Constant-tension fiber feeding and withdrawing device for aerospace and carbon fiber spreading machine thereof

By designing a constant tension wire release device for aerospace, including wire release mechanism and carbon fiber wire laying machine, the problems of pressure roller wear and lack of tension structure are solved, and the replacement and tensioning functions of carbon fiber wire laying machine are realized, improving the Use efficiency and product quality.

CN119458955APending Publication Date: 2025-02-18昆山台功精密机械有限公司
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Patent Information

Application Number
CN202310997532.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-09
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

When used in the existing carbon fiber wire laying machine, the long-term contact between the press roller and the material will cause wear, and lack a convenient replacement function, and the lack of tension structure during the wire feeding and releasing process, resulting in the use function of the wire laying machine to be improved.

Method used

A constant tension wire releasing device for aerospace is designed, including a wire releasing mechanism, which consists of a base, a vertical plate, a motor, a screw rod, a connecting block, a frame and a first roller body, and drives the screw rod by a motor. Rotate, the connecting block drives the frame body to move, the carbon fiber wire enters the wire laying machine after being tensioned by the first and second roller bodies, and drives the push plate up and down through the second cylinder to realize the rapid disassembly and assembly of the press roller.

Benefits of technology

Through this device, the problems of pressure roller wear and lack of tension structure are solved, the replacement and tensioning functions of carbon fiber wire laying machine are realized, and the efficiency of the wire laying machine and the stability of product quality are improved.

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Abstract

The invention discloses an aerospace constant-tension wire feeding and withdrawing device which comprises a wire feeding and withdrawing mechanism, the wire feeding and withdrawing mechanism comprises a base, a vertical plate and a motor are fixedly mounted at the top of the base, a screw rod is fixedly connected to an output shaft of the motor, a connecting block sleeves the screw rod in a threaded manner, a frame body is fixedly connected to one side of the connecting block, and the frame body is fixedly connected to the other side of the connecting block; the bottom of the frame body is movably connected with the base, and one side of the vertical plate is rotationally connected with a first roller body; according to the constant-tension wire feeding and withdrawing device for aerospace and the carbon fiber wire placement machine thereof, through the arrangement of the wire feeding and withdrawing mechanism, carbon fiber wires enter the carbon fiber wire placement machine body after being tensioned by a first roller body and a second roller body, and a pressing roller can be rapidly disassembled and assembled in the mode that a second air cylinder drives a push plate to move up and down; through the arrangement, not only is the problem of abrasion caused by long-term contact between the compression roller and materials solved, but also the fiber placement machine has the function of tensioning the materials.
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Description

Technical Field

[0001] The present invention relates to the technical field of fiber laying machines, in particular to a constant tension fiber feeding and withdrawing device for aerospace and a carbon fiber fiber laying machine thereof. Background Art

[0002] As we all know, carbon fiber composite materials are generally composed of carbon fiber and resin, and have the characteristics of high strength, high modulus, wear resistance, heat resistance, and corrosion resistance. In addition, in the field of aerospace material production, the quality of traditional manual laying methods depends on factors such as personnel ability and quality and whether the operation is standardized. The product quality fluctuates greatly and the scrap rate is high. Automatic laying has high control accuracy, good repeatability and consistency of product quality, and is an important means to achieve high-performance digital manufacturing of composite materials.

[0003] When using existing carbon fiber laying machines, pressure rollers are required to make the laying effect more uniform. However, long-term contact between the pressure rollers and the material will cause certain wear. Since the pressure rollers do not have the function of being easily replaced on the carbon fiber laying machines, and the existing laying machines also lack a structural setting for tensioning during the feeding and withdrawing process, the use function of the laying machines needs to be improved.

[0004] The above information disclosed in the Background section is only for enhancement of understanding of the background of the present disclosure and therefore it may include information that does not constitute the prior art that is already known to one of ordinary skill in the art. Summary of the invention

[0005] The object of the present invention is to provide a constant tension wire feeding and withdrawing device for aerospace and a carbon fiber laying machine thereof, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a constant tension wire feeding and retracting device for aerospace, comprising: a wire feeding and retracting mechanism, the wire feeding and retracting mechanism comprising a base, a vertical plate and a motor are respectively fixedly installed on the top of the base, the output shaft of the motor is fixedly connected to a screw rod, a connecting block is threadedly mounted on the screw rod, one side of the connecting block is fixedly connected to a frame body, the bottom of the frame body is movably connected to the base, and one side of the vertical plate is rotatably connected to a first roller body.

[0007] By adopting the above technical solution, after the motor is started, it can drive the screw to rotate clockwise or counterclockwise, so that the connecting block can drive the frame to move on the base, thereby facilitating the carbon fiber laying machine body to lay the fiber more evenly on the frame, and the carbon fiber filaments can be wound on the first roller body and then enter the carbon fiber laying machine body for cutting.

[0008] Preferably, a leg is fixedly connected to the bottom of the base.

[0009] By adopting the above technical solution, the base can be placed more stably.

[0010] Preferably, a slide groove is provided on the top of the base, and the inner side wall of the slide groove is slidably connected to the frame.

[0011] By adopting the above technical solution, the stability of the frame during movement can be improved.

[0012] Preferably, a baffle is fixedly connected to the top of the base, and one side of the baffle is rotatably connected to the screw rod via a bearing.

[0013] By adopting the above technical solution, the rotation load of the screw rod can be easily reduced.

[0014] In addition, the present invention also provides a carbon fiber laying machine for aerospace, comprising: a carbon fiber laying machine body, a slider fixedly connected to the top of the carbon fiber laying machine body, a first bracket slidably connected to the top of the slider, the bottom of the first bracket is fixedly connected to the base, the bottom of the carbon fiber laying machine body is fixedly connected to the second bracket, a second cylinder is fixedly installed on the bottom of the second bracket, the piston rod of the second cylinder is fixedly connected to a push plate, two plates are tightly attached to the outer side of the push plate, the two plates are fixedly connected to the opposite sides with plug blocks, a connecting plate is mounted on the plug block, and a pressure roller is rotatably connected to one side of the connecting plate.

[0015] By adopting the above technical scheme, the carbon fiber laying machine body can be easily moved on the bracket, so that it is more convenient for the carbon fiber laying machine body to evenly lay fibers on the first bracket, and after the second cylinder drives the push plate to move downward, the push plate can squeeze the two plate bodies at the same time, so that the plate body can drive the plug block to be inserted into the connecting plate. When the second cylinder drives the push plate to move upward, the two plate bodies can lose the force on the plug block, thereby facilitating the disassembly and assembly of the pressure roller on the carbon fiber laying machine body.

[0016] Preferably, the number of the connecting plates is two, and slots are provided on adjacent sides of the two connecting plates, and the insert blocks are inserted into the slots.

[0017] By adopting the above technical solution, the insert block can more firmly position the connecting plate.

[0018] Preferably, the two plates have opposite sides fixedly connected to a rod, the rod is slidably connected to the inside of the second bracket, one end of the rod away from the plate is fixedly connected to a stopper, a spring is fixedly sleeved on the rod, and both ends of the spring are fixedly connected to the stopper and the second bracket respectively.

[0019] By adopting the above technical solution, when the second cylinder drives the push plate to move upward, the rod body can drive the two plates closer to each other under the restoring action of the spring, so that the plug block can be pulled out of the slot, thereby facilitating the removal of the pressure roller from the carbon fiber laying machine body.

[0020] Preferably, a first cylinder is fixedly mounted on one side of the first bracket, and a piston rod of the first cylinder is fixedly connected to the carbon fiber laying machine body.

[0021] By adopting the above technical solution, after the first cylinder is started, it can drive the carbon fiber laying machine body to move back and forth, so that the laying effect is more uniform.

[0022] Preferably, a feed inlet is provided on one side of the carbon fiber laying machine body, and a discharge outlet is provided at the bottom of the carbon fiber laying machine body.

[0023] By adopting the above technical solution, it is possible to facilitate the carbon fiber filaments to enter the carbon fiber laying machine and also to facilitate their discharge from the carbon fiber laying machine.

[0024] Preferably, a second roller is rotatably connected to one side of the carbon fiber laying machine body close to the feed inlet.

[0025] By adopting the above technical solution, the carbon fiber filaments wound on the first roller body can be tensioned by the second roller body and then enter the carbon fiber laying machine body.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] The arrangement of the wire feeding and withdrawing mechanism of the aerospace constant tension wire feeding and withdrawing device and the carbon fiber laying machine thereof allows the carbon fiber wire to enter the carbon fiber laying machine body only after being tensioned by the first roller body and the second roller body, and the pressure roller can be quickly disassembled and assembled by the second cylinder driving the push plate to move up and down; through the above arrangement, not only the problem of wear caused by long-term contact between the pressure roller and the material is solved, but also the laying machine has the function of tensioning the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of a constant tension wire feeding and withdrawing device for aerospace and a carbon fiber laying machine thereof of the present invention;

[0029] Figure 2 It is an enlarged schematic diagram of area A of the structural schematic diagram of the constant tension wire feeding and withdrawing device for aerospace and the carbon fiber laying machine thereof of the present invention;

[0030] Figure 3 It is a schematic structural diagram of a second cylinder and a push plate in the carbon fiber laying machine for aerospace use of the present invention;

[0031] Figure 4 It is a schematic structural diagram of a pressure roller and a connecting plate in a carbon fiber laying machine for aerospace use of the present invention;

[0032] Figure 5 It is an enlarged schematic diagram of area B of the structural schematic diagram of the pressure roller and the connecting plate in the carbon fiber laying machine for aerospace use of the present invention;

[0033] Figure 6 It is a schematic structural diagram of a base in a constant tension wire feeding and withdrawing device for aerospace use of the present invention.

[0034] In the figure: 1. wire feeding and retracting mechanism; 10. base; 11. vertical plate; 12. first roller body; 13. motor; 14. screw rod; 15. connecting block; 16. frame body; 17. baffle plate; 18. slide groove; 19. support leg; 2. carbon fiber laying machine body; 20. first bracket; 21. first cylinder; 22. slider; 23. feed port; 24. second roller body; 25. discharge port; 26. second bracket; 27. second cylinder; 28. plate body; 29. ​​pressure roller; 201. push plate; 202. rod body; 203. plug block; 204. stop block; 205. spring; 206. connecting plate; 207. slot. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-Figure 6 , This embodiment provides a technical solution: a constant tension wire feeding and withdrawing device for aerospace, comprising: a wire feeding and withdrawing mechanism 1;

[0037] Firstly, in order to enable the motor 13 to drive the screw rod 14 to rotate clockwise or counterclockwise after starting, so that the connecting block 15 can drive the frame 16 to move on the base 10, so as to facilitate the carbon fiber laying machine body 2 to lay the wire more evenly on the frame 16, and the carbon fiber wire can be wound on the first roller body 12 and then enter the carbon fiber laying machine body 2 for wire cutting; the wire feeding and withdrawing mechanism 1 includes a base 10, and the top of the base 10 is respectively fixedly mounted with a vertical plate 11 and a motor 13, the output shaft of the motor 13 is fixedly connected with the screw rod 14, the screw rod 14 is threadedly sleeved with a connecting block 15, one side of the connecting block 15 is fixedly connected with the frame 16, the bottom of the frame 16 is movably connected to the base 10, and one side of the vertical plate 11 is rotatably connected with the first roller body 12;

[0038] Secondly, in order to make the base 10 more stable when placed, a support leg 19 is fixedly connected to the bottom of the base 10; in order to improve the stability of the frame 16 during movement, a slide groove 18 is opened on the top of the base 10, and the inner wall of the slide groove 18 is slidably connected to the frame 16; in order to facilitate reducing the rotational load of the screw rod 14, a baffle 17 is fixedly connected to the top of the base 10, and one side of the baffle 17 is rotatably connected to the screw rod 14 through a bearing.

[0039] In addition, this embodiment also provides a carbon fiber laying machine for aerospace, including: a carbon fiber laying machine body 2;

[0040] First, in order to facilitate the movement of the carbon fiber laying machine body 2 on the bracket, so as to make it easier for the carbon fiber laying machine body 2 to evenly lay fibers on the first bracket 20, and after the second cylinder 27 drives the push plate 201 to move downward, the push plate 201 can squeeze the two plate bodies 28 at the same time, so that the plate body 28 can drive the plug block 203 to be inserted into the connecting plate 206, when the second cylinder 27 drives the push plate 201 to move upward, the two plate bodies 28 can lose the force on the plug block 203, so as to facilitate the disassembly and assembly of the pressure roller 29 on the carbon fiber laying machine body 2; The top of the body 2 is fixedly connected with a slider 22, the top of the slider 22 is slidably connected with a first bracket 20, the bottom of the first bracket 20 is fixedly connected with the base 10, the bottom of the carbon fiber laying machine body 2 is fixedly connected with a second bracket 26, the bottom of the second bracket 26 is fixedly installed with a second cylinder 27, the piston rod of the second cylinder 27 is fixedly connected with a push plate 201, the outer side of the push plate 201 is tightly attached with two plate bodies 28, the opposite sides of the two plate bodies 28 are fixedly connected with plug blocks 203, the plug blocks 203 are sleeved with a connecting plate 206, and one side of the connecting plate 206 is rotatably connected with a pressure roller 29;

[0041] Secondly, in order to facilitate the insertion block 203 to more firmly position the connecting plate 206, the number of connecting plates 206 is two, and a slot 207 is opened on the adjacent side of the two connecting plates 206, and the insertion block 203 is inserted into the inside of the slot 207; when the second cylinder 27 drives the push plate 201 to move upward, the rod body 202 can drive the two plate bodies 28 to approach each other under the resetting action of the spring 205, so that the insertion block 203 can be pulled out of the slot 207, and then it is convenient to remove the pressure roller 29 from the carbon fiber laying machine body 2; the two plates 28 are fixedly connected to the rod body 202 on the opposite sides, and the rod body 202 is slidably connected to the inside of the second bracket 26, and the end of the rod body 202 away from the plate body 28 is fixedly connected to the stopper 204, and the spring 205 is fixedly sleeved on the rod body 202. The two ends are fixedly connected to the block 204 and the second bracket 26 respectively; in order to drive the carbon fiber laying machine body 2 to move back and forth after the first cylinder 21 is started, so as to make the laying effect more uniform, a first cylinder 21 is fixedly installed on one side of the first bracket 20, and the piston rod of the first cylinder 21 is fixedly connected to the carbon fiber laying machine body 2; in order to facilitate the carbon fiber yarn to enter the carbon fiber laying machine and also facilitate its discharge from the carbon fiber laying machine, a feed port 23 is opened on one side of the carbon fiber laying machine body 2, and a discharge port 25 is opened at the bottom of the carbon fiber laying machine body 2; in order to enable the carbon fiber yarn wound on the first roller body 12 to enter the carbon fiber laying machine body 2 after being tensioned by the second roller body 24, the second roller body 24 is rotatably connected to the side of the carbon fiber laying machine body 2 close to the feed port 23.

[0042] According to the above technical scheme, the working steps of this scheme are summarized and sorted out: when in use, after the motor 13 is started, it can drive the screw rod 14 to rotate clockwise or counterclockwise, so that the connecting block 15 can drive the frame 16 to move on the base 10, thereby facilitating the carbon fiber laying machine body 2 to lay the fiber more evenly on the frame 16, and the carbon fiber filaments can be wound on the first roller body 12 and then enter the carbon fiber laying machine body 2 for slicing; in addition, after the first cylinder 21 is started, it can facilitate the carbon fiber laying machine body 2 moves on the bracket, so that it is more convenient for the carbon fiber laying machine body 2 to evenly lay fibers on the first bracket 20, and after the second cylinder 27 drives the push plate 201 to move downward, the push plate 201 can squeeze the two plate bodies 28 at the same time, so that the plate body 28 can drive the plug block 203 to be inserted into the connecting plate 206. When the second cylinder 27 drives the push plate 201 to move upward, the two plate bodies 28 can lose the force on the plug block 203, so as to facilitate the disassembly and assembly of the pressure roller 29 on the carbon fiber laying machine body 2.

[0043] In summary: the setting of the wire feeding and withdrawing mechanism 1 of the aerospace constant tension wire feeding and withdrawing device and the carbon fiber laying machine thereof allows the carbon fiber wire to enter the carbon fiber laying machine body 2 only after being tensioned by the first roller body 12 and the second roller body 24, and the pressure roller 29 can be quickly disassembled and assembled by driving the push plate 201 up and down by the second cylinder 27; through the above setting, not only the problem of wear caused by long-term contact between the pressure roller 29 and the material is solved, but also the laying machine has the function of tensioning the material.

[0044] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A constant tension wire feeding and withdrawing device for aerospace, characterized in that: include: A wire feeding and retracting mechanism (1) comprises a base (10), a vertical plate (11) and a motor (13) are respectively fixedly mounted on the top of the base (10), an output shaft of the motor (13) is fixedly connected to a screw rod (14), a connecting block (15) is threadedly mounted on the screw rod (14), one side of the connecting block (15) is fixedly connected to a frame (16), the bottom of the frame (16) is movably connected to the base (10), and one side of the vertical plate (11) is rotatably connected to a first roller (12).

2. The constant tension wire feeding and withdrawing device for aerospace according to claim 1, characterized in that: A supporting leg (19) is fixedly connected to the bottom of the base (10).

3. The constant tension wire feeding and withdrawing device for aerospace according to claim 2, characterized in that: A slide groove (18) is provided on the top of the base (10), and the inner side wall of the slide groove (18) is slidably connected to the frame (16).

4. The constant tension wire feeding and withdrawing device for aerospace according to claim 3, characterized in that: A baffle (17) is fixedly connected to the top of the base (10), and one side of the baffle (17) is rotatably connected to the screw rod (14) via a bearing.

5. Carbon fiber laying machine for aerospace, characterized in that: include: A carbon fiber laying machine body (2), wherein a slider (22) is fixedly connected to the top of the carbon fiber laying machine body (2), a first bracket (20) is slidably connected to the top of the slider (22), the bottom of the first bracket (20) is fixedly connected to the base (10), the bottom of the carbon fiber laying machine body (2) is fixedly connected to the second bracket (26), the bottom of the second bracket (26) is fixedly installed with a second cylinder (27), the piston rod of the second cylinder (27) is fixedly connected to a push plate (201), the outer side of the push plate (201) is tightly attached to two plate bodies (28), the two plates (28) are fixedly connected to the opposite sides thereof with an insert block (203), a connecting plate (206) is mounted on the insert block (203), and a pressure roller (29) is rotatably connected to one side of the connecting plate (206).

6. The carbon fiber laying machine for aerospace according to claim 5, characterized in that: There are two connecting plates (206), and adjacent sides of the two connecting plates (206) are each provided with a slot (207), and the insert block (203) is inserted into the interior of the slot (207).

7. The carbon fiber laying machine for aerospace according to claim 5, characterized in that: A rod body (202) is fixedly connected to the opposite sides of the two plates (28); the rod body (202) is slidably connected to the inside of the second bracket (26); one end of the rod body (202) away from the plate body (28) is fixedly connected to a stopper (204); a spring (205) is fixedly sleeved on the rod body (202); and two ends of the spring (205) are respectively fixedly connected to the stopper (204) and the second bracket (26).

8. The carbon fiber laying machine for aerospace according to claim 5, characterized in that: A first cylinder (21) is fixedly mounted on one side of the first bracket (20), and a piston rod of the first cylinder (21) is fixedly connected to the carbon fiber laying machine body (2).

9. The carbon fiber laying machine for aerospace according to claim 8, characterized in that: A feed inlet (23) is provided on one side of the carbon fiber laying machine body (2), and a discharge outlet (25) is provided at the bottom of the carbon fiber laying machine body (2).

10. The carbon fiber laying machine for aerospace according to claim 9, characterized in that: A second roller body (24) is rotatably connected to one side of the carbon fiber laying machine body (2) close to the feed inlet (23).