Intelligent sugarcane seed stem production line
By designing the intelligent production line of sugarcane seed stems, and using image recognition and guillotine cutting technology, the problems of uneven bud debris and high energy consumption of sugarcane seed stems in the existing technology are solved, and high-quality, efficient and energy-saving sugarcane seed stem cutting is achieved.
Patent Information
- Application Number
- CN202411984752.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-31
AI Technical Summary
The existing sugar cane seed stem production lines cannot guarantee that each seed stem has the required number of bud joints, and it is impossible to achieve efficient and energy-saving cutting.
An intelligent production line of sugar cane seed stems including a conveying device, an identification device, a cutting device and a control device is designed. The identification device recognizes the sugarcane bud section through image recognition technology, the control device determines the cutting position according to the bud section position, and the cutting device realizes efficient and energy-saving cutting through guillotine cutting.
It is realized that each section of sugarcane seed stem contains the required number of bud nodes, which improves the quality of sugarcane seed stems, and saves energy consumption through guillotine cutting and improves cutting efficiency.
Smart Images

Figure CN119502033A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sugarcane seed stem processing equipment, and in particular relates to an intelligent production line for sugarcane seed stems. Background Art
[0002] Healthy sugarcane seed stems are one of the important factors to ensure sugarcane yield and benefits. With the advancement of science and technology, the processing of sugarcane seed stems has gradually changed from farmers' self-storage seed production to factory seed production. The supporting sugarcane seed stem intelligent production line is an important part of factory seed production.
[0003] The existing sugarcane seed stem production line can refer to the patent "A Sugarcane Seed Stem Cutting Production Line" (CN110547066A). This patent can cut sugarcane stalks neatly and quickly into sugarcane seed stems through a cutting device; when the sugarcane seed stems are transported by the conveying device, the side slide and the bending belt mechanism can put the sugarcane seed stems in a direction parallel to the conveying direction, which is convenient for packing. Although this patent can realize rapid factory seed production, it cannot intelligently identify sugarcane bud nodes. It is necessary to manually place sugarcane and move it to achieve cutting. A production line generally has more than 20 seed cutting stations, and each station must be equipped with workers, which is more labor-intensive. If fixed-distance blind cutting is used, it cannot guarantee that each section of the seed stem has the required number of bud nodes, and it is very likely that the cutting place is on the bud node (causing bud damage) or very close to the bud node, affecting the germination of sugarcane. The patent "A Sugarcane Intelligent Seed Cutting Platform and Method" (CN118476344A) can detect the delivered sugarcane in real time, identify the bud nodes of the sugarcane in real time before cutting, and ensure that each sugarcane segment has sprouts. However, the sugarcane seed stems are fed by insertion, which is more laborious and easy to damage the sugarcane buds. The sugarcane seed stems are cut by horizontal pushing, which consumes more energy than the guillotine pushing and cutting, and the sugarcane stems squeeze out more water. Summary of the invention
[0004] The purpose of the present invention is to provide an intelligent production line for sugarcane seed stems, so as to overcome the problems that the existing sugarcane seed stem production line cannot ensure that each section of the seed stem has the required number of bud nodes and cannot achieve efficient and energy-saving cutting, so as to better meet the needs of factory seed production.
[0005] The specific technical solutions are as follows:
[0006] An intelligent production line for sugarcane seed stems comprises a frame, a conveying device, an identification device, a cutting device and a control device, wherein the conveying device, the identification device and the cutting device are electrically connected to the control device respectively, the conveying device is used to convey sugarcane, the identification device is used to identify bud nodes on sugarcane, and the cutting device is used to cut sugarcane.
[0007] The conveying device comprises: a sugarcane placing trough and a sugarcane conveying wheel group, the sugarcane conveying wheel group comprises a first conveying wheel and a second conveying wheel driven by a rotating motor, a slide rail, a first fixed frame, a second fixed frame and a moving motor; the slide rail is arranged horizontally and perpendicular to the extending direction of the sugarcane placing trough, the first fixed frame and the second fixed frame are respectively slidably connected to the slide rail, and the side of the first fixed frame away from the second fixed frame is connected to the frame through a spring, the first fixed frame is installed with the first conveying wheel; the second fixed frame is driven by the moving motor to move along the slide rail, and the second fixed frame is installed with the second conveying wheel; the first conveying wheel and the second conveying wheel are used to clamp the sugarcane and convey the sugarcane forward under the drive of the rotating motor, the moving motor is fixed on the frame, and the moving motor and the rotating motor are respectively electrically connected to the control device;
[0008] The cutting device includes: a casing, a rotating plate, a cutter, a cutter rotating motor and a telescopic cylinder. The rotating plate is hinged to the casing, the cutter rotating motor is installed on the rotating plate, the output rod of the cutter rotating motor passes through the rotating plate, the cutter is installed on the output rod, and an outwardly protruding positioning portion is also provided on the end of the rotating plate away from the hinge point of the rotating plate. One end of the telescopic cylinder is hinged to the casing, and the other end is hinged to the positioning portion. The process of extending and retracting the telescopic cylinder drives the rotating plate to swing around the hinge point of the rotating plate, thereby driving the cutter to cut sugarcane; the telescopic cylinder is controlled to move by a pneumatic solenoid valve, and the pneumatic solenoid valve is electrically connected to a controller.
[0009] Preferably, the rotating plate is hinged to the upper inner part of the casing, the cutter rotating motor is installed in the lower middle part of the rotating plate, and the positioning part is arranged at the lower part of the rotating plate; one end of the telescopic cylinder is hinged to the upper inner part of the casing and the end of the casing away from the cutter, and the other end is hinged to the positioning part.
[0010] Preferably, an anti-collision portion is provided at the lower part of the rotating plate and at one end away from the cutter, and an anti-collision rubber is fixed on the anti-collision portion.
[0011] Preferably, the first conveying wheel and the second conveying wheel are nylon wheels, the outer circumference of the first conveying wheel and the second conveying wheel are provided with concave-convex patterns, and the inside is a grid with pores.
[0012] Preferably, the rotating motor is respectively installed on the outside of the first fixed frame and the second fixed frame, and the output shaft of the rotating motor is transmission-connected with the rotating shaft of the first conveying wheel or the second conveying wheel through a gear commutator; the tops of the first fixed frame and the second fixed frame are respectively provided with inclined sugarcane guide plates, and the sugarcane guide plates are used to guide sugarcane between the first conveying wheel and the second conveying wheel.
[0013] Preferably, a pushing base is also slidably mounted on the slide rail, and a vertical plate with screw holes is provided on the pushing base. The vertical plate is connected to the second fixed frame through a spring, and the output shaft of the moving motor is a rotating screw rod, which passes through the screw holes of the vertical plate and drives the vertical plate to move along the slide rail, thereby driving the second fixed frame to move along the slide rail.
[0014] Preferably, the mobile motor of the conveying device is equipped with a current detection device, and the current detection device is electrically connected to the control device. When the mobile motor drives the second fixed frame to move and clamp the sugarcane, the current detection device detects an increase in current, and the control device controls the mobile motor to stop moving.
[0015] Preferably, the recognition device is an image recognition device.
[0016] Preferably, the identification device is arranged above the conveying device and the cutting device.
[0017] Preferably, it also includes a mechanical arm and a sugarcane placing vehicle, wherein sugarcane is placed in the sugarcane placing vehicle, and the mechanical arm is used to pick up the sugarcane in the sugarcane placing vehicle and place it into the sugarcane placing trough.
[0018] Preferably, the sugarcane trough is supported by smooth stainless steel, and the opening at the top of the sugarcane trough is larger than the opening at the bottom.
[0019] Compared with the existing technology, the present invention has the following beneficial effects:
[0020] 1. The present invention is provided with a conveying device, an identification device, a cutting device and a control device. When in use, the identification device identifies the sugarcane bud node by image recognition technology, and the control device determines the cutting position by the position of the bud node. When the sugarcane is transported to the predetermined position, the control device controls the conveying device to stop the conveying of the sugarcane, and controls the cutting device to cut the sugarcane, and so on. Through intelligent identification and automatic control of cutting, each section of the cut sugarcane seed stem contains the required number of sugarcane bud nodes, which better guarantees the quality of the sugarcane seed stem. Among them, the identification device is arranged between the conveying device and the cutting device, which can better determine the cutting position of the sugarcane (cutting in the middle between two sugarcane bud nodes), and better guarantee the quality of the sugarcane seed stem.
[0021] 2. The cutting device of the present invention realizes guillotine-style cutting of sugarcane by installing the cutter and the cutter rotating motor on a rotating plate hinged to the housing, and the rotating plate is driven by the telescopic cylinder to swing. Compared with the traditional horizontally pushed cutter, part of the gravity of the cutter and the cutter rotating motor can be converted into the cutting force for cutting sugarcane, which is conducive to the rapid cutting of sugarcane stems, which can not only save energy consumption, but also improve the cutting efficiency of sugarcane. The cross-section of the cut sugarcane stems is more uniform, and the water squeezed out is also less. Among them, the rotating plate is hinged to the upper part of the housing, one end of the telescopic cylinder is hinged to the housing at the inner upper part of the housing and away from the end of the cutter, and the other end is hinged to the positioning part at the lower part of the rotating plate. Compared with the original hinge point of the rotating plate being set at the lower part of the housing, the bagasse and sugarcane juice generated by cutting sugarcane will not splash or accumulate on the hinge point of the rotating plate, and the rotation resistance of the rotating plate will not be increased, and it is not easy to fail.
[0022] 3. The conveying device of the present invention is provided with a first conveying wheel and a second conveying wheel that can slide along the slide rail, and an inclined sugarcane guide plate is provided above the first conveying wheel and the second conveying wheel. When in use, the sugarcane is placed between the first conveying wheel and the second conveying wheel, and then the second conveying wheel is driven by the mobile motor to clamp the sugarcane seed stem, and then the first conveying wheel and the second conveying wheel are driven by the rotating motor to rotate to convey the sugarcane to the sugarcane cutting device for cutting. The second conveying wheel of the device can move along the slide rail under the drive of the mobile motor, and the sugarcane can be placed and then clamped and conveyed. Compared with the traditional method of manually inserting the sugarcane directly between the sugarcane conveying wheel groups, it is not easy to damage the sugarcane bud nodes. Among them, the first conveying wheel is fixed to the frame by a spring, and the second conveying wheel is connected to the vertical plate driven by the mobile motor by a spring. It can be adaptively adjusted according to the size of the sugarcane seed stem to meet the transportation needs of sugarcane seed stems of different sizes or bends.
[0023] 4. The first conveying wheel and the second conveying wheel of the conveying device of the present invention are both nylon wheels, and the inside of the wheel is a grid with holes, that is, the first conveying wheel and the second conveying wheel have a certain elasticity and are not easy to pinch the sugarcane buds; at the same time, the outer periphery of the first conveying wheel and the second conveying wheel is set in a concave-convex pattern, which is not easy to slip and is conducive to the transportation of sugarcane seed stems. The nylon wheel can be made by 3D printing technology, and compared with rubber wheels, it has a longer service life and is not easy to slip.
[0024] 5. The present invention improves the conveying device, so that sugarcane can be placed from top to bottom, and a robot can be used to operate on the side. The robot arm can pick up the sugarcane in the sugarcane placing vehicle and place it in the sugarcane placing trough for identification and transmission, which is conducive to the full mechanization of sugarcane seed stems and better realizes intelligence and integration. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0026] Figure 1 It is a structural schematic diagram of the sugarcane seed stem intelligent production line of the present invention.
[0027] Figure 2 It is a schematic structural diagram of the conveying device of the present invention.
[0028] Figure 3 It is a structural schematic diagram of the sugarcane feeding wheel group from another viewing angle of the present invention.
[0029] Figure 4 It is a schematic structural diagram of the first conveying wheel of the present invention.
[0030] Figure 5 It is a schematic diagram of the internal structure of the cutting device of the present invention.
[0031] Description of main reference numerals:
[0032] 1. Frame; 2. Conveying device; 21. Sugarcane trough; 22. Rotating motor; 23. First conveying wheel; 24. Second conveying wheel; 25. Slide rail; 26. First fixed frame; 27. Second fixed frame; 28. Moving motor; 29. Pushing base; 291. Vertical plate; 3. Identification device; 4. Cutting device; 41. Casing; 42. Rotating plate; 421. Positioning part; 422. Anti-collision part; 43. Cutter; 44. Cutter rotating motor; 45. Telescopic cylinder; 5. Control device; 6. Sugarcane guide plate. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inside", "outside", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0035] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If the terms "first", "second", "third" are described, they are only used for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of the embodiments of the present invention based on its overall structure.
[0037] Example 1
[0038] like Figure 1 As shown, a sugarcane seed stem intelligent production line includes a frame 1, a conveying device 2, an identification device 3, a cutting device 4 and a control device 5. The conveying device 2 is used to convey sugarcane, the identification device 3 is used to identify the bud nodes on the sugarcane, and the cutting device 4 is used to cut the sugarcane. The conveying device 2, the identification device 3 and the cutting device 4 are respectively electrically connected to the control device 5. When in use, the identification device 3 identifies the sugarcane bud node through image recognition technology, and the control device 5 determines the cutting position according to the position of the bud node. When the sugarcane is conveyed to the predetermined position, the control device 5 controls the conveying device 2 to stop conveying the sugarcane, and controls the cutting device 4 to cut the sugarcane, and so on.
[0039] The production line sets the identification device 3 between the conveying device 2 and the cutting device 4, which can better determine the cutting position of the sugarcane. That is, the identification device 3 cooperates with the control device 5 to locate the cutting position in the middle between two sugarcane bud nodes, thereby improving the quality of cutting the sugarcane seed stems. At the same time, the present application improves the structure of the conveying device 2 and the cutting device 4, which is not easy to damage the sugarcane bud nodes and can improve the quality of sugarcane cutting. The production line can solve the problem that the existing sugarcane seed stem production line cannot ensure that each section of the seed stem has the required number of bud nodes and cannot achieve efficient and energy-saving cutting, and better meet the needs of factory seed production.
[0040] Combination Figure 2 The conveying device 2 includes: a sugarcane placing trough 21 and a sugarcane conveying wheel group, wherein the sugarcane placing trough 21 is used to place sugarcane, and the sugarcane conveying wheel group is used to clamp and convey the sugarcane to the cutting device 4. Specifically, the combination Figure 3The sugarcane conveying wheel group includes a first conveying wheel 23 and a second conveying wheel 24 driven by a rotating motor 22, a slide rail 25, a first fixed frame 26, a second fixed frame 27, a moving motor 28 and a pushing base 29. The slide rail 25 is arranged horizontally and perpendicular to the extending direction of the sugarcane placing groove 21. The first fixed frame 26, the second fixed frame 27 and the pushing base 29 are respectively slidably connected to the slide rail 25 and can slide along the slide rail 25. The side of the first fixed frame 26 away from the second fixed frame 27 is connected to the frame 1 through a spring. The first conveying wheel 23 is installed on the first fixed frame 26, that is, the first fixed frame 26 can only slide in a small range along the slide rail 25 within the elastic range of the spring. The second conveying wheel 24 is mounted on the second fixed frame 27. The side of the second fixed frame 27 away from the first fixed frame 26 is connected to the pushing base 29 through a spring. The pushing base 29 is driven by the mobile motor 28 to move along the slide rail 25, that is, the second fixed frame 27 can move along the slide rail 25 under the drive of the mobile motor 28 to clamp or loosen the sugarcane. At the same time, the second fixed frame 27 and the pushing base 29 are connected by a spring, and can be adaptively adjusted according to the size or curvature of the sugarcane to better meet the transportation requirements of different sugarcanes. Specifically, a vertical plate 291 with a screw hole is provided on the pushing base 29. The output shaft of the mobile motor 28 is a rotating screw rod. The rotating screw rod passes through the screw hole of the vertical plate 291. When the rotating screw rod of the mobile motor 28 rotates, the vertical plate 291 moves along the slide rail 25. The mobile motor 28 can rotate forward and reverse, that is, the vertical plate 291 and the pushing base 29 can move back and forth along the slide rail 25. The vertical plate 291 is connected to the second fixed frame 27 through a spring, thereby driving the second fixed frame 27 to move along the slide rail 25. The moving motor 28 is fixed to the frame 1, and the moving motor 28 and the rotating motor 22 are respectively electrically connected to the control device 5, and the control device 5 controls whether to work and whether to work forward or reverse. Specifically, the moving motor 22 is equipped with a current detection device, and the current detection device is electrically connected to the control device 5. When the moving motor 22 drives the second fixed frame 27 to move and clamp the sugarcane, the current detection device detects that the current increases, and the control device 5 controls the moving motor 22 to stop moving.
[0041] Specifically, the rotating motor 22 is installed on the outside of the first fixing frame 26 and the second fixing frame 27 respectively, and the output shaft of the rotating motor 22 is connected to the rotating shaft of the first conveying wheel 23 or the second conveying wheel 24 through a gear commutator. The first conveying wheel 23 and the second conveying wheel 24 have the same structure and are both made of nylon wheels. In this embodiment, the nylon wheels are made of 3D printing. Figure 4The first conveying wheel 23 and the second conveying wheel 24 are annular structures, and a rotating shaft connected to the output shaft of the rotating motor 22 is inserted in the middle. At the same time, the first conveying wheel 23 and the second conveying wheel 24 are further fixed to the rotating shaft by screws driven in horizontally. Of course, in other embodiments, the first conveying wheel 23 and the second conveying wheel 24 can also be fixed to the rotating shaft by glue or other methods. Furthermore, the tops of the first fixing frame 26 and the second fixing frame 27 are respectively provided with inclined sugarcane guide plates 6, and the sugarcane guide plates 6 are used to guide the sugarcane between the first conveying wheel 23 and the second conveying wheel 24. The sugarcane enters the first conveying wheel 23 and the second conveying wheel 24 from top to bottom from the sugarcane guide plate 6 for transportation. Compared with the traditional method of inserting the sugarcane between the first conveying wheel 23 and the second conveying wheel 24 from the feed end, it is not easy to squeeze the sugarcane buds, and the distance that the sugarcane needs to be transported is shorter.
[0042] Combination Figure 5 The cutting device 4 comprises: a housing 41, a rotating plate 42, a cutter 43, a cutter rotating motor 44 and a telescopic cylinder 45. The rotating plate 42 is hinged to the upper inner part of the housing 41, the cutter rotating motor 44 is installed at the middle and lower part of the rotating plate 42, the output rod of the cutter rotating motor 44 passes through the rotating plate 42, the cutter 43 is installed on the output rod, and the rotating plate 42 is further provided with an outwardly protruding positioning part 421 at one end away from the hinge point of the rotating plate 42. One end of the telescopic cylinder 45 is hinged to the upper inner part of the housing 41 and the housing 41 at one end away from the cutter 43, and the other end is hinged to the positioning part 421. The telescopic cylinder 45 drives the rotating plate 42 to swing around the hinge point of the rotating plate 42 during the extension and retraction process, thereby driving the cutter 43 to cut the sugarcane. The movement of the telescopic cylinder 45 is controlled by a pneumatic solenoid valve, and the pneumatic solenoid valve and the cutter rotating motor 44 are electrically connected to the control device 5. When the sugar cane is transported to the set position, the control device 5 controls the telescopic cylinder 45 and the rotation of the cutter rotating motor 44 to cut the sugar cane. Preferably, an anti-collision portion 422 is provided at the lower part of the rotating plate 42 and at the end away from the cutter 43. An anti-collision rubber is fixed on the anti-collision portion 422. The anti-collision rubber can be fixed on the anti-collision portion 422 by glue. The provision of the anti-collision rubber can prevent the rotating plate 42 from hitting the housing 41 during the swinging process. In this embodiment, the rotating plate 42 is hinged to the upper part of the casing 41, one end of the telescopic cylinder 45 is hinged to the upper inner part of the casing 41 and the end of the casing 41 away from the cutter 43, and the other end is hinged to the positioning part 421 at the lower part of the rotating plate 42. Compared with the original rotating plate 42 in which the hinge point is set at the lower part of the casing 41, bagasse and sugarcane juice produced by cutting sugarcane will not splash or accumulate on the hinge point of the rotating plate 42, will not increase the rotation resistance of the rotating plate 42, and is less likely to malfunction.
[0043] Furthermore, in this embodiment, the recognition device 3 is an image recognition device 3, which can accurately identify sugarcane buds through a large number of flower bud picture training systems in the early stage, ensuring that each cut sugarcane stem has a set number of sugarcane buds, thereby better ensuring the emergence rate and sowing density.
[0044] When in use, the whole sugarcane stem is placed from top to bottom in the sugarcane placing groove 21, wherein the end of the sugarcane stem is placed between the first conveying wheel 23 and the second conveying wheel 24. The control device 5 controls the moving motor 28 to work, and the second conveying wheel 24 approaches the first conveying wheel 23 to clamp the sugarcane stem, and then the control device 5 controls the rotating motor 22 to rotate, and the first conveying wheel 23 and the second conveying wheel 24 rotate to convey the sugarcane stem to the front cutting device 4. At the same time, the identification device 3 identifies the sugarcane buds on the sugarcane stem, and the control device 5 determines the cutting position according to the position of the bud node. When the sugarcane is transported to the predetermined position, the control device 5 controls the conveying device 2 to stop conveying the sugarcane, and controls the cutting blade rotating motor 44 and the telescopic cylinder 45 of the cutting device 4 to work to cut the sugarcane, and so on. After cutting a sugarcane stem, the control device 5 controls the moving motor 28 to reverse, and the second conveying wheel 24 moves to the end away from the first conveying wheel 23. When the sugarcane stem is put in again, the above-mentioned clamping, conveying and cutting actions are repeated.
[0045] In other embodiments, the production line may also be equipped with a mechanical arm and a sugarcane placing vehicle, in which sugarcane is placed, and the mechanical arm is used to pick up the sugarcane in the sugarcane placing vehicle and place it in the sugarcane placing slot 21. The mechanical arm can be purchased on the market, and can realize the actions of clamping, transferring, putting down, and releasing the sugarcane. The use of the mechanical arm can better realize the intelligent processing of sugarcane seed stems.
[0046] In summary, the present invention uses intelligent identification and automatic cutting control to ensure that each section of sugarcane stems cut contains the required number of sugarcane bud nodes, thereby better ensuring the quality of sugarcane stems. At the same time, the present application improves the structure of the conveying device 2 and the cutting device 4, which is not easy to damage the sugarcane bud nodes and can improve the quality of sugarcane cutting.
[0047] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of explanation and illustration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although an embodiment of the present invention has been shown and described, this specific embodiment is only an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various selections and changes to the embodiments without creative contribution as needed without departing from the principles and purpose of the present invention after reading this specification, but they are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. An intelligent production line for sugarcane seed stems, comprising a frame, a conveying device, an identification device, a cutting device and a control device, wherein the conveying device, the identification device and the cutting device are electrically connected to the control device respectively, the conveying device is used to convey sugarcane, the identification device is used to identify bud nodes on sugarcane, and the cutting device is used to cut sugarcane, characterized in that: The conveying device comprises: a sugarcane placing trough and a sugarcane conveying wheel group, the sugarcane conveying wheel group comprises a first conveying wheel and a second conveying wheel driven by a rotating motor, a slide rail, a first fixed frame, a second fixed frame and a moving motor; the slide rail is arranged horizontally and perpendicular to the extending direction of the sugarcane placing trough, the first fixed frame and the second fixed frame are respectively slidably connected to the slide rail, and the side of the first fixed frame away from the second fixed frame is connected to the frame through a spring, the first fixed frame is installed with the first conveying wheel; the second fixed frame is driven by the moving motor to move along the slide rail, and the second fixed frame is installed with the second conveying wheel; the first conveying wheel and the second conveying wheel are used to clamp the sugarcane and convey the sugarcane forward under the drive of the rotating motor, the moving motor is fixed on the frame, and the moving motor and the rotating motor are respectively electrically connected to the control device; The cutting device includes: a casing, a rotating plate, a cutter, a cutter rotating motor and a telescopic cylinder. The rotating plate is hinged to the casing, the cutter rotating motor is installed on the rotating plate, the output rod of the cutter rotating motor passes through the rotating plate, the cutter is installed on the output rod, and an outwardly protruding positioning portion is also provided on the end of the rotating plate away from the hinge point of the rotating plate. One end of the telescopic cylinder is hinged to the casing, and the other end is hinged to the positioning portion. The process of extending and retracting the telescopic cylinder drives the rotating plate to swing around the hinge point of the rotating plate, thereby driving the cutter to cut sugarcane; the telescopic cylinder is controlled to move by a pneumatic solenoid valve, and the pneumatic solenoid valve is electrically connected to a controller.
2. The intelligent production line for sugarcane stems according to claim 1, characterized in that: The rotating plate is hinged to the upper inner part of the casing, the cutter rotating motor is installed in the lower middle part of the rotating plate, and the positioning part is arranged at the lower part of the rotating plate; one end of the telescopic cylinder is hinged to the upper inner part of the casing and the casing away from the cutter, and the other end is hinged to the positioning part.
3. The intelligent production line for sugarcane stems according to claim 2, characterized in that: An anti-collision portion is provided at the lower part of the rotating plate and at one end away from the cutter, and an anti-collision rubber is fixed on the anti-collision portion.
4. The intelligent production line for sugarcane stems according to claim 1, characterized in that: The first conveying wheel and the second conveying wheel are nylon wheels, and the outer circumferences of the first conveying wheel and the second conveying wheel are provided with concave-convex patterns, and the insides are in a grid shape with pores.
5. The intelligent production line for sugarcane stems according to claim 1, characterized in that: The rotating motor is respectively installed on the outside of the first fixed frame and the second fixed frame, and the output shaft of the rotating motor is connected to the rotating shaft of the first conveying wheel or the second conveying wheel through a gear commutator; the top of the first fixed frame and the second fixed frame are respectively provided with an inclined sugarcane guide plate, and the sugarcane guide plate is used to guide the sugarcane between the first conveying wheel and the second conveying wheel.
6. The intelligent production line for sugarcane stems according to claim 1, characterized in that: A pushing base is also slidably mounted on the slide rail, and a vertical plate with screw holes is provided on the pushing base. The vertical plate is connected to the second fixed frame through a spring. The output shaft of the moving motor is a rotating screw rod, which passes through the screw holes of the vertical plate and drives the vertical plate to move along the slide rail, thereby driving the second fixed frame to move along the slide rail.
7. The intelligent production line for sugarcane stems according to claim 1, characterized in that: The mobile motor of the conveying device is equipped with a current detection device, and the current detection device is electrically connected to the control device. When the mobile motor drives the second fixed frame to move and clamp the sugarcane, the current detection device detects that the current increases, and the control device controls the mobile motor to stop moving.
8. The intelligent production line for sugarcane stems according to claim 1, characterized in that: The recognition device is an image recognition device, and the recognition device is arranged above the conveying device and the cutting device.
9. The intelligent production line for sugarcane stems according to claim 1, characterized in that: It also includes a mechanical arm and a sugarcane placing vehicle, in which sugarcane is placed, and the mechanical arm is used to pick up the sugarcane in the sugarcane placing vehicle and place it into the sugarcane placing trough.
10. The intelligent production line for sugarcane stems according to claim 1, characterized in that: The sugarcane placing trough is supported by smooth stainless steel, and the opening at the upper part of the sugarcane placing trough is larger than the opening at the lower part.
Citation Information
Patent Citations
Sugarcane seed stem cutting production line
CN110547066A
Intelligent sugarcane seed cutting platform and method
CN118476344A
Sugarcane is peeld and cuts off all -in -one
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Merogenesis device is peeld to sugarcane
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