Improved device of concrete spraying head
By adopting improved sealing design of the sealing plate and rubber pad on the injection head, and using servo motors and water pipes to maintain the wet state of the injection head, the problem of concrete hardening of the inner wall of the injection head is solved, achieving more efficient sealing and more Long service life.
Patent Information
- Application Number
- CN202411438190.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-02-18
AI Technical Summary
After the existing concrete jet head is used for a long time, the concrete adhered to the inner wall will harden, resulting in the inability to be effectively cleaned, which will affect the normal operation of the jet head.
The jet head is sealed with improved sealing plate and rubber pads, and the jet head is driven to rotate to the vertical state through the servo motor, and water is introduced through the water pipe to keep the end of the jet head moist, reducing the drying and hardening of concrete. speed.
It effectively improves the sealing and blocking effect of the jet head, slows down the speed of concrete drying and hardening, extends the service life of the jet head, and improves its stability.
Smart Images

Figure CN119466326A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of construction equipment, in particular to an improved device for a shotcrete spraying head. Background Art
[0002] The concrete spraying machine is the core equipment in the construction of shotcrete. The supporting mechanical equipment includes manipulator, air compressor, water supply system, batching and mixing feeding device, accelerator adding device, etc. The common concrete spraying device needs to use a spray gun for spraying during operation, but after long-term operation, the concrete adhered to its inner wall will harden, making it impossible to be effectively cleaned, so the existing improved device will continue to stir and clean it, but with this design, the concrete at the end will slowly harden and dry, which is still easy to block the subsequent normal operation of the spray head.
[0003] After searching, the Chinese patent document (authorization announcement number CN218952820U) is a concrete spraying device for construction, wherein a spray gun head is installed on the top of the clamping frame, a transmission cylinder is installed on the left side of the spray gun head, a feed pipe is connected to the left side of the bottom of the spray gun head, the feed port of the feed pipe is connected to the inside of the concrete storage box, and the inner cavity of the transmission cylinder is fixedly installed with connecting plates on both sides, and the inside of the connecting plates is provided with a slide groove, and the inside of the slide groove is plugged with a slider, and the end of the slider located outside the slide groove is fixedly connected with a transmission push rod. The concrete spraying device for construction drives the rotation of the transmission screw by rotating the rotating wheel, thereby driving the left and right movement of the transmission push rod through the tooth groove, and then drives the movement of the disc and the scraper, so that the inner wall of the spray gun head can be scraped, preventing the inside of the spray gun head from being blocked. The improved device will continue to stir and clean it, but with this design, the concrete at the end will slowly harden and dry, and it is still easy to block the subsequent normal operation of the spray head. Summary of the invention
[0004] The object of the present invention is to provide an improved device for spraying concrete injection head to solve the problems raised in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an improved device for spraying concrete injection head, comprising:
[0006] The spray head body is used for spraying concrete;
[0007] An improved plugging plate is used to plug the injection head body, a hollow rubber plug for plugging the injection head body is bonded to the side of the improved plugging plate, and a rubber pad adapted to the injection head body is bonded to the side of the improved plugging plate;
[0008] An assembly plate is fixedly connected to the outer periphery of the injection head body, the assembly plate is rotatably connected to a movable plate through a bearing, a hollow plate is sleeved on the outer periphery of the movable plate, the hollow plate is also fixedly connected to the improved blocking plate, and a spring in a tension state is connected between the movable plate and the improved blocking plate;
[0009] A water supply channel adapted to the rubber plug is opened on the side of the improved sealing plate, a water pipe with a valve is arranged on one side of the improved sealing plate, flanges are connected on both sides of the water pipe, and one of the flanges is detachably connected to the improved sealing plate by multiple bolts.
[0010] As a preferred embodiment, a U-shaped counterweight plate is provided on the outer periphery of the injection head body, and the counterweight plate is rotatably connected to the injection head body via a rotating shaft.
[0011] As a preferred embodiment, a servo motor providing power to the rotating shaft is installed on the outer periphery of the counterweight plate, and a plurality of winches are installed on the inner wall of the counterweight plate, and the steel wire ropes of the winches are connected and fixed to the outer periphery of the injection head body.
[0012] As a preferred embodiment, a mounting circular plate is provided below the counterweight plate, and the mounting circular plate is rotatably connected to the counterweight plate via a bearing.
[0013] As a preferred embodiment, a hollow gear is connected to the bottom end of the counterweight plate, and a forward and reverse motor is embedded in the top end of the assembly circular plate.
[0014] As a preferred embodiment, the output shaft of the forward and reverse motor is connected with a circular gear, and the circular gear is meshedly connected with the hollow gear.
[0015] As a preferred embodiment, the top end of the assembled circular plate is fixedly connected with a vertical support plate, and a threaded pipe is embedded in the side of the vertical support plate.
[0016] As a preferred embodiment, the threaded pipe is threadedly connected with an adjusting threaded rod, the adjusting threaded rod is rotatably connected with a movable arc-shaped toothed plate through a bearing, and the movable arc-shaped toothed plate is meshingly connected with the hollow gear.
[0017] As a preferred embodiment, a plurality of circular holes arranged in a circular array are provided on the top of the assembly circular plate, and fixing bolts for connecting to the ground are arranged in the circular holes.
[0018] As a preferred embodiment, the side of the counterweight plate is connected to a side support plate, and the top of the side support plate is rotatably connected to a fixing clamp for fixing the pipeline.
[0019] Compared with the prior art, the technical effects and advantages of the present invention are as follows:
[0020] The improved device for shotcrete spraying head, when in use, the improved blocking plate cooperates with the rubber pad to block the spraying head body from the outside, and the blocking of the rubber plug further improves the sealing effect, and when not in use, the servo motor drives the spraying head body to rotate to a vertical state, and a certain amount of water is introduced into the spraying head body through the water pipe, so that the end of the spraying head body is in a wet state with water, reducing the possibility of concrete in the spraying head body drying and hardening in a short time, and the drying and hardening speed is slower than that of traditional exposed mixing;
[0021] The improved device for shotcrete spraying head, the servo motor drives the rotating shaft and the spraying head body to rotate, changes the tilt state of the spraying head body, after adjustment, the winding of the two winches, in cooperation with the self-locking of the servo motor, can ensure the stability of the spraying head body, the forward and reverse motors drive the circular gear to rotate, drive the hollow gear and the counterweight plate to rotate, indirectly change the angle of the transverse circumferential direction of the spraying head body, and then rotate the adjustment threaded rod to make the movable arc gear plate meshingly connected with the hollow gear, the self-locking of the forward and reverse motors in cooperation with the meshing of the movable arc gear plate, can ensure the stability of the counterweight plate and the spraying head body from another angle;
[0022] The improved device for shotcrete injection head, after leaving a certain amount of excess pipe, uses a fixing clamp to fix the pipe, reducing the influence of the pipe on the injection head body; the side support plate and the fixing clamp cooperate, and the fixing clamp and the side support plate are rotatably connected, reducing the influence of the pipe;
[0023] The improved device for shotcrete spraying head not only reduces the drying and hardening speed of concrete at the spraying head body, but also has more sufficient stability after adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the present invention;
[0025] Figure 2 It is a schematic diagram of the structure of the injection head body of the present invention after rotation;
[0026] Figure 3 It is a schematic diagram of the structure of the injection head body and the counterweight plate of the present invention;
[0027] Figure 4 It is a structural schematic diagram of the improved blocking plate of the present invention;
[0028] Figure 5 This is a structural schematic diagram of the improved blocking plate of the present invention from another perspective;
[0029] Figure 6 A top view of the counterweight plate and the winch of the present invention;
[0030] Figure 7It is a schematic structural diagram of the vertical support plate of the present invention.
[0031] Description of reference numerals:
[0032] In the figure:
[0033] 1. Injection head body; 2. Improved blocking plate; 3. Rubber pad; 4. Rubber plug; 5. Assembly plate; 6. Movable plate; 7. Hollow plate; 8. Spring; 9. Water pipe; 10. Flange; 11. Counterweight plate; 12. Servo motor; 13. Winch; 14. Assembly circular plate; 15. Hollow gear; 16. Forward and reverse motor; 17. Circular gear; 18. Vertical support plate; 19. Threaded pipe; 20. Adjustment threaded rod; 21. Movable arc tooth plate; 22. Fixing bolt; 23. Side support plate; 24. Fixing clamp. DETAILED DESCRIPTION
[0034] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.
[0035] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.
[0036] See also Figures 1 to 7 , this embodiment includes:
[0037] The spray head body 1 is used for spraying concrete;
[0038] The improved plugging plate 2 is used to plug the injection head body 1. The size of the improved plugging plate 2 is ensured not to affect the counterweight plate 11. The length of the rotating shaft is selected according to the use requirements. The side of the improved plugging plate 2 is bonded with a hollow rubber plug 4 for plugging the injection head body 1. The side of the improved plugging plate 2 is bonded with a rubber pad 3 adapted to the injection head body 1.
[0039] The assembly plate 5 is fixedly connected to the outer periphery of the injection head body 1. The assembly plate 5 is rotatably connected to the movable plate 6 through a bearing. The outer periphery of the movable plate 6 is sleeved with a hollow plate 7. The hollow plate 7 is also connected and fixed to the improved sealing plate 2. A spring 8 in a tension state is connected between the movable plate 6 and the improved sealing plate 2. A water supply channel adapted to the rubber plug 4 is opened on the side of the improved sealing plate 2. A water pipe 9 with a valve is provided on one side of the improved sealing plate 2. Flanges 10 are connected to both sides of the water pipe 9, and one of the flanges 10 is connected to the improved sealing plate 2 by a plurality of bolts. The blocking plate 2 is detachably connected. When not in use, the servo motor 12 drives the injection head body 1 to rotate to a vertical state, and a certain amount of water is introduced into the injection head body 1 through the water pipe 9. The improved sealing plate 2 cooperates with the rubber pad 3 to seal the injection head body 1 from the outside. The blockage of the rubber plug 4 further improves the sealing effect and reduces the speed at which the water is evaporated and released. When it needs to be used, pull the improved sealing plate 2 to move, so that the rubber plug 4 is separated from the injection head body 1, and rotate the improved sealing plate 2 to the side that does not affect the injection head body 1.
[0040] A U-shaped counterweight plate 11 is provided on the periphery of the spray head body 1, and the counterweight plate 11 is rotatably connected to the spray head body 1 through a rotating shaft. A servo motor 12 for providing power to the rotating shaft is installed on the periphery of the counterweight plate 11, and a plurality of winches 13 are installed on the inner wall of the counterweight plate 11. The steel wire rope of the winch 13 is connected and fixed to the periphery of the spray head body 1. Before use, the winch 13 is controlled to release the wire, and the servo motor 12 is controlled to drive the rotating shaft and the spray head body 1 to rotate, thereby changing the inclination state of the spray head body 1. After adjustment, the two winches 13 are controlled to reel in and tighten the wire, and the self-locking of the servo motor 12 can ensure the stability of the spray head body 1.
[0041] An assembly circular plate 14 is arranged below the counterweight plate 11, and the assembly circular plate 14 is rotatably connected to the counterweight plate 11 through a bearing, a hollow gear 15 is connected to the bottom end of the counterweight plate 11, a forward and reverse motor 16 is embedded in the top end of the assembly circular plate 14, and a circular gear 17 is connected to the output shaft of the forward and reverse motor 16, and the circular gear 17 is meshed with the hollow gear 15, and a vertical support plate 18 is fixedly connected to the top end of the assembly circular plate 14, and a threaded pipe 19 is embedded in the side of the vertical support plate 18, and the threaded pipe 19 An adjusting threaded rod 20 is threadedly connected, and the adjusting threaded rod 20 is rotatably connected to a movable arc-shaped toothed plate 21 through a bearing. The movable arc-shaped toothed plate 21 is meshedly connected to the hollow gear 15. The forward and reverse motor 16 drives the circular gear 17 to rotate, and drives the hollow gear 15 and the counterweight plate 11 to rotate, thereby indirectly changing the angle of the transverse circumferential direction of the injection head body 1, and then rotates the adjusting threaded rod 20 to make the movable arc-shaped toothed plate 21 meshedly connected to the hollow gear 15, thereby ensuring the stability of the counterweight plate 11.
[0042] In order to meet the needs of use, a plurality of circular holes arranged in a circular array are opened at the top of the assembly circular plate 14, and fixing bolts 22 for connecting to the ground are arranged in the circular holes. The side of the counterweight plate 11 is connected to a side support plate 23, and the top of the side support plate 23 is rotatably connected to a fixing clamp 24 for fixing a pipe, and the pipe is used to connect the injection head body 1 with external concrete equipment.
[0043] The injection head body 1, valve, servo motor 12, winch 13, and forward and reverse motor 16 are all configured according to the prior art. The working principle, size, and model are irrelevant to the function of the present application, so they will not be described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0044] Working principle:
[0045] The improved device for shotcrete spraying head, when not in use, the servo motor 12 drives the spraying head body 1 to rotate to a vertical state, and a certain amount of water is introduced into the spraying head body 1 through the water pipe 9. The improved blocking plate 2 cooperates with the rubber pad 3 to block the spraying head body 1 from the outside, and the blocking of the rubber plug 4 further improves the sealing effect and reduces the speed of evaporation and release of water.
[0046] Before use, control the winch 13 to release the line, control the servo motor 12 to drive the rotating shaft and the injection head body 1 to rotate, and change the inclination state of the injection head body 1. After adjustment, control the two winches 13 to reel in and tighten the line. The self-locking of the servo motor 12 can ensure the stability of the injection head body 1. The forward and reverse motors 16 drive the circular gear 17 to rotate, and drive the hollow gear 15 and the counterweight plate 11 to rotate, and indirectly change the angle of the transverse circumferential direction of the injection head body 1. Then rotate the adjustment threaded rod 20 to make the movable arc-shaped tooth plate 21 mesh with the hollow gear 15. When it is needed, pull the improved sealing plate 2 to move, so that the rubber plug 4 is separated from the injection head body 1, and rotate the improved sealing plate 2 to the side that does not affect the injection head body 1.
[0047] After the injection head body 1 is adjusted and a certain amount of excess pipe space is left, the pipe is fixed by using a fixing clamp 24 .
[0048] It should be noted that, in this document, relational terms such as one and two are merely used to distinguish one entity or operation from another entity or operation, but do not necessarily require or imply any actual relationship or order between these entities or operations.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An improved device for spraying concrete injection head, characterized in that: include: A spray head body (1) for spraying concrete; An improved plugging plate (2) is used to plug the injection head body (1), a hollow rubber plug (4) for plugging the injection head body (1) being bonded to the side of the improved plugging plate (2), and a rubber pad (3) adapted to the injection head body (1) being bonded to the side of the improved plugging plate (2); An assembly plate (5) is fixedly connected to the outer periphery of the injection head body (1); the assembly plate (5) is rotatably connected to a movable plate (6) via a bearing; a hollow plate (7) is sleeved on the outer periphery of the movable plate (6); the hollow plate (7) is also fixedly connected to the improved blocking plate (2); a spring (8) in a tensioned state is connected between the movable plate (6) and the improved blocking plate (2); The side of the improved sealing plate (2) is provided with a water supply channel adapted to the rubber plug (4), and one side of the improved sealing plate (2) is provided with a water pipe (9) with a valve, and both sides of the water pipe (9) are connected to flanges (10), one of the flanges (10) being detachably connected to the improved sealing plate (2) by a plurality of bolts.
2. The improved device for spraying concrete injection head according to claim 1, characterized in that: A U-shaped counterweight plate (11) is provided on the outer periphery of the spray head body (1), and the counterweight plate (11) is rotatably connected to the spray head body (1) via a rotating shaft.
3. The improved device for spraying concrete injection head according to claim 2, characterized in that: A servo motor (12) for providing power to the rotating shaft is installed on the outer periphery of the counterweight plate (11), and a plurality of winches (13) are installed on the inner wall of the counterweight plate (11). The steel wire ropes of the winches (13) are connected and fixed to the outer periphery of the spray head body (1).
4. The improved device for spraying concrete injection head according to claim 3, characterized in that: An assembly circular plate (14) is provided below the counterweight plate (11), and the assembly circular plate (14) is rotatably connected to the counterweight plate (11) via a bearing.
5. The improved device for spraying concrete injection head according to claim 4, characterized in that: The bottom end of the counterweight plate (11) is connected to a hollow gear (15), and the top end of the assembly circular plate (14) is embedded with a forward and reverse motor (16).
6. The improved device for spraying concrete injection head according to claim 5, characterized in that: The output shaft of the forward and reverse motor (16) is connected to a circular gear (17), and the circular gear (17) is meshedly connected with the hollow gear (15).
7. The improved device for spraying concrete injection head according to claim 5, characterized in that: The top end of the assembly circular plate (14) is fixedly connected to a vertical support plate (18), and a threaded pipe (19) is embedded in the side of the vertical support plate (18).
8. The improved device for spraying concrete injection head according to claim 7, characterized in that: The threaded tube (19) is threadedly connected to an adjusting threaded rod (20), and the adjusting threaded rod (20) is rotatably connected to a movable arc-shaped toothed plate (21) via a bearing, and the movable arc-shaped toothed plate (21) is meshedly connected to the hollow gear (15).
9. The improved device for spraying concrete injection head according to claim 4, characterized in that: The top end of the assembly circular plate (14) is provided with a plurality of circular holes arranged in a circular array, and fixing bolts (22) for connecting to the ground are arranged in the circular holes.
10. The improved device for spraying concrete injection head according to claim 5, characterized in that: The side surface of the counterweight plate (11) is connected to a side support plate (23), and the top end of the side support plate (23) is rotatably connected to a fixing clamp (24) for fixing the pipeline.