Koji-making workshop system and koji-making transportation method

Abstract

The invention discloses a koji-making workshop system and a koji-making transportation method. The system comprises a fermentation area and a dry koji area, the fermentation area comprises a plurality of fermentation interlayers which are arranged in a laminated manner, the fermentation area is provided with starter propagation equipment which penetrates through the fermentation interlayers along the vertical direction, the dry starter area comprises a plurality of dry starter interlayers which are arranged in a laminated manner, and the dry starter area is provided with starter powder equipment which penetrates through the dry starter interlayers along the vertical direction. And the fermentation layers are communicated with the dry bending layers corresponding to the fermentation layers along the horizontal direction. The functional areas of the starter propagation workshop are reasonably divided, the storage automation degree is improved, and meanwhile the logistics transfer efficiency is improved.

Description

Technical Field

[0001] The present application relates to the field of wine brewing technology, and in particular to a koji making workshop system and a koji making and transportation method. Background Art

[0002] In the process of making koji for Maotai-flavor liquor, the koji blocks are pressed and formed, then transported to the fermentation warehouse for fermentation. After fermentation, they are transferred to the dry koji warehouse for storage. After being stored for a period of time, they are crushed and sent to the wine making workshop for brewing. The entire process, from raw grains to koji powder loading, is completed in the koji making workshop.

[0003] The layout of the traditional koji workshop is as follows: the overall workshop is a linear structure with multiple layers. The middle area of ​​each layer is the equipment area, and the fermentation room and dry koji warehouse are arranged on different layers. After the koji blocks are pressed in the equipment area, they need to be transported through the floors to the fermentation room. After the fermentation is completed, the koji blocks are then transported from the fermentation room on the current floor to the dry koji room on other floors. After being stored for a certain period of time, the dry koji blocks are transported to the equipment area for crushing. The division of each functional area is unreasonable, and the logistics routes of the entire transportation process are chaotic and intertwined, which is not convenient for the subsequent transformation and upgrading of automated logistics and transportation. Summary of the invention

[0004] The purpose of the present invention is to solve the above technical problems and provide a koji making workshop system and a koji making transportation method, so as to realize the reasonable division of the functional areas of the koji making workshop, improve the degree of warehouse automation, and improve the logistics transportation efficiency. In order to achieve the above purpose, the technical solution of the present invention is as follows:

[0005] A koji making workshop system comprises a fermentation area and a dry koji area arranged at intervals; the fermentation area comprises a plurality of stacked fermentation layers, the fermentation area is provided with a koji making device connecting each of the fermentation layers in a vertical direction, the koji making device is located in the middle of the fermentation area, the dry koji area comprises a plurality of stacked dry koji layers, the dry koji area is provided with a powder koji device connecting each of the dry koji layers in a vertical direction, the powder koji device is located in the middle of the dry koji area, and the fermentation layers are connected to the corresponding dry koji layers in a horizontal direction.

[0006] Specifically, a first channel is arranged between the fermentation layer and the dry koji layer, the fermentation layer includes a plurality of fermentation bin groups arranged at intervals in the horizontal direction, a second channel is arranged between adjacent fermentation bin groups located in the same fermentation layer, and the second channel is connected to the first channel.

[0007] Specifically, the fermentation bin groups are arranged on both sides of the koji-making equipment, and the second channel is connected to the koji-making equipment.

[0008] Specifically, the first channel is connected to the koji-making equipment and the fermentation bin group respectively.

[0009] Specifically, a first channel is arranged between the fermentation layer and the dry koji layer, the dry koji layer includes a plurality of dry koji bin groups arranged at intervals in a horizontal direction, a third channel is arranged between adjacent dry koji bin groups located in the same dry koji layer, and the third channel is connected to the first channel.

[0010] Specifically, the dry koji bin groups are respectively arranged on both sides of the powder koji device, and the third channel is respectively connected to the powder koji device and the dry koji bin groups.

[0011] Specifically, the koji making equipment includes a raw grain purification and temporary storage system, a grain conditioning system, a koji making system and a koji block transfer system which are arranged in sequence.

[0012] Specifically, the raw grain purification and temporary storage system includes a first raw grain lifting component for conveying raw grains, a first cleaning component for diverting, screening and weighing raw grains, and a silo component for conveying and storing raw grains again, which are connected in sequence; the grain moistening system includes a second raw grain lifting component for conveying raw grains, a material dividing component for quantitatively feeding raw grains and watering them, and a grain moistening silo, which are connected in sequence; the koji making system includes a grinding component for cleaning, moistening and crushing grains, a mixing component for moistening grains, mixing mother koji and water, and a pressing component for conveying moistened grains and pressing koji blocks, which are connected in sequence; the koji block transport system includes a first koji block lifting component for conveying koji blocks, and a vehicle receiving and conveying component for docking with the first koji block lifting component and circulating between the fermentation layer and the dry koji layer.

[0013] Specifically, the koji powder equipment includes a crushing system, a packaging system and a transportation system arranged in sequence.

[0014] Specifically, the transportation system includes a second block lifting assembly for conveying the blocks between the dry koji layers and concentrating them in the crushing system, the second block lifting assembly connects the dry koji layers, the crushing system includes a first crushing assembly for conveying and coarsely crushing the blocks, a second cleaning assembly for cleaning and conveying the blocks, and a second crushing assembly for conveying and finely crushing the blocks to form koji powder, which are arranged in sequence; the packaging system includes a packaging bin for conveying and temporarily storing koji powder, and a packaging machine for quantitatively weighing and packaging the koji powder, which are arranged in sequence.

[0015] A koji making and transportation method is applied to a koji making workshop system, the method comprising:

[0016] The raw grains are unloaded into the koji-making equipment for temporary storage, and the raw grains are subjected to grain moistening and koji-making processes in sequence from top to bottom through the space where the koji-making equipment is located to form koji blocks;

[0017] According to the occupation status of each fermentation layer in the fermentation area, determine that the koji block is lifted to an unoccupied fermentation layer in the fermentation area in the koji making equipment, and control the koji block to be transferred to a designated position in the unoccupied fermentation layer for fermentation treatment;

[0018] According to the occupation status of each dry koji layer in the dry koji area, determine that the koji blocks are transported to the unoccupied dry koji layer, and control the koji blocks to be transported from the fermentation layer to the designated position of the unoccupied dry koji layer for storage and processing;

[0019] The koji blocks between the dry koji layers are gathered into the koji powder equipment, and the koji blocks are crushed and packaged in sequence from top to bottom through the space where the koji powder equipment is located.

[0020] Specifically, the upper part of the space where the koji powder equipment is located is connected to the upper part of the space where the koji making equipment is located, so that the mother koji formed by the koji block crushing process can be circulated and participate in the grain moistening process.

[0021] Compared with the prior art, the beneficial effects of the koji making workshop system and koji making and transportation method of the present invention are mainly reflected in:

[0022] The raw grains are unloaded from the middle of the fermentation area and directly transported to the koji-making equipment. The unloading method of the raw grains is more convenient, reducing the use of docking platform equipment, reducing the noise impact caused by the platform equipment, and reducing the energy consumption of the platform equipment; the koji-making equipment connects the various fermentation layers in the vertical direction, and the koji-making equipment can transfer the koji blocks to different fermentation layers for fermentation treatment as needed, and the efficiency of transferring the koji blocks to different fermentation layers is relatively high; the fermentation layers are connected with the corresponding dry koji layers in the horizontal direction, and the fermented koji blocks are transferred from the fermentation layers to the dry koji layers. According to the occupancy of the dry koji layers, the transfer paths are reasonably allocated, and the transfer paths do not cross, avoiding confusion in the transfer process of the koji blocks; the dry koji area is provided with powder koji equipment that connects the various dry koji layers in the vertical direction, and the stored koji blocks are transferred to the powder koji equipment for crushing treatment, which can quickly and centrally process the koji blocks from the various dry koji layers, and the functional areas of the koji-making workshop are reasonably divided to improve the degree of warehousing automation and the overall transportation efficiency of logistics. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the top view of the structure of a koji making system is provided for an embodiment of the present application;

[0024] Figure 2 A side structural schematic diagram of a koji making system is provided for an embodiment of the present application;

[0025] Figure 3 One of the partial structural schematic diagrams of the koji making equipment is provided for the embodiment of the present application;

[0026] Figure 4 A second partial structural schematic diagram of a koji making device is provided for an embodiment of the present application;

[0027] Figure 5 A structural schematic diagram of a powder yeast device is provided for an embodiment of the present application.

[0028] Reference numerals:

[0029] Fermentation area 1, fermentation layer 11, fermentation chamber group 111, second channel 112;

[0030] Dry koji area 2, dry koji interlayer 21, dry koji bin group 211, third channel 212;

[0031] First channel 3;

[0032] Koji making equipment 4, first raw grain lifting component 41, first cleaning component 42, silo component 43, second raw grain lifting component 44, material dividing component 45, grain conditioning silo 46, grinding component 51, mixing component 52, pressing component 53, first koji block lifting component 54, and vehicle receiving and conveying component 55;

[0033] Koji powder equipment 6, transportation system 61. DETAILED DESCRIPTION

[0034] In order to make the technical solutions and advantages in the embodiments of the present application more clearly understood, the exemplary embodiments of the present application are further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than an exhaustive list of all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0035] Embodiment 1

[0036] The present embodiment provides a koji-making workshop system, including koji-making equipment 4, powder koji equipment 6, a fermentation bin and a dry koji bin; since the existing koji-making workshop is arranged as an overall linear layer arrangement, the fermentation bin and the dry koji bin are arranged in different layers, when the koji blocks need to be transferred, it is necessary to use logistics conveying equipment to transfer the materials from the fermentation bins in different layers to the dry koji bins in different layers. The transportation route planning is unreasonable, and there is cross-transportation of materials, which affects the upgrade of automated transportation operations. The material transported in this embodiment is koji blocks, which are suitable for the process of brewing white wine. After improving the koji-making workshop system, the transportation route can be reasonably planned to improve the efficiency of logistics circulation.

[0037] like Figure 1-Figure 2As shown, the koji making workshop system is used for fermenting and crushing koji blocks, including a fermentation area 1 and a dry koji area 2 arranged at intervals; the fermentation area 1 includes a plurality of stacked fermentation layers 11, and the fermentation area 1 is provided with a koji making device 4 which vertically connects each fermentation layer 11; the dry koji area 2 includes a plurality of stacked dry koji layers 21, and the dry koji area 2 is provided with a koji powdering device 6 which vertically connects each dry koji layer 21; the fermentation layer 11 is connected to the dry koji layer 21 corresponding to it in the horizontal direction through a first channel 3.

[0038] The fermentation layer 11 includes a plurality of fermentation bin groups 111 arranged at intervals in the horizontal direction, and a second channel 112 is provided between adjacent fermentation bin groups 111 in the same fermentation layer 11, and the second channel 112 is connected to the first channel 3. The fermentation bin group 111 transfers the koji blocks to the dry koji area 2 through the second channel 112 and the first channel 3. The fermentation layer 11 located in the same horizontal direction layer can be directly connected to the dry koji layer 21, avoiding the need for the koji blocks to be transported across the layers, thereby improving the transfer efficiency of the koji blocks.

[0039] The fermentation bin group 111 is composed of a plurality of fermentation bins. In this embodiment, the fermentation area 1 is a square column area. The koji making device 4 is located in the middle of the fermentation area 1. The fermentation bin groups 111 are arranged on both sides of the koji making device 4. Both sides of the koji making device 4 are connected to the second channel 112. Since the koji making device 4 connects various fermentation layers 11, the koji making device 4 can transfer the koji blocks to different fermentation layers 11, and transport them to the corresponding fermentation bins through the second channel 112 for fermentation treatment.

[0040] The first channel 3 is connected to the koji making device 4 and the fermentation bin group 111 respectively. In this embodiment, the two first channels 3 are respectively located on both sides of the koji making device 4, one first channel 3 is arranged between the koji making device 4 and the fermentation bin, and the other first channel 3 is arranged between adjacent fermentation bins. The first channel 3 can be flexibly arranged to serve as a bridge for transferring koji blocks between the fermentation layer 11 and the dry koji layer 21 in the same horizontal direction.

[0041] The dry koji layer 21 includes a plurality of dry koji bin groups 211 arranged at intervals in the horizontal direction, and a third channel 212 is provided between adjacent dry koji bin groups 211 located in the same dry koji layer 21, and the third channel 212 is connected to the first channel 3. The dry koji bin group 211 receives the koji blocks transferred from the fermentation bin group 111 for storage, and the fermentation and storage operations of the koji blocks can be completed in the same fermentation layer 11 and the dry koji layer 21, without the need for cross-layer processing, and the functional area division between the layers is more reasonable, and the use is more efficient and convenient. Since the powder koji equipment 6 connects each dry koji layer 21, the koji blocks are stored and dried in the dry koji bin group 21, and then transferred to the powder koji equipment 6 for crushing processing, and can be uniformly and centrally transferred to other workshops for processing through the powder koji equipment 6.

[0042] The dry koji bin group 211 is composed of several dry koji bins. In this embodiment, the dry koji area 2 is a square column structure. The powdered koji device 6 is located in the middle of the dry koji area 2. The dry koji bin group 211 is respectively arranged on both sides of the powdered koji device 6. The third channel 212 is respectively connected to the powdered koji device 6 and the dry koji bin group 211.

[0043] For example, the koji making area covers an area of ​​298.6×27.6m, and is arranged in five layers from bottom to top. The height of the first and second layers is 5m, and the height of the third, fourth and fifth layers is 4.5m. The number of fermentation warehouses on each layer is equal, with 84 on each layer, and the area of ​​the fermentation warehouse is 9×4.2m. The powder koji area covers an area of ​​142.7×27.6m, and is arranged in five layers. The height of the first, second and third layers is 5m, and the height of the fourth and fifth layers is 4.5m. According to the terrain, the powder koji area and the koji making area are staggered. The number of dry koji warehouses on each layer is equal, with 19 on each layer, and the area of ​​dry koji warehouses varies.

[0044] In this embodiment, a koji making device 4 is arranged in the middle of the fermentation area 1. The raw grain is unloaded from the middle of the fermentation area 1 and directly transported to the koji making device 4. The way of unloading the raw grain is more convenient, and the use of the docking platform equipment is reduced. At the same time, the noise impact caused by the platform equipment is reduced, and the energy consumption of the platform equipment is reduced; the fermentation area 1 is provided with a koji making device 4 which is connected to each fermentation layer 11 in the vertical direction. The koji making device 4 can transfer the koji blocks to different fermentation layers 11 for fermentation treatment as needed, and the efficiency of transferring the koji blocks to different fermentation layers 11 is relatively high; the fermentation layers 11 and their The corresponding dry koji layers 21 along the horizontal direction are connected through the first channel 3, and the fermented koji blocks are transferred from the fermentation layer 11 to the dry koji layer 21 through the first channel 3. There is no intersection problem in the transfer path, thereby avoiding confusion in the koji block transfer process; the dry koji area 2 is provided with a koji powdering device 6 which is connected to each dry koji layer 21 along the vertical direction. The stored koji blocks are transferred to the koji powdering device 6 for crushing, which can quickly and centrally process the koji blocks from each dry koji layer 21. The functional areas of the koji making workshop are reasonably divided, which improves the degree of warehousing automation and the overall logistics transfer efficiency.

[0045] Embodiment 2

[0046] This embodiment optimizes the koji making workshop system on the basis of the above embodiment, and in particular provides a specific implementation method of a koji making device and a koji powder device:

[0047] like Figure 1-Figure 5 As shown, the koji making equipment 4 includes a raw grain purification and temporary storage system, a grain moistening system, a koji making system and a koji block transfer system which are arranged in sequence.

[0048] The raw grain purification and temporary storage system comprises a first raw grain lifting component 41 for conveying raw grain, a first cleaning component 42 for diverting, screening and weighing raw grain, and a silo component 43 for conveying and storing raw grain again, which are connected in sequence.

[0049] Exemplarily, the first raw grain lifting component 41 includes a raw grain unloading hopper, a scraper conveyor, and a first raw grain bucket elevator connected in sequence. The first cleaning component 42 includes a three-way material distribution valve, a first raw grain screw conveyor, a permanent magnetic iron remover, a plane rotary cleaning screen, a cleaning buffer hopper, a bulk grain weighing scale, an under-scale buffer hopper, and a second raw grain screw conveyor connected in sequence. The silo component 43 includes a second raw grain bucket elevator, a third raw grain screw conveyor, and a grain silo connected in sequence.

[0050] The working process of the raw grain purification and temporary storage system: the raw grain is transported by vehicles, unloaded from the vehicles and entered into the raw grain unloading hopper. A single-machine dust collector is installed at the raw grain unloading hopper for dust removal. The raw grain is then transported through a scraper conveyor and the first raw grain bucket elevator. The raw grain is divided by a three-way valve and enters the first raw grain screw conveyor. The metal impurities in the raw grain are then removed by a permanent magnetic iron remover. The raw grain is diverted and transported to two flat rotary cleaning screens respectively. The flat rotary cleaning screen removes unqualified raw grain particles. The raw grain is then sent through a cleaning buffer hopper into a bulk grain weighing scale for weighing, and then sent through the buffer hopper under the scale into the second raw grain screw conveyor. The raw grain is then sent through the second raw grain bucket elevator and the third raw grain screw conveyor into the grain silo for buffering.

[0051] The grain conditioning system includes a second raw grain lifting component 44 for conveying raw grain, a material distribution component 45 for quantitatively discharging raw grain and watering the raw grain, and a grain conditioning bin 46 which are connected in sequence.

[0052] Exemplarily, the second raw grain lifting component 44 includes a grain moistening bucket elevator and a grain moistening screw conveyor connected in sequence; the grain moistening bucket elevator is connected to a grain silo. The material distribution component 45 includes a grain moistening buffer hopper, a quantitative feeder, a strong dampening machine and a material distribution scraper arranged in sequence. The material distribution scraper is connected to a plurality of grain moistening silos 46.

[0053] The working process of the grain moistening system: the raw grain enters the grain moistening bucket elevator and the grain moistening screw conveyor from the grain silo, enters the grain moistening buffer hopper, and then enters the powerful watering machine in a quantitative manner through the quantitative feeder. The input water volume of the powerful watering machine is automatically controlled according to the incoming material volume and the moisture content of the raw grain. After the raw grain is added with water, it becomes moistened grain and is transported through the material dividing scraper. The material dividing scraper is provided with a pneumatic gate valve for diverting the moistened grain on the material dividing scraper to control the grain entering different grain moistening silos 46 for buffering.

[0054] The koji making system includes a milling assembly 51 for cleaning, moistening and crushing grains, a mixing assembly 52 for moistening grains, mixing mother koji and water, and a pressing assembly 53 for conveying moistened grains and pressing koji blocks, which are connected in sequence.

[0055] Exemplarily, the grinding assembly 51 includes a permanent magnetic cylinder, a grinding machine and a three-way material distribution pipe connected in sequence. The mixing assembly 52 includes a converging screw, a horizontal mixer, a discharging screw and a material distribution valve connected in sequence; the mixing assembly 52 also includes a mother koji storage assembly for conveying mother koji to the converging screw and an automatic watering machine for conveying water to the horizontal mixer. The pressing assembly 53 includes a material distribution screw, a time-delay conveyor and a buckling press connected in sequence.

[0056] The working process of the koji making system: the moistened grain is deironed by the permanent magnetic drum and then enters the grinding mill for crushing. The crushed moistened grain and the mother koji are mixed with the converging screw by the three-way dividing pipe, and then enter the horizontal mixer to be automatically mixed with water. After the moistened grain, mother koji and water are mixed, they enter the delayed conveyor through the discharging screw, dividing valve and dividing screw, and then enter the koji press to press the koji blocks.

[0057] The koji block transfer system includes a first koji block lifting component 54 for lifting and conveying koji blocks, and a vehicle receiving and conveying component 55 connected to the first koji block lifting component and circulating between the fermentation layer 11 and the dry koji layer 21.

[0058] The koji blocks are transported to the designated fermentation layer 11 by the first koji block lifting assembly 54, and then transported to the designated fermentation bin by the receiving vehicle conveying assembly 55. The koji blocks can also be transferred from the fermentation layer 11 to the dry koji layer 21 by the receiving vehicle conveying assembly 55, and transported to the designated dry koji bin.

[0059] The koji powder equipment 6 includes a transportation system 61, a crushing system and a packaging system which are arranged in sequence.

[0060] The transport system 61 includes a second block lifting assembly for conveying the blocks between the dry koji layers to the crushing system. The second block lifting assembly is connected between the dry koji layers 21. The blocks between the dry koji layers are concentrated to the crushing system through the second block lifting assembly. The crushing system is located in the upper space of the koji powder device 6.

[0061] The pulverizing system includes a first pulverizing assembly for conveying and roughly crushing the yeast blocks, a second cleaning assembly for cleaning and conveying the yeast blocks, and a second pulverizing assembly for conveying and finely crushing the yeast blocks to form yeast powder, which are arranged in sequence.

[0062] The packaging system includes a packaging bin for conveying and temporarily storing koji powder and a packaging machine for quantitatively weighing and packaging koji powder, which are arranged in sequence. The packaging system is located in the lower space of the koji powder equipment 6.

[0063] The working process of the koji powder equipment 6: after the koji blocks between each dry koji layer are dried and stored, they are centrally transported to the upper space of the koji powder equipment 6, that is, the top layer located in the dry koji area 2. The koji blocks are coarsely crushed by the first crushing component, and then removed from impurities by the second cleaning component, and then finely crushed by the second crushing component, and naturally fall to the packaging bin in the lower space of the dry koji area 2. The koji powder is fully dispersed in the process of falling, and the koji powder is packaged after quantitative weighing by the packaging machine. It can be directly transported from the outlet of the koji powder equipment 6, that is, the bottom layer of the dry koji area 2, to other factories. Centralized processing of koji powder is more efficient.

[0064] The koji making equipment 4 also includes a first dust removal system, which is respectively connected to the raw grain discharge hopper, the first raw grain bucket elevator, the second raw grain bucket elevator, the grain silo, the grain moistening bucket elevator, the grain moistening silo 46 and the mill. The first dust removal system can effectively remove dust from the koji making equipment 4.

[0065] The powdered koji device 6 also includes a second dust removal system, which is connected to the dry koji bin group 211. The second dust removal system can effectively remove dust from the dry koji bin group 211.

[0066] In this embodiment, the koji making equipment 4 includes a raw grain purification and temporary storage system, a grain moistening system, a koji making system and a koji block transfer system; wherein the koji block transfer system realizes the circulation of koji blocks between the fermentation bin and the dry koji bin; the koji powdering equipment 6 includes a transportation system 61, a crushing system and a packaging system; wherein the transportation system 61 realizes the centralized transportation and processing of koji blocks; the koji making equipment 4 and the koji powdering equipment 6 are arranged in the koji making workshop system, which can ferment, store and powder the raw grains on the same layer, thereby improving the efficiency of raw grain brewing.

[0067] Embodiment 3

[0068] This embodiment provides a koji making and transportation method, which is applied to the koji making workshop system in the above embodiment, and includes the following steps:

[0069] The raw grains are unloaded into the koji-making equipment 4 for temporary storage, and the raw grains are moistened and koji-made in sequence from top to bottom in the space where the koji-making equipment 4 is located to form koji blocks.

[0070] Among them, the raw grain purification and temporary storage system of the koji-making equipment 4 transports and temporarily stores the raw grain. The raw grain is lifted and transported from the silo assembly 43 to the upper space of the koji-making equipment 4 to realize the moistening of the raw grain. It is easy and convenient to add water and cache during the moistening process. Koji-making is carried out in the lower space of the koji-making equipment 4 to realize the crushing of the moistened grain, the mixing of the mother koji and water, and the pressing to form koji blocks. The koji block formation process is from the upper space to the lower space of the koji-making equipment, avoiding the space occupancy of the system, reducing the transfer steps in the process of raw grain to koji block forming, and the koji block formation processing efficiency is higher.

[0071] According to the occupancy status of each fermentation layer 11 in the fermentation area 1, it is determined that the koji block is lifted to an unoccupied fermentation layer 11 in the fermentation area 1 in the koji making equipment 4, and the koji block is controlled to be transported to the designated position of the unoccupied fermentation layer 11 for fermentation treatment.

[0072] Before the koji blocks are transferred to the fermentation process, the occupancy status of the fermentation layer 11 needs to be determined so that the koji blocks can be quickly transported from the koji-making equipment 4 to the designated location to avoid transport confusion and crossover.

[0073] According to the occupancy status of each dry koji layer 21 in the dry koji area 2, it is determined that the koji blocks are transported to the unoccupied dry koji layer 21, and the koji blocks are controlled to be transported from the fermentation layer 11 to the designated position of the unoccupied dry koji layer 21 for storage and processing.

[0074] Among them, after the koji blocks are fermented, before they are transported from the fermentation layer 11 to the dry koji layer 21, it is necessary to determine the occupancy of the dry koji layer 21, so as to plan the shortest path from the fermentation layer 11 to the dry koji layer 21, and form the fastest transport path between the fermentation layer 11 and the dry koji layer 21 on the same layer. Inevitably, when the fermentation layer 11 and the dry koji layer 21 on the same layer corresponding to the same layer in the horizontal direction are occupied, the third koji block lifting component of the dry koji area 2 can be used to transport them to the dry koji layer 21 of other layers. The third koji block lifting component connects each dry koji layer 21.

[0075] The koji blocks between the dry koji layers 21 are gathered into the koji powder device 6, and the koji blocks are crushed and packaged in sequence from top to bottom through the space where the koji powder device 6 is located.

[0076] Among them, the koji blocks located between the dry koji layers 21 of different layers are concentrated in the upper space of the koji powdering equipment 6, the koji blocks are efficiently crushed and processed, and the height difference between the upper space and the lower space of the koji powdering equipment 6 is utilized to process the koji powder naturally. The positions of the koji block crushing and the falling are more reasonable, and the koji powder can be packaged in the lower space of the koji powdering equipment 6, which improves the efficiency of transporting the koji powder from the koji powdering equipment 6 and improves the space utilization of the koji powdering equipment 6.

[0077] In one embodiment, the upper part of the space where the koji powder device 6 is located is connected to the upper part of the space where the koji making device 4 is located, so that the mother koji formed by the koji block crushing process can be circulated to participate in the grain moistening process. Specifically, the koji making system also includes a mother koji storage component connected to the mixing component 52, and the mother koji storage component transports the mother koji to the mixing component 52 to enable the mother koji to participate in the grain moistening process.

[0078] Among them, the mother koji storage component is connected to the crushing system through a pipeline. After the koji blocks are crushed, the crushing system can transport the mother koji to the mother koji storage component through the pipeline. Since the crushing system is located in the upper space of the powder koji equipment 6 and the mother koji storage component is located in the upper space of the koji making equipment 4, the transportation efficiency of the mother koji is relatively high and the efficiency of the circulation operation is higher.

[0079] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0080] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0081] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0082] Although the preferred embodiments of the present application have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.

[0083] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.

Claims

1. Koji making workshop system, characterized by: It includes a fermentation area and a dry koji area that are arranged at intervals; the fermentation area includes a number of stacked fermentation layers, the fermentation area is provided with a koji-making device that connects each of the fermentation layers in a vertical direction, and the koji-making device is located in the middle of the fermentation area; the dry koji area includes a number of stacked dry koji layers, the dry koji area is provided with a koji-powdering device that connects each of the dry koji layers in a vertical direction, and the koji-powdering device is located in the middle of the dry koji area; the fermentation layers are connected to the corresponding dry koji layers in the horizontal direction.

2. The koji making workshop system according to claim 1, characterized in that: A first channel is arranged between the fermentation layer and the dry koji layer, the fermentation layer includes a plurality of fermentation bin groups arranged at intervals in the horizontal direction, a second channel is arranged between adjacent fermentation bin groups located in the same fermentation layer, and the second channel is connected to the first channel.

3. The koji making workshop system according to claim 2, characterized in that: The fermentation bin groups are arranged on both sides of the koji-making equipment, and the second channel is communicated with the koji-making equipment.

4. The koji making workshop system according to claim 2, characterized in that: The first channel is communicated with the koji-making equipment and the fermentation bin group respectively.

5. The koji making workshop system according to claim 1, characterized in that: A first channel is arranged between the fermentation layer and the dry koji layer, the dry koji layer includes a plurality of dry koji bin groups arranged at intervals in the horizontal direction, a third channel is arranged between adjacent dry koji bin groups located in the same dry koji layer, and the third channel is connected to the first channel.

6. The koji making workshop system according to claim 5, characterized in that: The dry koji bin groups are respectively arranged on both sides of the powder koji device, and the third channel is respectively connected to the powder koji device and the dry koji bin groups.

7. The koji making workshop system according to claim 1, characterized in that: The koji making equipment comprises a raw grain purification and temporary storage system, a grain conditioning system, a koji making system and a koji block transporting system which are arranged in sequence.

8. The koji making workshop system according to claim 7, characterized in that: The raw grain purification and temporary storage system includes a first raw grain lifting component for conveying raw grain, a first cleaning component for diverting, screening and weighing raw grain, and a silo component for conveying and storing raw grain again, which are connected in sequence; the grain moistening system includes a second raw grain lifting component for conveying raw grain, a material dividing component for quantitatively feeding raw grain and watering it, and a grain moistening silo, which are connected in sequence; the koji making system includes a grinding component for cleaning and crushing moistened grain, a mixing component for moistening grain, mixing mother koji and water, and a pressing component for conveying moistened grain and pressing koji blocks, which are connected in sequence; the koji block transport system includes a first koji block lifting component for conveying koji blocks, and a vehicle receiving and conveying component for docking with the first koji block lifting component and circulating between the fermentation layer and the dry koji layer.

9. The koji making workshop system according to claim 1, characterized in that: The koji powder equipment includes a transportation system, a crushing system and a packaging system which are arranged in sequence.

10. The koji making workshop system according to claim 9, characterized in that: The transportation system includes a second block lifting assembly for conveying the blocks between the dry koji layers and concentrating them in the crushing system, the second block lifting assembly connects the dry koji layers, the crushing system includes a first crushing assembly for conveying and coarsely crushing the blocks, a second cleaning assembly for cleaning and conveying the blocks, and a second crushing assembly for conveying and finely crushing the blocks to form koji powder, which are arranged in sequence; the packaging system includes a packaging bin for conveying and temporarily storing koji powder, and a packaging machine for quantitatively weighing and packaging the koji powder, which are arranged in sequence.

11. A method for transporting koji, applied to the koji workshop system according to claim 1, characterized in that: include: The raw grains are unloaded into the koji-making equipment for temporary storage, and the raw grains are subjected to grain moistening and koji-making processes in sequence from top to bottom through the space where the koji-making equipment is located to form koji blocks; According to the occupation status of each fermentation layer in the fermentation area, determine that the koji block is lifted to an unoccupied fermentation layer in the fermentation area in the koji making equipment, and control the koji block to be transferred to a designated position in the unoccupied fermentation layer for fermentation treatment; According to the occupation status of each dry koji layer in the dry koji area, determine that the koji blocks are transported to the unoccupied dry koji layer, and control the koji blocks to be transported from the fermentation layer to the designated position of the unoccupied dry koji layer for storage and processing; The koji blocks between the dry koji layers are gathered into the koji powder equipment, and the koji blocks are crushed and packaged in sequence from top to bottom through the space where the koji powder equipment is located.

12. The method for koji making and transportation according to claim 11, characterized in that: The upper part of the space where the koji powder equipment is located is connected to the upper part of the space where the koji making equipment is located, so that the mother koji formed by the koji block crushing process can be circulated and participate in the grain moistening process.

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