Bag-type dust collector and cinder valve
By designing a push rod in the bag dust collector to drive the brush plate to move downward and swing up and downward simultaneously, the gear tooth plate structure is used to enhance the cleaning force and frequency, and the problem of poor dust cleaning effect in the existing technology is solved, and more efficient Dust removal effect.
Patent Information
- Application Number
- CN202411637981.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cleaning process, the existing bag dust collectors cannot be completely removed due to blowing blockage, resulting in poor dust removal effect.
A bag dust collector is designed, using a push rod to drive the brush plate to move downward and swing up and downward simultaneously. The gear tooth plate structure is used to enhance the cleaning force and frequency of the brush plate to ensure that the dust on the dust removal bag is fully removed.
Through the enhanced cleaning force and frequency, dust on the dust removal bag can be effectively removed, dust removal effect can be improved, and operation is simple, making it easy to maintain and replace brush plates.
Smart Images

Figure CN119455538A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of bag dust removal, and in particular to a bag dust collector and a dust discharge valve. Background Art
[0002] The bag filter is a dry dust filtering device. It is suitable for capturing fine, dry dust. The dust bag inside is made of textile filter cloth or non-textile felt, and uses the filtering effect of fiber fabric to filter dust-containing gas. When the bag filter is used for a long time, a large amount of dust will adhere to the dust bag. In order to avoid affecting the passage of gas, the dust bag needs to be cleaned. However, most of the existing cleaning methods use air blowing to clean, that is, blowing air into the dust bag to blow the dust on the surface of the dust bag off. This cleaning method has a certain blocking effect on the blown gas during blowing, resulting in a reduction in the force of the gas blowing on the dust, so that all the attached dust cannot be blown off, resulting in some dust remaining on the surface of the dust bag after cleaning, resulting in poor cleaning effect. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a bag dust collector and a dust discharge valve.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is: a bag dust collector and an ash discharge valve, comprising a shell, a sealing plate is fixedly installed inside the shell, a plurality of dust bags are installed in a linear array at the lower end of the sealing plate, the lower end of the shell is fixedly connected to an ash discharge valve, the dust bags are in the shape of a flat plate, a plurality of push rods are slidably installed through the top linear array of the shell, the push rods pass through the lower end of the sealing plate, the push rods slide in cooperation with the sealing plate, a swing piece is installed at the lower end of the push rod, swing rods are provided on both sides of the dust bag, the swing rods are connected to the swing piece, brush plates are provided on the two swing rods, the two brush plates are oriented in opposite directions, and the two brush plates are attached to the two sides of the dust bag.
[0005] Preferably, a servo push cylinder is fixedly installed on the upper side of the shell, a lifting frame is fixedly installed on the output end of the servo push cylinder, the upper end of the push rod is fixed to the lower end of the lifting frame, the front lower part of the shell is fixedly connected to an air intake pipe, the upper side of the shell is fixedly connected to an exhaust pipe, and the exhaust pipe is located in front of the servo push cylinder.
[0006] Preferably, a slot is formed through the outer surface of the swing arm, and the brush handle of the brush plate fits inside the slot. Two supporting shells are symmetrically fixedly installed on the upper end of the swing arm, and fixed columns are coaxially arranged inside the supporting shells. The fixed columns extend out from the upper and lower ends of the supporting shells, and the lower end of the fixed columns passes through the outer surface of the swing arm and the brush handle of the brush plate in sequence.
[0007] Preferably, a pull plate is fixedly installed on the upper end of the fixed column, a clamping cap is coaxially inlaid on the outer surface of the fixed column, the clamping cap is fitted to the interior of the bearing shell, a clamping spring is fixedly installed on the upper end of the clamping cap, the fixed column passes through the interior of the clamping spring, the end of the clamping spring is fixed to the inner top surface of the bearing shell, a column groove is penetrated on the outer surface of the swing rod and the brush handle of the brush plate, and the fixed column is fitted to the interior of the column groove.
[0008] Preferably, the swinging member includes an axle seat fixedly mounted on the lower end of the push rod, a No. 1 load-bearing shaft is rotatably mounted on one end of the axle seat, a top ear extends at the upper end edge of the No. 1 load-bearing shaft, a connecting frame is rotatably mounted on the end of the top ear, an L-shaped top frame is rotatably mounted on the end of the connecting frame, a concave frame is fixedly mounted on the end of the L-shaped top frame, the concave frame is slidably connected to the push rod, and the two swinging rods are rotatably connected to the two ends of the concave frame respectively.
[0009] Preferably, the outer surface of the push rod is coaxially inlaid with a frame sleeve, an extension frame is fixedly installed on the side of the frame sleeve, a square guide column is fixedly installed on the end of the extension frame, the square guide column passes through the middle of the upper end of the concave frame, the square guide column is slidably matched with the concave frame, the front ends of the two swing rods are coaxially inlaid with pulleys, and a synchronous belt is connected between the two pulleys.
[0010] Preferably, a No. 2 load-bearing shaft is rotatably mounted on the other end of the shaft seat, a rotating gear is coaxially inlaid on the front end of the No. 2 load-bearing shaft, a load-bearing tooth plate is meshed on one side of the rotating gear, an upper end of the load-bearing tooth plate is fixed to a sealing plate, a large gear is coaxially inlaid on the outer surface of the No. 2 load-bearing shaft, the large gear is located behind the rotating gear, a small gear is coaxially inlaid on the outer surface of the No. 1 load-bearing shaft, the small gear is located behind the top ear, and the small gear is meshed with the large gear.
[0011] Preferably, a swing gear is coaxially embedded in the front end of one of the swing rods, and the swing gear is located in front of the pulley. A swing tooth plate is meshed on one side of the swing gear, and a plate frame is fixedly installed in the middle of the side surface of the swing tooth plate, and the end of the plate frame is fixed to the push rod.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the downward push rod, the two brush plates can be driven to move downward synchronously to clean the dust on both sides of the dust bag. In this process, the rotating gear will roll on the load-bearing tooth plate to drive the large gear on the No. 2 load-bearing shaft to rotate, so that the top ear on the No. 1 load-bearing shaft can rotate quickly with the cooperation of the large gear and the small gear, thereby driving the connecting frame to move to push and pull the concave frame, so that the brush plate can continuously swing up and down during the downward movement, so as to clean the same area on the dust bag multiple times, thereby increasing the cleaning intensity. At the same time, the swinging gear will roll on the swinging tooth plate during the continuous up and down swinging of the brush plate, so as to drive the swinging rod to continuously rotate back and forth, that is, the brush plate cleans the dust bag in a rapid circular swing manner to promote the falling of dust, so that the dust on the dust bag can be fully removed, thereby improving the cleaning effect of the dust bag.
[0013] 2. By directly pulling the pull plate, the fixed column compressed by the compression spring can be driven to move upward, so that the fixed column is separated from the column slot, and the brush plate can move in the slot without the restriction of the fixed column. Then, the brush plate can be directly pulled to remove the brush plate from the slot, that is, the brush plate can be removed from the swing rod for maintenance or replacement. The process is simple to operate and effective and convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a bag dust collector and an ash discharge valve of the present invention; Figure 2 The figure is an internal view of a housing of a bag dust collector and a dust discharge valve of the present invention; Figure 3 It is a schematic diagram of a large gear of a bag dust collector and a dust discharge valve of the present invention; Figure 4 It is a schematic diagram of a bag dust collector and an extension frame of a dust discharge valve of the present invention; Figure 5 It is an internal view of a bag dust collector and a bearing shell of an ash discharge valve of the present invention; Figure 6 It is a schematic diagram of a bag filter and a swinging tooth plate of an ash discharge valve of the present invention; Figure 7 The present invention is a schematic diagram of a bag dust collector and a brush plate of an ash discharge valve.
[0015] In the figure: 1. housing; 2. ash discharge valve; 3. air inlet pipe; 4. exhaust pipe; 5. servo push cylinder; 6. lifting frame; 7. push rod; 8. sealing plate; 9. dust bag; 10. large gear; 11. load-bearing tooth plate; 12. swing rod; 13. brush plate; 14. load-bearing shell; 15. concave frame; 16. synchronous belt; 17. pulley; 18. extension frame; 19. L-shaped top frame; 20. connecting frame; 21. top ear; 22. small gear; 23. No. 1 load-bearing shaft; 24. No. 2 load-bearing shaft; 25. rotating gear; 26. swing tooth plate; 27. plate frame; 28. frame sleeve; 29. shaft seat; 30. fixed column; 31. clamping cap; 32. clamping spring; 33. pull plate; 34. column slot; 35. card slot; 36. swing gear; 37. square guide column. DETAILED DESCRIPTION
[0016] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0017] like Figure 1-Figure 7 The dust bag filter and dust discharge valve shown in the figure include a shell 1, a sealing plate 8 is fixedly installed inside the shell 1, the sealing plate 8 plays the role of blocking the gas, a plurality of dust bags 9 are installed in a linear array at the lower end of the sealing plate 8, the dust bags 9 play the role of filtering the dust-containing gas, the lower end of the shell 1 is fixedly connected to an ash discharge valve 2, the ash discharge valve 2 can be opened to discharge the dust, the dust bag 9 is in the shape of a flat plate, and a plurality of push rods 7 are slidably installed in a linear array on the top of the shell 1, the push rods 7 penetrate the lower end of the sealing plate 8, the push rods 7 slide in cooperation with the sealing plate 8, and the push rods 7 are pushed to the bottom of the shell 1. The movable rod 7 plays the role of pushing the brush plate 13. A swinging piece is installed at the lower end of the pushing rod 7. Swinging rods 12 are provided on both sides of the dust bag 9. The swinging rods 12 play the role of driving the brush plate 13 to move. The swinging rod 12 is connected to the swinging piece. Brush plates 13 are provided on the two swinging rods 12. The two brush plates 13 are oriented in opposite directions. When the brush plates 13 clean the dust bag 9 in a rapid circular swinging manner, the two brush plates 13 can fully fit on the dust bag 9 for cleaning. The two brush plates 13 fit on both sides of the dust bag 9.
[0018] A servo push cylinder 5 is fixedly installed on the upper side of the device shell 1, and a lifting frame 6 is fixedly installed on the output end of the servo push cylinder 5. The servo push cylinder 5 drives the push rod 7 to move up and down. The upper end of the push rod 7 is fixed to the lower end of the lifting frame 6, and the lifting frame 6 supports the push rod 7. The front lower part of the device shell 1 is fixedly connected with an air intake pipe 3, and the air intake pipe 3 allows dust-containing gas to enter. The upper side of the device shell 1 is fixedly connected with an exhaust pipe 4, and the exhaust pipe 4 allows the filtered dust-containing gas to be discharged. The exhaust pipe 4 is located in front of the servo push cylinder 5.
[0019] A card slot 35 is formed on the outer surface of the swing arm 12, and the brush handle of the brush plate 13 fits inside the card slot 35. The card slot 35 serves to clamp the brush plate 13. Two supporting shells 14 are symmetrically fixedly installed on the upper end of the swing arm 12. A fixing column 30 is coaxially arranged inside the supporting shell 14. The supporting shell 14 serves to support the fixing column 30. The fixing column 30 extends from the upper and lower ends of the supporting shell 14, and the fixing column 30 serves to fix the brush plate 13 in the card slot 35. The lower end of the fixing column 30 passes through the outer surface of the swing arm 12 and the brush handle of the brush plate 13 in turn.
[0020] A pull plate 33 is fixedly installed on the upper end of the fixed column 30, and the pull plate 33 serves to facilitate pulling the fixed column 30. A clamping cap 31 is coaxially inlaid on the outer surface of the fixed column 30. The clamping cap 31 fits the interior of the bearing shell 14, and the clamping cap 31 serves to be clamped by a clamping spring 32. A clamping spring 32 is fixedly installed on the upper end of the clamping cap 31, and the fixed column 30 passes through the interior of the clamping spring 32. The clamping spring 32 serves to fix the fixed column 30 in the column groove 34. The end of the clamping spring 32 is fixed to the inner top surface of the bearing shell 14, and the swing A column groove 34 is formed on the outer surface of the movable rod 12 and the brush handle of the brush plate 13. The column groove 34 cooperates with the fixed column 30. The fixed column 30 fits inside the column groove 34. Pulling the pull plate 33 can drive the fixed column 30 compressed by the compression spring 32 to move upward, so that the fixed column 30 is disengaged from the column groove 34, allowing the brush plate 13 to move in the slot 35 without the restriction of the fixed column 30. Then, the brush plate 13 can be directly pulled to be pulled out of the slot 35, that is, the brush plate 13 can be removed from the swing rod 12 for maintenance or replacement.
[0021] The swinging member includes an axle seat 29 fixedly mounted on the lower end of the push rod 7, one end of the axle seat 29 is rotatably mounted with a No. 1 bearing shaft 23, and the axle seat 29 plays the role of carrying the No. 1 bearing shaft 23 and the No. 2 bearing shaft 24. A top ear 21 extends from the upper edge of the No. 1 bearing shaft 23, and a connecting frame 20 is rotatably mounted on the end of the top ear 21. The top ear 21 can drive the connecting frame 20 to move, and an L-shaped top frame 19 is rotatably mounted on the end of the connecting frame 20. The connecting frame 20 can push the L-shaped top frame 19 to move the L-shaped top frame 19 up and down. The concave frame 15 is fixedly installed at the end of the L-shaped top frame 19, and the concave frame 15 is slidably connected to the push rod 7. The concave frame 15 plays a role in bearing the swing rod 12. The two swing rods 12 are rotatably connected to the two ends of the concave frame 15 respectively. The top ear 21 on the No. 1 load-bearing shaft 23 can rotate rapidly with the cooperation of the large gear 10 and the small gear 22, thereby driving the connecting frame 20 to move to push and pull the concave frame 15, so that the brush plate 13 can continuously swing up and down during the downward movement, so as to clean the same area on the dust bag 9 multiple times.
[0022] The outer surface of the push rod 7 is coaxially inlaid with a frame sleeve 28, and a protruding frame 18 is fixedly installed on the side of the frame sleeve 28. The frame sleeve 28 serves to connect the protruding frame 18. A square guide column 37 is fixedly installed at the end of the protruding frame 18. The protruding frame 18 serves to carry the square guide column 37. The square guide column 37 passes through the middle of the upper end of the concave frame 15, and the square guide column 37 serves to linearly guide the concave frame 15. The square guide column 37 slides with the concave frame 15. The front ends of the two swing rods 12 are coaxially inlaid with pulleys 17, and the pulleys 17 serve to connect the synchronous belt 16. The synchronous belt 16 is connected between the two pulleys 17. The synchronous belt 16 serves to allow the two swing rods 12 to rotate synchronously. The synchronous belt 16 can be covered with an outer shell to prevent dust from adhering to the synchronous belt 16 and affecting the transmission. Because dust prevention by covering with an outer shell is a prior art and has been widely used, it is not elaborated in detail here and is not shown in the figure.
[0023] The other end of the shaft seat 29 is rotatably mounted with a No. 2 load-bearing shaft 24, and a rotating gear 25 is coaxially inlaid on the front end of the No. 2 load-bearing shaft 24. The No. 2 load-bearing shaft 24 serves to carry the rotating gear 25. A load-bearing tooth plate 11 is meshed on one side of the rotating gear 25, and the upper end of the load-bearing tooth plate 11 is fixed to the sealing plate 8. The cooperation between the load-bearing tooth plate 11 and the rotating gear 25 enables the No. 2 load-bearing shaft 24 to rotate. A large gear 10 is coaxially inlaid on the outer surface of the No. 2 load-bearing shaft 24, and the large gear 10 is located behind the rotating gear 25. A small gear 22 is coaxially inlaid on the outer surface of the No. 1 load-bearing shaft 23, and the small gear 22 is located behind the top ear 21. The small gear 22 is meshed with the large gear 10, and the cooperation between the small gear 22 and the large gear 10 enables the No. 1 load-bearing shaft 23 to rotate faster.
[0024] The front end of one of the swing rods 12 is coaxially inlaid with a swing gear 36, and the swing gear 36 is located in front of the pulley 17. A swing tooth plate 26 is meshed on one side of the swing gear 36. The cooperation between the swing gear 36 and the swing tooth plate 26 can allow the swing rod 12 to reciprocate. A plate frame 27 is fixedly installed in the middle of the side of the swing tooth plate 26. During the continuous up and down swinging of the brush plate 13, the swing gear 36 will roll on the swing tooth plate 26 to drive the swing rod 12 to continuously reciprocate, that is, the brush plate 13 cleans the dust bag 9 in a fast arc swinging manner to promote the falling of dust. It plays the role of fixing the swinging tooth plate 26. The end of the plate frame 27 is fixed to the push rod 7. The above-mentioned gear part can be covered by a gear housing outside the gear to prevent dust from adhering to the gear and affecting the transmission. At the same time, the gear and the tooth plate part can first be covered by a gear housing outside the gear, so as to cover the gear, and a telescopic dust cover can be installed between the gear housing and the tooth plate to cover the tooth plate, so that the gear and the tooth plate can prevent dust from adhering to the gear and the tooth plate while stabilizing the transmission. Because the above-mentioned dust-proof covering method is a prior art and has been widely used, it is not elaborated here and is not shown in the figure.
[0025] When in use, the dust-containing gas is introduced into the interior of the device shell 1 through the air inlet pipe 3. At this time, the dust-containing gas passes through the dust bag 9 to block the dust in the gas through the dust bag 9, and the gas after dust removal is discharged through the exhaust pipe 4. When there is a lot of dust attached to the surface of the dust bag 9, the servo push cylinder 5 can be driven to move the push rod 7 on the lifting frame 6 downward, and the two brush plates 13 move downward synchronously to clean the dust on both sides of the dust bag 9. In this process, the rotating gear 25 will roll on the bearing tooth plate 11 to drive the large gear 10 on the second bearing shaft 24 to rotate, so that the top ear 21 on the first bearing shaft 23 can rotate quickly under the cooperation of the large gear 10 and the small gear 22. Then, the connecting frame 20 is driven to move to push and pull the concave frame 15, so that the brush plate 13 can continuously swing up and down during the downward movement, so as to clean the same area on the dust bag 9 multiple times, thereby increasing the cleaning force. At the same time, the swing gear 36 will roll on the swing tooth plate 26 during the continuous up and down swinging of the brush plate 13, so as to drive the swing rod 12 to continuously rotate back and forth, that is, the brush plate 13 cleans the dust bag 9 in a rapid circular arc swinging manner to promote the falling of dust, so that the dust on the dust bag 9 can be fully removed, and the removed dust will fall down to the bottom of the shell 1, and then the ash discharge valve 2 will be opened to discharge the dust at the bottom of the shell 1.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A bag dust collector and an ash discharge valve, comprising a housing (1), a sealing plate (8) fixedly mounted inside the housing (1), a plurality of dust removal bags (9) mounted in a linear array at the lower end of the sealing plate (8), and an ash discharge valve (2) fixedly connected to the lower end of the housing (1), characterized in that: The dust bag (9) is in the shape of a flat plate. A plurality of push rods (7) are slidably installed in a linear array on the top of the housing (1). The push rods (7) pass through the lower end of the sealing plate (8). The push rods (7) are slidably matched with the sealing plate (8). A swing member is installed at the lower end of the push rod (7). Swing rods (12) are provided on both sides of the dust bag (9). The swing rods (12) are connected to the swing member. Brush plates (13) are provided on the two swing rods (12). The two brush plates (13) face in opposite directions. The two brush plates (13) are attached to the two sides of the dust bag (9).
2. A bag dust collector and dust discharge valve according to claim 1, characterized in that: A servo push cylinder (5) is fixedly mounted on the upper side of the shell (1), a lifting frame (6) is fixedly mounted on the output end of the servo push cylinder (5), the upper end of the push rod (7) is fixed to the lower end of the lifting frame (6), the front lower part of the shell (1) is fixedly connected to an air intake pipe (3), the upper side of the shell (1) is fixedly connected to an exhaust pipe (4), and the exhaust pipe (4) is located in front of the servo push cylinder (5).
3. A bag dust collector and dust discharge valve according to claim 1, characterized in that: The outer surface of the swing rod (12) is penetrated by a slot (35), the brush handle of the brush plate (13) fits in the slot (35), the upper end of the swing rod (12) is symmetrically fixed with two bearing shells (14), the inner part of the bearing shell (14) is coaxially provided with a fixing column (30), the fixing column (30) penetrates from the upper and lower ends of the bearing shell (14), and the lower end of the fixing column (30) penetrates the outer surface of the swing rod (12) and the brush handle of the brush plate (13) in sequence.
4. A bag dust collector and dust discharge valve according to claim 3, characterized in that: A pull plate (33) is fixedly installed on the upper end of the fixed column (30), and a clamping cap (31) is coaxially inlaid on the outer surface of the fixed column (30). The clamping cap (31) fits inside the bearing shell (14). A clamping spring (32) is fixedly installed on the upper end of the clamping cap (31). The fixed column (30) passes through the inside of the clamping spring (32), and the end of the clamping spring (32) is fixed to the inner top surface of the bearing shell (14). The outer surface of the swing rod (12) and the brush handle of the brush plate (13) are both penetrated by a column groove (34), and the fixed column (30) fits inside the column groove (34).
5. A bag dust collector and dust discharge valve according to claim 1, characterized in that: The swing member comprises an axle seat (29) fixedly mounted on the lower end of the push rod (7); a No. 1 load-bearing shaft (23) is rotatably mounted on one end of the axle seat (29); a top ear (21) extends from the upper edge of the No. 1 load-bearing shaft (23); a connecting frame (20) is rotatably mounted on the end of the top ear (21); an L-shaped top frame (19) is rotatably mounted on the end of the connecting frame (20); a concave frame (15) is fixedly mounted on the end of the L-shaped top frame (19); the concave frame (15) is slidably connected to the push rod (7); and the two swing rods (12) are rotatably connected to the two ends of the concave frame (15), respectively.
6. A bag dust collector and dust discharge valve according to claim 5, characterized in that: The outer surface of the push rod (7) is coaxially inlaid with a frame sleeve (28), a side of the frame sleeve (28) is fixedly mounted with an extension frame (18), an end of the extension frame (18) is fixedly mounted with a square guide column (37), the square guide column (37) extends through the middle of the upper end of the concave frame (15), the square guide column (37) and the concave frame (15) are slidably matched, the front ends of the two swing rods (12) are coaxially inlaid with pulleys (17), and a synchronous belt (16) is connected between the two pulleys (17).
7. A bag dust collector and dust discharge valve according to claim 6, characterized in that: A second load-bearing shaft (24) is rotatably mounted on the other end of the shaft seat (29); a rotating gear (25) is coaxially embedded in the front end of the second load-bearing shaft (24); a load-bearing toothed plate (11) is meshed on one side of the rotating gear (25); an upper end of the load-bearing toothed plate (11) is fixed to a sealing plate (8); a large gear (10) is coaxially embedded in the outer surface of the second load-bearing shaft (24); the large gear (10) is located behind the rotating gear (25); a small gear (22) is coaxially embedded in the outer surface of the first load-bearing shaft (23); the small gear (22) is located behind the top ear (21); and the small gear (22) meshes with the large gear (10).
8. A bag dust collector and dust discharge valve according to claim 7, characterized in that: A swing gear (36) is coaxially embedded in the front end of one of the swing rods (12), the swing gear (36) is located in front of the pulley (17), a swing tooth plate (26) is meshed on one side of the swing gear (36), a plate frame (27) is fixedly mounted in the middle of the side of the swing tooth plate (26), and the end of the plate frame (27) is fixed to the push rod (7).