Double-wire cutting equipment and double-wire cutting method
By designing a two-wire cutting device, using the combination of winding components and guide components, efficient double-wire cutting of crystalline silicon or sapphire is achieved, solving the problem of low efficiency of existing single-wire cutting equipment.
Patent Information
- Application Number
- CN202510036928.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-02-18
AI Technical Summary
The existing diamond wire cutting equipment is low in cutting crystalline silicon or sapphire, and cannot meet the needs of efficient cutting.
A double-wire cutting device is designed to realize the reciprocating movement of the cutting line between multiple guide wheels through the combination of winding assembly, guide assembly and driving mechanism, and realize the double-wire cutting of the workpiece.
Through the use of a double-wire cutting equipment, double-wire cutting can be performed simultaneously during one cutting process of the workpiece, which significantly improves the cutting efficiency.
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Figure CN119458648A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of wire cutting technology equipment, and in particular relates to a double-wire cutting device and a double-wire cutting method. Background Art
[0002] At present, with the growing demand of the electronics and photovoltaic industries, the market demand for high-efficiency, low-loss, and high-precision cutting technology is becoming stronger and stronger. Diamond wire cutting technology can solve this problem well. Researchers began to try to coat diamond particles on metal wires to produce diamond wires with high cutting performance. After years of research and application, diamond wire cutting technology has gradually developed into an advanced technology that can efficiently cut high-hardness materials such as crystalline silicon and sapphire.
[0003] However, the existing diamond wire cutting equipment generally performs single-wire cutting on crystalline silicon or sapphire, so that the crystalline silicon or sapphire can only be cut once each time, and the cutting efficiency is low. Summary of the invention
[0004] The purpose of the embodiments of the present application is to provide a double-wire cutting device, aiming to solve the problem of how to improve the wire cutting efficiency of the double-wire cutting device.
[0005] To achieve the above purpose, the technical solution adopted in this application is: In a first aspect, a double-wire cutting device is provided, comprising: A winding assembly, comprising a cutting wire, a drum, and a driving mechanism for driving the drum to reciprocate; A first guide assembly includes a first mounting plate, a first guide wheel and a second guide wheel, wherein the first guide wheel and the second guide wheel are both rotatably mounted on the first mounting plate and are spaced apart along a first direction; and A second guide assembly includes a third guide wheel, a fourth guide wheel, and a second mounting plate spaced relative to the first mounting plate, wherein the third guide wheel and the fourth guide wheel are both rotatably mounted on the second mounting plate and spaced along the first direction; Among them, one end of the cutting line is fixed to the roller, and the other end of the cutting line is connected to the first guide wheel and the second guide wheel in sequence, returns to and wraps around the roller, and then extends from the roller and connects to the third guide wheel and the fourth guide wheel in sequence, and returns to and is fixed to the roller again.
[0006] In some embodiments, the drum is provided with a first fixing hole and a second fixing hole at two ends along the axial direction thereof, and two ends of the cutting line are fixed to the first fixing hole and the second fixing hole, respectively.
[0007] In some embodiments, the roller is arranged to slide along a second direction, and the driving mechanism is further used to drive the roller to slide back and forth along the second direction, and the first direction is perpendicular to the second direction.
[0008] In some embodiments, the driving mechanism includes a rotary driver slidingly arranged along the first direction and a fixed seat fixed relative to the rotary driver, the fixed seat having a threaded hole, and the rotary driver having a first output shaft connected to the roller and a second output shaft having an external thread, and the second output shaft is screwed into the threaded hole.
[0009] In some embodiments, the double-wire cutting device also includes a tensioning mechanism, which includes a tensioning wheel and a tensioning drive connected to the second mounting plate, the tensioning wheel is rotatably connected to the tensioning drive and two are arranged at intervals along the second direction, the cutting line abuts the outer edge of the tensioning wheel, and the tensioning drive is used to adjust the spacing between the two tensioning wheels along the first direction.
[0010] In some embodiments, the double-wire cutting device further includes a spacing adjustment mechanism, and the spacing adjustment mechanism is used to adjust the spacing between the first mounting plate and the second mounting plate.
[0011] In some embodiments, the spacing adjustment mechanism includes a telescopic guide and a rotating differential head, one end of the rotating differential head is connected to the first mounting plate, and the other end of the rotating differential head is connected to the second mounting plate.
[0012] In some embodiments, the double-wire cutting device further comprises an idler wheel rotatably connected to the first mounting plate, two of the idler wheels are arranged at intervals, and the cutting wire abuts against outer edges of the idler wheels.
[0013] In some embodiments, the double-wire cutting device also includes an adjusting rod and a locking piece. The first mounting plate is provided with an adjusting hole and a locking hole connected to the adjusting hole. The extension direction of the adjusting hole is perpendicular to the extension direction of the locking hole. One end of the adjusting rod is fixedly connected to the second mounting plate, and the other end of the adjusting rod slides through the adjusting hole. The locking piece is inserted into the locking hole and locks the first mounting plate.
[0014] In a second aspect, a double-wire cutting method is also provided, which is implemented by the double-wire cutting device.
[0015] The beneficial effect of the present application is that by horizontally arranging the first guide wheel and the second guide wheel along the first direction, and then horizontally arranging the third guide wheel and the fourth guide wheel along the first direction, the driving mechanism drives the roller to rotate reciprocatingly, so that the part of the cutting line located at the first guide wheel and the second guide wheel, and the part of the cutting line located at the third guide wheel and the fourth guide wheel can simultaneously reciprocate the workpiece, and in one cutting process of the workpiece, double-line cutting can be performed simultaneously, thereby improving the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or exemplary technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 is a schematic diagram of the three-dimensional structure of a double-wire cutting device provided in an embodiment of the present application; Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of a winding assembly of a double-wire cutting device; Figure 3 yes Figure 1 A partial explosion diagram of a double-wire cutting device; Figure 4 yes Figure 3 A local enlarged view of point A; Figure 5 yes Figure 1 A schematic diagram of the three-dimensional structure of the double-wire cutting device from another perspective; Figure 6 It is a flow chart of a double-wire cutting method provided in another embodiment of the present application.
[0018] Among them, the figure marks in the figure are: 100, double-wire cutting equipment; 101, frame; 102, lifting platform; 10, first guide assembly; 11, first guide wheel; 12, second guide wheel; 13, first mounting plate; 20, second guide assembly; 22, second mounting plate; 23, third guide wheel; 24, fourth guide wheel; 30, winding assembly; 31, roller; 32, driving mechanism; 40, spacing adjustment mechanism; 42, rotating micrometer head; 41, telescopic guide; 51, adjustment rod; 52, locking member; 53, locking hole; 54, adjustment hole; 311, first fixing hole; 312, second fixing hole; 321, rotating drive; 322, fixing seat; 323, first output shaft; 324, second output shaft; 325, guide rail; 326, slider; 60, tensioning mechanism; 61, tensioning wheel; 62, tensioning drive; 25, idler wheel; 103, winding groove DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present application.
[0020] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be directly on the other component or indirectly on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances. The terms "first" and "second" are only used for the purpose of convenience of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0021] See also Figures 1 to 3 The embodiment of the present application provides a double-wire cutting device 100, which is used for wire cutting a workpiece, wherein the workpiece may be crystalline silicon or sapphire. The double-wire cutting device 100 can cut the workpiece fixed on the workbench into multiple parts.
[0022] See also Figures 1 to 3 The double-wire cutting device 100 includes a winding assembly 30 , a first guide assembly 10 and a second guide assembly 20 .
[0023] See also Figures 1 to 3 The winding assembly 30 includes a cutting wire, a drum 31, and a driving mechanism 32 for driving the drum 31 to reciprocate; the cutting wire can be a diamond wire, which is a cutting wire formed by high-strength diamond particles attached to a metal wire, and the metal wire can be a steel wire. Diamond wire has very high hardness and cutting ability. The drum 31 is cylindrical, and the cutting wire part is wound around the outer surface of the drum 31 and is wound multiple times. The driving mechanism 32 can drive the drum 31 to rotate so that one end of the cutting wire is released outward, while the other end of the cutting wire is wound. When the driving direction of the driving mechanism 32 changes, the rotation direction of the drum 31 changes, so that one end of the cutting wire is wound, while the other end of the cutting wire is wound outward.
[0024] See also Figures 1 to 3 The first guide assembly 10 includes a first mounting plate 13, a first guide wheel 11 and a second guide wheel 12. The first guide wheel 11 and the second guide wheel 12 are both rotatably mounted on the first mounting plate 13 and are arranged at intervals along a first direction. The first mounting plate 13 is arranged along a vertical direction, and the first direction is along a horizontal direction, which is represented by an X direction. The first guide wheel 11 and the second guide wheel 12 can be rotatably mounted on the first mounting plate 13 through bearings, and the plane determined by the rotation trajectories of the first guide wheel 11 and the second guide wheel 12 is a vertical plane.
[0025] See also Figures 1 to 3 The second guide assembly 20 includes a third guide wheel 23, a fourth guide wheel 24 and a second mounting plate 22 arranged at intervals relative to the first mounting plate 13. The plate surface of the first mounting plate 13 is parallel to the plate surface of the second mounting plate 22. The second mounting plate 22 can be fixedly arranged. The third guide wheel 23 and the fourth guide wheel 24 are both rotatably mounted on the second mounting plate 22 and are arranged at intervals along the first direction. The third guide wheel 23 and the fourth guide wheel 24 can be rotatably mounted on the second mounting plate 22 through bearings, and the plane determined by the rotation trajectories of the third guide wheel 23 and the fourth guide wheel 24 is a vertical plane.
[0026] See also Figures 1 to 3 One end of the cutting line is fixed to the drum 31, and the other end of the cutting line is connected to the first guide wheel 11 and the second guide wheel 12 in sequence, and returns to and wraps around the drum 31, and then extends from the drum 31 to the third guide wheel 23, and is connected to the third guide wheel 23 and the fourth guide wheel 24 in sequence, and then returns to and is fixed on the drum 31 again.
[0027] See also Figures 1 to 3 The portion of the cutting line located between the first guide wheel 11 and the second guide wheel 12 can be used to cut the workpiece. Since the first guide wheel 11 and the second guide wheel 12 are arranged in the horizontal direction, the portion of the cutting line located between the first guide wheel 11 and the second guide wheel 12 is also arranged horizontally and can cut the workpiece. Similarly, the portion of the cutting line located between the third guide wheel 23 and the fourth guide wheel 24 can also be used to cut the workpiece. Since the third guide wheel 23 and the fourth guide wheel 24 are arranged in the horizontal direction, the portion of the cutting line located between the third guide wheel 23 and the fourth guide wheel 24 is also arranged horizontally and can cut the workpiece.
[0028] See also Figures 1 to 3The double-wire cutting device 100 provided in the embodiment of the present application arranges the first guide wheel 11 and the second guide wheel 12 horizontally along the first direction, and then arranges the third guide wheel 23 and the fourth guide wheel 24 horizontally along the first direction, and the driving mechanism 32 drives the roller 31 to rotate reciprocatingly, and the roller 31 reciprocates to reel in and unreel the cutting wire, so that the part of the cutting wire located at the first guide wheel 11 and the second guide wheel 12 and the part of the cutting wire located at the third guide wheel 23 and the fourth guide wheel 24 can reciprocately cut the workpiece at the same time, and double-wire cutting can be performed simultaneously during one cutting process of the workpiece, thereby improving the cutting efficiency.
[0029] It can be understood that the workpiece is fixed on the lifting platform 102, and during the cutting process, the lifting platform 102 drives the workpiece to move vertically upward at the same time, so that the cutting can be carried out smoothly.
[0030] See also Figures 1 to 3 Optionally, the first guide wheel 11 and the second guide wheel 12 are arranged corresponding to the third guide wheel 23 and the fourth guide wheel 24, that is, the first guide wheel 11 and the third guide wheel 23 are arranged at intervals along the second direction and are basically coaxially arranged; the third guide wheel 23 and the fourth guide wheel 24 are arranged at intervals along the second direction and are basically coaxially arranged, the first direction is perpendicular to the second direction, and both are horizontal directions, and the second direction is represented by the Y direction, so that during the cutting process, the cutting line is located at the part of the first guide wheel 11 and the second guide wheel 12, and the cutting line is located at the part of the third guide wheel 23 and the fourth guide wheel 24. The plane determined by the two parts is a horizontal plane, so that the workpiece can be cut at the same time, ensuring that the workpiece is subjected to balanced force and improving the cutting accuracy. In this way, while ensuring the cutting accuracy, the cutting efficiency of the workpiece is improved.
[0031] See also Figures 1 to 3 It can also be understood that crystalline silicon and sapphire are highly rigid and prone to brittle cracking, and the portion of the cutting line located at the first guide wheel 11 and the second guide wheel 12, and the portion of the cutting line located at the third guide wheel 23 and the fourth guide wheel 24 move in the same direction during the cutting process, so that the force direction of the workpiece during the cutting process is consistent and the force is uniform, thereby avoiding the application of additional torque on the workpiece, which may cause torsional brittle cracking of the workpiece.
[0032] See also Figure 3 and Figure 4 Optionally, winding grooves 103 are provided on the circumference of the first guide wheel 11, the second guide wheel 12, the third guide wheel 23 and the fourth guide wheel 24. The winding grooves 103 are annular in structure, and the cross-sectional shape of the winding grooves 103 is V-shaped. The cutting wire part is located in each winding groove 103. Each winding groove 103 can improve the stability of the cutting wire movement and avoid accidental sliding of the cutting wire.
[0033] See also Figure 4 The winding groove 103 on the first guide wheel 11 and the winding groove 103 on the third guide wheel 23 are arranged adjacent to each other, so as to facilitate the driving of the cutting line by the roller 31, so that the cutting line is located at the part between the first guide wheel 11 and the second guide wheel 12, and the cutting line is located at the part between the third guide wheel 23 and the fourth guide wheel 24. The two parts are closely adjacent to each other. When cutting the workpiece, the two cutting parts basically act on the same position of the workpiece, thereby improving the transmission and cutting stability of the roller 31 and ultimately improving the cutting accuracy.
[0034] Optionally, the double-wire cutting device 100 further includes a frame 101 , the winding assembly 30 is fixed on the top of the frame 101 , the second mounting plate 22 is fixed on the side surface of the frame 101 , and the lifting platform 102 is located in the frame 101 and below the drum 31 .
[0035] See also Figures 1 to 3 In some embodiments, the roller 31 has a first fixing hole 311 and a second fixing hole 312 at both ends of the axial direction, and the two ends of the cutting line are fixed to the first fixing hole 311 and the second fixing hole 312 respectively. Corresponding to the first guide wheel 11 and the third guide wheel 23, the first fixing hole 311 and the second fixing hole 312 can both be threaded holes, and screws are set on the first fixing hole 311 and the second fixing hole 312, and then the two ends of the cutting line are connected to the two screws respectively, and the connection method between the cutting line and the screws can be welding. Of course, the two ends of the cutting line can also be directly passed through and fixed to the first fixing hole 311 and the second fixing hole 312 respectively.
[0036] See also Figures 1 to 3 Optionally, a plurality of first fixing holes 311 are arranged at intervals along the circumference of the drum 31, and a plurality of second fixing holes 312 are also arranged at intervals along the circumference of the drum 31. For example, four first fixing holes 311 are arranged at equal intervals along the circumference of the drum 31, and four second fixing holes 312 are arranged at equal intervals along the circumference of the drum 31. The plurality of first fixing holes 311 and the plurality of second fixing holes 312 facilitate the fixation of the cutting line at both ends, thereby improving the convenience of fixing the cutting line.
[0037] See also Figures 1 to 3 In some embodiments, the roller 31 is arranged to slide along the second direction, and the driving mechanism 32 is also used to drive the roller 31 to slide back and forth along the second direction, and the first direction is perpendicular to the second direction.
[0038] Optionally, during the cutting process, the roller 31 is driven to rotate back and forth, and at the same time, the roller 31 is driven to move back and forth in a straight line in the horizontal direction, so that the cutting line can be wound around the roller 31 at different positions during the process of winding and unwinding, thereby avoiding overlapping and knotting of the cutting line on the roller 31. The cutting line is wound around the roller 31 at different positions, thereby avoiding interference between the wound parts of the cutting line, avoiding the falling and wear of diamond abrasives on the cutting line, and improving the reliability of the cutting line.
[0039] Optionally, a spiral groove is provided on the side surface of the drum 31, and the extension path of the spiral groove is along the circumference of the drum 31 and is arranged in a spiral line, so that part of the cutting line wound on the drum 31 is accommodated in the spiral groove. The spiral groove can prevent the cutting line from sliding or slipping relative to the drum 31 during repeated winding and unwinding, thereby avoiding friction and wear between the surface of the drum 31 and the cutting line, improving the reliability of the cutting line and ensuring the cutting efficiency.
[0040] It can be understood that the lifting platform 102 can drive the workpiece to move along the vertical direction and / or the second direction, so as to facilitate the cutting line to perform double-line cutting on the workpiece.
[0041] See also Figures 1 to 3 In some embodiments, the driving mechanism 32 includes a rotating driver 321 slidingly arranged along a first direction and a fixing seat 322 fixedly arranged relative to the rotating driver 321, the fixing seat 322 is provided with a threaded hole, the rotating driver 321 has a first output shaft 323 connected to the roller 31 and a second output shaft 324 with an external thread, and the second output shaft 324 is screwed into the threaded hole.
[0042] See also Figures 1 to 3Optionally, the winding assembly 30 also includes a guide rail 325 and a slider 326 that slidably cooperates with the guide rail 325 and is connected to a driver. The guide rail 325 is located at the top of the frame 101 and two are arranged at intervals. The fixed seat 322 is also fixed to the top of the frame 101; the number of sliders 326 is adapted to the number of guide rails 325, and the two sliders 326 are respectively slidably connected to the two guide rails 325. The length direction of the guide rails 325 is arranged along the second direction. The rotation driver 321 is a dual-axis motor. The first output shaft 323 and the second output shaft 324 are both arranged along the second direction. The first output shaft 323 is used to drive the roller 31 to rotate reciprocatingly. During the rotation process, the second output shaft 324 in turn drives the rotation driver 321 to slide along the guide rail 325, thereby converting the rotational motion of the second output shaft 324 into a linear movement of the rotation driver 321, thereby realizing the linear movement of the roller 31. By continuously changing the rotation direction of the first output shaft 323 and the second output shaft 324, the rotation direction and the linear movement direction of the drum 31 can be adjusted, so that the cutting wire can be continuously wound up and unwound, and the cutting wire is spirally wound around the side surface of the drum 31. The driving mechanism 32 can simultaneously realize the rotation and linear movement of the drum 31, which is conducive to the compactness of the overall structure of the double-wire cutting device 100.
[0043] See also Figures 3 to 5 In some embodiments, the double-wire cutting device 100 also includes a tensioning mechanism 60, which includes a tensioning wheel 61 and a tensioning driver 62 connected to the second mounting plate 22. The tensioning wheel 61 is rotatably connected to the tensioning driver 62 and two tensioning wheels 61 are arranged at intervals along the second direction. The cutting line abuts against the outer edge of the tensioning wheel 61. The tensioning driver 62 is used to adjust the spacing between the two tensioning wheels 61 along the first direction.
[0044] Optionally, the tensioning driver 62 is a double-axis cylinder, which is located inside the frame 101 and mounted on the second mounting plate 22. The two tensioning wheels 61 respectively rotate the two output rods connected to the double-axis cylinder. The distance between the two tensioning wheels 61 can be adjusted through the double-axis cylinder, thereby adjusting the tension of the cutting line in both directions to improve the adjustment efficiency and cutting efficiency.
[0045] It can be understood that when the two tensioning wheels 61 move toward each other, the tension of the cutting line decreases, and when the two tensioning wheels 61 move away from each other, the tension of the cutting line increases.
[0046] See also Figures 3 to 5 In some embodiments, the double-wire cutting device 100 further includes a spacing adjustment mechanism 40 , and the spacing adjustment mechanism 40 is used to adjust the spacing between the first mounting plate 13 and the second mounting plate 22 .
[0047] Optionally, the first mounting plate 13 is slidably arranged relative to the first mounting plate 13 along the second direction. By adjusting the distance between the first mounting plate 13 and the second mounting plate 22, the distance between the cutting line at the two cutting positions of the workpiece can be adjusted, so that the distance between the portion of the cutting line located between the first guide wheel 11 and the second guide wheel 12 and the portion of the cutting line located between the third guide wheel 23 and the fourth guide wheel 24 can be adjusted, and portions of different thicknesses can be cut from the workpiece along the second direction, thereby improving the application range of the double-wire cutting equipment 100.
[0048] See also Figures 3 to 5 In some embodiments, the spacing adjustment mechanism 40 includes a telescopic guide 41 and a rotary differential head 42 , one end of the rotary differential head 42 is connected to the first mounting plate 13 , and the other end of the rotary differential head 42 is connected to the second mounting plate 22 .
[0049] Optionally, the telescopic guide member 41 is a combination of a guide column and a guide sleeve, wherein the guide column is fixed to the second mounting plate 22 and the guide sleeve is fixed to the first mounting plate 13, or the guide column is fixed to the first mounting plate 13 and the guide sleeve is fixed to the second mounting plate 22, the guide column and the guide sleeve are slidably matched and used to guide the sliding of the first mounting plate 13 relative to the second mounting plate 22, wherein a plurality of telescopic guide members 41 are provided and each telescopic guide member 41 is arranged at intervals.
[0050] See also Figures 3 to 5 It can be understood that by driving the rotary differential head 42 to rotate, the rotary differential head 42 drives the first mounting plate 13 to move relative to the second mounting plate 22 along the second direction. For example, by rotating the rotary differential head 42 forward, the first mounting plate 13 can be moved closer to the second mounting plate 22, and by rotating the rotary differential head 42 backward, the first mounting plate 13 can be moved away from the second mounting plate 22. That is, the rotational motion of the rotary differential head 42 is converted into a linear movement of the first mounting plate 13. This is a prior art and will not be repeated here.
[0051] See also Figures 3 to 5 In some embodiments, the double-wire cutting device 100 further includes an idler wheel 25 rotatably connected to the first mounting plate 13 , two idler wheels 25 are arranged at intervals, and the cutting wire abuts against the outer edge of the idler wheel 25 .
[0052] Optionally, the two idler wheels 25 can be rotatably connected to the first mounting plate 13 via bearings, and the two idler wheels 25 are arranged corresponding to the first guide wheel 11 and the second guide wheel 12 respectively, and one of the idler wheels 25 and the first guide wheel 11 are linearly arranged in the vertical direction, and the other idler wheel 25 and the second guide wheel 12 are linearly arranged in the vertical direction.
[0053] It can be understood that the structures of the first guide wheel 11, the second guide wheel 12, the third guide wheel 23, the fourth guide wheel 24, the tensioning wheel 61 and the idler wheel 25 in the present embodiment are equivalent, their positions can be interchanged, and they can be rotatably connected to the first mounting plate 13 or the second mounting plate 22 via a rotating shaft and a bearing structure, so that they can be mass-produced to reduce costs.
[0054] See also Figures 3 to 5 In some embodiments, the double-wire cutting device 100 also includes an adjusting rod 51 and a locking piece 52. The first mounting plate 13 is provided with an adjusting hole 54 and a locking hole 53 connected to the adjusting hole 54. The extension direction of the adjusting hole 54 is perpendicular to the extension direction of the locking hole 53. One end of the adjusting rod 51 is fixedly connected to the second mounting plate 22, and the other end of the adjusting rod 51 slides through the adjusting hole 54. The locking piece 52 is inserted into the locking hole 53 and locks the first mounting plate 13.
[0055] Optionally, the adjustment hole 54 is arranged along the second direction, the locking hole 53 is arranged along the vertical direction, the locking hole 53 is a threaded hole, the locking piece 52 is a screw, and the locking piece 52 is screwed into the locking hole 53. After the first mounting plate 13 slides into place along the second direction, the locking piece 52 is screwed into the locking hole 53 and abuts the adjustment rod 51 to lock the position of the first mounting plate 13 relative to the second mounting plate 22.
[0056] Optionally, the frame 101 is made of aluminum alloy profile, which is light in weight and small in size, and more efficient than single diamond wire cutting equipment.
[0057] See also Figure 6 The present invention also proposes a double-wire cutting method, which is implemented by the above-mentioned double-wire cutting device 100. The specific structure of the double-wire cutting device 100 refers to the above-mentioned embodiment. Since the double-wire cutting method adopts all the technical solutions of all the above-mentioned embodiments, it also has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here one by one.
[0058] See also Figure 6 In some embodiments, the double-wire cutting method comprises the following steps: S1: Fix one end of the cutting line to the first fixing hole 311, arrange the cutting line around the first guide wheel 11 and the second guide wheel 12 and then fold it back to the drum 31, the cutting line continues to extend to the third guide wheel 23 and the fourth guide wheel 24 and folds back to the drum 31 again, and is fixed to one of the second fixing holes 312; a handle is provided on the drum 31, and the drum 31 can be manually driven to rotate by the handle to assist the installation of the cutting line; S2: The tensioning driver 62 drives the two tensioning wheels 61 to move in opposite directions to tension the cutting line; S3: the driving mechanism 32 drives the roller 31 to rotate back and forth and simultaneously drives the roller 31 to move back and forth linearly along the second direction; S4: the lifting platform 102 drives the workpiece to rise in the vertical direction to perform double-line cutting on the workpiece; S5: After one cutting is completed, the lifting platform 102 drives the workpiece to move along the second direction for the next cutting.
[0059] The above are only optional embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims
1. A double-wire cutting device, characterized in that: include: A winding assembly, comprising a cutting wire, a drum, and a driving mechanism for driving the drum to reciprocate; A first guide assembly comprises a first mounting plate, a first guide wheel and a second guide wheel, wherein the first guide wheel and the second guide wheel are both rotatably mounted on the first mounting plate and are arranged at intervals along a first direction; as well as A second guide assembly includes a third guide wheel, a fourth guide wheel, and a second mounting plate spaced relative to the first mounting plate, wherein the third guide wheel and the fourth guide wheel are both rotatably mounted on the second mounting plate and spaced along the first direction; Among them, one end of the cutting line is fixed to the roller, and the other end of the cutting line is connected to the first guide wheel and the second guide wheel in sequence, returns to and wraps around the roller, and then extends from the roller and connects to the third guide wheel and the fourth guide wheel in sequence, and returns to and is fixed to the roller again.
2. The double-wire cutting device according to claim 1, characterized in that: The roller is provided with a first fixing hole and a second fixing hole at two ends along the axial direction thereof, respectively, and two ends of the cutting line are fixed to the first fixing hole and the second fixing hole, respectively.
3. The double-wire cutting device according to claim 1, characterized in that: The roller is arranged to slide along a second direction, and the driving mechanism is also used to drive the roller to slide back and forth along the second direction, and the first direction is perpendicular to the second direction.
4. The double-wire cutting device according to claim 3, characterized in that: The driving mechanism includes a rotary driver slidingly arranged along the first direction and a fixed seat fixed relative to the rotary driver, the fixed seat is provided with a threaded hole, the rotary driver has a first output shaft connected to the roller and a second output shaft with an external thread, and the second output shaft is screwed into the threaded hole.
5. The double-wire cutting device according to any one of claims 1 to 4, characterized in that: The double-wire cutting equipment also includes a tensioning mechanism, which includes a tensioning wheel and a tensioning driver connected to the second mounting plate. The tensioning wheel is rotatably connected to the tensioning driver and two tensioning wheels are arranged at intervals along the second direction. The cutting line abuts against the outer edge of the tensioning wheel, and the tensioning driver is used to adjust the spacing between the two tensioning wheels along the first direction.
6. The double-wire cutting device according to any one of claims 1 to 4, characterized in that: The double-wire cutting device further includes a spacing adjustment mechanism, and the spacing adjustment mechanism is used to adjust the spacing between the first mounting plate and the second mounting plate.
7. The double-wire cutting device according to claim 6, characterized in that: The spacing adjustment mechanism includes a telescopic guide and a rotary differential head, one end of the rotary differential head is connected to the first mounting plate, and the other end of the rotary differential head is connected to the second mounting plate.
8. The double-wire cutting device according to any one of claims 1 to 4, characterized in that: The double-wire cutting device further comprises an idler wheel rotatably connected to the first mounting plate, two of the idler wheels are arranged at intervals, and the cutting wire abuts against outer edges of the idler wheels.
9. The double-wire cutting device according to any one of claims 1 to 4, characterized in that: The double-wire cutting device also includes an adjusting rod and a locking piece. The first mounting plate is provided with an adjusting hole and a locking hole connected to the adjusting hole. The extension direction of the adjusting hole is perpendicular to the extension direction of the locking hole. One end of the adjusting rod is fixedly connected to the second mounting plate, and the other end of the adjusting rod slides through the adjusting hole. The locking piece is inserted into the locking hole and locks the first mounting plate.
10. A double-wire cutting method, characterized in that: The method is implemented by the double-wire cutting device described in any one of claims 1-9.