shifted into the discharge pipe 102, so that the organic fertilizer in the manure reaction box 10 can continuously flow into the discharge pipe 102, thereby effectively improving the speed of unloading the organic fertilizer and thus shortening the unloading time.
[0055] Specifically, the stirring frame 60 is fixed on the ball guide sleeve 50 through the assembly hole 604 at the center thereof, so the stirring frame 60 will reciprocate up and down together with the ball guide sleeve 50. Guide rods 110 are installed on the four corners of the stirring frame 60. The function of these guide rods 110 is to ensure that the stirring frame 60 can stably run along a straight line during the up and down reciprocating motion, and prevent the stirring frame 60 from deflecting or shaking during the motion. When the stirring frame 60 reciprocates up and down with the ball guide sleeve 50, the spiral stirring components installed in the first hollow groove 601 and the second hollow groove 602 will stir the waste manure and microbial flora reactants at different height levels in the manure reaction box 10. Since the up and down reciprocating motion of the stirring frame 60 covers different height areas in the manure reaction box 10, and the distribution of the spiral stirring components in each hollow groove makes the stirring range more comprehensive, it can achieve all-round, multi-level uniform stirring of the waste manure and microbial flora in the manure reaction box 10, greatly improving the fermentation efficiency and accelerating the process of converting waste manure into organic fertilizer; When the stirring frame 60 moves up and down, the first stirring impeller 80 rotates in the first hollow groove 601 along with the movement of the stirring frame 60, and the second stirring impeller 100 also rotates in the second hollow groove 602 along with the movement of the stirring frame 60; Since the first stirring impeller 80 is rotatably mounted between the two first U-shaped fixing frames 70, and the second stirring impeller 100 is rotatably mounted between the two second U-shaped fixing frames 90, the two impellers can effectively cut into the sewage and feces during their rotation, break up the sewage and feces, and fully mix them with the microbial flora; The arrangement of the plurality of first stirring impellers 80 and the two second stirring impellers 100 can make the stirring at the same height level more uniform and comprehensive. The first stirring impellers 80 at different height levels can also realize multi-level stirring of the waste manure at different height areas in the waste manure reaction box 10 as the stirring frame 60 moves up and down, further promoting the fermentation process of the waste manure. When the unloading starts, the servo motor 150 starts, and its output shaft starts to rotate. Since the driving pulley 160 is fixedly installed on the output shaft of the servo motor 150, as the output shaft of the servo motor 150 rotates, the driving pulley 160 also rotates synchronously, and the transmission belt 1100 is sleeved and installed between the driving pulley 160, the two driven pulleys 170 and the tensioning wheel 190. When the driving pulley 160 rotates, the transmission belt 1100 cooperates with the two driven pulleys 170 and the tensioning wheel 190, so that the transmission belt 1100 drives the rotation of the two driven pulleys 170 at the same time. The rotation of the two driven pulleys 170 directly drives the rotation of the corresponding unloading auger 120, so that the unloading auger 120 can transport the organic fertilizer in the upper layer to the lower layer in the inner cavity of the manure reaction box 10 in a spiral motion. The material-moving claws on each material-moving rack 140 are used for moving materials. When the two material-moving racks 140 rotate synchronously with the corresponding unloading auger 120, the multiple material-moving claws of each material-moving rack 140 can move the organic fertilizer at the bottom of the inner cavity of the manure reaction box 10 into the discharge pipe 102 in a circular motion.
[0056] The arc-shaped structure of each material-moving claw can move more organic fertilizers, thereby further increasing the speed of unloading organic fertilizers; During the operation of the septic tank device, the operator can visually observe the fermentation of the sewage in the sewage reaction box 10 through the tempered glass window 1110. When the ultraviolet rays emitted from the irradiation surface of the ultraviolet sterilization lamp box 1120 continuously irradiate the tempered glass window 1110 for more than 30 minutes or 40 minutes, the sewage reaction raw materials in the sewage reaction box 10 can be sterilized.
[0057] Among them, four light box brackets 1130 are used to support the ultraviolet sterilization light box 1120. The length of the support leg of each light box bracket 1130 can be adjusted according to actual needs. Specifically, the length of the support leg of each light box bracket 1130 can be set to 3 cm, or set to 5 cm. When the length of the support leg of each light box bracket 1130 is set to 3 cm, it is convenient for operators to observe the sewage and feces reaction in the feces reaction box 10 through the tempered glass window 1110, and it can also make the ultraviolet sterilization light box 1120 closer to the tempered glass window 1110 to improve the ultraviolet irradiation effect; The two electric heating plates 1150 can heat the body of the manure reaction box 10. The two electric heating plates 1150 cover from the upper part of the side wall of the manure reaction box 10 to the lower part of the side wall. Therefore, the temperature of the two electric heating plates 1150 during heating is more balanced. When the manure in the manure reaction box 10 moves with the up and down reciprocating stirring mechanism, it can be heated at different levels, thereby improving the fermentation efficiency of the manure.
[0058] The above different embodiments can be combined, replaced and used in conjunction with each other.
[0059] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A septic tank device for rural sanitary toilets, characterized in that: include: A manure reaction box (10), wherein a feeding pipe (101) is provided on one side of the top of the manure reaction box (10), and the feeding pipe (101) is used to fill the manure and microbial flora reaction agent, and discharge pipes (102) are provided on both sides of the bottom of the manure reaction box (10); Electric heating plates (1150) are fixedly mounted on opposite side walls of the manure reaction box (10); Two valves (20), the two valves (20) being respectively fixedly mounted on corresponding discharge pipes (102) and used for controlling the opening and closing of the corresponding discharge pipes (102); A reduction motor (30), wherein the reduction motor (30) is fixedly mounted at the top center of the manure reaction box (10); A reciprocating screw (40), wherein the reciprocating screw (40) is arranged at the center of the inner cavity of the manure reaction box (10); A ball guide sleeve (50), wherein the ball guide sleeve (50) is sleeve-mounted on the reciprocating screw (40); an up-and-down reciprocating stirring mechanism, the up-and-down reciprocating stirring mechanism being mounted on the ball guide sleeve (50), the reduction motor (30) being capable of driving the reciprocating screw (40) to rotate via its output shaft, the up-and-down reciprocating stirring mechanism being capable of reciprocating up and down when the reciprocating screw (40) rotates, and while reciprocating up and down, the manure and microbial flora in the manure reaction box (10) are uniformly stirred, and the manure is continuously fermented during the stirring process; Two feeding augers (120), the two feeding augers (120) being rotatably mounted on both sides of the inner cavity of the manure reaction box (10), and the axis of each feeding augers (120) coincides with the axis of the corresponding discharge pipe (102), and the top shaft of each feeding augers (120) passes through the top of the manure reaction box (10) upwards; Two material shifting racks (140), the two material shifting racks (140) being respectively fixedly mounted on one end of the bottom of the shaft of the corresponding material unloading auger (120); as well as A power mechanism, the power mechanism comprising a driving part, a transmission member connected to the driving part, two transmission ends connected to the transmission member, and a tensioning end arranged on the transmission member, the driving part is mounted on a manure reaction box (10), the two transmission ends are mounted on the top end of a corresponding unloading auger (120), the tensioning end is mounted on the manure reaction box (10), and the transmission member is mounted between the driving part, the two transmission ends and the tensioning end; The power mechanism can cause the two feeding augers (120) to rotate synchronously in the inner cavity of the manure reaction box (10), and the two material shifting racks (140) can also rotate synchronously with the rotation of the corresponding feeding augers (120).
2. A septic tank device for rural sanitary toilets according to claim 1, characterized in that: The output shaft of the reduction motor (30) passes downward from the top of the manure reaction box (10) and extends to the top of the inner cavity of the manure reaction box (10); The top end of the reciprocating screw (40) is fixedly connected to the end of the output shaft of the reduction motor (30), and the bottom end of the reciprocating screw (40) is rotatably mounted in a groove opened at the center of the bottom of the inner cavity of the manure reaction box (10); The up-and-down reciprocating stirring mechanism comprises a stirring frame (60), wherein first hollow grooves (601) are provided on opposite sides of the stirring frame (60), and second hollow grooves (602) are provided on the upper and lower parts of the stirring frame (60) located between the two first hollow grooves (601); The two first hollow grooves (601) and the two second hollow grooves (602) are both equipped with spiral stirring components; Guide rods (110) are installed at the four corners of the stirring frame (60), and the top end of each guide rod (110) is fixedly connected to the top of the inner cavity of the manure reaction box (10), and the bottom end of each guide rod (110) is fixedly connected to the bottom of the inner cavity of the manure reaction box (10); An assembly hole (604) is provided at the center of the stirring frame (60), and the stirring frame (60) is sleeved and fixed on the ball guide sleeve (50) through the assembly hole (604).
3. A septic tank device for rural sanitary toilets according to claim 2, characterized in that: The spiral stirring assembly comprises first U-shaped fixing frames (70) fixedly mounted on the upper and lower parts of the inner cavity of the first hollow groove (601), and at least three first stirring impellers (80) are rotatably mounted between two of the first U-shaped fixing frames (70); The spiral stirring assembly further comprises second U-shaped fixing frames (90) fixedly mounted on the upper and lower parts of the inner cavity of the second hollow groove (602), and a second stirring impeller (100) is rotatably mounted between the two second U-shaped fixing frames (90).
4. A septic tank device for rural sanitary toilets according to claim 2, characterized in that: Guide holes (603) are provided at four corners of the stirring frame (60), and each guide rod (110) is slidably mounted in a corresponding guide hole (603).
5. A septic tank device for rural sanitary toilets according to claim 1, characterized in that: An I-shaped fixing frame (130) is sleeved and mounted on the lower parts of the shafts of the two unloading augers (120), and both ends of the two I-shaped fixing frames (130) are fixedly mounted on the inner cavity side wall of the manure reaction box (10).
6. A septic tank device for rural sanitary toilets according to claim 1, characterized in that: The structure between the driving part, the transmission member, the two transmission ends and the tensioning end is V-shaped; The driving part of the power mechanism comprises a servo motor (150), the servo motor (150) is fixedly mounted on the side wall of the manure reaction box (10), and a driving pulley (160) is fixedly mounted on the output shaft of the servo motor (150); The two transmission ends of the power mechanism include driven pulleys (170), and the two driven pulleys (170) are respectively fixedly mounted on one end of the top of the corresponding unloading auger (120); The tensioning end comprises a rotating rod (180) fixedly mounted on one side of the top of the manure reaction box (10), and a tensioning wheel (190) is rotatably mounted on the rotating rod (180); The transmission member is a transmission belt (1100), and the transmission belt (1100) is sleeved and installed between a driving pulley (160), two driven pulleys (170), and a tensioning pulley (190); The driving pulley (160), the two driven pulleys (170) and the tensioning pulley (190) are located on the same horizontal plane.
7. A septic tank device for rural sanitary toilets according to claim 1, characterized in that: The two material-moving racks (140) each have a plurality of material-moving claws, the plurality of material-moving claws are distributed in a circumference on the material-moving rack (140), and each of the material-moving claws is arc-shaped.
8. A septic tank device for rural sanitary toilets according to claim 1, characterized in that: A tempered glass window (1110) is embedded on one side wall of the manure reaction box (10).
9. A septic tank device for rural sanitary toilets according to claim 8, characterized in that: An ultraviolet sterilization light box (1120) is provided on one side of the manure reaction box (10) at a position corresponding to the tempered glass window (1110); the ultraviolet irradiation surface of the ultraviolet sterilization light box (1120) faces the tempered glass window (1110); light box brackets (1130) are fixedly mounted on the four corners of the ultraviolet sterilization light box (1120); and the legs of the light box bracket (1130) are fixedly mounted on the side wall of the manure reaction box (10).
10. A septic tank device for rural sanitary toilets according to claim 1, characterized in that: The feeding tube (101) is covered with a lid (1140).
Citation Information
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