Thermal-insulation corrosion-resistant chemical equipment
By designing a storage tank with a double-layer fiberglass structure, combined with interlayer insulation design and automatic spill components, the existing storage tanks are solved, and the safety, automation and efficient management of the storage tanks are achieved.
Patent Information
- Application Number
- CN202411949663.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-02-18
AI Technical Summary
The corrosion resistance and insulation performance of existing fiberglass storage tanks are insufficient, and lack automatic overflow and pressure management functions, which poses safety hazards.
A storage tank with double-layer fiberglass structure is designed. The interlayer is equipped with insulation components, including two insulation layers inside and outside and vacuum layers, and is equipped with automatic overflow components, including elastic parts, partition covers, positioning rods, and distance detection sensors. and solenoid valves to achieve automatic overflow and feed cutting.
The excellent corrosion resistance and insulation performance of the storage tank are achieved, and safety hazards caused by excessive storage pressure are avoided. It also saves labor costs and improves efficiency through the automated process.
Smart Images

Figure CN119460455A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of chemical equipment, and in particular relates to heat-insulating and corrosion-resistant chemical equipment. Background Art
[0002] The most commonly used type of equipment in chemical equipment is chemical storage tanks. Chemical storage tanks are used to store refined chemical substances such as acids, alkalis, alcohols, gases, and liquids. Due to the wide variety of storage materials and the diversity of storage conditions, there are different types of storage tanks. Because of its corrosion resistance, high strength, light weight, long life, flexible design, strong processability and other characteristics, FRP storage tanks have become a type of equipment that has attracted much attention in recent years.
[0003] FRP storage tank is a type of FRP product. It is a new type of composite material mainly made of glass fiber as a reinforcing agent and resin as a binder through winding by a microcomputer-controlled machine.
[0004] FRP storage tanks have many advantages, the most prominent of which is its excellent corrosion resistance: FRP is a good corrosion-resistant material, and has good resistance to air, water, and general concentrations of acids, alkalis, salts, and a variety of oils and solvents. It has been applied to all aspects of chemical corrosion protection and is replacing carbon steel, stainless steel, wood, non-ferrous metals, etc.
[0005] However, the current FRP storage tanks on the market have a relatively single function. Since they only have a single-layer FRP structure, their corrosion resistance needs to be improved. In addition, it is also impossible to achieve long-term storage and insulation for many liquids and gases that have certain insulation requirements. In addition, the current storage tanks also do not have the function of preventing excessive pressure in the tank due to excess storage of stored materials, which poses certain safety hazards. Summary of the invention
[0006] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a thermal insulation and corrosion-resistant chemical equipment. The thermal insulation and corrosion-resistant equipment has a clever structural design and excellent thermal insulation and corrosion resistance. It can also automatically discharge overflow storage materials and cut off the feed at the same time, so that the storage material is not excessive, thereby ensuring the safety of the equipment storage material.
[0007] In order to achieve the above object, the solution adopted by the present invention is:
[0008] A heat-insulating and corrosion-resistant chemical equipment comprises: a storage tank body; the storage tank body comprises a tank body and a cover body arranged on the tank body; the tank body comprises an inner glass fiber reinforced plastic layer, a heat-insulating component and an outer glass fiber reinforced plastic layer arranged in sequence from the inside to the outside, and a storage space surrounded by a top wall, a bottom wall and side walls of the tank body; the cover body is connected to the top wall and forms an overflow space with the top wall; the side wall is provided with a feed inlet and a discharge port, and the cover body is provided with an overflow port; the storage space and the overflow space can be separated or connected.
[0009] Furthermore, in a preferred embodiment of the present invention, it also includes an automatic overflow component; the automatic overflow component includes an elastic member and a partition cover; an overflow hole is opened in the top wall; the elastic member and the partition cover are arranged in the overflow space; the elastic member is arranged above the overflow hole, one end of the elastic member is connected to the top wall, and the other end is connected to the partition cover, and the partition cover can be in contact with or separated from the top wall.
[0010] Furthermore, in a preferred embodiment of the present invention, the automatic overflow assembly also includes a positioning rod, a distance detection sensor, a relay, a first solenoid valve and a second solenoid valve; one end of the positioning rod is connected to the partition cover, and the other end passes through the cover body and contacts the distance detection sensor; the distance detection sensor and the relay are connected to the outside of the cover body, the first solenoid valve is connected to the overflow port, and the second solenoid valve is connected to the feed port; the distance detection sensor is respectively connected to the first solenoid valve and the second solenoid valve.
[0011] Furthermore, in a preferred embodiment of the present invention, the feed port is connected to a feed pipeline, and the feed pipeline is provided with a first one-way valve.
[0012] Furthermore, in a preferred embodiment of the present invention, the overflow port is connected to an overflow pipe, and the overflow pipe is provided with a second one-way valve.
[0013] Furthermore, in a preferred embodiment of the present invention, a guide groove is recessed on one side of the top wall facing the cover body; the guide groove can be connected to the overflow hole and the overflow port; the angle between the bottom surface of the guide groove and the axis of the tank body is acute or obtuse.
[0014] Furthermore, in a preferred embodiment of the present invention, the thermal insulation assembly includes a first thermal insulation layer attached to the inner fiberglass layer.
[0015] Furthermore, in a preferred embodiment of the present invention, the thermal insulation component also includes a second thermal insulation layer attached to the outer fiberglass layer.
[0016] Furthermore, in a preferred embodiment of the present invention, a vacuum layer is provided between the first thermal insulation layer and the second thermal insulation layer.
[0017] Furthermore, in a preferred embodiment of the present invention, the tank body further comprises a plurality of connecting columns; one end of the connecting column is connected to the first thermal insulation layer, and the other end thereof penetrates the vacuum layer and is connected to the second thermal insulation layer.
[0018] The heat-insulating and corrosion-resistant chemical equipment provided by the present invention comprises a storage tank body, wherein the storage tank body comprises a tank body and a cover body provided on the tank body. According to the structural design of the tank body and the cover body, and the design of the connection method between them, the obtained heat-insulating and corrosion-resistant chemical equipment can achieve:
[0019] (1) The heat-insulating and corrosion-resistant chemical equipment provided by the present invention has a double-layer glass fiber reinforced plastic structure and a heat-insulating structure with a sandwich insulation design, and the entire storage tank has excellent corrosion resistance and heat-insulating performance;
[0020] (2) The heat-insulating and corrosion-resistant chemical equipment provided by the present invention has an automatic overflow structure that can automatically overflow when the storage volume in the storage tank body reaches saturation, thereby avoiding safety hazards caused by excessive storage pressure in the storage tank;
[0021] (3) The heat-insulating and corrosion-resistant chemical equipment provided by the present invention can cut off the feed and open the overflow in time when the storage material overflows, and the whole process can be fully automated, saving labor costs and improving efficiency;
[0022] (4) The thermal insulation structure of the thermal insulation and corrosion-resistant chemical equipment provided by the present invention includes a double-layer thermal insulation layer and a hollow vacuum layer, and its thermal insulation performance is far superior to the simple thermal insulation coating used in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a partial cross-sectional schematic diagram of the heat-insulating and corrosion-resistant chemical equipment provided by an embodiment of the present invention in a first use state;
[0024] Figure 2 It is a partial cross-sectional schematic diagram of the heat-insulating and corrosion-resistant chemical equipment provided by an embodiment of the present invention in a second use state;
[0025] Figure 3 yes Figure 1 A magnified image of area A;
[0026] Figure 4 yes Figure 2 A magnified view of area B.
[0027] Icons: 10-insulated and corrosion-resistant chemical equipment, 100-storage tank body, 200-automatic overflow assembly, 300-feeding pipe, 400-overflow pipe, 110-tank body, 120-cover body, 130-overflow space, 111-inner glass fiber reinforced plastic layer, 112-insulation assembly, 113-outer glass fiber reinforced plastic layer, 114-connecting column, 115-top wall, 116-bottom wall, 117-side wall, 118-storage space, 1121-first Insulation layer, 1122-second insulation layer, 1123-vacuum layer, 1171-feed port, 1172-discharge port, 310-first one-way valve, 210-elastic member, 220-partition cover, 230-positioning rod, 240-distance detection sensor, 250-relay, 260-first solenoid valve, 270-second solenoid valve, 1151-overflow hole, 1152-guide groove, 121-overflow port, 410-second one-way valve. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0031] Example
[0032] The following is combined with Figure 1-4 The present invention is further described:
[0033] The present invention provides a heat-insulating and corrosion-resistant chemical equipment 10 , comprising a storage tank body 100 and an automatic overflow component 200 .
[0034] The storage tank body 100 includes a tank body 110 and a cover body 120 which is covered on the tank body 110 .
[0035] The tank body 110 includes an inner glass fiber reinforced plastic layer 111, an insulation assembly 112, an outer glass fiber reinforced plastic layer 113, and a plurality of connecting columns 114, which are sequentially arranged from the inside to the outside. In this embodiment, the insulation assembly 112 includes a first insulation layer 1121 attached to the inner glass fiber reinforced plastic layer 111, and a second insulation layer 1122 attached to the outer glass fiber reinforced plastic layer 113. A vacuum layer 1123 is provided between the first insulation layer 1121 and the second insulation layer 1122. One end of the connecting column 114 is connected to the first insulation layer 1121, and the other end passes through the vacuum layer 1123 and is connected to the second insulation layer 1122.
[0036] The arrangement of the above-mentioned inner and outer two-layer corrosion-resistant layer and thermal insulation interlayer enables the tank body 110 to have very excellent corrosion resistance and thermal insulation performance.
[0037] In this embodiment, the tank body 110 has a top wall 115, a bottom wall 116 and a side wall 117. The side wall 117 is provided with a feed port 1171 and a discharge port 1172. In this embodiment, the feed port 1171 is connected to a feed pipe 300, and the feed pipe 300 is provided with a first one-way valve 310. The discharge port 1172 is provided with a switch valve (not shown).
[0038] In this embodiment, the top wall 115, the bottom wall 116 and the side wall 117 of the tank body 110 are arranged to form a material storage space 118. The cover body 120 is connected to the top wall 115 and an overflow space 130 is formed between the cover body 120 and the top wall 115.
[0039] In this embodiment, the material storage space 118 and the overflow space 130 can be separated or connected by the automatic overflow assembly 200. Specifically, the automatic overflow assembly 200 includes an elastic member 210, a partition cover 220, a positioning rod 230, a distance detection sensor 240, a relay 250, a first solenoid valve 260 and a second solenoid valve 270.
[0040] The top wall 115 is provided with an overflow hole 1151, and the elastic member 210 and the partition cover 220 are arranged in the overflow space 130. The elastic member 210 is arranged above the overflow hole 1151, one end of the elastic member 210 is connected to the top wall 115, and the other end is connected to the partition cover 220, and the partition cover 220 can be in contact with or separated from the top wall 115. The elastic member 210 can be stretched upward under the pressure of the storage material, thereby driving the partition cover 220 away from the top wall 115, at this time, the storage space 118 is connected to the overflow space 130, and the storage material in the storage space 118 enters the overflow space 130 through the overflow hole 1151.
[0041] In this embodiment, the cover body 120 is provided with an overflow port 121 . The overflow port 121 is connected to an overflow pipe 400 , and the overflow pipe 400 is provided with a second one-way valve 410 . The stored material in the overflow space 130 can be discharged through the overflow port 121 .
[0042] In this embodiment, a guide groove 1152 is recessed on one side of the top wall 115 facing the cover body 120. The guide groove 1152 can be connected to the overflow hole 1151 and the overflow port 121, and the bottom surface of the guide groove 1152 forms an acute angle or an obtuse angle with the axis of the storage tank body 100. The stored material can eventually flow into the guide groove 1152 and automatically flow to the overflow port 121 for discharge.
[0043] In this embodiment, one end of the positioning rod 230 is connected to the partition cover 220, and the other end passes through the cover body 120 and contacts the distance detection sensor 240. The distance detection sensor 240 and the relay 250 are connected to the outside of the cover body 120, the first solenoid valve 260 is connected to the overflow port 121, the second solenoid valve 270 is connected to the feed port 1171, and the distance detection sensor 240 is connected to the first solenoid valve 260 and the second solenoid valve 270, respectively.
[0044] The heat-insulating and corrosion-resistant chemical equipment 10 provided in this embodiment is used as follows: the stored material enters the storage space 118 of the tank body 110 through the feed pipe 300. At this time, the first one-way valve 310 and the first solenoid valve 260 are opened, the partition cover 220 is in contact with the top wall 115, and the storage space 118 is separated from the overflow space 130.
[0045] When the stored material is continuously input into the storage space 118 until the stored material contacts the top wall 115 of the tank body 110, the stored material then applies an upward pushing force to the elastic member 210 and the partition cover 220 through the overflow hole 1151 until the elastic member 210 is stretched, at which time the partition cover 220 leaves the top wall 115, and the storage space 118 is connected to the overflow space 130. The stored material enters the overflow space 130 from the storage space 118. At this time, the partition cover 220 moves upward, driving the positioning rod 230 to move upward. Since the positioning rod 230 contacts the distance detection sensor 240, the position of the distance detection sensor 240 does not change. At this time, the distance detection sensor 240 detects that the point where the positioning rod 230 contacts it has changed, and immediately sends a signal to the relay 250. After receiving the signal, the relay 250 sends the signal again to the first solenoid valve 260 and the second solenoid valve 270 respectively, so that the first solenoid valve 260 is closed and the second solenoid valve 270 is opened. At this time, the feed is closed and no more feed is made, the overflow pipe is opened, and the stored material in the overflow space 130 is quickly discharged. At this time, the elastic member 210 slowly moves downward to drive the partition cover 220 to move downward and contact the top wall 115. At this time, the storage space 118 is separated from the overflow space 130. The whole process can automatically discharge the overflow storage material, cut off the feed at the same time, and the storage material is not excessive, ensuring the safety of the equipment storage material.
[0046] In summary, the thermal insulation and corrosion-resistant chemical equipment 10 provided by the present invention has an ingenious structural design and excellent thermal insulation and corrosion resistance. It can also automatically discharge overflow storage materials and cut off the feed, so that the storage material is not excessive, thereby ensuring the safety of the equipment storage material.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A heat-insulating and corrosion-resistant chemical equipment, characterized in that: include: Tank body; The storage tank body comprises a tank body and a cover body disposed on the tank body; The tank body comprises an inner glass fiber reinforced plastic layer, a heat-insulating assembly and an outer glass fiber reinforced plastic layer which are sequentially arranged from the inside to the outside, and a storage space formed by the top wall, the bottom wall and the side walls of the tank body; The cover body is connected to the top wall and forms an overflow space between the top wall; The side wall is provided with a feed inlet and a discharge outlet, and the cover body is provided with an overflow outlet; The material storage space and the overflow space can be separated or communicated.
2. The heat-insulating and corrosion-resistant chemical equipment according to claim 1 is characterized in that: It also includes an automatic overflow component; the automatic overflow component includes an elastic member and a partition cover; The top wall is provided with an overflow hole; the elastic member and the partition cover are arranged in the overflow space; the elastic member is arranged above the overflow hole, one end of the elastic member is connected to the top wall, and the other end is connected to the partition cover, and the partition cover can be in contact with or separated from the top wall.
3. The heat-insulating and corrosion-resistant chemical equipment according to claim 2 is characterized in that: The automatic overflow assembly also includes a positioning rod, a distance detection sensor, a relay, a first solenoid valve and a second solenoid valve; One end of the positioning rod is connected to the partition cover, and the other end passes through the cover body and contacts the distance detection sensor; the distance detection sensor and the relay are connected to the outside of the cover body, the first solenoid valve is connected to the overflow port, and the second solenoid valve is connected to the feed port; the distance detection sensor is connected to the first solenoid valve and the second solenoid valve, respectively.
4. The heat-insulating and corrosion-resistant chemical equipment according to claim 1 is characterized in that: The feed port is connected to a feed pipeline, and the feed pipeline is provided with a first one-way valve.
5. The heat-insulating and corrosion-resistant chemical equipment according to claim 1 is characterized in that: The overflow port is connected to an overflow pipe, and the overflow pipe is provided with a second one-way valve.
6. The heat-insulating and corrosion-resistant chemical equipment according to claim 2 is characterized in that: A guide groove is recessed on one side of the top wall facing the cover body; the guide groove can be connected to the overflow hole and the overflow port; the angle between the bottom surface of the guide groove and the axis of the tank body is acute or obtuse.
7. The heat-insulating and corrosion-resistant chemical equipment according to claim 1 is characterized in that: The thermal insulation component comprises a first thermal insulation layer attached to the inner fiberglass layer.
8. The heat-insulating and corrosion-resistant chemical equipment according to claim 7 is characterized in that: The thermal insulation component also includes a second thermal insulation layer attached to the outer fiberglass layer.
9. The heat-insulating and corrosion-resistant chemical equipment according to claim 8, characterized in that: A vacuum layer is provided between the first heat-insulating layer and the second heat-insulating layer.
10. The heat-insulating and corrosion-resistant chemical equipment according to claim 9, characterized in that: The tank body further comprises a plurality of connecting columns; one end of the connecting column is connected to the first thermal insulation layer, and the other end of the connecting column penetrates the vacuum layer and is connected to the second thermal insulation layer.