Vertical electroplating conductive hanger mounting structure

Abstract

The invention discloses a vertical electroplating conductive hanger mounting structure which comprises an electroplating flying bar, a flying bar conductive copper plate, a copper plate fixing clamping block, a bearing shaft, a bearing shaft supporting frame, a clamping plate, a pin shaft, a conductive unit and a piston rod. The electroplating flying bar is arranged in the fork-shaped opening of the flying bar conductive copper plate and the fork-shaped opening of the bearing shaft supporting frame, the fork-shaped opening of the bearing shaft supporting frame is fixed through a bolt, and the electroplating flying bar and the flying bar conductive copper plate are fixed through a copper plate fixing clamping block and a bolt. The bearing shaft is mounted in bearing mounting holes, where the bearing shaft is mounted, of the conductive copper plate, the bearing shaft supporting frame and the clamping plate, the pin shaft is mounted in pin holes, where the pin shaft is mounted, of the clamping plate and the conductive copper plate, the pin shaft is used for mounting the conductive unit and is high in conductivity, and compared with a traditional electroplating tool, the current density can be increased by 200%; the tool is simple in structure, convenient to take materials and high in universality.

Description

Technical Field

[0001] The invention relates to an electroplating hanger, and in particular to a vertical electroplating conductive hanger installation structure, in particular to a hanger used in the operation of electroplating hard chromium or nickel-chromium on a hydraulic cylinder piston rod. Background Art

[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to adhere a layer of metal film to the surface of metal or other material parts, thereby preventing metal oxidation (such as rust), improving wear resistance, conductivity, reflectivity, corrosion resistance (copper sulfate, etc.) and enhancing aesthetics.

[0003] There are different types of electroplating hangers according to the shape of the parts, coating technical requirements, electroplating process and equipment size. For example, there are differences between automatic lines and manual lines. Usually, electroplating workshops have universal hangers suitable for various common parts and special hangers designed and made for certain parts. There are many types of universal hangers, suitable for a variety of processes and parts.

[0004] During the electroplating process of the hydraulic cylinder piston rod, especially the electroplating of piston rods with larger diameters and lengths, due to the material and connection structure of the piston rod electroplating tooling, the electroplating process resistance is relatively large, and the current density is generally set in the range of about 25-35A / dm². Higher current density will lead to increased voltage during the electroplating process, resulting in a large amount of power loss. In addition, quality feedback such as electric shock often occurs at the connection of the electroplating tooling.

[0005] The existing conductive hangers for vertical electroplating of piston rods generally adopt the form of conductive hanger + threaded transition tooling or conductive hanger + slip tooling to ensure the versatility of product structure. To ensure design strength, the conductive hanger is generally made of carbon steel or a combination of copper + carbon steel. To meet the applicability of multiple product categories, tooling design strength and convenience of tooling material sourcing, threaded transition tooling and slip tooling are generally made of carbon steel directly.

[0006] Although this conductive hanger + threaded transition tooling or conductive hanger + slip tooling meets the applicability of multiple categories of products and the strength of tooling design, the selection of tools and the design defects of the conductive structure of the tools also cause the problem of poor conductivity during the use of the tools. The resistance of the electroplating process is large, and it is difficult to break through the current density due to the rated voltage limit of the electroplating power supply. Even if a higher current density is used, it will lead to the problem of increased voltage during the electroplating process, which will cause a large amount of power loss. In addition, quality feedback such as electric shock often occurs at the connection between the electroplated product and the electroplating tooling. Summary of the invention

[0007] In view of the problems existing in the above-mentioned prior art, the present invention provides a vertical electroplating conductive hanger installation structure to change the disadvantages of traditional electroplating tooling, such as poor conductivity and versatility, and complex manufacturing and installation structure.

[0008] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a vertical electroplating conductive hanger installation structure, including: an electroplating flybar, a flybar conductive copper plate, a copper plate fixing clamp, a load-bearing shaft, a load-bearing shaft support frame, a clamp, a pin, a conductive unit, and a piston rod. The conductive unit is installed on the rod head of the piston rod through a threaded structure. One end of the Feiba conductive copper plate is a fork-shaped opening, a load-bearing installation hole for installing a load-bearing shaft is provided in the middle, and a pin hole for installing a pin shaft is provided at the other end; One end of the load-bearing shaft support frame is a fork-shaped opening, and a bolt hole is provided at the fork-shaped opening of the load-bearing shaft support frame. After the bolt is installed in the bolt hole of the fork-shaped opening of the load-bearing shaft support frame, the fork-shaped opening of the load-bearing shaft support frame can be closed, and the other end of the load-bearing shaft support frame is provided with a load-bearing installation hole for installing the load-bearing shaft; One end of the splint is provided with a load-bearing installation hole for installing the load-bearing shaft, and the other end is provided with a pin hole for installing the pin shaft; The electroplated feba is arranged in the fork-shaped opening of the feba conductive copper plate and the load-bearing shaft support frame. The fork-shaped opening of the load-bearing shaft support frame is fixed by bolts. The electroplated feba and the feba conductive copper plate are fixed by copper plate fixing clamps and bolts. The load-bearing shaft is installed in the load-bearing mounting hole of the feba conductive copper plate, the load-bearing shaft support frame, and the clamp plate for mounting the load-bearing shaft. The pin shaft is installed in the pin hole of the clamp plate and the feba conductive copper plate for installing the pin shaft. The pin shaft is used to install the conductive unit.

[0009] Furthermore, the conductive unit includes: a conductive core shaft, a threaded fixing tool, and a locking screw. A rod head mounting hole for mounting the piston rod head is provided at the center of the threaded fixing tool, an internal thread is provided in the rod head mounting hole, and a core shaft mounting hole for mounting the conductive core shaft is provided at the top of the rod head mounting hole. The conductive core shaft is inserted into the core shaft mounting hole and fixed by a locking screw.

[0010] Furthermore, the conductive core shaft includes: an ear plate and a base, the ear plate is arranged on the base, the ear plate passes through the core shaft mounting hole, the base is arranged in the rod head mounting hole of the threaded fixing tool, the threaded fixing tool and the base are fixed by a set screw, the ear plate is installed on the pin shaft between the splint and the Feiba conductive copper plate, and the axial hole on the ear plate for installing the pin shaft is a waist-shaped hole.

[0011] Furthermore, threaded holes for set screws are provided on both sides of the core shaft mounting hole on the end face of the threaded fixing tooling.

[0012] Furthermore, the screw mounting hole of the base is provided with an internal thread.

[0013] Furthermore, the rod head of the piston rod is provided with an external thread.

[0014] Furthermore, the Feiba conductive copper plate and conductive core shaft are made of red copper.

[0015] Furthermore, the copper plate fixing clamp block is an L-shaped copper plate fixing clamp block, and there are four groups of copper plate fixing clamp blocks between the electroplated feba and the feba conductive copper plate, which are respectively arranged on the four corners between the electroplated feba and the feba conductive copper plate. The adjacent copper plate fixing clamp blocks are connected by bolts to achieve the fixation of the electroplated feba and the feba conductive copper plate.

[0016] Furthermore, the four groups of copper plate fixing clamps are used to fix the bolts of the electroplated feba without passing through the electroplated feba, and are arranged on both sides of the electroplated feba; the copper plate fixing clamps are used to fix the bolts of the feba conductive copper plate, which pass through the feba conductive copper plate for fixing, and the fork-shaped opening of the feba conductive copper plate is provided with a bolt hole for installing the bolt.

[0017] Furthermore, a spacer is provided between the side of the electroplated flying bar away from the pin shaft and the bolt used to fix the copper plate fixing clamp block.

[0018] The beneficial effects of the present invention are: High conductivity, current density can be increased by 200% compared to traditional electroplating tools; The structure is simple, the tooling is convenient to obtain materials, and it can be processed using conventional plates and bars; It has strong versatility. The Feiba unit composed of electroplated Feiba, Feiba conductive copper plate, copper plate fixing clamp, load-bearing shaft, load-bearing shaft support frame, clamping plate and pin shaft can be directly used for conductive connection of ear plate structure; the conductive unit of the piston rod head can set conductive mandrels of different diameters according to the rod head thread specifications and conductive area. The thread bottom diameter of the thread fixing tool is between the two-level mandrel diameters, and the lower-level mandrel can be used for connection, without the need to configure conductive mandrels for each thread specification; It can ensure that the axis of the piston rod is vertical and the thickness of the coating is uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a side view structural schematic diagram of the present invention; Figure 3 is a schematic diagram of the cross-sectional structure of the conductive unit; Figure 4 is a schematic diagram of the side structure of the conductive unit; Figure 5 is a schematic diagram of the top view of the conductive unit; In the figure: 1. Electroplated Feiba; 2. Feiba conductive copper plate; 3. Copper plate fixing clamp; 4. Pad; 5. Load-bearing shaft; 6. Load-bearing shaft support frame; 7. Clamp; 8. Pin; 9. Conductive mandrel; 91. Base; 92. Ear plate; 10. Threaded fixing tool; 11. Set screw. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0022] like Figure 1-5 As shown, a vertical electroplating conductive hanger installation structure includes: an electroplating flybar 1, a flybar conductive copper plate 2, a copper plate fixing clamp 3, a load-bearing shaft 5, a load-bearing shaft 5 support frame, a clamp 7, a pin 8, a conductive unit, and a piston rod. The conductive unit is installed on the rod head of the piston rod through a threaded structure. One end of the Feiba conductive copper plate 2 is a fork-shaped opening, a load-bearing installation hole for installing the load-bearing shaft 5 is provided in the middle, and a pin hole for installing the pin shaft 8 is provided at the other end; One end of the support frame of the load-bearing shaft 5 is a fork-shaped opening, and a bolt hole is provided at the fork-shaped opening of the support frame of the load-bearing shaft 5. After the bolt is installed in the bolt hole of the fork-shaped opening of the support frame of the load-bearing shaft 5, the fork-shaped opening of the support frame of the load-bearing shaft 5 can be closed, and the other end of the support frame of the load-bearing shaft 5 is provided with a load-bearing installation hole for installing the load-bearing shaft 5; One end of the clamping plate 7 is provided with a load-bearing installation hole for installing the load-bearing shaft 5, and the other end is provided with a pin hole for installing the pin shaft 8; The electroplated Feiba 1 is arranged in the fork-shaped opening of the Feiba conductive copper plate 2 and the load-bearing shaft 5 support frame. The fork-shaped opening of the load-bearing shaft 5 support frame is fixed by bolts. The electroplated Feiba 1 and the Feiba conductive copper plate 2 are fixed by the copper plate fixing clamp 3 and bolts. The load-bearing shaft 5 is installed in the load-bearing mounting hole of the Feiba conductive copper plate 2, the load-bearing shaft 5 support frame, and the clamp 7 for installing the load-bearing shaft 5. The pin 8 is installed in the pin hole of the clamp 7 and the Feiba conductive copper plate 2 for installing the pin 8. The pin 8 is used to install the conductive unit.

[0023] Conductive glue is applied to the inner wall of the fork-shaped opening of the Feiba conductive copper plate 2 to improve the conductivity between the Feiba and the electroplated Feiba 1.

[0024] The conductive unit includes: a conductive core shaft 9, a threaded fixing tool 10, and a locking screw 11. The center of the threaded fixing tool 10 is provided with a rod head mounting hole for mounting the piston rod head, and the rod head mounting hole is provided with an internal thread. The top of the rod head mounting hole is provided with a core shaft mounting hole for mounting the conductive core shaft 9. The conductive core shaft 9 is inserted into the core shaft mounting hole and fixed by the locking screw 11; the conductive core shaft 9 includes: an ear plate 92 and a base 91. The ear plate 92 is arranged on the base 91, the ear plate 92 passes through the core shaft mounting hole, the base 91 is arranged in the rod head mounting hole of the threaded fixing tool 10, and the threaded fixing tool 10 is fixed to the base 91 by the locking screw 11. The ear plate 92 is installed on the pin shaft 8 between the splint 7 and the Feiba conductive copper plate 2, and the axial hole on the ear plate 92 for installing the pin shaft 8 is a waist-shaped hole.

[0025] Among them, threaded holes for set screws 11 are arranged on both sides of the core shaft installation hole on the end face of the threaded fixing tool 10, and the conductive core shaft 9 is pressed against the end face of the piston rod head by the set screws 11.

[0026] The rod head of the piston rod is provided with an external thread, and the conductive unit is installed on the rod head of the piston rod, so that the rod head of the piston rod is placed under the base 91 of the conductive core shaft 9 to ensure the contact area between the two and improve the conductivity.

[0027] Feiba's conductive copper plate 2 and conductive core shaft 9 are made of red copper, so that the medium through which the current flows from the electroplating power supply to the piston rod is made of red copper. The electroplating process has low resistance and low slot voltage. The conductive efficiency is increased by 200% compared with traditional tooling, which can effectively reduce the power loss of the electroplating process.

[0028] The copper plate fixing clamp 3 is an L-shaped copper plate fixing clamp 3. There are four groups of copper plate fixing clamps 3 between the electroplated feba 1 and the feba conductive copper plate 2, which are respectively arranged at the four corners between the electroplated feba 1 and the feba conductive copper plate 2. The adjacent copper plate fixing clamps 3 are connected by bolts to achieve the fixation of the electroplated feba 1 and the feba conductive copper plate 2.

[0029] The four groups of copper plate fixing clamps 3 are used to fix the bolts of the electroplated feba 1 without passing through the electroplated feba 1, and are arranged on both sides of the electroplated feba 1; the copper plate fixing clamps 3 are used to fix the bolts of the feba conductive copper plate 2, which pass through the feba conductive copper plate 2 for fixing, and the fork-shaped opening of the feba conductive copper plate 2 is provided with a bolt hole for installing the bolt.

[0030] A spacer block 4 is provided between the side of the electroplated flybar 1 away from the pin shaft 8 and the bolt used to fix the copper plate fixing clamp 3 to protect the electroplated flybar 1 and prevent the electroplated flybar 1 from being tensilely deformed and damaged.

[0031] The conductive unit is installed on the piston rod, and the fork-shaped opening of the Feiba conductive copper plate 2 is inserted into the electroplated Feiba 1. The Feiba conductive copper plate 2 is clamped and fixed on the electroplated Feiba 1 by bolts and four sets of copper plate fixing clamps 3. The fork-shaped opening of the load-bearing shaft 5 support frame is also inserted into the electroplated Feiba 1, and the fork-shaped opening of the load-bearing shaft 5 support frame is fixed by bolts to achieve the fixation of the load-bearing shaft 5 support frame and the electroplated Feiba 1. The electroplated Feiba 1 is arranged parallel to the Feiba conductive copper plate 2, and the threaded end of the load-bearing shaft 5 is inserted into the Feiba conductive copper plate 2 for installation. The load-bearing mounting hole of the load-bearing shaft 5 is fixed with a nut; the load-bearing mounting hole on the splint 7 for installing the load-bearing shaft 5 is sleeved on the load-bearing shaft 5, and the other end of the load-bearing shaft 5 is inserted into the load-bearing mounting hole on the load-bearing shaft 5 bracket for installing the load-bearing shaft 5, and the pin hole of the mounting pin 8 of the middle ear plate 92 of the conductive core shaft 9 is aligned with the pin hole of the mounting pin 8 on the splint 7 and the Feiba conductive copper plate 2, and the pin 8 is passed through the pin hole of the mounting pin 8 on the splint 7, the middle ear plate 92 of the conductive core shaft 9, and the Feiba conductive copper plate 2 to complete the clamping.

[0032] The Feiba conductive copper plate 2 mainly plays the role of conducting electricity and bearing weight; the load-bearing shaft 5 and the support frame of the load-bearing shaft 5 play the role of auxiliary bearing weight, the splint 7 and the pin 8 provide lateral clamping force to ensure the contact area between the end face of the ear plate 92 and the Feiba conductive copper plate 2, and the conductive core shaft 9 mainly plays the role of conducting electricity and bearing weight; the threaded fixing tool 10 mainly plays the role of fixing the conductive core shaft 9 and the piston rod head; the set screw 11 mainly plays the role of compressing the conductive core shaft 9.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A vertical electroplating conductive rack installation structure, characterized in that: include: Electroplating Feiba, Feiba conductive copper plate, copper plate fixing clamp, load-bearing shaft, load-bearing shaft support frame, clamp, pin, conductive unit, piston rod, the conductive unit is installed on the rod head of the piston rod through a threaded structure, One end of the Feiba conductive copper plate is a fork-shaped opening, a load-bearing installation hole for installing a load-bearing shaft is provided in the middle, and a pin hole for installing a pin shaft is provided at the other end; One end of the load-bearing shaft support frame is a fork-shaped opening, and a bolt hole is provided at the fork-shaped opening of the load-bearing shaft support frame. After the bolt is installed in the bolt hole of the fork-shaped opening of the load-bearing shaft support frame, the fork-shaped opening of the load-bearing shaft support frame can be closed, and the other end of the load-bearing shaft support frame is provided with a load-bearing installation hole for installing the load-bearing shaft; One end of the splint is provided with a load-bearing installation hole for installing the load-bearing shaft, and the other end is provided with a pin hole for installing the pin shaft; The electroplated feba is arranged in the fork-shaped opening of the feba conductive copper plate and the load-bearing shaft support frame. The fork-shaped opening of the load-bearing shaft support frame is fixed by bolts. The electroplated feba and the feba conductive copper plate are fixed by copper plate fixing clamps and bolts. The load-bearing shaft is installed in the load-bearing mounting hole of the feba conductive copper plate, the load-bearing shaft support frame, and the clamp plate for mounting the load-bearing shaft. The pin shaft is installed in the pin hole of the clamp plate and the feba conductive copper plate for installing the pin shaft. The pin shaft is used to install the conductive unit.

2. A vertical electroplating conductive rack installation structure according to claim 1, characterized in that: The conductive unit includes: a conductive core shaft, a threaded fixing tool, and a set screw. A rod head mounting hole for mounting a piston rod head is provided at the center of the threaded fixing tool, an internal thread is provided in the rod head mounting hole, and a core shaft mounting hole for mounting a conductive core shaft is provided at the top of the rod head mounting hole. The conductive core shaft is inserted into the core shaft mounting hole and fixed by the set screw.

3. A vertical electroplating conductive rack installation structure according to claim 2, characterized in that: The conductive core shaft includes: an ear plate and a base. The ear plate is arranged on the base. The ear plate passes through the core shaft mounting hole. The base is arranged in the rod head mounting hole of the threaded fixing tool. The threaded fixing tool is fixed to the base by a set screw. The ear plate is installed on the pin shaft between the splint and the Feiba conductive copper plate.

4. A vertical electroplating conductive rack installation structure according to claim 3, characterized in that: Threaded holes for set screws are arranged on both sides of the core shaft mounting hole on the end face of the threaded fixing tool.

5. A vertical electroplating conductive rack installation structure according to claim 4, characterized in that: The screw mounting hole of the base is provided with an internal thread.

6. A vertical electroplating conductive rack installation structure according to claim 5, characterized in that: The rod head of the piston rod is provided with an external thread.

7. A vertical electroplating conductive rack installation structure according to claim 2, characterized in that: Feiba's conductive copper plate and conductive mandrel are made of red copper.

8. The vertical electroplating conductive rack installation structure according to claim 1, characterized in that: The copper plate fixing clamp is an L-shaped copper plate fixing clamp. There are four groups of copper plate fixing clamps between the electroplated feba and the feba conductive copper plate, which are respectively arranged at the four corners between the electroplated feba and the feba conductive copper plate. The adjacent copper plate fixing clamps are connected by bolts to achieve the fixation of the electroplated feba and the feba conductive copper plate.

9. A vertical electroplating conductive rack installation structure according to claim 8, characterized in that: The four groups of copper plate fixing clamps are used to fix the bolts of the electroplated feba without passing through the electroplated feba, and are arranged on both sides of the electroplated feba; the copper plate fixing clamps are used to fix the bolts of the feba conductive copper plate, which pass through the feba conductive copper plate for fixing, and the fork-shaped opening of the feba conductive copper plate is provided with bolt holes for installing bolts.

10. The vertical electroplating conductive rack installation structure according to claim 1, characterized in that: A cushion block is provided between the side of the electroplated flying bar away from the pin shaft and the bolt used to fix the copper plate fixing clamp block.

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