Machine head assembly and heat pump water heater

By designing a detachable air duct upper cover module in the head assembly of the heat pump water heater, the problem of complex and difficult disassembly and assembly of the motor is solved, and the motor is simply disassembled and installed, reducing the difficulty of maintenance.

CN119436556APending Publication Date: 2025-02-14GD MIDEA AIR CONDITIONING EQUIP CO LTD +1
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Patent Information

Application Number
CN202310958542.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-31
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

In existing heat pump water heaters, the disassembly and assembly process of motor failure is complicated and difficult. It is necessary to remove the entire machine from the mounted wall to remove the motor.

Method used

A machine head assembly is designed, wherein the air duct upper cover module includes an air duct upper cover, a motor and a wind wheel, the motor is fixed to the air duct upper cover, and the wind wheel is located in the air duct upper cover and is driven to the rotating shaft of the motor. The motor can be removed by removing the air duct upper cover module from bottom to top on the head assembly.

Benefits of technology

The motor disassembly and assembly process is simplified, reducing the difficulty, so that the entire heat pump water heater is not required to be removed when the motor is damaged, and the motor is disassembled and installed by simply operating on the machine head assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a machine head assembly and a heat pump water heater. The machine head assembly comprises a bearing base body; the air duct lower cover is fixedly arranged on the bearing base body; the air duct upper cover module comprises an air duct upper cover, a motor and a wind wheel, the air duct upper cover is located on the side, away from the bearing base body, of the air duct lower cover and faces the bearing base body to be fixedly arranged on the air duct lower cover, the motor is fixedly arranged on the air duct upper cover, and the wind wheel is located in the air duct upper cover and is in transmission connection with a rotating shaft of the motor. The machine head assembly is used for the heat pump water heater, the machine head assembly is arranged on the upper portion of a water tank assembly of the heat pump water heater, when a motor is damaged, the heat pump water heater does not need to be detached from a hanging wall, only the air duct upper cover module needs to be detached from the machine head assembly from bottom to top, then the air duct upper cover module is detached from the ground, and the motor can be detached. The motor dismounting process is simple and low in difficulty.
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Description

Technical Field

[0001] The present application relates to but is not limited to the technical field of electrical equipment, and specifically refers to a head assembly and a heat pump water heater. Background Art

[0002] In the existing heat pump water heater, the electric control module of the head assembly has the highest maintenance probability, so the electric control module is usually designed at the front of the head assembly (away from the mounting wall), the fan module is designed at the rear of the head assembly (close to the mounting wall), the heat exchanger is arranged between the electric control module and the fan module, and the compressor is located on the side of the heat exchanger facing away from the fan module. The fan module includes a duct rear cover, a motor, a wind wheel and a duct front cover. The electric control module, the compressor, the heat exchanger and the duct front cover are arranged from front to back in sequence and are all fixed on the water receiving tray at the bottom of the head assembly. The motor is fixed in the duct front cover, the wind wheel is located at the rear side of the motor and is installed on the rotating shaft of the motor. The duct rear cover is located at the rear side of the duct front cover and is fixed to the duct front cover from back to front by screws, and the duct rear cover and the duct front cover are enclosed to form a through-air duct. The external covers of the electric control module, the compressor, the heat exchanger and the fan module are equipped with decorative covers.

[0003] When the motor fails, maintenance personnel need to drain the water in the heat pump water heater first, then remove the heat pump water heater from the wall, place it on the ground, and then remove the decorative cover, air duct rear cover and wind wheel in turn before removing the motor for maintenance or replacement. The process of disassembling and installing the motor is complicated and difficult. Summary of the invention

[0004] The present application also provides a head assembly, the process of disassembling and assembling the motor of which is simple and easy.

[0005] The present application also provides a heat pump water heater.

[0006] The head assembly proposed in the embodiment of the present invention is used for a heat pump water heater, and the head assembly includes: a supporting base; a duct lower cover, which is fixed to the supporting base; and an duct upper cover module, which includes an duct upper cover, a motor and a wind wheel. The duct upper cover is located on a side of the duct lower cover away from the supporting base and is fixed to the duct lower cover facing the supporting base. The motor is fixed to the duct upper cover. The wind wheel is located in the duct upper cover and is drivingly connected to the rotating shaft of the motor.

[0007] In some exemplary embodiments, the upper cover of the air duct is provided with a through hole, and the lower cover of the air duct is provided with a screw hole, the through hole is located on the side of the screw hole away from the supporting base, and the threaded section of the screw passes through the through hole from the side of the upper cover of the air duct away from the lower cover of the air duct and is screwed into the screw hole.

[0008] In some exemplary embodiments, the motor is located inside the air duct upper cover.

[0009] In some exemplary embodiments, the support substrate is a water tray.

[0010] In some exemplary embodiments, the head assembly further includes: a decorative cover, which is mounted outside the air duct upper cover module and the air duct lower cover.

[0011] In some exemplary embodiments, the decorative cover includes: a peripheral wall, which is sleeved on the outside of the air duct upper cover module and the air duct lower cover; and an end cover, which is located at one end of the peripheral wall away from the supporting base and is detachably connected to the peripheral wall.

[0012] In some exemplary embodiments, the duct upper cover and the duct lower cover together form a wind passage duct, the end cover is provided with a first air outlet, and the outlet of the wind passage duct is connected to the outer side of the decorative cover through the first air outlet.

[0013] In some exemplary embodiments, the duct upper cover and the duct lower cover together form a through-wind duct, the peripheral wall is provided with a second air outlet, and the inlet of the through-wind duct is connected to the outer side of the decorative cover through the second air outlet.

[0014] In some exemplary embodiments, the head assembly also includes: a heat exchanger, located between the inlet of the air duct and the second air outlet, and fixed to the supporting base; a compressor and a control module, located on the side of the heat exchanger away from the air duct, and fixed to the supporting base.

[0015] The heat pump water heater provided in the embodiment of the present invention comprises a water tank assembly and the head assembly described in any one of the above embodiments, and the bearing base is fixedly arranged on the water tank assembly.

[0016] The technical solution proposed in the embodiment of the present invention is that the head assembly is used for the heat pump water heater, and the head assembly is arranged on the upper part of the water tank assembly of the heat pump water heater. When the motor is damaged, there is no need to disassemble the heat pump water heater on the mounting wall. It is only necessary to disassemble the air duct cover module from bottom to top on the head assembly, and then disassemble the air duct cover module on the ground to disassemble the motor. The process of disassembling and assembling the motor is simple and easy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A partial exploded structural schematic diagram of a nose assembly according to some embodiments;

[0018] Figure 2 for Figure 1 Another partial exploded structural schematic diagram of the nose assembly shown;

[0019] Figure 3 for Figure 1 A schematic diagram of the exploded structure of the nose assembly shown;

[0020] Figure 4 for Figure 1 Schematic diagram of the exploded structure of the central air duct cover module.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] 100 bearing base, 200 air duct lower cover, 300 air duct upper cover module, 310 air duct upper cover, 311 outlet of the air duct, 320 motor, 330 wind wheel, 400 end cover, 410 first air outlet, 420 second air outlet, 500 peripheral wall, 600 heat exchanger. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0025] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0026] In the present invention, unless otherwise clearly defined and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; "connection" can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0028] The heat pump water heater provided in the embodiment of the present invention comprises a water tank assembly and a head assembly, wherein the water tank assembly is located below the head assembly and is assembled with the head assembly. Figures 1 to 4 As shown, the head assembly includes: a supporting base 100, which is fixed to the upper part of the water tank assembly; an air duct lower cover 200, which is located above the supporting base 100 and fixed to the supporting base 100; and an air duct upper cover module 300, which includes an air duct upper cover 310, a motor 320 and a wind wheel 330. The air duct upper cover 310 is located on the side of the air duct lower cover 200 away from the supporting base 100 (that is, the air duct upper cover 310 is located above the air duct lower cover 200) and is fixed to the air duct lower cover 200 facing the supporting base 100 (that is, from top to bottom), the motor 320 is fixed to the air duct upper cover 310, and the wind wheel 330 is located in the air duct upper cover 310 and is drivingly connected to the rotating shaft of the motor 320.

[0029] When the motor 320 of the heat pump water heater is damaged, there is no need to disassemble the heat pump water heater from the wall on which it is mounted. It is only necessary to disassemble the air duct cover module 300 from bottom to top on the head assembly, and then disassemble the air duct cover module 300 on the ground to disassemble the motor 320. The process of disassembling and assembling the motor 320 is simple and easy.

[0030] In some embodiments, Figures 1 to 3 As shown, the air duct upper cover 310 is provided with a through hole, and the air duct lower cover 200 is provided with a screw hole, the through hole is located on the side of the screw hole away from the supporting base 100 (that is, the through hole is located above the screw hole), and the threaded section of the screw passes through the through hole from the side of the air duct upper cover 310 away from the air duct lower cover 200 and is screwed into the screw hole (that is, the threaded end of the screw passes through the through hole from top to bottom and is screwed into the screw hole), so that the air duct upper cover 310 is fixed to the air duct lower cover 200 from top to bottom. This solution has a simple structure, mature technology, and high connection strength.

[0031] Of course, the duct upper cover 310 and the duct lower cover 200 may also be connected by a snap-on connection or the like, which can also achieve the purpose of this application. The purpose does not deviate from the design concept of the present invention and will not be repeated here, and should also fall within the scope of protection of this application.

[0032] In some embodiments, Figures 1 to 4As shown, the motor 320 is located in the air duct upper cover 310, so that the air duct upper cover module 300 has a more compact structure and occupies less space. The motor 320 is fixed in the air duct upper cover 310 by screws, and a shock-absorbing pad can be set between the motor 320 and the air duct upper cover 310 to reduce vibration and noise.

[0033] In some exemplary embodiments, Figures 1 to 3 As shown, the head assembly also includes: a decorative cover, which is installed outside the air duct upper cover module 300 and the air duct lower cover 200 to improve the aesthetics of the heat pump water heater. When the motor 320 of the heat pump water heater is damaged, it is not necessary to disassemble the heat pump water heater on the wall where it is mounted. It is only necessary to disassemble the decorative cover first, and then disassemble the air duct upper cover module 300 from bottom to top, and then disassemble the air duct upper cover module 300 on the ground to disassemble the motor 320. The process of disassembling and assembling the motor 320 is simple and easy.

[0034] In some examples, such as Figures 1 to 3 As shown, the decorative cover includes: a peripheral wall 500, which is sleeved on the air duct upper cover module 300 and the air duct lower cover 200; and an end cover 400, which is located at one end of the peripheral wall 500 away from the supporting substrate 100 and is detachably connected to the peripheral wall 500. The peripheral wall 500 may be set as an integral structure; or it may be, as shown in FIG. Figures 1 to 3 As shown, the peripheral wall 500 is configured as a split structure, etc.; the above can achieve the purpose of this application, and its purpose does not deviate from the design concept of the present invention, and will not be repeated here, and should all fall within the protection scope of this application.

[0035] When the motor 320 of the heat pump water heater is damaged, there is no need to disassemble the heat pump water heater from the wall mounting. It is only necessary to disassemble the lower end cover first, and then disassemble the air duct upper cover module 300 from bottom to top, and then disassemble the air duct upper cover module 300 on the ground to disassemble the motor 320. The process of disassembling and assembling the motor 320 is simple and easy.

[0036] In some embodiments, Figures 1 to 3 As shown, the duct upper cover 310 and the duct lower cover 200 are combined to form a through-wind duct, and the end cover 400 is provided with a first air port 410 and a second air port 420. The outlet 311 of the through-wind duct is connected to the outside of the decorative cover through the first air port 410, and the inlet of the through-wind duct is connected to the outside of the decorative cover through the second air port 420. Figures 1 to 3As shown, the head assembly further includes: a heat exchanger 600, which is located between the inlet of the air duct and the second air outlet 420 and fixed to the carrier base 100; a compressor and a control module, which are located on the side of the heat exchanger 600 away from the air duct and fixed to the carrier base 100. Among them, the outlet 311 of the air duct is located on the upper part of the air duct upper cover 310, and the side of the air duct upper cover 310 facing the heat exchanger 600 and the side of the air duct lower cover 200 facing the heat exchanger 600 together enclose the inlet of the air duct.

[0037] The outside air enters the decorative cover, and then passes through the second air outlet 420 and the heat exchanger 600 in sequence, and enters the through-wind duct from the inlet of the through-wind duct. After passing through the through-wind duct, it is discharged to the outside from the outlet 311 of the through-wind duct through the first air outlet 410. In the process of passing through the heat exchanger 600, the air takes away the cold energy of the heat exchanger 600.

[0038] In some embodiments, Figure 1 and Figure 3 As shown, the supporting base 100 is configured as a water receiving tray, and the water receiving tray is used to receive condensed water flowing down from the surface of the heat exchanger 600 .

[0039] To sum up, the technical solution proposed in the embodiment of the present invention is that the head assembly is used for the heat pump water heater, and the head assembly is arranged on the upper part of the water tank assembly of the heat pump water heater. When the motor is damaged, there is no need to disassemble the heat pump water heater on the hanging wall. It is only necessary to disassemble the air duct cover module from bottom to top on the head assembly, and then disassemble the air duct cover module on the ground to disassemble the motor. The process of disassembling and assembling the motor is simple and easy.

[0040] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0042] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0043] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0045] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A head assembly for a heat pump water heater, characterized in that: The head assembly comprises: A bearing substrate; The air duct lower cover is fixedly mounted on the supporting base; and The air duct upper cover module comprises an air duct upper cover, a motor and a wind wheel. The air duct upper cover is located on a side of the air duct lower cover away from the bearing substrate and is fixed to the air duct lower cover facing the bearing substrate. The motor is fixed to the air duct upper cover. The wind wheel is located inside the air duct upper cover and is drivingly connected to the rotating shaft of the motor.

2. The head assembly according to claim 1, characterized in that: The air duct upper cover is provided with a through hole, and the air duct lower cover is provided with a screw hole. The through hole is located on a side of the screw hole away from the supporting base, and the threaded section of the screw passes through the through hole from the side of the air duct upper cover away from the air duct lower cover and is screwed into the screw hole.

3. The head assembly according to claim 1, characterized in that: The motor is located in the air duct upper cover.

4. The head assembly according to claim 1, characterized in that: The bearing substrate is a water receiving tray.

5. The head assembly according to any one of claims 1 to 4, characterized in that: Also includes: A decorative cover is installed outside the air duct upper cover module and the air duct lower cover.

6. The head assembly according to claim 5, characterized in that: The decorative cover comprises: A peripheral wall is sleeved on the air duct upper cover module and the air duct lower cover; and The end cover is located at one end of the peripheral wall away from the supporting substrate and is detachably connected to the peripheral wall.

7. The head assembly according to claim 6, characterized in that: The air duct upper cover and the air duct lower cover are combined to form a passing air duct, the end cover is provided with a first air port, and the outlet of the passing air duct is connected with the outer side of the decorative cover through the first air port.

8. The head assembly according to claim 6, characterized in that: The air duct upper cover and the air duct lower cover are combined to form a wind passage air duct, the peripheral wall is provided with a second air outlet, and the inlet of the wind passage air duct is connected with the outer side of the decorative cover through the second air outlet.

9. The head assembly according to claim 8, characterized in that: Also includes: A heat exchanger, located between the inlet of the air passage and the second air outlet, and fixed to the supporting base; The compressor and the control module are located at a side of the heat exchanger away from the air passage and are fixed to the bearing base.

10. A heat pump water heater, characterized in that: It comprises a water tank assembly and a head assembly as claimed in any one of claims 1 to 9, wherein the bearing base is fixedly arranged on the water tank assembly.