Flattening mechanism for sock packaging
By designing a flattening mechanism for sock packaging, using servo motor to drive the movement of the turntable and ironing board, the simultaneous shaping and flattening of the socks is achieved, solving the problems of high cost and low efficiency of existing equipment, and improving the Processing efficiency and quality.
Patent Information
- Application Number
- CN202411607017.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing sock styling and flattening equipment has high cost, large footprint, large power consumption, and low working efficiency, which affects the quality of sock flattening.
A flattening mechanism including a main mechanism, an ironing mechanism, an adjustment mechanism and a lifting mechanism are designed. The servo motor drives the movement of the turntable and the ironing board to achieve simultaneous shaping and flattening of the socks.
It improves the efficiency and quality of sock processing, reduces the equipment's land and power consumption, and reduces production costs.
Smart Images

Figure CN119460264A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of socks flattening, and in particular to a flattening mechanism for socks packaging. Background Art
[0002] Socks are one of the commonly used daily necessities in daily life and are in high demand. Therefore, high efficiency is emphasized in the production and processing of socks. The processing process includes flattening, packaging and other steps.
[0003] Existing socks are generally shaped before packaging. Most sock blanks are shaped by steam heating a sock shaping plate and baking. The equipment used is a large ironing machine. The sock shaping plate is arranged on a circular guide rail and circulates into the ironing chamber for shaping. This equipment is expensive, occupies a large area, consumes a lot of electricity, and is expensive. At the same time, after ironing and shaping, it needs to be removed and pressed flat by another pressing device to meet the packaging requirements. The work efficiency is not high, and the position of the sock blank manually mounted on the outside of the sock shaping plate will be different, thereby affecting the error of the sock flattening, and further affecting the overall quality of the sock flattening. For this reason, we propose a flattening mechanism for sock packaging. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a flattening mechanism for socks packaging.
[0005] In order to achieve the above objectives, the technical solution adopted by the present invention is: a flattening mechanism for socks packaging, comprising:
[0006] The main body mechanism comprises a base, a first servo motor is installed at the middle of the top of the base, a turntable is installed at the driving end of the first servo motor, and eight sock shaping plates are equidistantly installed on the turntable;
[0007] An ironing mechanism comprises an inverted U-shaped plate installed at the rear end of a base, a slide groove is provided at the top of an inner cavity of the inverted U-shaped plate, a slider is slidably connected in the slide groove, a first screw is rotatably connected between the two sides of the inner cavity of the slide groove, and the slider is threadedly sleeved on the outside of the first screw, a second servo motor is installed at one end of the outer side of the inverted U-shaped plate, a cross plate is installed on the slider, an adjustment groove is provided at the bottom of the cross plate, two adjustment blocks are slidably connected in the adjustment groove, springs are installed at both ends of the inner cavity of the adjustment groove, the other ends of the two springs are respectively connected to the two adjustment blocks, and an ironing board is installed at the bottom of the two adjustment blocks.
[0008] Preferably, it also includes an adjustment mechanism, which includes a frame and a lifting mechanism installed on one side of the base surface, a third servo motor is installed on the lifting mechanism, a connecting shaft is installed on the driving end of the third servo motor, an adjustment plate is installed on the outer side of the connecting shaft, a limiting groove is opened at one end of the adjustment plate, a first bidirectional screw rod is rotatably connected between the two sides of the inner cavity of the limiting groove, clamping plates are slidably connected on both sides of the inner cavity of the limiting groove, and the two clamping plates are respectively threadedly sleeved on the outside of the two sides of the first bidirectional screw rod, a fourth servo motor is installed at one end of the adjustment plate, and the driving end of the fourth servo motor is connected to the first bidirectional screw rod.
[0009] Preferably, the lifting mechanism includes two movable grooves opened on the inner side of the frame, and movable blocks are slidably connected in the two movable grooves. The third servo motor is installed on one of the movable blocks. A second screw is rotatably connected between the upper and lower sides of the inner cavity of one of the movable grooves, and the movable block is threadedly sleeved on the outer side of the second screw. A fifth servo motor is installed on the top of the frame, and the driving end of the fifth servo motor is connected to the second screw.
[0010] Preferably, a feeding mechanism is provided on the top side of the base away from the frame, and the feeding mechanism includes an L-shaped plate installed on the base, a first push rod motor is installed on the outer end of the L-shaped plate, a fixing plate is installed on the driving end of the first push rod motor, a guide groove is opened at one end of the fixing plate, a second bidirectional screw is rotatably connected between the two sides of the inner cavity of the guide groove, two guide blocks are slidably connected in the guide groove, a clamping plate is fixedly connected to the two guide blocks, a sixth servo motor is installed at one end of the fixing plate, and the driving end of the sixth servo motor is connected to the second bidirectional screw.
[0011] Preferably, a second push rod motor is installed at the bottom of the two clamping plates, and an auxiliary plate is installed at the driving end of the two second push rod motors.
[0012] Preferably, a belt conveyor is provided on the L-shaped plate, and the belt conveyor and the clamping plate are distributed perpendicular to each other.
[0013] Preferably, opposite ends of the two ironing boards are each provided with an inclined groove.
[0014] Preferably, anti-skid pads are installed on opposite ends of the two clamping plates, and the two anti-skid pads correspond to each other.
[0015] Preferably, baffles are installed on both sides of the inverted U-shaped plate, and both baffles are transparent.
[0016] Compared with the prior art, the present invention has the following beneficial effects: by providing a main body mechanism, an ironing mechanism, an adjusting mechanism and a lifting mechanism, the main body mechanism and the ironing mechanism cooperate with each other, so that the sock blanks are ironed and shaped during the movement of the ironing board, and the ironing board squeezes and flattens the sock blanks at the same time, so that the shaping and flattening of the sock blanks can be carried out simultaneously, further improving the efficiency of sock blank processing, and by cooperating with each other the adjusting mechanism and the lifting mechanism, the sock blanks are fixed in a position outside the sock shaping plate during shaping and flattening, thereby improving the shaping and flattening quality of the sock blanks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the structure of the regulating mechanism of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the ironing mechanism of the present invention;
[0020] Figure 4 This is a schematic diagram of the connection structure between the inverted U-shaped plate and the baffle of the present invention;
[0021] Figure 5 This is a schematic diagram of the front structure of the blanking mechanism of the present invention;
[0022] Figure 6 It is a side structural schematic diagram of the blanking mechanism of the present invention;
[0023] Figure 7 This is a partial enlarged view of location A of the present invention;
[0024] Figure 8 It is a partial enlarged view of location B of the present invention.
[0025] In the figure: 101, main body; 102, base; 103, turntable; 104, first servo motor; 105, sock shaping plate; 201, adjustment mechanism; 202, frame; 203, connecting shaft; 204, adjustment plate; 205, fourth servo motor; 206, first bidirectional screw rod; 207, third servo motor; 208, moving groove; 209, fifth servo motor; 210, moving block; 211, clamping plate; 212, anti-skid pad; 213, second screw rod; 301, ironing mechanism; 302, inverted U-shaped plate; 303, Ironing board; 304, slider; 305, first screw rod; 306, horizontal plate; 307, spring; 308, inclined groove; 309, slide groove; 310, adjustment groove; 311, second servo motor; 312, baffle; 401, unloading mechanism; 402, L-shaped plate; 403, clamping plate; 404, second push rod motor; 405, auxiliary plate; 406, belt conveyor; 407, first push rod motor; 408, fixed plate; 409, sixth servo motor; 410, second bidirectional screw rod; 411, guide groove; 412, guide block. DETAILED DESCRIPTION
[0026] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0027] like Figures 1 to 8 A flattening mechanism for sock packaging is shown, comprising:
[0028] The main body mechanism 101 includes a base 102, a first servo motor 104 is installed at the middle of the top of the base 102, a turntable 103 is installed at the driving end of the first servo motor 104, and eight sock shaping plates 105 are equidistantly installed on the turntable 103;
[0029] The ironing mechanism 301 includes an inverted U-shaped plate 302 installed at the rear end of the base 102, a slide groove 309 is provided at the top of the inner cavity of the inverted U-shaped plate 302, a slider 304 is slidably connected in the slide groove 309, a first screw rod 305 is rotatably connected between the two sides of the inner cavity of the slide groove 309, and the slider 304 is threadedly sleeved on the outer side of the first screw rod 305, a second servo motor 311 is installed at one end of the outer side of the inverted U-shaped plate 302, a cross plate 306 is installed on the slider 304, an adjustment groove 310 is provided at the bottom of the cross plate 306, two adjustment blocks are slidably connected in the adjustment groove 310, springs 307 are installed at both ends of the inner cavity of the adjustment groove 310, the other ends of the two springs 307 are respectively connected to the two adjustment blocks, and the bottoms of the two adjustment blocks are installed with ironing boards 303. When working, By starting the first servo motor 104 to drive the turntable 103 to rotate intermittently by 90 degrees, the personnel can sequentially insert the sock blanks into the outer side of the sock shaping plate 105. When the sock shaping plate 105 with the sock blanks is rotated and placed on the inner side of the inverted U-shaped plate 302, the second servo motor 311 is started to drive the first screw 305 to rotate, thereby driving the ironing board 303 to move toward the sock shaping plate 105 so that the two ironing boards 303 are respectively placed on both sides of the sock shaping plate 105. At the same time, the elastic force of the spring 307 pushes the two ironing boards 303 to fit on both sides of the sock shaping plate 105, so that the sock blanks are ironed and shaped during the movement of the ironing boards 303, and the ironing boards 303 squeeze and flatten the sock blanks, so that the shaping and flattening of the sock blanks can be carried out simultaneously, further improving the efficiency of the sock blank processing.
[0030] As a further embodiment of the present invention, an adjustment mechanism is also included, the adjustment mechanism includes a frame 202 and a lifting mechanism installed on one side of the surface of the base 102, a third servo motor 207 is installed on the lifting mechanism, a connecting shaft 203 is installed on the driving end of the third servo motor 207, an adjustment plate 204 is installed on the outer side of the connecting shaft 203, a limiting groove is provided at one end of the adjustment plate 204, a first bidirectional screw rod 206 is rotatably connected between the two sides of the inner cavity of the limiting groove, a clamping plate 211 is slidably connected to both sides of the inner cavity of the limiting groove, and the two clamping plates 211 are respectively The threads are sleeved on the outside of both sides of the first bidirectional screw rod 206, a fourth servo motor 205 is installed at one end of the adjustment plate 204, and the driving end of the fourth servo motor 205 is connected to the first bidirectional screw rod 206. The lifting mechanism includes two moving grooves 208 opened on the inner side of the frame 202, and the two moving grooves 208 are both slidably connected with moving blocks 210. The third servo motor 207 is installed on one of the moving blocks 210, and a second screw rod 213 is rotatably connected between the upper and lower sides of the inner cavity of one of the moving grooves 208. The moving block 210 is sleeved on the inner cavity of the second servo motor 213, and the moving block 210 is sleeved on the inner cavity of the second servo motor 213. The fifth servo motor 209 is installed on the outer side of the second screw 213 and the top of the frame 202. The driving end of the fifth servo motor 209 is connected to the second screw 213. When the sock shaping plate 105 with the sock blank is rotated and placed in front of the inner side of the inverted U-shaped plate 302, it first rotates to correspond to the adjusting mechanism 201, and then the third servo motor 207 is started to drive the connecting shaft 203 to rotate, thereby driving the two clamping plates 211 to rotate and be placed on both sides of the sock shaping plate 105 with the sock blank, and then the fifth servo motor 209 is started to drive the second screw 213 to rotate the adjusting clamping plate. The plate 211 is placed at the neck of the sock blank, and then the fourth servo motor 205 is started to drive the first bidirectional screw rod 206 to rotate and drive the two clamping plates 211 to contact the sock forming plate 105, and then the fifth servo motor 209 is started again to cooperate with the second screw rod 213 to drive the clamping plates 211 to move towards each other, so that the clamping plates 211 pull the sock blank to move, and the fifth servo motor 209 drives the clamping plates 211 to move downward by the same distance, thereby ensuring that the position of the sock blank arranged on the outside of the sock forming plate 105 is fixed when the sock blank is being shaped and flattened, thereby improving the quality of the sock blank shaping and flattening.
[0031] As a further embodiment of the present invention, a feeding mechanism 401 is provided on the top side of the base 102 away from the frame 202, and the feeding mechanism 401 includes an L-shaped plate 402 installed on the base 102, and a first push rod motor 407 is installed on the outer end of the L-shaped plate 402, and a fixed plate 408 is installed on the driving end of the first push rod motor 407, and a guide groove 411 is opened at one end of the fixed plate 408, and a second bidirectional screw rod 410 is rotatably connected between the two sides of the inner cavity of the guide groove 411, and two guide blocks 412 are slidably connected in the guide groove 411, and a clamping plate 403 is fixedly connected to the two guide blocks 412, and a sixth servo motor 409 is installed at one end of the fixed plate 408, and the driving end of the sixth servo motor 409 is connected to the second bidirectional screw rod 410, and a second push rod motor 404 is installed at the bottom of the two clamping plates 403, and the driving ends of the two second push rod motors 404 are installed with auxiliary plates 405, and the L-shaped plate 4 02 is provided with a belt conveyor 406, and the belt conveyor 406 and the clamping plate 403 are arranged perpendicular to each other. When the sock blank is shaped and flattened and rotates to correspond to the L-shaped plate 402, the second push rod motor 404 is started to push the clamping plate 403 to be placed on both sides of the sock shaping plate 105, and then the sixth servo motor 409 is started to drive the second bidirectional screw rod 410 to rotate so that the clamping plate 403 is clamped on the outer side of the sock shaping plate 105, and at the same time, the auxiliary plate 405 clamps the neck of the sock, and then the second push rod motor 404 drives the auxiliary plate 405 to move upward, thereby driving the neck of the sock to move upward, and then the first push rod motor 407 is started to pull the clamping plate 403, so that the shaped and flattened socks are automatically removed from the sock shaping plate 105, and then the sixth servo motor 409 is started to make the two clamping plates 403 move in opposite directions, so that the socks automatically fall on the belt conveyor 406, so as to facilitate the socks to be transported to the next process for packaging.
[0032] As a further embodiment of the present invention, an inclined groove 308 is provided at opposite ends of the two ironing boards 303 , and the inclined groove 308 facilitates the sock shaping plate 105 to be inserted between the two ironing boards 303 .
[0033] As a further embodiment of the present invention, anti-skid pads 212 are installed at opposite ends of the two splints 211, and the two anti-skid pads 212 correspond to each other. The anti-skid pads 212 increase the friction between the splints 211 and the socks, thereby ensuring that the splints 211 can move downward to adjust the position of the socks on the sock forming plate 105.
[0034] As a further embodiment of the present invention, baffles 312 are installed on both sides of the inverted U-shaped plate 302, and the two baffles 312 are both transparent. The baffles 312 can effectively reduce the heat loss of the ironing board 303, thereby saving the use of electricity. At the same time, the transparent baffles 312 are used to facilitate the observation of the sock shaping and flattening process from the outside.
[0035] Working principle of the present invention:
[0036] First, the first servo motor 104 is started to drive the turntable 103 to rotate intermittently 90 degrees, so that the personnel can put the sock blanks into the outer side of the sock shaping plate 105 in order. When the sock shaping plate 105 with the sock blanks rotates 90 degrees to correspond to the adjustment mechanism 201, the third servo motor 207 is started to drive the connecting shaft 203 to rotate, and then drive the two clamping plates 211 to rotate and be placed on both sides of the sock shaping plate 105 with the sock blanks, and then the fifth servo motor 209 is started to drive the second screw rod 213 to rotate and adjust the clamping plate 211 to be placed at the neck of the sock blank, and then the fourth servo motor 205 is started to drive the first bidirectional screw rod 206 The two clamping plates 211 are driven to contact the sock shaping plate 105 by rotation, and then the fifth servo motor 209 is started again to cooperate with the second screw 213 to drive the clamping plates 211 to move toward each other, so that the clamping plates 211 pull the sock blank to move, and the fifth servo motor 209 drives the clamping plates 211 to move downward by the same distance, so as to ensure that the position of the sock blank set on the outside of the sock shaping plate 105 is fixed during shaping and flattening, and then when the socks with fixed position are rotated 90 degrees and placed on the inside of the inverted U-shaped plate 302, the second servo motor 311 is started to drive the first screw 305 to rotate, thereby driving the ironing plate 303 to move toward the sock shaping plate 105 The two ironing plates 303 are respectively placed on both sides of the sock shaping plate 105, and the elastic force of the spring 307 is used to push the two ironing plates 303 to fit on both sides of the sock shaping plate 105, so that the sock blanks are ironed and shaped during the movement of the ironing plates 303, and the ironing plates 303 squeeze and flatten the sock blanks, so that the shaping and flattening of the sock blanks can be carried out simultaneously, further improving the efficiency and quality of the sock blank processing. When the sock blanks are shaped and flattened and rotated 90 degrees to correspond to the L-shaped plate 402, the second push rod motor 404 is started to push the clamping plates 403 to be placed on both sides of the sock shaping plate 105, and then the sixth servo motor is started. 409 drives the second bidirectional screw rod 410 to rotate so that the clamping plate 403 is clamped on the outside of the sock shaping plate 105, and at the same time the auxiliary plate 405 clamps the neck of the sock, and then the second push rod motor 404 drives the auxiliary plate 405 to move upward, thereby driving the neck of the sock to move upward, and then the first push rod motor 407 is started to pull the clamping plate 403, so that the shaped and flattened socks are automatically removed from the sock shaping plate 105, and then the sixth servo motor 409 is started to move the two clamping plates 403 in opposite directions, so that the socks automatically fall onto the belt conveyor 406, which makes it easier to transport the socks to the next process for packaging.
[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may have various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected, and the scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A flattening mechanism for sock packaging, characterized in that: include: A main body mechanism (101), the main body mechanism (101) comprising a base (102), a first servo motor (104) being mounted at the middle of the top end of the base (102), a turntable (103) being mounted at the driving end of the first servo motor (104), and eight sock shaping plates (105) being mounted at equal intervals on the turntable (103); The ironing mechanism (301) comprises an inverted U-shaped plate (302) mounted on the rear end of the base (102), a slide groove (309) is provided at the top of the inner cavity of the inverted U-shaped plate (302), a first screw rod (305) is rotatably connected between the two sides of the inner cavity of the slide groove (309), a slider (304) is slidably connected in the slide groove (309), and the slider (304) is threadedly sleeved on the outer side of the first screw rod (305), and the inverted U-shaped plate (302) is provided with a plurality of screw rods (305) and a plurality of screw rods (305) connected to the inner cavity of the slide groove (309). ) is installed at one end of the outer side of the second servo motor (311), a transverse plate (306) is installed on the slider (304), an adjustment groove (310) is provided at the bottom of the transverse plate (306), two adjustment blocks are slidably connected in the adjustment groove (310), springs (307) are installed at both ends of the inner cavity of the adjustment groove (310), the other ends of the two springs (307) are respectively connected to the two adjustment blocks, and ironing boards (303) are installed at the bottom of the two adjustment blocks.
2. A flattening mechanism for socks packaging according to claim 1, characterized in that: The invention also comprises an adjustment mechanism, wherein the adjustment mechanism comprises a frame (202) and a lifting mechanism installed on one side of the surface of the base (102); a third servo motor (207) is installed on the lifting mechanism; a connecting shaft (203) is installed on the driving end of the third servo motor (207); an adjusting plate (204) is installed on the outer side of the connecting shaft (203); a limiting groove is provided at one end of the adjusting plate (204); a first bidirectional screw rod (206) is rotatably connected between the two sides of the inner cavity of the limiting groove; clamping plates (211) are slidably connected to the two sides of the inner cavity of the limiting groove; and two clamping plates (211) are respectively threadedly sleeved on the outside of the two sides of the first bidirectional screw rod (206); a fourth servo motor (205) is installed on one end of the adjusting plate (204); and the driving end of the fourth servo motor (205) is connected to the first bidirectional screw rod (206).
3. A flattening mechanism for socks packaging according to claim 2, characterized in that: The lifting mechanism comprises two moving grooves (208) opened on the inner side of the frame (202), and moving blocks (210) are slidably connected in the two moving grooves (208). The third servo motor (207) is installed on one of the moving blocks (210). A second screw rod (213) is rotatably connected between the upper and lower sides of the inner cavity of one of the moving grooves (208), and the moving block (210) is threadedly sleeved on the outer side of the second screw rod (213). A fifth servo motor (209) is installed on the top of the frame (202), and the driving end of the fifth servo motor (209) is connected to the second screw rod (213).
4. A flattening mechanism for socks packaging according to claim 2, characterized in that: A feeding mechanism (401) is provided on the top of the base (102) at a side away from the frame (202), and the feeding mechanism (401) comprises an L-shaped plate (402) mounted on the base (102), a first push rod motor (407) is mounted on the outer end of the L-shaped plate (402), a fixed plate (408) is mounted on the driving end of the first push rod motor (407), a guide groove (411) is provided at one end of the fixed plate (408), a second bidirectional screw rod (410) is rotatably connected between the two sides of the inner cavity of the guide groove (411), two guide blocks (412) are slidably connected in the guide groove (411), and a clamping plate (403) is fixedly connected to the two guide blocks (412), and a sixth servo motor (409) is mounted on one end of the fixed plate (408), and the driving end of the sixth servo motor (409) is connected to the second bidirectional screw rod (410).
5. A flattening mechanism for socks packaging according to claim 4, characterized in that: The bottoms of the two clamping plates (403) are both mounted with second push rod motors (404), and the driving ends of the two second push rod motors (404) are both mounted with auxiliary plates (405).
6. A flattening mechanism for socks packaging according to claim 4, characterized in that: A belt conveyor (406) is arranged on the L-shaped plate (402), and the belt conveyor (406) and the clamping plate (403) are arranged perpendicular to each other.
7. A flattening mechanism for socks packaging according to claim 6, characterized in that: The opposite ends of the two ironing boards (303) are each provided with an inclined groove (308).
8. A flattening mechanism for socks packaging according to claim 2, characterized in that: An anti-skid pad (212) is installed at the opposite end of the two clamping plates (211), and the two anti-skid pads (212) correspond to each other.
9. A flattening mechanism for socks packaging according to claim 1, characterized in that: Baffles (312) are installed on both sides of the inverted U-shaped plate (302), and the two baffles (312) are both transparent.