Scrubber base producing and manufacturing mold

By designing an integrated floor scrubber base to produce molds and auxiliary modules, the problems of wear and malfunction during the docking and separation of existing molds are solved, and the stability of the production cavity and product quality are improved.

CN119456993AInactive Publication Date: 2025-02-18ANHUI CHANGZHONG BRUSH CO LTD
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Patent Information

Application Number
CN202411704469.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing floor scrubber base production molds are prone to wear during the round-rotary rotating, disassembly or docking process, resulting in the mold being misplaced, affecting the shape of the production cavity and the product surface quality.

Method used

A floor scrubber base production mold is designed, and the butt mold is used to integrate the split mold into one piece, combining auxiliary clamp modules and connection modules to ensure the stability and alignment effect of the mold during butt and separation.

Benefits of technology

Through the integration of integrated mold design and auxiliary modules, the butt strength and alignment effect of the mold are improved, wear is reduced, and the shape stability and product quality of the production cavity are enhanced.

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Abstract

The invention relates to the technical field of scrubber base production, and discloses a scrubber base production and manufacturing mold which comprises a foundation base, a mounting foundation built on a preset foundation surface, a butt joint mold which is mounted on the foundation base and adjusts the relative distance relative to the foundation base, and a mold body. A production inner cavity used for clamping and combining the base of the scrubber is formed in the butt-clamping mold, the butt-clamping mold comprises a feeding mold and a butt-ejecting mold which are in bilateral symmetry with the center line of the foundation base as the symmetry center, and a feeding channel for filling the production inner cavity with metal slurry is formed in the feeding mold. A feeding head communicated with the feeding channel is mounted at one end of the feeding mold, and the auxiliary clamping module is rotationally mounted on the foundation base and acts on the outer ring surface of the butt joint mold. The problem that in the back-and-forth pulling, disassembling or butt joint process of the die, abrasion of the die can cause dislocation of the die in the using process is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of floor scrubber base production, and in particular to a floor scrubber base production and manufacturing mold. Background Art

[0002] The existing base production mold of the floor scrubber is generally split. In the process of moving the mold back and forth, disassembling or docking, the mold will be worn and misaligned during use, which will cause poor mold alignment, affect the shape of the production cavity in the mold, cause the detailed structure of the production component to be misaligned or broken, and affect the surface quality of the product. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a mold for producing a floor scrubber base, which solves the problem that the mold may be misaligned during use due to wear of the mold during the process of moving the mold back and forth, disassembling or docking the mold.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a mold for manufacturing a floor scrubber base, comprising:

[0005] Basic base, the installation foundation built on the preset foundation surface;

[0006] The docking mold is installed on the basic base and the relative distance is adjusted relative to the basic base. A production inner cavity for clamping the assembly into the floor scrubber base is formed inside the clamping mold. The mold includes a feeding mold and a top mold that are symmetrical with the center line of the basic base as the symmetry center. The feeding mold is provided with a feeding channel for filling the metal slurry into the production inner cavity, and a feeding head connected to the feeding channel is installed at one end of the feeding mold;

[0007] An auxiliary clamping module is rotatably mounted on the base and acts on the outer ring surface of the docking mold. A connecting module that is clamped to the feed head is mounted on the auxiliary clamping module;

[0008] The auxiliary clamping module generates a structural wrapping on the basis of the top mold being connected with the feeding mold.

[0009] In a specific embodiment, the feeding mold includes a mold body and a push plate installed at one end of the mold body, a push member for pushing the mold body to move a certain distance relative to the base is arranged between the push plate and the mold body, and a plurality of push members are equidistantly installed on the push plate and evenly distributed on the mold body;

[0010] A clamping plate is installed on the circumferential side wall of the mold body. The mold body between adjacent clamping plates is cut from a single side wall to an inclined surface connected to the other side wall. The clamping plate ends at the extension position of the inclined surface. The clamping plate at the installation position of the feed head is provided with a cutout adapted to the size of the feed head.

[0011] In a specific embodiment, the top mold includes a top mold body, a positioning plate with a height greater than that of the clamping plate is installed on the circumferential side wall of the top mold body, adjacent positioning plates are spaced apart, and the symmetry center line of the positioning plate coincides with the center line of the top mold body;

[0012] A push plate for pushing the top mold body to move toward the mold body is installed at one end of the top mold body away from the mold body, and a pushing member is installed between the push plate and the top mold body.

[0013] In a specific embodiment, the auxiliary clamping module includes a connecting rotating plate installed on the basic base, the two ends of the connecting rotating plate are respectively connected to the ring plate used to connect with the top mold body and the mold body, the ring plate is clamped with a clamping groove adapted to the feeding mold and the top mold, and the connecting module is installed on the end plate where the two ring plates are connected to the feeding head;

[0014] The feed head comprises a mounting plate mounted on the mold body, and a material receiving pipe connected to the feed pipe is arranged on the mounting plate, and the connecting module acts on the side wall of the mounting plate.

[0015] In a specific embodiment, the connecting module includes an inner sinking groove opened on the side wall of the mounting plate, an inclined plate 1 is installed at the upper end of the inner sinking groove, a telescopic block is arranged inside the inner sinking groove, an inclined plate 2 is arranged at the lower end of the telescopic block, the inclined plate 1 and the inclined plate 2 have the same inclination direction, and the groove wall of the inner sinking groove connected to the inclined plate 2 is arranged in an inclined shape and connected with the inclined plate 2.

[0016] In a specific embodiment, the upper end of the telescopic block is inclined and connected to the inclined plate, and a push-up column is installed on the end head of the ring plate. One end of the push-up column extends toward the telescopic block, and the other end is embedded in the ring plate structure. A compression spring is installed on the ring plate placed in the ring plate structure.

[0017] In a specific embodiment, the ejector rod includes a rod body and a counter rod, the end surface of the counter rod is inclined, a rotating shaft is connected between the counter rod and the rod body, and the rotating shaft is installed below the symmetry center line of the counter rod and the rod body.

[0018] In a specific embodiment, the propulsion plate and the push plate are fixed on a basic base.

[0019] Compared with the prior art, the present invention provides a manufacturing mold for a floor scrubber base, which has the following beneficial effects:

[0020] In the technical solution disclosed in the present invention, the split chassis mold is integrated into an integrated type by utilizing the setting of the docking mold, so that when the top mold is connected to the feeding mold, a production cavity forming the production shape of the chassis can be achieved, thereby being suitable for the one-piece die-casting of the chassis, and after separation, it can move in opposite directions relative to the base, forming a channel for taking the chassis out, thereby increasing the convenience during production and separation from the mold.

[0021] In the technical solution disclosed in the present invention, the auxiliary clamping module is used to maintain a stable state when the feeding module and the top module are connected through the ring plate. The clamping groove adapted to the top mold and the mold body is limited to the uniqueness of the production cavity when it is formed several times, which can greatly improve the reliability of the floor scrubber chassis production mold.

[0022] In the technical solution disclosed in the present invention, the setting of the connecting module is utilized to establish or release the connection with the mounting plate when the ring plate reaches a predetermined position, that is, the circumferential wrapping of the top mold and the mold body is generated or lost, which is adapted to the docking and separation state of the top mold and the mold body, and facilitates real-time adjustment of the role of the connecting module in this solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of a mold for manufacturing a floor scrubber base according to the present invention;

[0024] Figure 2 This is a schematic diagram of the overall structure of a mold for manufacturing a floor scrubber base according to the present invention;

[0025] Figure 3 This is a schematic diagram of the structure of an auxiliary clamping module of a mold for manufacturing a floor scrubber base according to the present invention;

[0026] Figure 4 This is a schematic diagram of the top-to-top mold structure of a mold for producing a floor scrubber base according to the present invention;

[0027] Figure 5 This is a schematic diagram of the structure of a docking mold part of a mold for manufacturing a floor scrubber base according to the present invention;

[0028] Figure 6 The present invention is a schematic diagram of the structure of a connection module of a mold for producing a floor scrubber base.

[0029] In the figure: 1. basic base; 2. docking mold; 21. feeding mold; 211. mold body; 212. pushing plate; 213. pushing member; 214. clamping plate; 22. top mold; 221. top mold body; 222. positioning plate; 223. push plate; 23. feeding channel; 24. feeding head; 241. mounting plate; 242. material receiving pipe; 3. auxiliary clamping module; 31. connecting rotating plate; 32. ring plate; 33. clamping groove; 4. production inner cavity; 5. connecting module; 51. inner sink; 52. tilting plate one; 53. telescopic block; 54. tilting plate two; 55. rod body; 56. counter rod. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 6 The specific existing problem addressed by the embodiments of the present invention is that the existing base production mold of the floor scrubber is generally split. In the process of moving the mold back and forth, disassembling or docking, the wear of the mold will cause the mold to be misaligned during use, thereby causing poor mold alignment, affecting the shape of the production inner cavity 4 in the mold, causing the detailed structure of the production component to be misaligned or broken, and affecting the surface quality of the product. Based on the above, the present invention understands that the existing molds have installation position misalignment for the production of the floor scrubber chassis, and even understands that during the docking process of the current molds, the pushing force is not enough to offset the pressure generated when the metal slurry is injected at high speed, resulting in metal slurry overflow or the thickness of the detailed structure being greater than the preset thickness. On this basis, the present invention proposes a floor scrubber base production and manufacturing mold, which is provided with a docking mold 2, which integrates the split chassis mold into an integrated type, and can achieve a production cavity that forms the production shape of the chassis when the top mold 22 is connected to the feeding mold 21, thereby being adapted to the one-piece die-casting of the chassis, and after separation, it moves in opposite directions relative to the basic base 1 to form a channel for the chassis to be taken out, thereby increasing the convenience during production and separation from the mold, and in addition, an auxiliary clamping module 3 is installed in a surrounding manner outside the docking mold 2 to enhance the docking strength of the docking mold 2 and promote the uniqueness of the production cavity after several formations.

[0032] A floor scrubber base production and manufacturing mold specifically includes a basic base 1 established on a preset basic surface to provide an installation foundation for metal accessories installed thereon, a docking mold 2 installed on the basic base 1 and capable of generating a movement distance, and a production inner cavity 4 for clamping and combining into a floor scrubber base is formed inside the docking mold 2 after docking. In order to increase the connection strength and alignment effect of the docking mold 2, an auxiliary clamping module 3 is arranged on the outer wall of the docking mold 2, and a clamping groove 33 adapted to the docking mold 2 structure is opened on the inner wall of the auxiliary clamping module 3, which is rotatably installed on the basic base 1 and acts on the outer ring surface of the docking mold 2, and in order to increase the connection strength between the auxiliary clamping module 3 and the docking mold 2, a connecting module 5 clamped to the feed head 24 is installed on the auxiliary clamping module 3.

[0033] In order to reduce the wear and position deviation of the production mold during the movement when the chassis is completed or needs to be produced, a docking mold 2 is set, which includes a feeding mold 21 and a top mold 22 that are symmetrical about the central line of the base 1. The feeding mold 21 is provided with a feeding channel 23 for filling the metal slurry into the production inner cavity 4. The feeding mold 21 includes a mold body 211 and a pushing plate 212 installed at one end of the mold body 211. A space for pushing the mold is provided between the pushing plate 212 and the mold body 211. The main body 211 moves a certain distance relative to the basic base 1. A plurality of propellers 213 are equidistantly installed on the propeller plate 212 and evenly distributed on the mold body 211. The propellers 213 in this specific embodiment are cylinders. A feed head 24 connected to the feed channel 23 is installed on the mold body 211. The feed head 24 includes a mounting plate 241 installed on the mold body 211, and a receiving pipe 242 connected to the feed pipe is arranged on the mounting plate 241. The connecting module 5 acts on the side wall of the mounting plate 241. The feed head 24 is installed on the mold body 211 and is simply connected to the top mold 22, which first produces the benefit of easy replacement. A clamping plate 214 is installed on the circumferential side wall of the mold body 211. The mold body 211 between adjacent clamping plates 214 is cut from a single side wall to an inclined surface connected to the other side wall. The clamping plate 214 terminates at the extension position of the inclined surface. The clamping plate 214 at the installation position of the feed head 24 is provided with a cutout adapted to the size of the feed head 24. The top mold 22 includes a top mold body 221, and a push plate 223 for pushing the top mold body 221 to move toward the mold body is installed at one end of the top mold body 221 away from the mold body 211. The push member 213 is installed between the push plate 223 and the top mold body 221. The push plate 212 and the push plate 223 are fixed on the base 1. A positioning plate 222 with a height greater than the height of the clamping plate 214 is installed on the circumferential side wall of the top mold body 221. There is a distance between adjacent positioning plates 222, and the positioning plates 222 The symmetrical midline coincides with the midline of the counter-top mold body 221, and the setting of the inclined surface on the mold body 211 is different from that of the counter-top mold body 221. Therefore, different shapes of the snap-in grooves 33 will be generated when the auxiliary clamping module 3 is connected with the counter-top mold body 221 and the mold body 211. First, the snap-in grooves 33 formed at the inclined surface will produce triangular convex columns, which will combine with the snap-in plate 214 and the positioning plate 222 to limit the movement up, down, left and right, thereby enhancing the auxiliary effect of stabilizing the counter-top mold body 221 and the mold body 211 when they are connected.

[0034] In order to increase the connection strength and alignment effect of the butt mold 2, an auxiliary clamping module 3 is arranged outside the top mold 22 and the feeding mold 21 to generate a structural wrapping on the basis of the connection. It includes a connecting rotating plate 31 installed on the basic base 1, and the two ends of the connecting rotating plate 31 are respectively connected to the ring plate 32 for connecting with the top mold body 221 and the mold body 211. The ring plate 32 is provided with a clamping groove 33 adapted to the feeding mold 21 and the top mold 22. The setting width of the ring plate 32 extends from the right end of the clamping plate 214 to the left end of the positioning plate 222, thereby wrapping the clamping plate 214 and the positioning plate 222. Thus, the clamping groove 33 generates a clamping groove 33 for the clamping plate 214. When the clamping groove 33 is preset on the ring plate 32, the clamping plate 214 and the positioning plate 222 can be positioned, thereby further limiting the connection alignment effect between the mold body 211 and the top mold body 221. The clamping groove 33 adapted to the top mold 22 and the mold body 211 limits the uniqueness of the production cavity when it is formed several times, which can greatly improve the reliability of the floor scrubber chassis production mold.

[0035] In order to increase the connection strength with the docking mold 2, the connecting module 5 is installed on the end plate where the two ring plates 32 are connected to the feed head 24. When the ring plate 32 reaches the predetermined position, the connection with the mounting plate 241 is established or released, that is, the circumferential wrapping of the top mold 22 and the mold body 211 is generated or lost, which is suitable for the docking and separation state of the top mold 22 and the mold body 211, and facilitates real-time adjustment of the role of the connecting module 5 in this scheme. The connecting module 5 includes an inner sinking groove 51 provided on the side wall of the mounting plate 241, an inclined plate 1 52 is installed at the upper end of the inner sinking groove 51, a telescopic block 53 is arranged inside the inner sinking groove 51, and an inclined plate 2 54 is arranged at the lower end of the telescopic block 53. The inclined plate 1 52 and the inclined plate 2 54 have the same inclination direction, and the groove wall of the inner sinking groove 51 connected to the inclined plate 2 54 is arranged in an inclined shape and connected with the inclined plate 2 54. The upper end of the telescopic block 53 is inclined and connected with the inclined plate 1 52. A push-out column is installed on the end head of the ring plate 32, and a cylinder for pushing and pulling it downward or upward is installed at the upper end of the push-out column. One end of the push-out column extends toward the telescopic block 53, and the other end is embedded in the ring plate 32 structure. A compression spring is installed on the ring plate 32 placed in the ring plate 32 structure The push rod includes a rod body 55 and a counter rod 56, the end face of the counter rod 56 is inclined, and a rotating shaft is connected between the counter rod 56 and the rod body 55, and the rotating shaft is installed below the symmetrical midline of the counter rod 56 and the rod body 55, that is, when the rod body 55 is forced to move downward, the counter rod 56 and the rod body 55 are horizontal and push the compression block, and when the cylinder pulls the rod body 55 upward, the counter rod 56 is blocked by the compression block and bends, that is, the rod body 55 and the counter rod 56 are turned 90 degrees, and then the rod body 55 moves upward with the counter rod 56 along the compression block, releasing the connection between the ring plate 32 and the mounting plate 241, that is, releasing the connection between the auxiliary clamping module 3 and the feeding head 24, and using the pusher 213 to pull the counter mold body 221 and the mold body 211 away from each other to expose the die-cast floor scrubber chassis.

[0036] The control method of the electrical components appearing in this article is to automatically control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0037] It should be noted that the terms "comprises", "includes" or any other variations thereof in this article are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mold for manufacturing a floor scrubber base, characterized in that: include: A base (1), an installation base established on a preset base surface; A docking mold (2) is mounted on the base (1) and has a relative distance adjusted relative to the base (1). A production inner cavity (4) for clamping and assembling the base of the floor scrubber is formed inside the docking mold. The docking mold comprises a feeding mold (21) and a top mold (22) which are symmetrical with the center line of the base (1) as the symmetry center. A feeding channel (23) for filling metal slurry into the production inner cavity (4) is provided on the feeding mold (21), and a feeding head (24) connected to the feeding channel (23) is installed at one end of the feeding mold (21); An auxiliary clamping module (3) is rotatably mounted on the base (1) and acts on the outer ring surface of the docking mold (2). A connecting module (5) is mounted on the auxiliary clamping module (3) and is clamped to the feed head (24); The auxiliary clamping module (3) produces a structural wrapping on the basis that the top mold (22) is connected to the feeding mold (21).

2. A floor scrubber base production mold according to claim 1, characterized in that: The feeding mold (21) comprises a mold body (211) and a pushing plate (212) installed at one end of the mold body (211); a pushing member (213) is arranged between the pushing plate (212) and the mold body (211) for pushing the mold body (211) to move a certain distance relative to the base (1); a plurality of pushing members (213) are equidistantly installed on the pushing plate (212) and are evenly distributed on the mold body (211); A clamping plate (214) is installed on the circumferential side wall of the mold body (211), and the mold body (211) between adjacent clamping plates (214) is cut from a single side wall to an inclined surface connected to the other side wall, and the clamping plate (214) ends at the extension position of the inclined surface. The clamping plate (214) at the installation position of the feed head (24) is provided with a cutout adapted to the size of the feed head (24).

3. A floor scrubber base manufacturing mold according to claim 1, characterized in that: The top mold (22) comprises a top mold body (221), a positioning plate (222) having a height greater than that of the clamping plate (214) is installed on the circumferential side wall of the top mold body (221), adjacent positioning plates (222) are spaced apart, and the symmetry center line of the positioning plate (222) coincides with the center line of the top mold body (221); A push plate (223) for pushing the counter-mould body (221) to move towards the mould body is installed at one end of the counter-mould body (221) away from the mould body (211), and a pushing member (213) is installed between the push plate (223) and the counter-mould body (221).

4. The manufacturing mold for the base of a floor scrubber according to claim 1, characterized in that: The auxiliary clamping module (3) comprises a connecting rotating plate (31) mounted on the basic base (1), the two ends of the connecting rotating plate (31) are respectively connected to ring plates (32) for connecting with the top mold body (221) and the mold body (211), the ring plate (32) is provided with a clamping groove (33) adapted to the feeding mold (21) and the top mold (22), and the connecting module (5) is mounted on the end plate where the two ring plates (32) are connected to the feeding head (24); The feed head (24) comprises a mounting plate (241) mounted on the mold body (211), and a receiving pipe (242) connected to the feed pipe is arranged on the mounting plate (241), and the connecting module (5) acts on the side wall of the mounting plate (241).

5. A floor scrubber base manufacturing mold according to claim 4, characterized in that: The connection module (5) comprises an inner recessed groove (51) formed on a side wall of a mounting plate (241), an inclined plate 1 (52) being installed at the upper end of the inner recessed groove (51), a telescopic block (53) being arranged inside the inner recessed groove (51) and being telescopically arranged therein, an inclined plate 2 (54) being arranged at the lower end of the telescopic block (53), the inclined plate 1 (52) and the inclined plate 2 (54) having the same inclination direction, and a groove wall of the inner recessed groove (51) connected to the inclined plate 2 (54) being arranged in an inclined shape and being connected to the inclined plate 2 (54).

6. A floor scrubber base manufacturing mold according to claim 5, characterized in that: The upper end of the telescopic block (53) is inclined and connected to the inclined plate (52). A push column is installed on the end of the ring plate (32). One end of the push column extends toward the telescopic block (53) and the other end is embedded in the ring plate (32) structure. A compression spring is installed on the ring plate (32) placed in the ring plate (32) structure.

7. A floor scrubber base manufacturing mold according to claim 6, characterized in that: The ejector rod comprises a rod body (55) and a counter rod (56), the end surface of the counter rod (56) is inclined, a rotating shaft is connected between the counter rod (56) and the rod body (55), and the rotating shaft is installed below the symmetry center line of the counter rod (56) and the rod body (55).

8. The manufacturing mold for the base of a floor scrubber according to claim 2, characterized in that: The pushing plate (212) and the pushing plate (223) are fixed on the basic base (1).