Disc ring piece water immersion ultrasonic detection overturning system
By designing a water-immersed ultrasonic detection flip system for the disc ring, the limit structure and centering clamping components are used to achieve automatic flip of the disc ring, which solves the problems of low flip efficiency and low safety due to the large weight of the disc ring, and improves the Flip efficiency and safety.
Patent Information
- Application Number
- CN202411850846.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-02-14
AI Technical Summary
When performing ultrasonic detection of water-immersion of the disc ring piece, the weight of the disc ring piece is large, making it difficult for staff to flip manually, and there are problems such as low flip efficiency and low working safety.
A water-immersion ultrasonic detection flip system for disc ring parts is designed, using frame body, limit structure and centering clamping assembly to limit disc ring parts through limit structure, and use centering clamping assembly to clamp and Flip the disc ring parts to achieve automatic flip.
It realizes efficient flip of the disc ring parts, improves work safety, and has the characteristics of simple structure, convenient operation and high degree of automation.
Smart Images
Figure CN119438392A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water immersion ultrasonic testing equipment, and in particular to a disk ring component water immersion ultrasonic testing flipping system. Background Art
[0002] Ultrasonic immersion testing utilizes the conductivity of water and the properties of sound waves. By immersing the object under test in water, an ultrasonic probe transmits a sound wave signal to the object and then receives the reflected signal. The change in the signal can be used to determine whether there are defects or cracks in the object.
[0003] When performing water immersion inspection on the disc ring parts, it is usually necessary to turn the disc ring parts over. However, due to the heavy weight of the disc ring parts, it is difficult for workers to manually turn the disc ring parts over, resulting in low disc ring part turning efficiency and low work safety. Summary of the Invention
[0004] In order to overcome the above-mentioned shortcomings, the object of the present invention is to provide a disk ring component water immersion ultrasonic detection flipping system.
[0005] In order to achieve the above objectives, the technical solution adopted by the present invention includes: a frame, the frame having a window, a liftable limiting structure is arranged in the window, the limiting structure includes at least two groups of limiting blocks that can move toward or away from each other; a centering clamping assembly, the centering clamping assembly is arranged on the frame, the centering clamping assembly has at least two groups of centering clamping units that move toward each other to clamp the disc ring fixed by the limiting structure, and after the limiting structure descends, the two groups of centering clamping units can flip the disc ring.
[0006] In the preferred technical solution of the above-mentioned disk ring component water immersion ultrasonic detection flipping system, the limiting structure also includes a base and a first bidirectional screw rotatably mounted on the base, wherein the two limiting blocks are respectively adapted to the forward thread and reverse thread of the first bidirectional screw.
[0007] In the preferred technical solution of the above-mentioned disk ring component water immersion ultrasonic detection flipping system, the limit block includes a sliding portion connected to the first bidirectional screw and a limit portion detachably connected to the sliding portion.
[0008] In the preferred technical solution of the above-mentioned disk ring component water immersion ultrasonic detection flipping system, the centering clamping unit at least includes a bracket arranged on the frame, at least two guide rods arranged on the bracket, a second bidirectional screw arranged on the bracket, two groups of supporting plates respectively arranged on the forward thread and reverse thread of the second bidirectional screw, and a clamping member rotatably arranged on the supporting plate on the side facing the limiting structure.
[0009] In the preferred technical solution of the above-mentioned disk-ring component water immersion ultrasonic detection flipping system, a first power device for driving the clamping component to rotate is arranged on the supporting plate.
[0010] In the preferred technical solution of the above-mentioned disk-ring component underwater ultrasonic testing flipping system, the clamping member includes a main body portion with a concave structure and at least one first blocking rod vertically arranged in the main body portion.
[0011] In the preferred technical solution of the above-mentioned disk ring component water immersion ultrasonic detection flipping system, a second baffle is vertically arranged in the main body, and the second baffle is located on the inner side of the main body relative to the first baffle, and the first baffle is detachably arranged on the main body.
[0012] In the preferred technical solution of the above-mentioned disk-ring component water immersion ultrasonic detection flipping system, the outer surface of the first baffle rod and / or the second baffle rod is covered with a rubber cushion layer.
[0013] In the preferred technical solution of the above-mentioned disk-ring component water immersion ultrasonic detection flipping system, the main body of the clamping member is composed of a base plate and two transverse plates arranged parallel to the base plate, and the positions of the two transverse plates on the base plate are adjustable.
[0014] In the preferred technical solution of the above-mentioned disk-ring component water immersion ultrasonic detection flipping system, a second power device is arranged at the bottom of the frame, and the limiting structure is driven by the second power device to vertically rise and fall at the window.
[0015] The beneficial effect of the present invention is that the disc ring is limited by a limiting structure, and then the disc ring is clamped by two groups of clamping parts, and the two groups of clamping parts are driven to flip 180° synchronously to realize the flipping of the disc ring, and then the disc ring is supported by the limiting block of the limiting structure. It has the characteristics of simple structure, convenient operation and high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The main view of the present invention Figure 1 ; Figure 2 The main view of the present invention Figure 2 ; Figure 3 It is a front view of the present invention; Figure 4 is a schematic diagram of the limiting structure; Figure 5 is a schematic diagram of the clamping member and the first power device; Figure 6 is a schematic diagram of the clamping member; In the figure: frame 1, limiting structure 2, limiting block 21, sliding part 211, limiting part 212, base 22, first bidirectional screw 23, centering clamping unit 3, bracket 31, guide rod 32, second bidirectional screw 33, bearing plate 34, clamping member 35, main body 351, base plate 3511, cross plate 3512, first gear rod 352, second gear rod 353, first power device 36, second power device 4. DETAILED DESCRIPTION
[0017] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0018] It should be noted that, in the description of the present invention, terms such as "upper," "lower," "left," "right," "front," and "rear" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. These are merely for ease of description and are not intended to indicate or imply that the device or component described must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] Furthermore, it should be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "connected," and "connected" should be understood in a broad sense, and may refer to, for example, a fixed connection, a detachable connection, or an integral connection. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0020] like Figures 1 to 6 As shown, the disk ring component water immersion ultrasonic detection flipping system of the present invention includes: a frame 1, the frame 1 has a window, and a liftable limiting structure 2 is arranged in the window, the limiting structure 2 includes at least two groups of limiting blocks 21 that can move toward or away from each other; a centering clamping assembly, the centering clamping assembly is arranged on the frame 1, the centering clamping assembly has at least two groups of centering clamping units 3 that move toward each other to clamp the disk ring component fixed by the limiting structure 2, and after the limiting structure 2 descends, the two groups of centering clamping units 3 can flip the disk ring component.
[0021] See also Figure 1 、 Figure 2 The limiting structure 2 is arranged in the window of the frame 1 and can be vertically raised and lowered in the window. The limiting structure 2 includes at least two groups of limiting blocks 21 that can move in opposite directions along the width direction of the frame 1 to clamp the disc ring, or move towards each other to release the clamping of the disc ring. The shape of the limiting block 21 can be adapted to the inner wall of the disc ring.
[0022] See also Figures 1 to 3 The centering clamping assembly has at least two groups of centering clamping units 3 arranged along the length direction of the frame 1. The two groups of centering clamping units 3 can move toward each other along the length direction of the frame 1 to clamp the disc ring clamped by the limit block 21, or the two groups of centering clamping units 3 can move away from each other along the length direction of the frame 1 to release the restriction on the disc ring clamped by the limit block 21.
[0023] Specifically, when flipping the disc ring, first control the two limit blocks 21 to rise to the predetermined position on the top surface of the frame 1, and then control the two limit blocks 21 to move toward each other to adapt to the inner diameter of the disc ring. After placing the disc ring on the limit blocks 21, control the two limit blocks 21 to move away from each other to clamp the inner wall of the disc ring. Thereafter, control the two sets of centering clamping units 3 to move toward each other and clamp the disc ring fixed by the limit blocks 21, and then use the two sets of limit blocks 21 to move toward each other to release the fixation of the disc ring, and move the two sets of limit blocks 21 down to the bottom of the frame 1. Afterwards, the two sets of centering clamping units 3 synchronously control the disc ring to rotate 180°. After the disc ring is flipped, control the two sets of limit blocks 21 to rise and clamp the inner ring of the fixed disc ring, and then release the clamping of the disc ring by the two sets of centering clamping units 3, so as to realize the port flipping of the disc ring. It has the characteristics of simple structure, convenient operation and high degree of automation.
[0024] In one or more embodiments, the limiting structure 2 further includes a base 22 and a first bidirectional screw rod 23 rotatably mounted on the base 22 , wherein the two limiting blocks 21 are respectively adapted to the forward thread and reverse thread of the first bidirectional screw rod 23 .
[0025] See also Figure 2 、 Figure 4 The base 22 is configured along the width direction of the frame 1, and the cross-section of the base 22 is roughly concave. The first bidirectional screw rod 23 is rotatably installed in the base 22 along the width direction of the frame 1. The first bidirectional screw rod 23 has a forward thread and a reverse thread with opposite thread directions. The two limit blocks 21 are respectively configured on the forward thread and the reverse thread of the first bidirectional screw rod 23. By rotating the first bidirectional screw rod 23, the two limit blocks 21 can be made to move toward or away from each other with the same displacement on the first bidirectional screw rod 23. By controlling the displacement of the two limit blocks 21 by the first bidirectional screw rod 23, the accuracy of the movement position of the limit block 21 can be effectively guaranteed, and the problem of excessive abutment between the limit block 21 and the inner wall of the disc ring component, which causes the thinner disc ring component to be compressed and deformed, is avoided, thereby improving the clamping effect of the present application on the disc ring component.
[0026] Specifically, when clamping the disc ring part, the base 22 is controlled to rise to the predetermined position on the top surface of the frame 1, and the first bidirectional screw 23 is controlled to rotate so that the two limit blocks 21 can move toward each other. Afterwards, the disc ring part is placed outside the two limit blocks 21, and the first bidirectional screw 23 is controlled to reverse so that the two limit blocks 21 move back to back to abut against the inner wall of the disc ring part, thereby achieving the loading, clamping and fixing of the disc ring part. Afterwards, the two sets of centering clamping units 3 are used to clamp and flip the disc ring part. The structure is simple and the operation is convenient. The first bidirectional screw 23 controls the displacement of the two sets of limit blocks 21, so that the clamping accuracy of the two sets of limit blocks 21 on the disc ring part is higher, and the damage to the disc ring part when being clamped is reduced, which is particularly practical.
[0027] In one possible embodiment, the first bidirectional screw rod 23 can be controlled by a servo motor mounted on the frame 1, or can be rotated by a crank. It should be noted that when the first bidirectional screw rod 23 is rotated by the crank, manual rotation of the crank is required. To ensure the accuracy of manually rotating the crank to control the movement of the two sets of limit blocks 21, a dial can be provided on the crank.
[0028] In one or more embodiments, the limiting block 21 includes a sliding portion 211 connected to the first bidirectional screw rod 23 and a limiting portion 212 detachably connected to the sliding portion 211 .
[0029] See also Figure 4 The limit block 21 includes a sliding portion 211 and a limit portion 212 detachably configured on the sliding portion 211. The sliding portion 211 can be adapted to the forward thread or reverse thread of the first bidirectional screw rod 23. The limit block 21 is detachably mounted on the sliding portion 211 by bolts.
[0030] See also Figure 4 The annular protrusion formed on the limiting portion 212 of the limiting block 21 can form a support for the bottom end of the disc ring component, preventing the disc ring component from falling when the limiting block 21 clamps and fixes the disc ring component, thereby improving the stability of the disc ring component clamping of this application.
[0031] In one or more embodiments, the centering clamping unit 3 includes at least a bracket 31 configured on the frame 1, at least two guide rods 32 configured on the bracket 31, a second bidirectional screw 33 configured on the bracket 31, two groups of supporting plates 34 respectively configured on the forward thread and reverse thread of the second bidirectional screw 33, and a clamping member 35 rotatably configured on the supporting plate 34 on the side facing the limiting structure 2; a first power device 36 for driving the clamping member 35 to rotate is configured on the supporting plate 34.
[0032] See also Figure 2 、 Figure 3 、 Figure 5The guide rod 32 and the second bidirectional screw rod 33 are both arranged on the bracket 31 along the length direction of the frame body 1. The supporting plate 34 has two and is respectively mounted on the forward thread and reverse thread of the second bidirectional screw rod 33. By rotating the second bidirectional screw rod 33, the two supporting plates 34 can be driven closer to or away from each other. The guide rod 32 passes through the supporting plate 34 and limits the supporting plate 34 by the guide rod 32, which can effectively ensure the stability of the supporting plate 34 during movement; the bracket 31 is also provided with a driving member for driving the second bidirectional screw rod 33 to rotate. The driving member can be a servo motor or driven by a servo motor through a pulley, and there is no specific restriction.
[0033] See also Figure 2 、 Figure 3 The two supporting plates 34 are respectively located on both sides of the limiting structure 2. A clamping member 35 is rotatably installed on each supporting plate 34 on the side close to the limiting structure 2. A first power device 36 is installed on each supporting plate 34 on the side away from the limiting structure 2. The first power device 36 can drive the clamping member 35 to rotate circumferentially. The first power device 36 can be a servo motor, a rotary cylinder or other possible power sources, and there is no specific limitation.
[0034] Specifically, when the disc ring is flipped, the second bidirectional screw rod 33 is first driven to rotate so that the second bidirectional screw rod 33 drives the two supporting plates 34 to move toward each other. When the clamping members 35 arranged on the two supporting plates 34 clamp the top and bottom ends of the disc ring fixed by the limit block 21, the first bidirectional screw rod 23 can be driven to work so that the two limit blocks 21 release the restriction on the disc ring, and control the base 22 loaded with the limit block 21 to move downward to facilitate the rotation of the disc ring. When the limit block 21 drops to the predetermined position, the first power device 36 can be used to control the clamping member 35 and the disc ring fastened by the clamping member 35 to rotate synchronously by 180°. After the rotation is completed, the limit block 21 is controlled to rise and clamp the inner wall of the disc ring to achieve the fixation of the position of the disc ring. It has the characteristics of simple structure, convenient operation and practicality.
[0035] In one or more embodiments, the clamping member 35 includes a main body portion 351 with a concave structure and at least one first baffle 352 vertically arranged in the main body portion 351; a second baffle 353 is vertically arranged in the main body portion 351, and the second baffle 353 is located on the inner side of the main body portion 351 relative to the first baffle 352, and the first baffle 352 is detachably arranged on the main body portion 351; the outer surface of the first baffle 352 and / or the second baffle 353 is covered with a rubber pad; the main body portion 351 of the clamping member 35 is composed of a base plate 3511 and two horizontal plates 3512 arranged parallel to the base plate 3511, and the positions of the two horizontal plates 3512 on the base plate 3511 are adjustable.
[0036] See Figure Figure 2、 Figure 3 、 Figure 5 、 Figure 6 The main body 351 of the clamping member 35 is a concave structure. The main body 351 is composed of a base plate 3511 and two horizontal plates 3512 parallel to the sides of the base plate 3511. The two horizontal plates 3512 are detachably mounted on the base plate 3511 by bolts to adjust the distance between the two horizontal plates 3512. The first baffle 352 has two pieces and is detachably arranged between the two horizontal plates 3512 by bolts. The second baffle 353 has two pieces and is detachably arranged between the two horizontal plates 3512 by bolts. The outer surface of each first baffle 352 and each second baffle 353 is provided with a rubber pad to reduce the problem of wear on the outer surface of the disc ring when the first baffle 352 or the second baffle 353 clamps the disc ring.
[0037] Specifically, when the disc ring is clamped and flipped, the second bidirectional screw rod 33 is used to drive the two supporting plates 34 to move toward each other. When the first stop rod 352 on each supporting plate 34 abuts against the disc ring, the driving of the supporting plates 34 can be stopped. At this time, the disc ring is abutted by the first stop rod 352 located on both sides thereof and limited by the cross plate 3512. Thereafter, the first power device 36 is used to drive the clamping member 35 and the disc ring fastened by the clamping member 35 to rotate 180°, which has the characteristics of simple structure and convenient operation. In addition, it should be noted that when the wall thickness of the disc ring is large, the first stop rod 352 can be removed, and the second stop rod 353 located on the inner side of the main body 351 of the clamping member 35 is used to clamp the disc ring to ensure the stability of the clamping of the disc ring. When the length of the disc ring changes, the position of the two cross plates 3512 on the base plate 3511 can be adjusted to meet the length of the disc ring, thereby improving the scope of application of this application for the disc ring.
[0038] In one or more embodiments, a second power device 4 is provided at the bottom of the frame 1, and the limiting structure 2 is driven by the second power device 4 to vertically rise and fall at the window. Figure 3 The second power device 4 can be a cylinder, a screw module driven by a servo motor, or other possible driving sources. There is no specific limitation and it can be selected according to actual production needs.
[0039] The above embodiments are only for illustrating the technical concept and features of the present invention. Its purpose is to enable people familiar with this technology to understand the content of the present invention and implement it. It cannot be used to limit the scope of protection of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of protection of the present invention.
Claims
1. A disk ring component water immersion ultrasonic detection flipping system, characterized in that: include: A frame, wherein the frame has a window, wherein a lifting and lowering limiting structure is disposed in the window, wherein the limiting structure comprises at least two groups of limiting blocks capable of moving toward or away from each other; A centering clamping assembly is arranged on the frame, and the centering clamping assembly has at least two groups of centering clamping units that move towards each other to clamp the disc ring fixed by the limiting structure, and after the limiting structure descends, the two groups of centering clamping units can flip the disc ring.
2. The disk ring component water immersion ultrasonic detection flipping system according to claim 1 is characterized in that: The limiting structure also includes a base and a first bidirectional screw rod rotatably mounted on the base, wherein the two limiting blocks are respectively matched with the forward thread and the reverse thread of the first bidirectional screw rod.
3. The disk ring component water immersion ultrasonic detection flipping system according to claim 2 is characterized in that: The limiting block includes a sliding portion connected to the first bidirectional screw rod and a limiting portion detachably connected to the sliding portion.
4. The disk ring component water immersion ultrasonic detection flipping system according to claim 1 is characterized in that: The centering clamping unit at least includes a bracket arranged on the frame, at least two guide rods arranged on the bracket, a second bidirectional screw arranged on the bracket, two groups of supporting plates respectively arranged on the forward thread and reverse thread of the second bidirectional screw, and a clamping member rotatably arranged on the supporting plate on the side facing the limiting structure.
5. The disk ring component water immersion ultrasonic detection flipping system according to claim 4 is characterized in that: The carrying plate is provided with a first power device for driving the clamping member to rotate.
6. The disk ring component water immersion ultrasonic detection flipping system according to claim 4 is characterized in that: The clamping member comprises a main body portion with a concave structure and at least one first blocking rod vertically arranged in the main body portion.
7. The disk ring component water immersion ultrasonic detection flipping system according to claim 6 is characterized in that: A second baffle is vertically arranged in the main body. The second baffle is located on the inner side of the main body relative to the first baffle. The first baffle is detachably arranged on the main body.
8. The disk ring component water immersion ultrasonic detection flipping system according to claim 7 is characterized in that: The outer surface of the first baffle rod and / or the second baffle rod is covered with a rubber cushion layer.
9. The disk ring component water immersion ultrasonic detection flipping system according to claim 6, characterized in that: The main body of the clamping member is composed of a base plate and two transverse plates arranged in parallel on the base plate, and the positions of the two transverse plates on the base plate are adjustable.
10. The disk-ring component water immersion ultrasonic detection flipping system according to claim 1, characterized in that: A second power device is disposed at the bottom of the frame, and the limiting structure is driven by the second power device to vertically rise and fall at the window.