Production line of waterproof roll

By designing a waterproof coil production line with one-to-use extrusion structure and unrolled structure, the problem of limited use of traditional oxidized asphalt waterproof coils is solved, and efficient and reliable waterproof coil production is achieved.

CN119458834APending Publication Date: 2025-02-18HUBEI ZHONGCHENG JINYU WATERPROOF TECH CO LTD
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Patent Information

Application Number
CN202411511809.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The use of traditional oxidized asphalt waterproof coils is limited by the temperature range, which affects its application efficiency and reliability in construction.

Method used

A waterproof coil production line is designed, adopting one-use and one-store extrusion structure and unwinding structure for easy maintenance and replacement, and through the combination of molding device, composite device, edge cutting device, cloth storage device and winding device , realizes efficient waterproof coil production.

Benefits of technology

The design of this production line improves the production efficiency of waterproof coils, reduces the impact of structural damage, facilitates maintenance and replacement, and improves product application reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a waterproof roll production line, and belongs to the technical field of waterproof rolls. Comprising a forming device, a compounding device, an edge cutting device, a cloth storage device and a winding device, and the forming device comprises a first rack, a three-roller forming structure, two extrusion structures and an upper pressing roller; the compounding device comprises a second rack, two unwinding structures, a compounding structure, a cooling traction structure and a base material traction structure; the two extrusion structures are used in a mode that one extrusion structure is used and the other extrusion structure is standby; the front extrusion structure can slide forwards and backwards, and an extrusion die of the front extrusion structure is obliquely downwards arranged from front to back and is positioned above the front of the upper compression roller; the rear extrusion structure can slide leftwards, an extruder on the rear extrusion structure is located on the left side of the three-roller forming structure and arranged on the ground in a sliding mode, and an extrusion die of the rear extrusion structure is obliquely arranged downwards from back to front and located above the rear portion of the upper pressing roller. The two unwinding structures are used in a mode that one unwinding structure is used and the other unwinding structure is used, and the two unwinding structures can slide leftwards, slide out of the composite device leftwards and output a base material to the base material traction structure alternatively.
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Description

Technical Field

[0001] The invention belongs to the technical field of waterproof coiled materials, and in particular relates to a production line of waterproof coiled materials. Background Art

[0002] Waterproofing membrane is a commonly used building material in construction. In the construction of roads, bridges, roofs or buildings that need waterproofing, waterproofing membranes need to be laid in advance. According to its main waterproofing components, it can be divided into three categories: asphalt waterproofing materials, polymer modified waterproofing membranes and synthetic polymer waterproofing membranes. Among them, asphalt waterproofing membranes are the most commonly used waterproofing membranes, accounting for 70% of the total market. This kind of membrane is a rollable sheet waterproofing material made by dipping asphalt on the base and then spreading powdered or flaky isolation materials on the surface. Traditional oxidized asphalt has many defects such as limited temperature range of use, which greatly limits the use of asphalt waterproofing membranes.

[0003] For example, the patent application number CN201510140604.0 discloses a production process of a polymer modified asphalt waterproofing membrane, which includes the following steps: Step 1: Mix the polymer modifier and antioxidant evenly and add them to the feeding device of the main extruder. The temperature of the feeding section of the main extruder is 140-185℃.

[0004] Step 2: Freeze and crush the asphalt, add plasticizer or add plasticizer, tackifying resin, interfacial reaction agent and asphalt to mix, gradually add filler after mixing evenly and stir again; add the mixture to the feeding device of the auxiliary extruder, and the temperature range of the auxiliary extruder is 60-185℃. Step 3: Start the main extruder. When the polymer modifier in the main extruder is plasticized and reaches the melting section of the main extruder, start the auxiliary extruder. The front end of the melting section is provided with a kneading block and a reverse thread, and the end of the melting section is provided with a vacuum exhaust. The auxiliary extruder extrude the plasticized asphalt molten blend into the end of the feeding section of the main extruder. Step 4: Cooling of polymer modified asphalt: The polymer modified asphalt passes through the cooling section of the main extruder, and the temperature gradually drops from 185-200°C to 80-120°C. A vacuum exhaust is provided at the end of the cooling section.

[0005] Step 5: The polymer modified asphalt enters the screen changing section and is coated onto the waterproof membrane substrate through a flat die head. Step 6: Compound the isolation protection layer on the surface of the polymer modified asphalt by means of a pressure roller.

[0006] For example, the patent with application number CN201120164038.4 discloses a one-time forming production line for wide self-adhesive polymer composite waterproofing membrane, which is composed of a screw, an extrusion die, two geotextile unwinding devices, three calendering rollers, two storage elastic racks, a modified asphalt coating device, a self-adhesive layer laminating roller, a separation film unwinding device, a rolling device, etc.; the arrangement and installation order of each production device on the production line is: screw, extrusion die, geotextile unwinding device, three calendering rollers, geotextile unwinding device, storage elastic rack, modified asphalt coating device, self-adhesive layer laminating roller, separation film unwinding device, storage elastic rack, rolling device. The separation film unwinding device is located above the self-adhesive layer laminating roller and after the modified asphalt coating device. The separation film is covered on the modified asphalt self-adhesive layer through the self-adhesive layer laminating roller, which is conducive to the subsequent rolling device to roll the product into a roll.

[0007] In the actual production process, in order to improve production efficiency and avoid the damage of some structures affecting production, some structures can be used in a one-in-one standby or several-in-one standby manner. This patent provides a production line for waterproof membranes, in which both the extrusion structure and the unwinding structure are used in a one-in-one standby manner and are easy to maintain and replace. Summary of the invention

[0008] In order to solve the above problems, an embodiment of the present invention provides a production line for waterproofing coiled materials, in which both the extrusion structure and the unwinding structure are in a one-in-one-standby mode and are easy to maintain and replace. The technical solution is as follows: The embodiment of the present invention provides a production line for waterproof coiled materials, comprising a forming device, a compounding device, a trimming device, a cloth storage device and a winding device which are arranged in sequence from front to back, wherein the forming device comprises a first frame 1 and a three-roll forming structure 2, an extrusion structure 3 and an upper pressure roller 4 thereon, wherein an extrusion die 32 of the extrusion structure 3 is located directly above between the first two rollers of the three-roll forming structure 2; the compounding device comprises a second frame 5 and an unwinding structure 6, a compounding structure 7 and a cooling and traction structure 8 thereon; the number of the extrusion structures 3 is two, and the two extrusion structures 3 are used in a one-in-one-out manner and are respectively a front extrusion structure and a rear extrusion structure; the front extrusion structure can slide forward and backward, and an extruder 31 thereon is located directly in front of the three-roll forming structure 2 and is slidably arranged on the ground; the extrusion die 32 of the front extrusion structure is arranged obliquely downward from front to back, and is located in front and above the upper pressure roller 4, and is slidably arranged on the first frame 1, It can move forward to the front of the three-roll molding structure 2; the rear extrusion structure can slide to the left, and the extruder 31 thereon is located on the left side of the three-roll molding structure 2 and is slidably arranged on the ground; the extrusion mold 32 on the rear extrusion structure is arranged obliquely downward from back to front, and is located above and behind the upper pressure roller 4. It is slidably arranged on the first frame 1, and can move to the left to the left side of the three-roll molding structure 2; the composite device also includes a substrate traction structure 9 on the second frame 5 and located directly below the composite structure 7; the number of the unwinding structures 6 is two, and the two unwinding structures 6 are used in a one-in-one mode and are respectively the front unwinding structure and the rear unwinding structure. Both unwinding structures 6 can slide to the left and can slide out of the composite device to the left, and the front unwinding structure and the rear unwinding structure are respectively located in front of and behind the substrate traction structure 9 and select one to output the substrate 11 to the substrate traction structure 9, and the substrate traction structure 9 outputs the substrate 11 to the composite structure 7.

[0009] Furthermore, the molding device in the embodiment of the present invention also includes an asphalt storage tank, the first frame 1 is a rectangular frame arranged in the front-to-back direction, the asphalt storage tank is arranged on the top of the first frame 1, and the extruders 31 of the two extrusion structures 3 are respectively connected to the asphalt storage tank through pipelines; a front ceiling rail and a rear ceiling rail are arranged side by side on the lower side of the top of the first frame 1, a rear ground rail is arranged on the ground and located on the adjacent left side of the first frame 1, and a front ground rail is arranged on the ground and located in the adjacent front of the first frame 1, the front ceiling rail and the front ground rail are both arranged in the front-to-back direction and are arranged correspondingly, the The rear ceiling rail and the rear floor rail are both arranged in the left and right directions and are arranged correspondingly; for the front extrusion structure, the extrusion mold 32 is arranged in the left and right directions and is slidably arranged on the front ceiling rail through the corresponding slide; the extruder 31 is arranged in the front and back directions, it is slidably arranged on the front floor rail, and its output end is connected to the front middle part of the corresponding extrusion mold 32; for the rear extrusion structure, the extrusion mold 32 is arranged in the left and right directions and is slidably arranged on the rear ceiling rail through the corresponding slide; the extruder 31 is arranged in the left and right directions, it is slidably arranged on the rear floor rail, and its output end is connected to the left end of the corresponding extrusion mold 32.

[0010] The front rail in the embodiment of the present invention includes two first rails arranged side by side in the left and right directions, and the rear rail includes two second rails arranged side by side in the front and back directions; the slide includes an upper frame 33, two upper wheel pairs 34 on the upper frame 33, a lower frame 35 directly below the upper frame 33, a plurality of upper connecting rods 36 between the upper frame 33 and the lower frame 35, and a plurality of lower connecting rods 37 between the lower frame 35 and the extrusion die 32, and the upper frame 33 and the lower frame 35 are both arranged in the left and right directions; the upper connecting rods 36 and the lower connecting rods 37 are both arranged vertically, so that The upper connecting rod 36 is adjustable in length and is arranged in two rows, with the two rows of upper connecting rods 36 arranged side by side front and back; the lower connecting rods 37 are arranged in two rows, with the two rows of lower connecting rods 37 arranged side by side front and back; for the front extrusion structure, the two upper wheel pairs 34 are arranged side by side front and back and are slidably arranged on the upper side of the front rail; the two rows of upper connecting rods 36 are respectively located on the outer sides of the two first rails; for the rear extrusion structure, the two upper wheel pairs 34 are arranged side by side left and right and are slidably arranged on the upper side of the rear rail; the two rows of upper connecting rods 36 are respectively located on the inner sides of the two second rails.

[0011] Among them, the three-roll forming structure 2 in the embodiment of the present invention includes a front forming roller 21, a rear forming roller 22 and a rear cooling roller 23 which are arranged adjacent to each other from front to back; the upper pressure roller 4 is located on the upper side between the front forming roller 21 and the rear forming roller 22, and it can move up and down; the front forming roller 21, the rear forming roller 22 and the rear cooling roller 23 are all cooling rollers.

[0012] Specifically, the number of cooling traction structures 8 in the embodiment of the present invention is two and they are respectively a front cooling traction structure and a rear cooling traction structure; the second frame 5 is a rectangular frame arranged along the front-to-back direction, and its upper part is provided with a front cooling traction structure, a composite structure 7 and a rear cooling traction structure from front to back, and its bottom is provided with a front unwinding structure, a substrate traction structure 9 and a rear unwinding structure from front to back.

[0013] Among them, the substrate traction structure 9 in the embodiment of the present invention includes a bracket vertically arranged at the bottom of the second frame 5, a pair of roller conveying mechanism on the top of the bracket, a front traction roller on the upper front side of the bracket, and a rear traction roller on the upper rear side of the bracket. The pair of roller conveying mechanism includes an active roller and a pressure roller arranged side by side in front and back, and the pressure roller can move forward and backward and press against the front or rear side of the active roller; the substrate 11 output by the front unwinding structure bypasses the front traction roller, and the substrate 11 output by the rear unwinding structure bypasses the rear traction roller; the substrate 11 then passes between the active roller and the pressure roller, and finally reaches the cooling roller at the rear end of the front cooling traction structure.

[0014] The unwinding structure 6 in the embodiment of the present invention includes a pulley 61, an unwinding roller 68 arranged on the pulley 61 in the left-right direction, two ground rails 62 arranged side by side at the bottom of the second frame 5, an extension 63 at the lower left side of the pulley 61, two universal wheels 64 arranged side by side at the bottom of the extension 63, a push handle 65 arranged at the upper left side of the pulley 61 in the front-back direction, and two lower wheel pairs 66 arranged side by side at the left and right sides. A magnetic powder brake is provided at the left or right end of the unwinding roller 68, and the two lower wheel pairs 66 are respectively arranged at The left and right ends of the bottom of the pulley 61 are both arranged in the front-to-back direction, and the universal wheel 64 is slidably arranged on the ground; the two track wheels of the lower wheel pair 66 are respectively slidably arranged on two ground rails 62, and the left end of the ground rail 62 extends to the left relative to the second frame 5 and the upper side of the left end is arranged obliquely downward from right to left; when the unwinding structure 6 slides out of the composite device, the lower wheel pair 66 slides out of the ground rail 62 to the left, and the pulley 61 is arranged obliquely downward from left to right, and the universal wheel 64 and the lower wheel pair 66 at the right end are slidably arranged on the ground.

[0015] Furthermore, a locking mechanism 67 is provided between the front left end or the rear left end of the pulley 61 in the embodiment of the present invention and the ground rail 62 on the corresponding side; the locking mechanism 67 includes an upper fixed plate arranged along the front-to-back direction, a U-shaped notch arranged vertically on the upper side of the upper fixed plate, a fixed rod on the corresponding ground rail 62, a locking screw hinged at the upper end of the fixed rod, and two locking nuts on the locking screw; the locking screw is arranged along the left-to-right direction, and is located on the left side of the fixed rod, and its right end is rotatably arranged on the upper end of the fixed rod through a front-to-back rotating shaft, and is located in the U-shaped notch; the two locking nuts are arranged side by side on the left and right, and they respectively abut against the left and right sides of the upper fixed plate to fix the locking screw to the upper fixed plate.

[0016] Among them, the front cooling traction structure and the rear cooling traction structure in the embodiment of the present invention both include a plurality of cooling rollers arranged side by side in front and back; the composite structure 7 includes a heating roller 71, an arc-shaped heating plate 72 directly below the heating roller 71, and a lower pressing roller 73 below and behind the heating roller 71, and the heating roller 71, the arc-shaped heating plate 72 and the lower pressing roller 73 are all arranged in the left and right directions, and the lower pressing roller 73 is pressed against the rear lower part of the heating roller 71; the arc-shaped heating plate 72 is an arc-shaped surface that cooperates with the heating roller 71 and can move up and down, and the lower pressing roller 73 can move obliquely downward from front to back.

[0017] Furthermore, the forming device in the embodiment of the present invention also includes a cooling structure; the cooling structure is arranged on the first frame 1, which is located behind the three-roll forming structure 2, and includes a baffle, at least one cooling roller and at least one traction roller; the waterproof layer 10 output by the three-roll forming structure 2 bypasses the cooling roller and the traction roller; the baffle is arranged in the front-to-back direction, and is located above the cooling roller, the traction roller and the waterproof layer 10. The beneficial effects brought about by the technical solution provided by the embodiment of the present invention are as follows: the embodiment of the present invention provides a production line for waterproof membranes, in which both the extrusion structure and the unwinding structure adopt a one-in-one-standby mode and are easy to maintain and replace. For the extrusion structure. The two extrusion structures adopt different methods, one extrusion structure slides forward and backward, and the other extrusion structure slides left and right. The extrusion die is adaptively adjusted, and the structure is more compact (the extruder and its accessory structures are large and cannot slide left and right). The extruder adopts a ground sliding method, and the extrusion die adopts a sky sliding method, and the sliding is more stable. For the unwinding structure, a substrate traction structure is used for guidance, and the structure is more compact; in addition to being able to slide left and right, the unwinding structure can also slide directly out of the composite device, which is convenient for changing rolls and improving efficiency. The combination of universal wheels and lower wheel pairs facilitates the movement of the unwinding structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a production line of waterproof coiled material in an embodiment of the present invention when the front unwinding structure outputs the substrate; Figure 2 It is a structural schematic diagram of the production line of the waterproof coiled material in the embodiment of the present invention when the rear unwinding structure outputs the substrate; Figure 3 It is a structural schematic diagram of a molding device; Figure 4 is a schematic diagram of the structure of the composite device; Figure 5 It is a structural schematic diagram of the post-extrusion structure; Figure 6 yes Figure 5 Slide left structural diagram; Figure 7 It is a structural schematic diagram of the unwinding structure; Figure 8 yes Figure 7 A schematic diagram of the structure that slides out to the left; Fig. 9 is a structural schematic diagram of a substrate traction structure; Fig.10 It is a structural schematic diagram of one side of the locking structure; Fig.11 is a schematic diagram of the structure on the other side of the locking structure; Fig.12 It is a structural schematic diagram when the locking structure is released.

[0019] In the figure: 1 first frame, 2 three-roller forming structure, 3 extrusion structure, 4 upper pressing roller, 5 second frame, 6 unwinding structure, 7 composite structure, 8 cooling traction structure, 9 substrate traction structure, 10 waterproof layer, 11 substrate; 21 front forming roller, 22 rear forming roller, 23 rear cooling roller; 31 extruder, 32 extrusion die, 33 upper frame, 34 upper wheel pair, 35 lower frame, 36 upper connecting rod, 37 lower connecting rod; 61 pulley, 62 ground rail, 63 extension part, 64 universal wheel, 65 push handle, 66 lower wheel pair, 67 locking structure, 68 unwinding roller; 71 heating roller, 72 arc heating plate, 73 lower pressing roller. DETAILED DESCRIPTION

[0020] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.

[0021] Example 1 Embodiment 1 provides a production line for waterproof coiled material, including a forming device, a compounding device, a trimming device, a cloth storage device and a winding device, etc., which are arranged in sequence from front to back. The forming device is used to extrude and press to form a waterproof layer 10. The compounding device is used to compound the waterproof layer 10 and the substrate 11. The trimming device is used to trim the left and right sides of the product. The cloth storage device is used to store cloth, and the specific description can be found in the application number CN202221195491.6. The winding device is used to achieve slitting and winding, and the specific description can be found in the application number CN202221386128.2.

[0022] The molding device includes a first frame 1 and a three-roll molding structure 2 thereon, two extrusion structures 3, an upper pressure roller 4, a cooling structure and an asphalt storage tank. The extrusion mold 32 of the extrusion structure 3 is located directly above the first two rollers of the three-roll molding structure 2. The first frame 1 is a rectangular frame arranged in the front-to-back direction, the asphalt storage tank is arranged on the top of the first frame 1, and the extruders 31 of the two extrusion structures 3 are respectively connected to the asphalt storage tanks through pipelines. The three-roll molding structure 2 includes a front molding roller 21, a rear molding roller 22 and a rear cooling roller 23 arranged adjacent to each other from front to back; the upper pressure roller 4 is located on the upper side between the front molding roller 21 and the rear molding roller 22, and can move up and down; the front molding roller 21, the rear molding roller 22 and the rear cooling roller 23 are all cooling rollers (all arranged in the left-right direction). The two extrusion structures 3 are used in a one-in-one mode and are respectively the front extrusion structure and the rear extrusion structure. The cooling structure is located behind the three-roller forming structure 2, and includes a shielding plate, at least one cooling roller (set in the left and right directions) and at least one traction roller (set in the left and right directions). The waterproof layer 10 output by the three-roller forming structure 2 bypasses the cooling roller and the traction roller. The shielding plate is set in the front-to-back direction and is located above the cooling roller, the traction roller and the waterproof layer 10.

[0023] Specifically, the front extrusion structure can slide forward and backward, and the extruder 31 thereon is located in front of the three-roller forming structure 2 and is slidably arranged on the ground. The extrusion die 32 of the front extrusion structure is arranged obliquely downward from front to back, and is located in front of and above the upper pressure roller 4. It is slidably arranged on the first frame 1, and can move forward to the front of the three-roller forming structure 2, Specifically, the rear extrusion structure can slide to the left, and the extruder 31 thereon is located on the left side of the three-roller molding structure 2 and is slidably arranged on the ground. The extrusion die 32 on the rear extrusion structure is arranged obliquely downward from the back to the front, and is located at the rear and upper part of the upper pressure roller 4. It is slidably arranged on the first frame 1, and it can move to the left to the left side of the three-roller molding structure 2.

[0024] More specifically, a front ceiling rail and a rear ceiling rail are arranged side by side at the top lower side of the first frame 1, the front ceiling rail includes two first first rails arranged side by side left and right (arranged in the front-to-back direction), and the rear ceiling rail includes two second second rails arranged side by side front and back (arranged in the left-right direction). A rear ground rail (arranged in the left-right direction) is arranged on the ground and located adjacent to the left side of the first frame 1, and a front ground rail (arranged in the front-to-back direction) is arranged on the ground and located adjacent to the front of the first frame 1. The front ceiling rail and the front ground rail are both arranged in the front-to-back direction and are correspondingly arranged (arranged in parallel up and down and located on the same vertical plane), and the rear ceiling rail and the rear ground rail are both arranged in the left-to-right direction and are correspondingly arranged (arranged in parallel up and down and located on the same vertical plane).

[0025] Specifically, for the front extrusion structure, the extrusion die 32 is arranged in the left-right direction and is slidably arranged on the front rail through the corresponding slide. The extruder 31 (a pulley is provided at the bottom, and the pulley is provided with the auxiliary structure of the extruder) is arranged in the front-back direction, and is slidably arranged on the front rail, and its output end is connected to the middle of the front side of the corresponding extrusion die 32. For the rear extrusion structure, the extrusion die 32 is arranged in the left-right direction and is slidably arranged on the rear rail through the corresponding slide. The extruder 31 (a pulley is provided at the bottom, and the pulley is provided with the auxiliary structure of the extruder) is arranged in the left-right direction, and is slidably arranged on the rear rail, and its output end is connected to the left end of the corresponding extrusion die 32.

[0026] The carriage includes an upper frame 33, two upper wheel pairs 34 on the upper frame 33, a lower frame 35 directly below the upper frame 33, a plurality of upper connecting rods 36 between the upper frame 33 and the lower frame 35, and a plurality of lower connecting rods 37 between the lower frame 35 and the extrusion die 32. The upper frame 33 and the lower frame 35 are both arranged in the left-right direction, and are specifically a horizontally arranged rectangular frame. The upper connecting rod 36 and the lower connecting rod 37 are both arranged vertically, and the upper connecting rod 36 can be adjusted in length (specifically, a basket rod or a threaded sleeve and a screw structure at both ends thereof can be adopted), and the upper connecting rod 36 is arranged in two rows, and the two rows of upper connecting rods 36 are arranged side by side front and back. The lower connecting rod 37 is arranged in two rows, and the two rows of lower connecting rods 37 are arranged side by side front and back (the lower end of one row of lower connecting rods 37 is fixedly connected to the top of the extrusion die 32, and the lower end of the other row of lower connecting rods 37 is fixedly connected to the middle of the inclined surface of the extrusion die 32). Specifically, for the front extrusion structure, the two upper wheel pairs 34 are arranged side by side and are slidably arranged on the upper side of the front rail; the two rows of upper connecting rods 36 are respectively located on the outer sides of the two first rails. For the rear extrusion structure, the two upper wheel pairs 34 are arranged side by side and are slidably arranged on the upper side of the rear rail; the two rows of upper connecting rods 36 are respectively located on the inner sides of the two second rails. Specifically, the number of upper connecting rods 36 is four, and the number of lower connecting rods 37 is four.

[0027] The composite device includes a second frame 5 and two unwinding structures 6, a composite structure 7, a substrate traction structure 9 and two cooling traction structures 8 thereon; the two unwinding structures 6 are respectively a front unwinding structure and a rear unwinding structure, and the two cooling traction structures 8 are respectively a front cooling traction structure and a rear cooling traction structure. The second frame 5 is a rectangular frame arranged in the front-to-back direction, and the upper part thereof is provided with a front cooling traction structure, a composite structure 7 and a rear cooling traction structure in sequence from front to back, and the bottom part thereof is provided with a front unwinding structure, a substrate traction structure 9 and a rear unwinding structure in sequence from front to back. The two unwinding structures 6 are used in a one-in-one-out standby manner, and both unwinding structures 6 can slide to the left and can slide out of the composite device to the left (at this time, the locking mechanism 67 is in an unlocked state). The front unwinding structure and the rear unwinding structure select one to output the substrate 11 to the substrate traction structure 9, and the substrate traction structure 9 outputs the substrate 11 to the composite structure 7.

[0028] Among them, the substrate traction structure 9 in the embodiment of the present invention includes a bracket vertically arranged at the bottom of the second frame 5, a roller conveying mechanism on the top of the bracket, a front traction roller on the upper front side of the bracket, and a rear traction roller on the upper rear side of the bracket, etc. The roller conveying mechanism includes an active roller and a pressure roller arranged side by side in front and back, etc. The pressure roller can move forward and backward (driven by a corresponding cylinder) and is pressed against the front or rear side of the active roller. The front traction roller, the rear traction roller, the active roller and the pressure roller are all arranged in the left and right directions. The substrate 11 output by the front unwinding structure bypasses the front traction roller, and the substrate 11 output by the rear unwinding structure bypasses the rear traction roller. The substrate 11 then passes between the active roller and the pressure roller, and finally reaches the cooling roller at the rear end of the front cooling traction structure.

[0029] The unwinding structure 6 in the embodiment of the present invention includes a pulley 61, an unwinding roller 68 arranged on the pulley 61 in the left-right direction, two ground rails 62 arranged side by side at the bottom of the second frame 5, an extension 63 at the lower left side of the pulley 61, two universal wheels 64 arranged side by side at the bottom of the extension 63, a push handle 65 arranged at the upper left side of the pulley 61 in the front-to-back direction, two lower wheel pairs 66 arranged side by side at the left and right sides, and a locking mechanism 67 between the pulley 61 and the ground rail 62. A magnetic powder brake (fixed on the pulley 61) is provided at the left or right end of the unwinding roller 68, the two lower wheel pairs 66 are respectively arranged at the left and right ends of the bottom of the pulley 61 and are both arranged in the front-to-back direction, and the universal wheel 64 is slidably arranged on the ground. The two track wheels of the lower wheel pair 66 are respectively slidably arranged on the two ground rails 62, the left end of the ground rail 62 extends to the left relative to the second frame 5, and the upper side of the left end thereof is arranged obliquely downward from right to left to facilitate the lower wheel pair 66 to slide out to the left. When the unwinding structure 6 slides out of the composite device, the lower wheel pair 66 slides out of the ground rail 62 to the left, the pulley 61 is arranged obliquely downward from left to right, and the universal wheel 64 and the lower wheel pair 66 at the right end are slidably arranged on the ground.

[0030] Furthermore, the locking mechanism 67 in the embodiment of the present invention is arranged between the front left end or the rear left end of the pulley 61 and the ground rail 62 on the corresponding side for easy operation. The locking mechanism 67 includes an upper fixed plate (vertically arranged) arranged along the front-back direction, a U-shaped notch on the upper side of the upper fixed plate and arranged vertically, a fixed rod on the corresponding ground rail 62, a locking screw hinged at the upper end of the fixed rod, and two locking nuts on the locking screw. The locking screw is arranged along the left-right direction, and is located on the left side of the fixed rod. Its right end is rotatably arranged at the upper end of the fixed rod through a rotating shaft in the front-back direction. It is located in the U-shaped notch and can be rotated upward (two locking nuts need to be loosened) to unlock. The two locking nuts are arranged side by side on the left and right sides, and they respectively press against the left and right sides of the upper fixed plate to fix the locking screw to the upper fixed plate.

[0031] Among them, the front cooling traction structure and the rear cooling traction structure in the embodiment of the present invention both include a plurality of cooling rollers arranged side by side in front and back. The composite structure 7 includes a heating roller 71, an arc-shaped heating plate 72 directly below (specifically, adjacent to and below) the heating roller 71, and a lower pressing roller 73 below and behind the heating roller 71. The heating roller 71, the arc-shaped heating plate 72, and the lower pressing roller 73 are all arranged in the left-right direction, and the lower pressing roller 73 presses against the rear lower part of the heating roller 71. The arc-shaped heating plate 72 is an arc-shaped surface that cooperates with the heating roller 71 and can move up and down (driven by a corresponding cylinder), and the lower pressing roller 73 can move obliquely downward from front to back (driven by a corresponding cylinder).

[0032] Example 2 Embodiment 2 provides a production line for waterproofing coiled material, and its structure is basically the same as that of embodiment 1, except that: the rear extrusion structure in this embodiment can slide to the right, and the extruder 31 thereon is located on the right side of the three-roller forming structure 2 and is slidably arranged on the ground. Both unwinding structures 6 can slide to the right and can slide out of the composite device to the right. The corresponding description is adaptively adjusted.

[0033] Among them, "first" and "second" in this patent only serve to distinguish and have no other special meanings.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A production line for waterproof coiled material, comprising a forming device, a compounding device, a trimming device, a cloth storage device and a winding device arranged in sequence from front to back, wherein the forming device comprises a first frame (1) and a three-roll forming structure (2), an extrusion structure (3) and an upper pressure roller (4) thereon, and an extrusion die (32) of the extrusion structure (3) is located directly above between the first two rollers of the three-roll forming structure (2); the compounding device comprises a second frame (5) and a unwinding structure (6), a compounding structure (7) and a cooling and traction structure (8) thereon; characterized in that: The number of the extrusion structures (3) is two, and the two extrusion structures (3) are used in a one-in-one mode and are respectively a front extrusion structure and a rear extrusion structure; the front extrusion structure can slide forward and backward, and the extruder (31) thereon is located directly in front of the three-roller molding structure (2) and is slidably arranged on the ground; the extrusion die (32) of the front extrusion structure is arranged obliquely downward from front to back, is located in front of and above the upper pressure roller (4), is slidably arranged on the first frame (1), and can move forward to the front of the three-roller molding structure (2); the rear extrusion structure can slide leftward, and the extruder (31) thereon is located on the left side of the three-roller molding structure (2) and is slidably arranged on the ground; the extrusion die (32) on the rear extrusion structure is arranged obliquely downward from back to front, is located in the rear of and above the upper pressure roller (4), is slidably arranged on the first frame (1), and can move leftward to the left side of the three-roller molding structure (2); The composite device further comprises a substrate traction structure (9) on the second frame (5) and located directly below the composite structure (7); the number of the unwinding structures (6) is two, the two unwinding structures (6) are used in a one-in-one mode and are respectively a front unwinding structure and a rear unwinding structure, the two unwinding structures (6) can slide to the left and can slide out of the composite device to the left, the front unwinding structure and the rear unwinding structure are respectively located in front of and behind the substrate traction structure (9) and selectively output the substrate (11) to the substrate traction structure (9), and the substrate traction structure (9) outputs the substrate (11) to the composite structure (7).

2. The production line of waterproof coiled material according to claim 1, characterized in that: The molding device further comprises an asphalt storage tank, the first frame (1) is a rectangular frame arranged in a front-to-back direction, the asphalt storage tank is arranged on the top of the first frame (1), and the extruders (31) of the two extrusion structures (3) are respectively connected to the asphalt storage tank via pipelines; A front ceiling rail and a rear ceiling rail are arranged side by side on the lower side of the top of the first frame (1), a rear floor rail is arranged on the ground and located adjacent to the left side of the first frame (1), and a front floor rail is arranged on the ground and located adjacent to the front side of the first frame (1), the front ceiling rail and the front floor rail are arranged in a front-to-back direction and are arranged correspondingly, and the rear ceiling rail and the rear floor rail are arranged in a left-to-right direction and are arranged correspondingly; For the front extrusion structure, the extrusion die (32) is arranged in the left-right direction and is slidably arranged on the front ceiling rail through a corresponding slide; the extruder (31) is arranged in the front-back direction and is slidably arranged on the front floor rail, and its output end is connected to the front middle part of the corresponding extrusion die (32); For the rear extrusion structure, the extrusion die (32) is arranged in the left-right direction and is slidably arranged on the rear ceiling rail through a corresponding slide; the extruder (31) is arranged in the left-right direction and is slidably arranged on the rear floor rail, and its output end is connected to the left end of the corresponding extrusion die (32).

3. The production line of waterproof coiled material according to claim 2, characterized in that: The front rail includes two first rails arranged side by side, and the rear rail includes two second rails arranged side by side. The slide frame comprises an upper frame (33), two upper wheel pairs (34) on the upper frame (33), a lower frame (35) directly below the upper frame (33), a plurality of upper connecting rods (36) between the upper frame (33) and the lower frame (35), and a plurality of lower connecting rods (37) between the lower frame (35) and the extrusion die (32), wherein the upper frame (33) and the lower frame (35) are both arranged in the left-right direction; The upper connecting rod (36) and the lower connecting rod (37) are both arranged vertically, the upper connecting rod (36) is adjustable in length, the upper connecting rod (36) is arranged in two rows, and the two rows of upper connecting rods (36) are arranged side by side front and back; the lower connecting rod (37) is arranged in two rows, and the two rows of lower connecting rods (37) are arranged side by side front and back; For the front extrusion structure, two upper wheel pairs (34) are arranged side by side in front and back and are slidably arranged on the upper side of the front sky rail; two rows of upper connecting rods (36) are respectively located on the outer sides of the two first sky rails; For the rear extrusion structure, two upper wheel pairs (34) are arranged side by side and are slidably arranged on the upper side of the rear sky rail; two rows of upper connecting rods (36) are respectively located on the inner sides of the two second sky rails.

4. The production line of waterproof coiled material according to claim 1, characterized in that: The three-roll forming structure (2) comprises a front forming roller (21), a rear forming roller (22) and a rear cooling roller (23) which are arranged adjacent to each other in sequence from front to rear; the upper pressure roller (4) is located on the upper side between the front forming roller (21) and the rear forming roller (22), and can move up and down; the front forming roller (21), the rear forming roller (22) and the rear cooling roller (23) are all cooling rollers.

5. The production line of waterproof coiled material according to claim 1, characterized in that: The number of the cooling and traction structures (8) is two, and they are respectively a front cooling and traction structure and a rear cooling and traction structure; The second frame (5) is a rectangular frame arranged in the front-to-back direction, and its upper part is provided with a front cooling traction structure, a composite structure (7) and a rear cooling traction structure in sequence from front to back, and its bottom part is provided with a front unwinding structure, a substrate traction structure (9) and a rear unwinding structure in sequence from front to back.

6. The production line of waterproof coiled material according to claim 5, characterized in that: The substrate traction structure (9) comprises a bracket vertically arranged at the bottom of the second frame (5), a pair of roller conveying mechanism on the top of the bracket, a front traction roller on the upper front side of the bracket, and a rear traction roller on the upper rear side of the bracket, the pair of roller conveying mechanism comprises a driving roller and a pressure roller arranged side by side in front and back, the pressure roller can move forward and backward and is pressed against the front side or the rear side of the driving roller; the substrate (11) output by the front unwinding structure bypasses the front traction roller, and the substrate (11) output by the rear unwinding structure bypasses the rear traction roller; the substrate (11) then passes between the driving roller and the pressure roller, and finally reaches the cooling roller at the rear end of the front cooling traction structure.

7. The production line of waterproof coiled material according to claim 5, characterized in that: The unwinding structure (6) comprises a pulley (61), an unwinding roller (68) arranged on the pulley (61) in the left-right direction, two ground rails (62) arranged side by side at the bottom of the second frame (5), an extension (63) at the lower left side of the pulley (61), two universal wheels (64) arranged side by side at the bottom of the extension (63), a push handle (65) arranged at the upper left side of the pulley (61) in the front-back direction, and two lower wheel pairs (66) arranged side by side at the left and right sides, a magnetic powder brake is provided at the left end or the right end of the unwinding roller (68), and the two lower wheel pairs (66) are respectively arranged at the pulley The left and right ends of the bottom of the composite device (61) are both arranged in the front-back direction, and the universal wheel (64) is slidably arranged on the ground; the two track wheels of the lower wheel pair (66) are respectively slidably arranged on two ground rails (62), the left end of the ground rail (62) extends to the left relative to the second frame (5) and the upper side of the left end is arranged obliquely downward from right to left; when the unwinding structure (6) slides out of the composite device, the lower wheel pair (66) slides out of the ground rail (62) to the left, the pulley (61) is arranged obliquely downward from left to right, and the universal wheel (64) and the lower wheel pair (66) at the right end are slidably arranged on the ground.

8. The production line of waterproof coiled material according to claim 7, characterized in that: A locking mechanism (67) is provided between the front left end or the rear left end of the pulley (61) and the ground rail (62) on the corresponding side; The locking mechanism (67) comprises an upper fixing plate arranged in the front-back direction, a U-shaped notch arranged vertically on the upper side of the upper fixing plate, a fixing rod on the corresponding ground rail (62), a locking screw hinged at the upper end of the fixing rod, and two locking nuts on the locking screw; the locking screw is arranged in the left-right direction, and is located on the left side of the fixing rod, and its right end is rotatably arranged on the upper end of the fixing rod through a rotating shaft in the front-back direction, and is located in the U-shaped notch; the two locking nuts are arranged side by side in the left and right directions, and are respectively pressed against the left and right sides of the upper fixing plate to fix the locking screw to the upper fixing plate.

9. The production line of waterproof coiled material according to claim 5, characterized in that: The front cooling traction structure and the rear cooling traction structure both include a plurality of cooling rollers arranged side by side in front and back; the composite structure (7) includes a heating roller (71), an arc-shaped heating plate (72) directly below the heating roller (71) and a lower pressure roller (73) below the rear of the heating roller (71); the heating roller (71), the arc-shaped heating plate (72) and the lower pressure roller (73) are all arranged in the left-right direction, and the lower pressure roller (73) is pressed against the rear lower part of the heating roller (71); the arc-shaped heating plate (72) is an arc-shaped surface that cooperates with the heating roller (71) and can move up and down, and the lower pressure roller (73) can move obliquely downward from front to back.

10. The production line of waterproof coiled material according to claim 1, characterized in that: The forming device further comprises a cooling structure; the cooling structure is arranged on the first frame (1) and is located behind the three-roll forming structure (2), and comprises a shielding plate, at least one cooling roller and at least one pulling roller; the waterproof layer (10) output by the three-roll forming structure (2) bypasses the cooling roller and the pulling roller; the shielding plate is arranged in the front-to-back direction and is located above the cooling roller, the pulling roller and the waterproof layer (10).

Citation Information

Patent Citations

  • Production process of polymer-modified asphalt waterproofing membrane

    CN104723528B

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    CN202192832U

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    CN218226941U

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    CN218231201U