Epoxy molding compound ion closed extraction device
By designing an epoxy molded ion-enclosed extraction device with automated loading and multi-sample extraction functions, the problem of low efficiency of manual loading and single sample extraction in the prior art is solved, and safety is ensured through the sealing cover structure and efficient.
Patent Information
- Application Number
- CN202311004707.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-10
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing extraction device for ion content testing of epoxy molding materials has the problem of manual loading and only one sample extraction in a single time, which leads to inefficient testing and lacks a closed structure, which may lead to scalding and contamination.
An ion-enclosed extraction device of epoxy molded plastic is designed, adopting a sealed cover structure, including automatic feeding assembly and multiple column containers, automatic feeding and multi-sample extraction through servo motor and gear system, and through sealed cover and heating The cavity is designed to ensure enclosure and safety.
Automatic feeding and multi-sample extraction are achieved, testing efficiency is improved, and the risks of scalding and contamination are avoided through the enclosed structure.
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Figure CN119455438A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of extraction equipment, and in particular relates to an epoxy molding plastic ion-sealed extraction device. Background Art
[0002] Epoxy molding compound is a thermosetting product. If there are too many free ions in the epoxy molding compound when the package is in the presence of moisture, it will corrode the bonding wires in the packaged chip, further affecting the reliability of the package. Therefore, the ion content of the product needs to be tested during product research and development and mass production. At present, the extraction method is used to detect the ion content of the product. The material is first subjected to 20 hours of pre-extraction treatment, and the extract is taken for ion testing after treatment. Currently, the extraction method is mostly an open device, in which a conical flask is placed on an electric heating plate and a condenser is connected to the conical flask for reflux extraction. During the extraction process, heating may cause burns to personnel, and some substances evaporate into the air, causing pollution and human health problems.
[0003] To this end, the patent specification with publication number CN217528628U discloses an extraction device for testing the ion content of epoxy molding materials, including an extraction mechanism and a ventilation mechanism. The extraction mechanism is arranged inside the ventilation mechanism. The extraction mechanism includes an iron frame, a condenser, a conical flask and an electric heating plate. An iron frame is arranged on the upper part of the electric heating plate, condensers are fixed on both sides of the iron frame, and a conical flask is arranged under the condenser. The ventilation mechanism includes a fume hood and a sealed cabinet. A fan is arranged inside the fume hood, cabinet doors are arranged on the front and back sides of the fume hood, a grid base is arranged on the upper part of the fume hood, a sealed cabinet is arranged on the upper part of the grid base, a sliding window is arranged on the sealed cabinet, an extraction mechanism is arranged on the grid base, and a ventilation duct is arranged on the upper part of the sealed cabinet to solve the technical problems that the existing equipment has no ventilation device, volatile substances pollute the environment and easily cause harm to the human body, and there is no sealing device, which easily causes burns.
[0004] However, this extraction device for testing the ion content of epoxy molding plastics still has some shortcomings. First, it requires manual loading operation and cannot be automatically loaded, which cannot meet the needs of continuous testing of the ion content of epoxy molding plastics. Second, it can only extract one sample at a time, and the extraction test efficiency is low. Therefore, it needs to be optimized and improved. Summary of the invention
[0005] The purpose of the present invention is to overcome the above problems existing in the conventional technology and provide an epoxy molding compound ion-sealed extraction device.
[0006] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0007] The invention provides an epoxy molding plastic ion sealing extraction device, comprising a sealing cover, wherein the bottom end of the sealing cover is provided with a base, the top end of the sealing cover is provided with a top plate, the interior of the sealing cover is provided with a cylindrical movable cavity, the bottom of the cylindrical movable cavity is provided with a freely rotatable turntable, the interior of the turntable is provided with a heating cavity, a heating plate is installed in the heating cavity, the bottom side of the heating plate is fixed to the base via a supporting column, a servo motor is installed on the outer side of the sealing cover, a gear ring is fixed on the outer side of the turntable, and a driving gear meshing with the gear ring is installed on the movable end of the servo motor; a plurality of cylindrical containers are fixed along the circumferential direction on the upper end of the turntable, a feeding assembly for adding materials to the cylindrical containers is installed on the upper part of the side end of the sealing cover, and a collecting assembly for collecting extraction liquid is installed on the top plate of the sealing cover.
[0008] Furthermore, in the above-mentioned epoxy molding plastic ion-enclosed extraction device, the diameter of the turntable is equal to or greater than the diameter of the cylindrical active cavity, the sealing cover is located on the inner wall of the cylindrical active cavity and is provided with an active rotating groove that cooperates with the gear ring, and the cover body of the sealing cover is provided with a through groove that facilitates the contact between the driving gear and the gear ring.
[0009] Furthermore, in the above-mentioned epoxy molding plastic ion-enclosed extraction device, a side feed port is provided at the top side end of the columnar container, and the outer end of the side feed port is an arc-shaped portion that cooperates with the inner wall of the columnar active cavity; a gasification outlet is provided at the center of the top plate of the columnar container.
[0010] Furthermore, in the above-mentioned epoxy molding compound ion-enclosed extraction device, the feeding assembly includes a support, a screw conveyor, a telescopic hose, a plug-in tube, a vertical push plate and a transverse driving push rod. The screw conveyor is fixed to the outside of the sealing cover through the support, the transverse driving push rod is installed on the outside of the sealing cover and the transverse driving push rod is located below the support, the discharge end of the screw conveyor is connected to the plug-in tube that cooperates with the side feed port of the cylindrical container through the telescopic hose, and a vertical push plate is fixed to the outside of the connection between the telescopic hose and the plug-in tube, and the vertical push plate is driven by the transverse driving push rod to perform horizontal displacement.
[0011] Furthermore, in the above-mentioned epoxy molding compound ion-enclosed extraction device, the screw conveyor includes a horizontal barrel, a conveying motor, a feeding hopper and a screw shaft. The horizontal barrel and the conveying motor are fixed on a support. A screw shaft is installed inside the horizontal barrel. The screw shaft is driven to rotate by the conveying motor. The feeding hopper is installed on the upper side of the horizontal barrel.
[0012] Furthermore, in the above-mentioned epoxy molding compound ion-sealed extraction device, the cover body of the sealing cover is provided with a movable groove for facilitating the movement of the telescopic hose, the plug-in tube and the vertical push plate.
[0013] Furthermore, in the above-mentioned epoxy molding compound ion-sealed extraction device, the collecting assembly includes a transverse push plate, a vertical driving push rod, a condenser, a collecting tube and an extract collecting bottle, the vertical driving push rod is fixed on the top plate of the sealing cover, the movable end of the vertical driving push rod is equipped with a transverse push plate, the transverse push plate is fixed with a condenser matching the number and position of the columnar container, the top end of the condenser is connected to the extract collecting bottle via the collecting tube, and the extract collecting bottle is installed on the transverse push plate.
[0014] Furthermore, in the above-mentioned epoxy molding compound ion-sealed extraction device, the top of the sealing cover and its top plate are both provided with an insertion interface, and the lower tube portion of the condenser tube can be inserted into the vaporization outlet of the corresponding columnar container through the insertion interface.
[0015] The beneficial effects of the present invention are:
[0016] The structure of the invention is reasonably designed. On the one hand, it can automatically load materials to meet the continuous epoxy molding compound ion content test requirements; on the other hand, it can extract multiple samples at a time, which can improve the extraction test efficiency.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the base and its upper components in the present invention;
[0021] Figure 3 It is a schematic diagram of the assembly of the ring gear and the driving gear in the present invention;
[0022] Figure 4 Schematic diagram of the position distribution of the cylindrical containers on the turntable in the present invention;
[0023] Figure 5 It is a structural schematic diagram of the feeding assembly in the present invention;
[0024] Figure 6 It is a schematic diagram of the structure of the collection component in the present invention;
[0025] In the accompanying drawings, the reference numerals of the various components are as follows:
[0026] 1-sealing cover, 2-base, 3-top plate, 4-turntable, 5-heating plate, 6-support column, 7-gear ring, 8-servo motor, 9-driving gear, 10-column container, 11-feeding assembly, 111-support, 112-horizontal barrel, 113-conveying motor, 114-feeding hopper, 115-screw shaft, 116-telescopic hose, 117-plug-in tube, 118-vertical push plate, 119-lateral drive push rod, 12-collecting assembly, 121-lateral push plate, 122-vertical drive push rod, 123-condenser, 124-collecting tube, 125-extracted liquid collecting bottle. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-Figure 6 As shown, this embodiment provides an epoxy molding plastic ion sealing extraction device, including a sealing cover 1, a base 2 is provided at the bottom end of the sealing cover 1, and a top plate 3 is provided at the top end of the sealing cover 1. A cylindrical movable cavity is provided inside the sealing cover 1, and a freely rotatable turntable 4 is provided at the bottom of the cylindrical movable cavity, and the turntable 4 is made of a heat-conducting material. A heating cavity is provided inside the turntable 4, and a heating plate 5 is installed in the heating cavity. The bottom side of the heating plate 5 is fixed to the base 2 through a support column 6. A servo motor 8 is installed on the outside of the sealing cover 1, a gear ring 7 is fixed on the outside of the turntable 4, and a driving gear 9 meshing with the gear ring 7 is installed at the movable end of the servo motor 8. A plurality of cylindrical containers 10 are fixed along the circumferential direction at the upper end of the turntable 4, a feeding assembly 11 for adding materials to the cylindrical container 10 is installed at the upper part of the side end of the sealing cover 1, and a collecting assembly 12 for collecting the extract is installed on the top plate 3 of the sealing cover 1.
[0029] In this embodiment, the diameter of the turntable 4 is equal to or greater than the diameter of the cylindrical movable cavity. The inner wall of the sealing cover 1 located in the cylindrical movable cavity is provided with an active rotating groove that cooperates with the ring gear 7. The cover body of the sealing cover 1 is provided with a through groove that facilitates the contact between the driving gear 9 and the ring gear 7.
[0030] In this embodiment, a side feed port is provided at the top side end of the cylindrical container 10, and the outer end of the side feed port is an arc-shaped portion that matches the inner wall of the cylindrical active cavity. The purpose of this design is that when the side feed port and the feeding position of the feeding assembly 11 are offset, the side feed port can be completely blocked by the inner wall of the cylindrical active cavity. A gasification outlet is provided at the center of the top plate of the cylindrical container 10.
[0031] In this embodiment, the feeding assembly 11 includes a support 111, a screw conveyor, a telescopic hose 116, a plug-in tube 117, a vertical push plate 118 and a transverse driving push rod 119. The screw conveyor is fixed to the outside of the sealing cover 1 through the support 111. The transverse driving push rod 119 is installed on the outside of the sealing cover 1 and is located below the support 111. The discharge end of the screw conveyor is connected to a plug-in tube that matches the feed port in the cylindrical container 10 through the telescopic hose 116. A vertical push plate 118 is fixed to the outside of the connection between the telescopic hose 116 and the plug-in tube 117. The vertical push plate 118 is driven by the transverse driving push rod 119 to move horizontally. The cover body of the sealing cover 1 is provided with a movable groove that facilitates the movement of the telescopic hose 116, the plug-in tube 117 and the vertical push plate 118.
[0032] In this embodiment, the screw conveyor includes a horizontal barrel 112, a conveying motor 113, a feeding hopper 114 and a screw shaft 115. The horizontal barrel 112 and the conveying motor 113 are fixed on a support 111. The screw shaft 115 is installed inside the horizontal barrel 112. The screw shaft 115 is driven to rotate by the conveying motor 113. The feeding hopper 114 is installed on the upper side of the horizontal barrel 112.
[0033] In this embodiment, the collecting assembly 12 includes a transverse push plate 121, a vertical driving push rod 122, a condenser 123, a collecting tube 124 and an extract collecting bottle 125. The vertical driving push rod 122 is fixed on the top plate 3 of the sealing cover 1. The movable end of the vertical driving push rod 122 is equipped with a transverse push plate 121. Condensers 123 whose number and position match the columnar container 10 are fixed on the transverse push plate 121. The top end of the condenser 123 is connected to the extract collecting bottle 125 via the collecting tube 124. The extract collecting bottle 125 is installed on the transverse push plate 121.
[0034] In this embodiment, the top of the sealing cover 1 and its top plate 3 are both provided with an insertion interface, and the lower tube portion of the condenser tube 123 can be inserted into the vaporization outlet of the corresponding columnar container 10 through the insertion interface.
[0035] A specific application of this embodiment is: the servo motor 8 drives the turntable 4 with the gear ring 7 to rotate through the driving gear 9, and the turntable 4 drives the cylindrical container 10 on it to rotate in sequence until it docks with the feeding assembly 11. The feeding assembly 11 uses a screw conveyor to transport the activated sample fragments, and uses the horizontal driving push rod 119 to drive the vertical push plate 118 to move, and the vertical push plate 118 drives the plug-in tube 117 to snap into the side feed port of the cylindrical container 10 in the docking position, so that the activated sample fragments can smoothly enter the cylindrical container 10. After the feeding of all the cylindrical containers 10 is completed, the position is adjusted by the turntable so that the side feed ports of the cylindrical container 10 are all staggered with the feeding position of the feeding assembly 11, and the side feed port is completely blocked by the inner wall of the cylindrical active cavity; at the same time, the vertical driving push rod 122 of the collecting assembly 12 drives the horizontal push plate 121 to move downward, and the horizontal push plate 121 then drives the plug-in tube 117 to snap into the gasification outlet of the cylindrical container 10. When the turntable 4 rotates, the heating plate 5 does not rotate along with it. The turntable 4 acts as a heat conducting plate and can transfer heat to the columnar container 10. At this time, the extraction heating operation can be performed.
[0036] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An epoxy molding compound ion-sealed extraction device, comprising a sealing cover, characterized in that: The bottom end of the sealing cover is provided with a base, the top end of the sealing cover is provided with a top plate, the interior of the sealing cover is provided with a cylindrical movable cavity, the bottom of the cylindrical movable cavity is provided with a freely rotatable turntable, the interior of the turntable is provided with a heating cavity, a heating plate is installed in the heating cavity, the bottom side of the heating plate is fixed to the base via a supporting column, a servo motor is installed on the outside of the sealing cover, a gear ring is fixed on the outside of the turntable, and a driving gear meshing with the gear ring is installed on the movable end of the servo motor; a plurality of cylindrical containers are fixed circumferentially on the upper end of the turntable, a feeding assembly for adding materials to the cylindrical container is installed on the upper part of the side end of the sealing cover, and a collecting assembly for collecting the extract is installed on the top plate of the sealing cover.
2. The epoxy molding compound ion-sealed extraction device according to claim 1, characterized in that: The diameter of the rotating disk is equal to or greater than the diameter of the cylindrical movable cavity. The inner wall of the sealing cover located in the cylindrical movable cavity is provided with an active rotating groove cooperating with the gear ring. The cover body of the sealing cover is provided with a through groove for facilitating the contact between the driving gear and the gear ring.
3. The epoxy molding compound ion-sealed extraction device according to claim 1, characterized in that: A side feed port is provided at the top side end of the columnar container, and the outer end of the side feed port is an arc-shaped portion that matches the inner wall of the columnar active cavity; a gasification outlet is provided at the center of the top plate of the columnar container.
4. The epoxy molding compound ion-sealed extraction device according to claim 3, characterized in that: The feeding assembly includes a support, a screw conveyor, a telescopic hose, a plug-in tube, a vertical push plate and a transverse driving push rod. The screw conveyor is fixed to the outside of the sealing cover through the support. The transverse driving push rod is installed on the outside of the sealing cover and is located below the support. The discharge end of the screw conveyor is connected to the plug-in tube that cooperates with the side feed port of the cylindrical container through the telescopic hose. A vertical push plate is fixed to the outside of the connection between the telescopic hose and the plug-in tube, and the vertical push plate is driven by the transverse driving push rod to perform horizontal displacement.
5. The epoxy molding compound ion-sealed extraction device according to claim 4, characterized in that: The screw conveyor includes a horizontal barrel, a conveying motor, a feeding hopper and a screw shaft. The horizontal barrel and the conveying motor are fixed on a support. The screw shaft is installed inside the horizontal barrel. The screw shaft is driven to rotate by the conveying motor. The feeding hopper is installed on the upper side of the horizontal barrel.
6. The epoxy molding compound ion-sealed extraction device according to claim 4, characterized in that: The cover body of the sealing cover is provided with a movable groove which is convenient for the movement of the telescopic hose, the plug-in tube and the vertical push plate.
7. The epoxy molding compound ion-sealed extraction device according to claim 3, characterized in that: The collecting assembly comprises a transverse push plate, a vertical driving push rod, a condenser, a collecting tube and an extract collecting bottle. The vertical driving push rod is fixed on the top plate of the sealing cover. The movable end of the vertical driving push rod is equipped with a transverse push plate. Condensers matching the number and position of the columnar containers are fixed on the transverse push plate. The top end of the condenser is connected to the extract collecting bottle via the collecting tube. The extract collecting bottle is installed on the transverse push plate.
8. The epoxy molding compound ion-sealed extraction device according to claim 7, characterized in that: The top of the sealing cover and its top plate are both provided with an insertion interface, and the lower tube portion of the condenser tube can be inserted into the vaporization outlet of the corresponding columnar container through the insertion interface.
Citation Information
Patent Citations
Extraction device for testing ion content of epoxy molding compound
CN217528628U