Method for prolonging service life of adsorbent in adsorption type tail gas treatment equipment

By installing a lifting plunger assembly in the exhaust gas adsorption device, the problem of air intake obstruction caused by plate junction is solved, the service life of the filler is extended, cost savings and production efficiency is improved.

CN119455588APending Publication Date: 2025-02-18SANYA RES INST OF HAINAN UNIV
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Patent Information

Application Number
CN202411847746.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

After use for a period of time, the adsorbents of existing exhaust gas adsorption devices are prone to blockage of the passage and the intake air after plate bonding. The filler needs to be replaced in advance, resulting in a decrease in the life of the filler and waste of resources.

Method used

The lifting plunger assembly is installed in the device body, including a telescopic device, a hole plunger and a plunger valve. The through-hole position is adjusted in the hole through the piston-type rising plunger valve to ensure that the exhaust gas can continue to enter the packing area and avoid plate junctions. The air intake is blocked.

Benefits of technology

The service life of the filler is extended by 20% to 50%, reducing the frequency of filler replacement, saving costs, and online adjustment without shutdown, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a method for prolonging the service life of an adsorbent in adsorption type tail gas treatment equipment, which comprises the following steps: a perforated plate is arranged in a device body, the perforated plate divides the device body into a filler area and a gas inlet suspension area, and tail gas enters through a gas inlet at one side of the gas inlet suspension area; the tail gas enters the filler area through the porous plate, is adsorbed by the adsorption filler through the filler area and is discharged from the exhaust port; and under the condition that the upper part of the perforated plate is hardened, a lifting plunger assembly is arranged in the device body, and tail gas enters the filler area through the lifting plunger assembly, is adsorbed by the adsorption filler and then is discharged from the exhaust port. The lifting plunger assembly is arranged in the device body, air inflow can be continuously kept under the condition that the upper portion of the perforated plate is hardened, and therefore the service life of the filler is prolonged.
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Description

Technical Field

[0001] The invention relates to the technical field of tail gas adsorption methods, and in particular to a method for prolonging the service life of an adsorbent in an adsorption-type tail gas treatment device. Background Art

[0002] At present, the more widely used scheme for removing harmful substances by solid adsorption is: the device body is divided into a packing area and an air inlet suspended area by a porous plate, the packing area is filled with packing, and an air inlet is set on one side of the air inlet suspended area; air is introduced through the through holes of the porous plate.

[0003] However, in the adsorption method of the existing exhaust gas adsorption device, after being used for a period of time, the internal filler at the air intake part becomes hardened due to aging of the adsorbent and the obstruction of the passage and cannot be used. The filler needs to be replaced in advance, while the filler at the exhaust part is not fully utilized, resulting in a shortened lifespan and a waste of resources. Summary of the invention

[0004] In view of the above problems, the purpose of the present invention is to provide a method for extending the service life of the adsorbent in an adsorption-type exhaust gas treatment device. By arranging a lifting plunger assembly in the device body, air intake can continue to be maintained when hardening occurs on the upper part of the porous plate, thereby extending the practical life of the filler.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] The method for extending the service life of an adsorbent in an adsorption-type tail gas treatment device according to the present invention comprises the following steps:

[0007] A porous plate is arranged in the device body, and the porous plate divides the device body into a packing area and an air intake suspended area, and the exhaust gas enters through the air intake port on one side of the air intake suspended area; the exhaust gas enters the packing area through the porous plate, passes through the packing area, is adsorbed by the adsorption packing, and is discharged from the exhaust port;

[0008] In the case of compaction on the upper part of the porous plate, a lifting plunger assembly is arranged in the device body, and the tail gas enters the packing area through the lifting plunger assembly and is adsorbed by the adsorption filler and then discharged from the exhaust port.

[0009] The method, preferably, wherein the tail gas enters the adsorption filler in the packing area through the lifting plunger assembly and is adsorbed by the adsorption filler and then discharged from the exhaust port, specifically comprises the following steps:

[0010] The lifting plunger assembly includes a telescopic device, a porous plunger and a plunger valve;

[0011] The fixed end of the telescopic device is arranged outside the air inlet suspended area of ​​the device body, and the telescopic end thereof passes through the air inlet suspended area and extends into the packing area; the porous plunger is arranged at the center of the porous plate; the plunger valve is arranged at the telescopic end of the telescopic device and is located inside the porous plunger;

[0012] Start the telescopic device to make the plunger valve rise like a piston in the porous plunger. When the plunger valve passes over the through holes of the bottom layer of the porous plunger, the exhaust gas enters the packing area from the through holes of the bottom layer; when the plunger valve passes over the through holes of the middle layer of the porous plunger, the exhaust gas enters the packing area from the through holes below the middle layer; when the plunger valve passes over the through holes of the top layer of the porous plunger, the exhaust gas enters the packing area from the through holes below the top layer.

[0013] In the method, preferably, the telescopic device is a hydraulic cylinder or a pneumatic cylinder.

[0014] In the method described above, preferably, a controller is arranged outside the device body, and the controller is used to control the lifting height of the hydraulic cylinder or the air cylinder to control the air intake volume.

[0015] In the method described above, preferably, an alarm is provided on the controller, and when the plunger valve rises to the uppermost end of the porous plunger and the outlet negative pressure still cannot meet the requirement for more than a preset time, an alarm gas alarm is sounded to remind.

[0016] The present invention adopts the above technical solution, which has the following advantages:

[0017] (1) The present invention can extend the service life of the filler by 20% to 50%, saving costs;

[0018] (2) The present invention can be adjusted online without stopping the machine, thus improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Throughout the accompanying drawings, the same reference numerals are used to represent the same components. In the accompanying drawings:

[0020] Figure 1 It is a structural schematic diagram of a device corresponding to the present invention.

[0021] 1-device body; 101-filling area; 102-air inlet suspended area; 2-porous plate; 3-air inlet; 4-telescopic device; 5-porous plunger; 6-plunger valve; 7-exhaust port; 8-support member. DETAILED DESCRIPTION

[0022] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0023] The present invention provides a method for extending the service life of an adsorbent in an adsorption-type tail gas treatment device. By arranging a lifting plunger assembly in a device body, air intake can be continued when hardening occurs on the upper part of a porous plate, thereby extending the practical life of the filler.

[0024] like Figure 1 As shown, the device corresponding to the method for extending the service life of the adsorbent in the adsorption-type exhaust gas treatment equipment provided by the present invention includes: a device body 1, the device body 1 is divided into a filling area 101 and an air intake suspended area 102 by a porous plate 2, the filling area 101 is filled with fillers, and an air inlet 3 is arranged on one side of the air intake suspended area 102; a lifting plunger assembly is penetrated at the lower part of the device body 1, and is used to continue to maintain air intake when hardening occurs on the upper part of the porous plate.

[0025] Among them, the lifting plunger assembly includes a telescopic device 4, a porous plunger 5 and a plunger valve 6; the fixed end of the telescopic device 4 is arranged outside the air intake suspended area 102 of the device body 1, and its telescopic end passes through the air intake suspended area 102 and extends into the filling area 101; the porous plunger 5 is arranged on the porous plate 2; the plunger valve 6 is arranged at the telescopic end of the telescopic device 4 and is located in the porous plunger 5, so that when the upper layer becomes compacted, the plunger valve 6 is driven to rise in the porous plunger 5 through the telescopic device 4 to realize air intake.

[0026] The porous plunger 5 is a cylindrical shell structure with an opening at the bottom, and a plurality of layers of through holes are arranged on its outer wall.

[0027] The porous plunger 5 is arranged at the center of the porous plate 2 .

[0028] Wherein, the telescopic device 4 is a hydraulic cylinder or a pneumatic cylinder.

[0029] The device further comprises a controller, and the controller is used to control the rising height of the hydraulic cylinder or the air cylinder.

[0030] Wherein, the controller is provided with an alarm, and the alarm is used to alarm and remind when the plunger valve rises to the uppermost end of the porous plunger and the outlet negative pressure still cannot meet the requirement for more than a preset time.

[0031] The device further comprises an exhaust port 7, which is arranged at the top of the filling area of ​​the device body, so that the adsorbed gas can be discharged therefrom.

[0032] The device further comprises a support member 8, which is disposed at the bottom of the air intake suspended area 102 of the device body 1 and is used to support the entire device.

[0033] The method for extending the service life of an adsorbent in an adsorption-type tail gas treatment device provided by the present invention comprises the following steps:

[0034] S1. A porous plate is arranged in the body of the device, wherein the porous plate divides the body of the device into a packing area and an air inlet suspended area, and the exhaust gas enters through the air inlet on one side of the air inlet suspended area; the exhaust gas enters the packing area through the porous plate, passes through the packing area, is adsorbed by the adsorption packing, and is discharged from the exhaust port;

[0035] S2. When compaction occurs on the upper part of the porous plate, a lifting plunger assembly is arranged in the device body, and the exhaust gas enters the packing area through the lifting plunger assembly and is adsorbed by the adsorption filler and then discharged from the exhaust port.

[0036] In the above embodiment, preferably, the exhaust gas enters the adsorption filler in the filler area through the lifting plunger assembly and is adsorbed by the adsorption filler and then discharged from the exhaust port, which specifically includes the following steps:

[0037] (1) The lifting plunger assembly includes a telescopic device, a porous plunger and a plunger valve;

[0038] (2) The fixed end of the telescopic device is arranged outside the air inlet suspended area of ​​the device body, and the telescopic end thereof passes through the air inlet suspended area and extends into the packing area; the porous plunger is arranged at the center position of the porous plate; the plunger valve is arranged at the telescopic end of the telescopic device and is located inside the porous plunger;

[0039] (3) Start the telescopic device to make the plunger valve rise like a piston in the porous plunger. When the plunger valve passes over the through holes of the bottom layer of the porous plunger, the exhaust gas enters the packing area from the through holes of the bottom layer; when the plunger valve passes over the through holes of the middle layer of the porous plunger, the exhaust gas enters the packing area from the through holes below the middle layer; when the plunger valve passes over the through holes of the top layer of the porous plunger, the exhaust gas enters the packing area from the through holes below the top layer.

[0040] In the above embodiment, preferably, the telescopic device is a hydraulic cylinder or a pneumatic cylinder.

[0041] In the above embodiment, preferably, a controller is provided outside the device body, and the controller is used to control the lifting height of the hydraulic cylinder or the air cylinder to control the air intake volume.

[0042] In the above embodiment, preferably, an alarm is provided on the controller, and when the plunger valve rises to the uppermost end of the porous plunger and the outlet negative pressure still cannot meet the requirement for more than a preset time, an alarm gas alarm is sounded to remind.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A method for extending the service life of an adsorbent in an adsorption-type tail gas treatment device, characterized in that: The following steps are involved: A porous plate is arranged in the device body, and the porous plate divides the device body into a packing area and an air intake suspended area, and the exhaust gas enters through the air intake port on one side of the air intake suspended area; the exhaust gas enters the packing area through the porous plate, passes through the packing area, is adsorbed by the adsorption packing, and is discharged from the exhaust port; In the case of compaction on the upper part of the porous plate, a lifting plunger assembly is arranged in the device body, and the tail gas enters the packing area through the lifting plunger assembly and is adsorbed by the adsorption filler and then discharged from the exhaust port.

2. The method according to claim 1, characterized in that The tail gas enters the adsorption filler in the packing area through the lifting plunger assembly, is adsorbed by the adsorption filler, and then is discharged from the exhaust port, specifically comprising the following steps: The lifting plunger assembly includes a telescopic device, a porous plunger and a plunger valve; The fixed end of the telescopic device is arranged outside the air inlet suspended area of ​​the device body, and the telescopic end thereof passes through the air inlet suspended area and extends into the filler area; The porous plunger is arranged at the center of the porous plate; the plunger valve is arranged at the telescopic end of the telescopic device and is located inside the porous plunger; Start the telescopic device to make the plunger valve rise like a piston in the porous plunger. When the plunger valve passes over the through holes of the bottom layer of the porous plunger, the exhaust gas enters the packing area from the through holes of the bottom layer; when the plunger valve passes over the through holes of the middle layer of the porous plunger, the exhaust gas enters the packing area from the through holes below the middle layer; when the plunger valve passes over the through holes of the top layer of the porous plunger, the exhaust gas enters the packing area from the through holes below the top layer.

3. The method according to claim 2, characterized in that The telescopic device is a hydraulic cylinder or a pneumatic cylinder.

4. The method according to claim 3, characterized in that A controller is arranged outside the device body, and the controller is used to control the lifting height of the hydraulic cylinder or the air cylinder to control the air intake volume.

5. The method according to claim 4, characterized in that An alarm is arranged on the controller, and when the plunger valve rises to the uppermost end of the porous plunger and the outlet negative pressure still cannot meet the requirement for more than a preset time, an alarm gas alarm is sounded to remind.