Semiconductor silicon epitaxial wafer material and preparation method thereof

By sequentially growing the prefabricated layer, the first epitaxial layer and the second epitaxial layer on the silicon substrate, the flatness, uniformity and miscibility of the semiconductor silicon epitaxial sheet material are solved by using molecular beam epitaxial process and reasonable silicon source gas ratio. The problem of insufficient capabilities has achieved efficient and uniform epitaxial growth and performance improvement.

CN119433693AActive Publication Date: 2025-02-14YANGZHOU GUOXIN SEMICONDUCTOR CO LTD
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Patent Information

Application Number
CN202411507340.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-14
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

The existing semiconductor silicon epitaxial sheet materials have problems such as insufficient flatness, poor uniformity and poor miscibility, which affects their product yield and performance.

Method used

The prefabricated layer, the first epitaxial layer and the second epitaxial layer are grown on the silicon substrate in turn by molecular beam epitaxial process. By rationally selecting the mixing ratio of silicon source gases and the growth conditions of different epitaxial layers, the epitaxial growth is ensured at a lower temperature and Perform at low pressure to reduce impurity diffusion and self-doping effects.

Benefits of technology

The high flatness, good uniformity and strong mist absorption capacity of semiconductor silicon epitaxial sheet materials are achieved, the preparation efficiency and product qualification rate are improved, and the epitaxial defects and preparation costs are reduced.

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Abstract

The invention discloses a semiconductor silicon epitaxial wafer material and a preparation method thereof, and relates to the technical field of semiconductor materials, and the preparation method comprises the following steps: S1, preprocessing a substrate; s2, growing a prefabricated layer; s3, growing a first epitaxial layer; and S4, growing a second epitaxial layer. The semiconductor silicon epitaxial wafer material disclosed by the invention is high in flatness, good in uniformity and high in gettering capability.
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Description

Technical Field

[0001] The present invention relates to the technical field of semiconductor materials, and in particular to a semiconductor silicon epitaxial wafer material and a preparation method thereof. Background Art

[0002] With the rapid development of the domestic electronic information industry, the demand for electronic components is increasing, and the research on electronic component materials and their preparation technology is becoming more and more important. Epitaxial layer process materials were originally used for bipolar integrated circuits and high-voltage devices. In MOS integrated circuits, they are mainly used to improve circuit performance. With the development of the semiconductor industry, the demand for semiconductor silicon epitaxial wafers has greatly increased, and the requirements for their performance and quality are also getting higher and higher.

[0003] At present, in the preparation process of semiconductor silicon epitaxial wafer materials, when the epitaxial layer is grown by chemical vapor deposition, the impurities contained in the epitaxial layer come from not only the doping source but also the impurities in the heavily doped substrate. The phenomenon that the impurities in the heavily doped substrate evaporate and enter the epitaxial layer due to the high temperature during the epitaxial growth process is usually called auto-doping. The impurities in the heavily doped substrate enter the epitaxial layer mainly through gas phase transport and solid phase diffusion during the epitaxial growth process, thereby affecting the product yield of the epitaxial silicon wafer. In addition, the semiconductor silicon epitaxial wafer materials on the market still have more or less defects, crystal dislocations, stacking faults, insufficient flatness, low uniformity and other technical problems.

[0004] In order to solve the above problems, the Chinese invention patent with the authorization announcement number CN105026624B discloses an epitaxial silicon wafer with a diameter of more than 300 mm cut from a silicon single crystal grown by the Czochralski method. The epitaxial silicon wafer is an epitaxial silicon wafer in which the time required to cool each part of the silicon single crystal from 800°C to 600°C during growth is less than 450 minutes, and the interstitial oxygen concentration is 1.5×10 18 -2.2×10 18 atoms / cm 3 (old ASTM), the entire surface of the silicon wafer cut out above is composed of COP areas, and the BMD density of the body of the epitaxial wafer after heat treatment at 1000℃×16 hours is 1×10 4 / cm 2 Even if the thermal process in the manufacturing process of the semiconductor device is a low-temperature thermal process, the epitaxial silicon wafer can obtain sufficient impurity gettering ability and will not produce epitaxial defects. However, the flatness of the epitaxial silicon wafer still needs to be further improved.

[0005] It can be seen that the development of a semiconductor silicon epitaxial wafer material with high flatness, good uniformity and strong impurity absorption ability and its preparation method meets the market demand, has high market value and application prospects, and is of great significance to promoting the development of the silicon epitaxial wafer material field. Summary of the invention

[0006] In order to overcome the defects in the prior art, the present invention provides a semiconductor silicon epitaxial wafer material with high flatness, good uniformity and strong impurity gettering ability and a preparation method thereof.

[0007] The technical solution adopted by the present invention to solve the technical problem is: a method for preparing a semiconductor silicon epitaxial wafer material, comprising the following steps:

[0008] Step S1, pretreatment of substrate: polishing and cleaning the selected silicon substrate before epitaxy, then baking with hydrogen, and then back-sealing the substrate to obtain a pretreated silicon substrate;

[0009] Step S2, growth of a prefabricated layer: growing a prefabricated layer on the surface of the substrate using a molecular beam epitaxy process;

[0010] Step S3, growth of the first epitaxial layer: under normal pressure, using a single-wafer epitaxial growth system, a high-purity graphite base as a silicon wafer carrier, and ultra-high-purity H2 as a protective gas; growing the first epitaxial layer on the surface of the prefabricated layer;

[0011] Step S4, growth of the second epitaxial layer: under a low pressure of 18-20Kpa, a single-wafer epitaxial growth system is used, a high-purity graphite base is used as a silicon wafer carrier, and the protective gas is ultra-high-purity H2; the second epitaxial layer is grown on the surface of the prefabricated layer.

[0012] Preferably, the cleaning in step S1 is performed using RCA SC-2 solution, and multi-energy field assisted treatment is used during the cleaning process for 5-8 minutes.

[0013] Preferably, the multi-energy field is a superposition field of a steady magnetic field and an electromagnetic oscillation field; the magnetic field strength of the steady magnetic field is 5000-13000Gs; the frequency of the electromagnetic oscillation field is 13-33HZ, and the medium and low duty cycle is 18-32%.

[0014] Preferably, the temperature of baking using hydrogen in step S1 is 1100-1200° C., and the constant temperature time is 3-6 minutes.

[0015] Preferably, the back sealing process of the back sealing treatment in step S1 is SiO2+POLY, and the thickness of the SiO2 back sealing is

[0016] Preferably, the thickness of the prefabricated layer in step S2 is 0.3-1.1 μm; the silicon source gas used in the production process of the prefabricated layer is at least one of SiH2Cl2 or SiH4; and the flow rate of the silicon source gas of the prefabricated layer is 10-15 L / min.

[0017] Preferably, the prefabricated layer in step S2 is N-type doped and heavily doped; the N-type doping contains at least one element of N, P, As, Sb, and Bi.

[0018] Preferably, the N-type doping atoms are arsenic atoms, and the doping concentration of arsenic atoms is 5×10 15 ~5.5×10 15 atoms / cm 3 .

[0019] Preferably, before the growth of the first epitaxial layer in step S3, the epitaxial growth system is corroded and the base is silicon-coated to reduce the influence of system self-doping.

[0020] Preferably, in step S3, the thickness of the first epitaxial layer is 0.5-3 μm.

[0021] Preferably, during the growth of the first epitaxial layer in step S3, the growth temperature is 1080-1150° C., the silicon source flow rate is 3-5 g / min, the growth rate is 0.8-1.2 μm / min, and the ultra-high purity H2 flow rate is 140-160 slm.

[0022] Preferably, the purity of the ultra-high purity H2 reaches above 99.999999%.

[0023] Preferably, in the growth process of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of (3-5):1.

[0024] Preferably, in step S4, the thickness of the second epitaxial layer is 5-10 μm.

[0025] Preferably, during the growth of the second epitaxial layer in step S4, the growth temperature is 1030-1070° C., the silicon source flow rate is 1-3 g / min, the growth rate is 0.5-0.8 μm / min, and the ultra-high purity H2 flow rate is 120-140 slm.

[0026] Preferably, during the growth of the second epitaxial layer in step S4, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of (1-3):1.

[0027] Another object of the present invention is to provide a conductive silicon epitaxial wafer material prepared by the above-mentioned method for preparing a semiconductor silicon epitaxial wafer material.

[0028] The beneficial effects of adopting the above technical solution are:

[0029] (1) The method for preparing semiconductor silicon epitaxial wafer material provided by the present invention has simple process, convenient operation and control, high preparation efficiency and finished product qualification rate, low dependence on equipment, stable industrial production, and high promotion and application value.

[0030] (2) The semiconductor silicon epitaxial wafer material provided by the present invention comprises a substrate, on which a prefabricated layer, a first epitaxial layer and a second epitaxial layer are sequentially arranged; through the design of the above-mentioned epitaxial structure, the epitaxial wafer material prepared has high flatness, good uniformity and strong impurity absorption ability; the silicon source gas used in the production process of the prefabricated layer is at least one of SiH2Cl2 and SiH4; in the growth process of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of (3-5):1; in the growth process of the second epitaxial layer in step S4, the silicon source used is The silicon source is a mixture of SiH2Cl2 and SiH4 in a mass ratio of (1-3):1; different silicon sources are used for the above-mentioned different epitaxial layers, and different epitaxial growth conditions are reasonably selected, so that these growth conditions cooperate with each other to complete the epitaxial growth process at a lower temperature and a lower pressure. The epitaxial growth system evacuates the air while controlling the flow rate of the introduced gas, so that the pressure impurity molecules and corrosive gases can be quickly discharged with the main gas flow, thereby inhibiting the occurrence of defects such as unevenness and unevenness of the epitaxial wafer caused by the diffusion, evaporation, self-doping and other effects of impurities in the substrate and the failure of the gas to be discharged in time.

[0031] (3) The semiconductor silicon epitaxial wafer material provided by the present invention is beneficial to improving the performance of the manufactured semiconductor silicon epitaxial wafer material through the reasonable selection of epitaxial structure and epitaxial process parameters, can effectively reduce epitaxial defects, improve the quality of the epitaxial layer, and make the manufactured epitaxial wafer material have high flatness, good uniformity, and strong impurity absorption ability; it can effectively reduce the yield loss of the chip prepared therefrom and further improve the preparation efficiency. DETAILED DESCRIPTION

[0032] In order to make the technical solution of the present invention better understood by the technical personnel in the field, and to make the above-mentioned features, purposes and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with the embodiments. The embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0033] The single wafer epitaxial growth system described in the following embodiments is an ASM E2000 single wafer epitaxial growth system.

[0034] Example 1

[0035] A method for preparing a semiconductor silicon epitaxial wafer material comprises the following steps:

[0036] Step S1, pretreatment of substrate: polishing and cleaning the selected silicon substrate before epitaxy, then baking with hydrogen, and then back-sealing the substrate to obtain a pretreated silicon substrate;

[0037] Step S2, growth of a prefabricated layer: growing a prefabricated layer on the surface of the substrate using a molecular beam epitaxy process;

[0038] Step S3, growth of the first epitaxial layer: under normal pressure, using a single-wafer epitaxial growth system, a high-purity graphite base as a silicon wafer carrier, and ultra-high-purity H2 as a protective gas; growing the first epitaxial layer on the surface of the prefabricated layer;

[0039] Step S4, growth of the second epitaxial layer: under a low pressure of 18 KPa, a single-wafer epitaxial growth system is used, a high-purity graphite base is used as a silicon wafer carrier, and the protective gas is ultra-high-purity H2; the second epitaxial layer is grown on the surface of the prefabricated layer.

[0040] The cleaning described in step S1 is carried out by using RCA SC-2 liquid, and the multi-energy field auxiliary treatment is used for 5 minutes during the cleaning process; the multi-energy field is a superposition field of a steady magnetic field and an electromagnetic oscillation field; the magnetic field strength of the steady magnetic field is 5000Gs; the frequency of the electromagnetic oscillation field is 13HZ, and the medium and low duty cycle is 18% at this time; the temperature of baking using hydrogen described in step S1 is 1100°C, and the constant temperature time is 3 minutes; the back sealing process of the back sealing treatment described in step S1 is SiO2+POLY, and the thickness of the SiO2 back seal is

[0041] The thickness of the prefabricated layer in step S2 is 0.3 μm; the silicon source gas used in the production process of the prefabricated layer is SiH2Cl2; the silicon source gas flow rate of the prefabricated layer is 10 L / min; the prefabricated layer in step S2 is N-type doped and heavily doped; the N-type doping atom is arsenic atom, and the doping concentration of arsenic atom is 5×10 15 atoms / cm 3 .

[0042] Before the growth of the first epitaxial layer in step S3, the epitaxial growth system is corroded and the base is silicon-coated to reduce the influence of system self-doping; the thickness of the first epitaxial layer in step S3 is 0.5μm; during the growth of the first epitaxial layer in step S3, the growth temperature is 1080°C, the silicon source flow rate is 3g / min, the growth rate is 0.8μm / min, and the ultra-high purity H2 flow rate is 140slm; the purity of the ultra-high purity H2 reaches more than 99.999999%; during the growth of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 3:1.

[0043] The thickness of the second epitaxial layer in step S4 is 5μm; during the growth of the second epitaxial layer in step S4, the growth temperature is 1030°C, the silicon source flow rate is 1g / min, the growth rate is 0.5μm / min, and the ultra-high purity H2 flow rate is 120slm; during the growth of the second epitaxial layer in step S4, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 1:1.

[0044] A conductor silicon epitaxial wafer material prepared by adopting the above-mentioned method for preparing a semiconductor silicon epitaxial wafer material.

[0045] Example 2

[0046] A method for preparing a semiconductor silicon epitaxial wafer material comprises the following steps:

[0047] Step S1, pretreatment of substrate: polishing and cleaning the selected silicon substrate before epitaxy, then baking with hydrogen, and then back-sealing the substrate to obtain a pretreated silicon substrate;

[0048] Step S2, growth of a prefabricated layer: growing a prefabricated layer on the surface of the substrate using a molecular beam epitaxy process;

[0049] Step S3, growth of the first epitaxial layer: under normal pressure, using a single-wafer epitaxial growth system, a high-purity graphite base as a silicon wafer carrier, and ultra-high-purity H2 as a protective gas; growing the first epitaxial layer on the surface of the prefabricated layer;

[0050] Step S4, growth of the second epitaxial layer: under a low pressure of 18.5 KPa, a single-wafer epitaxial growth system is adopted, a high-purity graphite base is used as a silicon wafer carrier, and the protective gas is ultra-high-purity H2; the second epitaxial layer is grown on the surface of the prefabricated layer.

[0051] The cleaning in step S1 is performed using RCA SC-2 liquid, and a multi-energy field auxiliary treatment is used for 6 minutes during the cleaning process; the multi-energy field is a superposition field of a steady magnetic field and an electromagnetic oscillation field; the magnetic field strength of the steady magnetic field is 7000Gs; the frequency of the electromagnetic oscillation field is 18HZ, and the medium and low duty cycle is 22% at this time; the temperature for baking using hydrogen in step S1 is 1130°C, and the constant temperature time is 4 minutes; the back sealing process of the back sealing treatment in step S1 is SiO2+POLY, and the thickness of the SiO2 back seal is

[0052] The thickness of the prefabricated layer in step S2 is 0.5 μm; the silicon source gas used in the production process of the prefabricated layer is SiH4; the silicon source gas flow rate of the prefabricated layer is 12 L / min; the prefabricated layer in step S2 is N-type doped and heavily doped; the N-type doping atom is arsenic atom, and the doping concentration of arsenic atom is 5.2×10 15atoms / cm 3 .

[0053] Before the growth of the first epitaxial layer in step S3, the epitaxial growth system is corroded and the base is silicon-coated to reduce the influence of system self-doping; the thickness of the first epitaxial layer in step S3 is 1.5μm; during the growth of the first epitaxial layer in step S3, the growth temperature is 1100°C, the silicon source flow rate is 3.5g / min, the growth rate is 0.9μm / min, and the ultra-high purity H2 flow rate is 145slm; the purity of the ultra-high purity H2 reaches more than 99.999999%; during the growth of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 3.5:1.

[0054] The thickness of the second epitaxial layer in step S4 is 6 μm; during the growth of the second epitaxial layer in step S4, the growth temperature is 1040°C, the silicon source flow rate is 1.5 g / min, the growth rate is 0.6 μm / min, and the ultra-high purity H2 flow rate is 125 slm; during the growth of the second epitaxial layer in step S4, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 1.5:1.

[0055] A conductor silicon epitaxial wafer material prepared by adopting the above-mentioned method for preparing a semiconductor silicon epitaxial wafer material.

[0056] Example 3

[0057] A method for preparing a semiconductor silicon epitaxial wafer material comprises the following steps:

[0058] Step S1, pretreatment of substrate: polishing and cleaning the selected silicon substrate before epitaxy, then baking with hydrogen, and then back-sealing the substrate to obtain a pretreated silicon substrate;

[0059] Step S2, growth of a prefabricated layer: growing a prefabricated layer on the surface of the substrate using a molecular beam epitaxy process;

[0060] Step S3, growth of the first epitaxial layer: under normal pressure, using a single-wafer epitaxial growth system, a high-purity graphite base as a silicon wafer carrier, and ultra-high-purity H2 as a protective gas; growing the first epitaxial layer on the surface of the prefabricated layer;

[0061] Step S4, growth of the second epitaxial layer: under a low pressure of 19 KPa, a single-wafer epitaxial growth system is adopted, a high-purity graphite base is used as a silicon wafer carrier, and the protective gas is ultra-high-purity H2; the second epitaxial layer is grown on the surface of the prefabricated layer.

[0062] The cleaning in step S1 is performed using RCA SC-2 liquid, and a multi-energy field auxiliary treatment is used for 6.5 minutes during the cleaning process; the multi-energy field is a superposition field of a steady magnetic field and an electromagnetic oscillation field; the magnetic field strength of the steady magnetic field is 9000Gs; the frequency of the electromagnetic oscillation field is 23HZ, and the medium and low duty cycle is 25% at this time; the temperature for baking using hydrogen in step S1 is 1150°C, and the constant temperature time is 4.5 minutes; the back sealing process of the back sealing treatment in step S1 is SiO2+POLY, and the thickness of the SiO2 back seal is

[0063] The thickness of the prefabricated layer in step S2 is 0.8 μm; the silicon source gas used in the production process of the prefabricated layer is SiH2Cl2; the silicon source gas flow rate of the prefabricated layer is 13 L / min; the prefabricated layer in step S2 is N-type doped and heavily doped; the N-type doping atom is arsenic atom, and the doping concentration of arsenic atom is 5.3×10 15 atoms / cm 3 .

[0064] Before the growth of the first epitaxial layer in step S3, the epitaxial growth system is corroded and the base is silicon-coated to reduce the influence of system self-doping; the thickness of the first epitaxial layer in step S3 is 2μm; during the growth of the first epitaxial layer in step S3, the growth temperature is 1120°C, the silicon source flow rate is 4g / min, the growth rate is 1μm / min, and the ultra-high purity H2 flow rate is 150slm; the purity of the ultra-high purity H2 reaches more than 99.999999%; during the growth of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 4:1.

[0065] The thickness of the second epitaxial layer in step S4 is 8μm; during the growth of the second epitaxial layer in step S4, the growth temperature is 1050°C, the silicon source flow rate is 2g / min, the growth rate is 0.65μm / min, and the ultra-high purity H2 flow rate is 130slm; during the growth of the second epitaxial layer in step S4, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 2:1.

[0066] A conductor silicon epitaxial wafer material prepared by adopting the above-mentioned method for preparing a semiconductor silicon epitaxial wafer material.

[0067] Example 4

[0068] A method for preparing a semiconductor silicon epitaxial wafer material comprises the following steps:

[0069] Step S1, pretreatment of substrate: polishing and cleaning the selected silicon substrate before epitaxy, then baking with hydrogen, and then back-sealing the substrate to obtain a pretreated silicon substrate;

[0070] Step S2, growth of a prefabricated layer: growing a prefabricated layer on the surface of the substrate using a molecular beam epitaxy process;

[0071] Step S3, growth of the first epitaxial layer: under normal pressure, using a single-wafer epitaxial growth system, a high-purity graphite base as a silicon wafer carrier, and ultra-high-purity H2 as a protective gas; growing the first epitaxial layer on the surface of the prefabricated layer;

[0072] Step S4, growth of the second epitaxial layer: under a low pressure of 19.5 KPa, a single-wafer epitaxial growth system is used, a high-purity graphite base is used as a silicon wafer carrier, and the protective gas is ultra-high-purity H2; the second epitaxial layer is grown on the surface of the prefabricated layer.

[0073] Preferably, the cleaning in step S1 is performed using RCA SC-2 liquid, and a multi-energy field auxiliary treatment is used during the cleaning process for 7.5 minutes; the multi-energy field is a superposition field of a steady magnetic field and an electromagnetic oscillation field; the magnetic field strength of the steady magnetic field is 12000Gs; the frequency of the electromagnetic oscillation field is 30HZ, and the medium and low duty cycle is 30% at this time; the temperature for baking using hydrogen in step S1 is 1190°C, and the constant temperature time is 5.5 minutes; the back sealing process of the back sealing treatment in step S1 is SiO2+POLY, and the thickness of the SiO2 back seal is

[0074] The thickness of the prefabricated layer in step S2 is 1 μm; the silicon source gas used in the production process of the prefabricated layer is SiH2Cl2; the silicon source gas flow rate of the prefabricated layer is 14 L / min; the prefabricated layer in step S2 is N-type doped and heavily doped; the N-type doping atom is arsenic atom, and the doping concentration of arsenic atom is 5.4×10 15 atoms / cm 3 .

[0075] Before the growth of the first epitaxial layer in step S3, the epitaxial growth system is corroded and the base is silicon-coated to reduce the influence of system self-doping; the thickness of the first epitaxial layer in step S3 is 2.5μm; during the growth of the first epitaxial layer in step S3, the growth temperature is 1140°C, the silicon source flow rate is 4.5g / min, the growth rate is 1.1μm / min, and the ultra-high purity H2 flow rate is 155slm; the purity of the ultra-high purity H2 reaches more than 99.999999%; during the growth of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 4.5:1.

[0076] The thickness of the second epitaxial layer in step S4 is 9 μm; during the growth of the second epitaxial layer in step S4, the growth temperature is 1060°C, the silicon source flow rate is 2.5 g / min, the growth rate is 0.75 μm / min, and the ultra-high purity H2 flow rate is 135 slm; during the growth of the second epitaxial layer in step S4, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 2.5:1.

[0077] A conductor silicon epitaxial wafer material prepared by adopting the above-mentioned method for preparing a semiconductor silicon epitaxial wafer material.

[0078] Example 5

[0079] A method for preparing a semiconductor silicon epitaxial wafer material comprises the following steps:

[0080] Step S1, pretreatment of substrate: polishing and cleaning the selected silicon substrate before epitaxy, then baking with hydrogen, and then back-sealing the substrate to obtain a pretreated silicon substrate;

[0081] Step S2, growth of a prefabricated layer: growing a prefabricated layer on the surface of the substrate using a molecular beam epitaxy process;

[0082] Step S3, growth of the first epitaxial layer: under normal pressure, using a single-wafer epitaxial growth system, a high-purity graphite base as a silicon wafer carrier, and ultra-high-purity H2 as a protective gas; growing the first epitaxial layer on the surface of the prefabricated layer;

[0083] Step S4, growth of the second epitaxial layer: under a low pressure of 20 KPa, a single-wafer epitaxial growth system is used, a high-purity graphite base is used as a silicon wafer carrier, and the protective gas is ultra-high-purity H2; the second epitaxial layer is grown on the surface of the prefabricated layer.

[0084] The cleaning in step S1 is performed using RCA SC-2 liquid, and a multi-energy field auxiliary treatment is used for 8 minutes during the cleaning process; the multi-energy field is a superposition field of a steady magnetic field and an electromagnetic oscillation field; the magnetic field strength of the steady magnetic field is 13000Gs; the frequency of the electromagnetic oscillation field is 33HZ, and the medium and low duty cycle is 32% at this time; the temperature for baking using hydrogen in step S1 is 1200°C, and the constant temperature time is 6 minutes; the back sealing process of the back sealing treatment in step S1 is SiO2+POLY, and the thickness of the SiO2 back seal is

[0085] The thickness of the prefabricated layer in step S2 is 1.1 μm; the silicon source gas used in the production process of the prefabricated layer is SiH4; the silicon source gas flow rate of the prefabricated layer is 15 L / min; the prefabricated layer in step S2 is N-type doped and heavily doped; the N-type doping atom is arsenic atom, and the doping concentration of arsenic atom is 5.5×1015 atoms / cm 3 .

[0086] Before the growth of the first epitaxial layer in step S3, the epitaxial growth system is corroded and the base is silicon-coated to reduce the influence of system self-doping; the thickness of the first epitaxial layer in step S3 is 3μm; during the growth of the first epitaxial layer in step S3, the growth temperature is 1150°C, the silicon source flow rate is 5g / min, the growth rate is 1.2μm / min, and the ultra-high purity H2 flow rate is 160slm; the purity of the ultra-high purity H2 reaches more than 99.999999%; during the growth of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 5:1.

[0087] The thickness of the second epitaxial layer in step S4 is 10μm; during the growth of the second epitaxial layer in step S4, the growth temperature is 1070°C, the silicon source flow rate is 3g / min, the growth rate is 0.8μm / min, and the ultra-high purity H2 flow rate is 140slm; during the growth of the second epitaxial layer in step S4, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of 3:1.

[0088] A conductor silicon epitaxial wafer material prepared by adopting the above-mentioned method for preparing a semiconductor silicon epitaxial wafer material.

[0089] Comparative Example 1

[0090] A semiconductor silicon epitaxial wafer material and a preparation method thereof, which are basically the same as those in Example 1, except that the growth of the prefabricated layer adopts a chemical vapor deposition manufacturing process instead of a molecular beam epitaxy process.

[0091] Comparative Example 2

[0092] A semiconductor silicon epitaxial wafer material and a preparation method thereof, which are basically the same as those in Example 1, except that multi-energy field assisted processing is not used.

[0093] The semiconductor silicon epitaxial wafer material samples described in Examples 1-5 and Comparative Examples 1-2 were subjected to performance tests. The test results are shown in Table 1. The test method is as follows:

[0094] (1) Thermal stress load test: The samples were subjected to five consecutive millisecond annealings with a maximum reaching temperature of 1200°C using a flash lamp annealing furnace. Then, the sample surface was subjected to Wright etching to visually confirm whether there were dislocation pits on the sample surface. Samples with dislocation pits (bad results of the thermal stress load test) were indicated by "×", and samples without dislocation pits (good results of the thermal stress load test) were indicated by "○".

[0095] (2) Gettering ability evaluation: The back side of the sample was intentionally contaminated with Ni to a depth of 1×10 12 / cm 2 The density of the sample was determined by heat treatment (redistribution (drive-in) heat treatment) at 900°C for 10 minutes for diffusion; then, a portion of the sample surface with a thickness of 1 μm was removed by Wright etching to confirm whether there were tiny shallow depressions (shallow pits) on the surface. Samples with shallow pits (low impurity gettering ability) were indicated by "×", and samples without shallow pits (high impurity gettering ability) were indicated by "○".

[0096] (3) Thickness uniformity: Use an infrared film thickness gauge to test the thickness and calculate the thickness uniformity.

[0097] Table 1

[0098] Test items Example 1 Example 2 Example 3 Example 4 Example 5 Comparative Example 1 Comparative Example 2 Thermal stress load ○ ○ ○ ○ ○ × × Absorption capacity ○ ○ ○ ○ ○ × × Thickness uniformity (%) 0.13 0.1 0.08 0.04 0.03 0.74 0.61

[0099] It can be seen from Table 1 that the semiconductor silicon epitaxial wafer material disclosed in the embodiment of the present invention has good thermal stress load test results, strong impurity absorption ability and good thickness uniformity compared with the comparative example; the combined use of molecular beam epitaxy process and multi-energy field assisted treatment is beneficial to improving the above performance.

[0100] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A method for preparing a semiconductor silicon epitaxial wafer material, characterized in that: The steps include: Step S1, pretreatment of substrate: polishing and cleaning the selected silicon substrate before epitaxy, then baking with hydrogen, and then back-sealing the substrate to obtain a pretreated silicon substrate; Step S2, growth of a prefabricated layer: growing a prefabricated layer on the surface of the substrate using a molecular beam epitaxy process; Step S3, growth of the first epitaxial layer: under normal pressure, using a single-wafer epitaxial growth system, a high-purity graphite base as a silicon wafer carrier, and ultra-high-purity H2 as a protective gas; growing the first epitaxial layer on the surface of the prefabricated layer; Step S4, growth of the second epitaxial layer: under a low pressure of 18-20Kpa, a single-wafer epitaxial growth system is used, a high-purity graphite base is used as a silicon wafer carrier, and the protective gas is ultra-high-purity H2; the second epitaxial layer is grown on the surface of the prefabricated layer.

2. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: The cleaning in step S1 is performed using RCA SC-2 liquid, and multi-energy field auxiliary treatment is used for 5-8 minutes during the cleaning process; the multi-energy field is a superposition field of a steady magnetic field and an electromagnetic oscillation field; the magnetic field strength of the steady magnetic field is 5000-13000Gs; the frequency of the electromagnetic oscillation field is 13-33HZ, and the medium and low duty cycle is 18-32% at this time.

3. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: The temperature of baking with hydrogen in step S1 is 1100-1200°C, and the constant temperature time is 3-6min; the back sealing process of the back sealing treatment in step S1 is SiO2+POLY, and the thickness of the SiO2 back sealing is 4. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: The thickness of the prefabricated layer in step S2 is 0.3-1.1 μm; the silicon source gas used in the production process of the prefabricated layer is at least one of SiH2Cl2 or SiH4; the flow rate of the silicon source gas of the prefabricated layer is 10-15 L / min.

5. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: The prefabricated layer in step S2 is N-type doped and heavily doped; the N-type doping contains at least one element of N, P, As, Sb, and Bi.

6. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: The N-type doping atoms are arsenic atoms, and the doping concentration of arsenic atoms is 5×10 15 ~5.5×10 15 atoms / cm 3 .

7. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: Before the growth of the first epitaxial layer in step S3, the epitaxial growth system is corroded and the base is silicon-coated to reduce the influence of system self-doping; the thickness of the first epitaxial layer in step S3 is 0.5-3μm; during the growth of the first epitaxial layer in step S3, the growth temperature is 1080-1150℃, the silicon source flow rate is 3-5g / min, the growth rate is 0.8-1.2μm / min, and the ultra-high purity H2 flow rate is 140-160slm; the purity of the ultra-high purity H2 reaches more than 99.999999%.

8. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: In the growth process of the first epitaxial layer in step S3, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of (3-5):

1.

9. The method for preparing semiconductor silicon epitaxial wafer material according to claim 1, characterized in that: The thickness of the second epitaxial layer in step S4 is 5-10μm; during the growth of the second epitaxial layer in step S4, the growth temperature is 1030-1070℃, the silicon source flow rate is 1-3g / min, the growth rate is 0.5-0.8μm / min, and the ultra-high purity H2 flow rate is 120-140slm; during the growth of the second epitaxial layer in step S4, the silicon source used is a mixture of SiH2Cl2 and SiH4 in a mass ratio of (1-3):

1.

10. A conductive silicon epitaxial wafer material prepared by the method for preparing a semiconductor silicon epitaxial wafer material according to any one of claims 1 to 9.

Citation Information

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