Comprehensive test bed and method suitable for hydraulic maintenance tools and instruments of power station

By designing a modular comprehensive test bench for hydraulic maintenance tools, the problem that existing test benches cannot fully detect the performance of hydraulic tools is solved, and high-precision detection and verification of hydraulic tools is achieved, which is suitable for a variety of specifications hydraulic tools improve detection efficiency and safety.

CN119469725APending Publication Date: 2025-02-18CHINA YANGTZE POWER
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411695726.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing hydraulic tool test bench cannot fully detect the seal, torque, pressure and preload performance of hydraulic tool equipment, and the adaptation specifications and measurement range are limited, making it difficult to meet the testing needs of commonly used maintenance tools and equipment in hydropower stations.

Method used

A comprehensive test bench for hydraulic maintenance tools and equipment for power stations was designed, adopting a modular split design, including a hydraulic bolt tensor test bench and a hydraulic torque wrench test bench, through contact displacement sensors, pressure sensors and preload sensors, etc. Sensors realize comprehensive inspection and verification of the performance of hydraulic tools.

Benefits of technology

It realizes high-precision detection of sealing, torque, pressure and preloading performance of hydraulic tools, with a large coverage range and is suitable for hydraulic bolt stretchers and hydraulic torque wrenches of various specifications, improving the accuracy of detection and Efficiency reduces safety risks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119469725A_ABST
    Figure CN119469725A_ABST
Patent Text Reader

Abstract

The invention relates to a comprehensive test bed and method suitable for a hydraulic maintenance tool of a power station. The comprehensive test bed comprises a hydraulic bolt tensioner test bed and a hydraulic torque wrench test bed which are electrically connected with a central data processing table, the hydraulic bolt tensioner test bench comprises a tensioner test working panel, the upper side and the lower side of the tensioner test working panel are respectively provided with a magnetic attraction support and are symmetrical to each other, and two contact type displacement sensors are respectively connected with the two magnetic attraction supports. For performance test and detection of hydraulic maintenance tools and instruments commonly used in hydropower stations, the device can specifically meet the requirements of performance detection of hydraulic torque wrenches and hydraulic bolt tensioners used in maintenance operation. Key technical problems of multi-specification adaptability of hydraulic tools, large torque value and pre-tightening force range, real-time corresponding detection of pressure and torque value or pre-tightening force and the like are mainly solved, and the comprehensive test device is suitable for comprehensive test of hydraulic maintenance tools with multi-specification and large performance coverage range in a power station.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of hydraulic tool testing and detection, and relates to a comprehensive test bench suitable for hydraulic maintenance tools in power stations. Background Art

[0002] Turbine operation is an important aspect of the operation of the turbine generator set in a hydropower station. In order to ensure that the unit can produce electricity safely, reliably and stably, all power equipment participating in the production of electricity must be regularly inspected and maintained. Therefore, the operation, inspection and maintenance of the turbine operation during the inspection and maintenance work are also very important links. In the inspection and maintenance work, due to the large size and heavy weight of the parts of the turbine unit, it is necessary to use hydraulic tools to carry out the work. Among them, hydraulic bolt tensioners and hydraulic torque wrenches are the most commonly used hydraulic tools in the inspection and maintenance work. However, as the use time and frequency of use increase, the use conditions change. Due to the wear of the internal structure and the aging of the sealing material, the hydraulic tools will inevitably degrade in performance and are prone to precision errors. It is necessary to regularly perform performance testing and precision calibration on the hydraulic tools to ensure that the working parameters and output data accuracy of the hydraulic tools are effectively controlled. Once an unpredictable fault occurs, it will lead to maintenance accidents, reduce operating efficiency, slow down the maintenance cycle, and seriously cause safety accidents.

[0003] The common test benches at present are only specialized for the inspection and testing of a certain type of hydraulic tools. In addition, the specifications of the inspection tools are relatively simple, and the specifications and performance parameters covered are very limited.

[0004] Taking the hydraulic bolt tensioner test bench as an example, the current test bench can only perform inspection tests on a single model of tensioner, and the inspection parameters are single. It is impossible to synchronously measure the stretching length of the tested bolt under the corresponding tensile force, and it is impossible to accurately detect the deformation of the tensioner body. At the same time, the internal leakage of the tensioner itself cannot be detected.

[0005] Taking the hydraulic torque wrench test bench as an example, currently most of them can only test wrenches with similar bolt and nut specifications, and the torque value detection capability range is too small, and the actual torque value often exceeds the detection range. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a comprehensive test bench and method suitable for hydraulic maintenance tools in power stations, which can be used for performance detection and calibration of hydraulic tools such as sealing, torque, pressure and preload. It can be specifically aimed at performance detection and testing of commonly used maintenance tools in hydropower stations, including hydraulic bolt tensioners and hydraulic torque wrenches. Considering the working environment and actual working conditions, a modular design concept is implemented to achieve high parameter measurement accuracy, large coverage and comprehensive detection data.

[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is: a comprehensive test bench for hydraulic maintenance tools in power stations, which includes a hydraulic bolt tensioner test bench and a hydraulic torque wrench test bench electrically connected to a central data processing station; the hydraulic bolt tensioner test bench includes a tensioner test working panel, and a magnetic support is respectively arranged on the upper and lower sides of the tensioner test working panel and is symmetrical to each other, and two contact displacement sensors are respectively connected to the two magnetic supports; bolt tensioners and preload sensors are respectively arranged on both sides of the through hole of the tensioner test working panel; the torque sensor of the hydraulic torque wrench test bench is connected to the torque wrench test working panel and the mounting sleeve through bolts.

[0008] The washers, round nuts, bolt tensioners and preload sensors of the hydraulic bolt tensioner test bench are fixed on the tensioner test working panel, and the contact displacement sensors are clamped by magnetic supports and placed on the upper and lower surfaces of the tensioner test working panel respectively.

[0009] The washers, round nuts and bolt tensioners of the hydraulic bolt tensioner test bench fix the tested bolts on the tensioner test working panel.

[0010] The contact displacement sensor contacts the upper and lower sections of the bolt to be measured, thereby measuring the tensile strength of the bolt.

[0011] The tensioner test working panel is replaceable; the hydraulic bolt tensioner test bench and the hydraulic torque wrench test bench adopt a modular structure split design.

[0012] A reaction device is provided on the torque wrench test working panel of the hydraulic torque wrench test bench, and the transition head is connected to the sensor connection flange through a transition spline and is located in the area enclosed by the reaction device.

[0013] The reaction force device is three flat plates, which are respectively arranged on three edges of the torque wrench test working panel, and each flat plate is provided with a stiffening plate.

[0014] The transition head plays a role in the torque transmission conversion of the hydraulic torque wrench.

[0015] The transition heads are of multiple different specifications and are replaceable. By replacing the transition heads of different specifications, a test covering torque wrenches of multiple specifications can be formed.

[0016] The test method applicable to the comprehensive test bench for hydraulic maintenance tools of power stations as described above comprises the following steps: S1, bolt tensioner performance test, connect the bolt tensioner and the bolt to be tested and place them on the tensioner test working panel, then assemble the magnetic support and the contact displacement sensor and adsorb them to the upper and lower surfaces of the tensioner test working panel, then adjust the magnetic support according to the actual space requirements so that the contact displacement sensor can contact the upper and lower end surfaces of the bolt to be tested, after the arrangement is completed, connect the oil pipe of the bolt tensioner, start the hydraulic pump of the bolt tensioner, and the displacement of the upper and lower end surfaces of the bolt to be tested is detected by the contact displacement sensor, and is displayed and recorded in real time on the central data processing station; start the pressure sensor and preload sensor of the bolt tensioner to synchronously detect the system pressure and the tension of the bolt to be tested, that is, the preload, and form a chart output on the data panel of the central data processing station; S2, bolt tensioner deformation and internal leakage detection. When detecting the bolt tensioner deformation, it is only necessary to adjust the contact displacement sensor to contact the surface of the cylinder of the bolt tensioner to measure the bolt tensioner deformation when it is working. When the internal leakage of the bolt tensioner needs to be detected, it is only necessary to select the internal leakage measurement option on the operation panel. After the hydraulic pump of the bolt tensioner is pressurized, the program will automatically calculate. By bringing the pressure difference before and after a period of time into the set formula for calculation, the internal leakage value can be directly displayed on the program panel of the central data processing station. S3, hydraulic torque wrench performance test, first of all, it is necessary to determine the maximum torque value of the tested wrench, and select the corresponding working position on the torque wrench test working panel; then determine the square drive size of the wrench and select the corresponding transition head; after the wrench is placed, the wrench force arm leans against the reaction device on the torque wrench test working panel, the oil pipe of the hydraulic pump is connected, and the electric hydraulic pump is started, and the actual torque value output by the hydraulic wrench under the current pressure can be measured, and a chart output is formed on the data panel of the central data processing station; in this step, the transition head can not only convert the inner hole square drive size, but its outer ring is designed to be a hexagonal square shape, which can also be used for the conversion of the central control wrench; therefore, if the hydraulic wrench is a hollow wrench, the size can also be converted through different transition heads, and the configuration is flexible; S4, central data acquisition and calculation, the central data processing station integrates PLC data acquisition module, USB output module, terminal display screen and data operation software. Each detection data is first collected by various sensors, and then converted into corresponding analog signals by the signal conversion module and output to the PLC data acquisition module in the central data processing station; the collected data is calculated by PLC and the calculation formula embedded in the data operation software, converted into the data and charts we need, and then displayed in real time on the terminal display screen. The data operation software has a real-time record and save function, and finally the data can be saved and sent externally through the USB output module.

[0017] The main beneficial effects of the present invention are: The modular split design reduces the weight of the equipment unit, facilitates movement and transportation, and makes the overall assembly and transportation of the equipment more convenient, solving the problem of inconvenient installation, storage and transportation of comprehensive equipment.

[0018] The table top of the tensioner test adopts a replaceable design. According to the specifications of different tensioners and bolts, the corresponding work table and special tooling can be used to test bolts in the range of M20-M200. The preload measurement range is 200-5000kN. At the same time, the elongation of the tested bolt under the corresponding tensile force can be measured synchronously, which solves the problems of few compatible specifications of the bolt tensioner test bench and small preload measurement range, and innovatively adds the synchronous measurement of the bolt elongation.

[0019] The workbench for hydraulic torque wrench testing adopts a double-working position design and innovatively designs a special tooling for connecting the torque wrench and the sensor, so that one workbench can fully cover the nut specifications of S27-S240 and the torque value measurement range of 300-150000N·m, solving the problems that the current general wrench test bench can only test a single specification wrench and has a small torque range.

[0020] The central data processing station uses an intelligent human-computer interaction interface, and integrates data acquisition and operation panels into a control console. The measured data is transmitted to a unified integrated display terminal through a communication cable. The tested data is collected and recorded in a computer, and can also be plotted in real time and support external output. This solves the problems of conventional test benches collecting single data and being unable to calculate and plot corresponding charts in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 A state diagram is used for the tensioner test working panel of the present invention.

[0024] Figure 3 It is a structural schematic diagram of the torque wrench test working panel of the present invention.

[0025] Figure 4 for Figure 3 Schematic cross-sectional view of .

[0026] Markings in the figure: hydraulic bolt tensioner test bench 1; tensioner test working panel 11; washer 12; tested bolt 13; bolt tensioner 14; magnetic support 15; contact displacement sensor 16; preload sensor 17; round nut 18; hydraulic torque wrench test bench 2; torque wrench test working panel 21; reaction device 22, transition head 23; transition spline 24; sensor connecting flange 25; torque sensor 26; mounting sleeve 27; central data processing station 3. DETAILED DESCRIPTION

[0027] like Figure 1~Figure 4 A comprehensive test bench for hydraulic maintenance tools in a power station is disclosed, which comprises a hydraulic bolt tensioner test bench 1 and a hydraulic torque wrench test bench 2 electrically connected to a central data processing station 3; the hydraulic bolt tensioner test bench 1 comprises a tensioner test working panel 11, and a magnetic support 15 is respectively arranged on the upper and lower sides of the tensioner test working panel 11 and is symmetrical to each other, and two contact displacement sensors 16 are respectively connected to the two magnetic supports 15; bolt tensioners 14 and preload sensors 17 are respectively arranged on both sides of the through hole of the tensioner test working panel 11; the torque sensor 26 of the hydraulic torque wrench test bench 2 is connected to the torque wrench test working panel 21 and the mounting sleeve 27 through bolts.

[0028] Preferably, in order to facilitate transportation, a modular split design is adopted, which is mainly divided into three parts: a hydraulic bolt tensioner test bench, a hydraulic torque wrench test bench and a central data control console, making the overall assembly and transportation of the equipment more convenient and solving the problem of inconvenient installation, storage and transportation of comprehensive equipment.

[0029] In the preferred solution, the washer 12, round nut 18, bolt tensioner 14, and preload sensor 17 of the hydraulic bolt tensioner test bench 1 are fixed on the tensioner test working panel 11, and the contact displacement sensor 16 is clamped by a magnetic support 15 and placed on the upper and lower surfaces of the tensioner test working panel 11 respectively.

[0030] In a preferred solution, the washer 12 , the round nut 18 and the bolt tensioner 14 of the hydraulic bolt tensioner test bench 1 fix the tested bolt 13 on the tensioner test working panel 11 .

[0031] In a preferred solution, the contact displacement sensor 16 contacts the upper and lower sections of the bolt 13 to measure the bolt tension.

[0032] In a preferred solution, the tensioner test working panel 11 is replaceable; the hydraulic bolt tensioner test bench 1 and the hydraulic torque wrench test bench 2 are designed in a modular structure.

[0033] Preferably, the table top of the hydraulic bolt tensioner test bench adopts a replaceable design. According to the specifications of different tensioners and bolts, the corresponding work table and special tooling can be used to test bolts in the range of M20-M200. The preload force measurement range is 200-5000kN, with an accuracy of ±0.3%FS. At the same time, the elongation of the test bolt under the corresponding tensile force can also be synchronously measured, with an accuracy of up to ±0.2FS. This solves the problem of the bolt tensioner test bench having few compatible specifications and a small preload force measurement range, and innovatively adds the synchronous measurement of the bolt elongation.

[0034] In a preferred solution, a reaction device 22 is provided on the torque wrench test working panel 21 of the hydraulic torque wrench test bench 2 , and the transition head 23 is connected to the sensor connecting flange 25 through a transition spline 24 and is located in the area enclosed by the reaction device 22 .

[0035] Preferably, the work surface of the hydraulic torque wrench test bench adopts a double working position design, which completely covers the nut specifications of S27-S240 and the torque value measurement range of 300-150000N·m, and the measurement accuracy can reach ±0.3%FS, which solves the problems that the current general wrench test bench can only test a single specification wrench and has a small torque range.

[0036] In a preferred solution, the reaction force device 22 is three flat plates, which are respectively arranged on three edges of the torque wrench test working panel 21, and each flat plate is provided with a stiffening plate.

[0037] In a preferred solution, the transition head 23 plays a role in transmitting and converting the torque force of the hydraulic torque wrench.

[0038] In a preferred solution, the transition head 23 is of multiple different specifications and is replaceable. By replacing the transition heads 23 of different specifications, a test that can cover torque wrenches of multiple specifications can be formed.

[0039] Preferably, the central data processing station adopts an intelligent human-computer interaction interface, and integrates the data acquisition and operation panel into a control panel. The data signals of measuring elements such as force sensors, pressure sensors, torque sensors, and displacement sensors are integrated, and the corresponding buttons, indicator lights, and display screens are used for operation. The measured data are transmitted to a unified integrated display terminal through a communication cable. A data acquisition display interface is provided on the panel. The display interface of the hydraulic bolt tensioner test bench can display the tensile force and the corresponding tensile length of the tensioner, and can calculate the internal leakage of the current tensioner; the display interface of the hydraulic wrench test bench can display the actual output torque value of the hydraulic wrench corresponding to the current pressure. The tested data is collected and recorded in the computer, and graphs can be drawn in real time and external output is supported. It solves the problems of single data collection on conventional test benches and the inability to calculate and draw corresponding graphs in real time.

[0040] In a preferred solution, the test method for the comprehensive test bench for hydraulic maintenance tools of power stations as described above comprises the following steps: S1, bolt tensioner performance test, connect the bolt tensioner 14 and the tested bolt 13 and place them on the tensioner test working panel 11, then assemble the magnetic support 15 and the contact displacement sensor 16 and adsorb them to the upper and lower surfaces of the tensioner test working panel 11, then adjust the magnetic support 15 according to the actual space requirements so that the contact displacement sensor 16 can contact the upper and lower end surfaces of the tested bolt 13, after the arrangement is completed, connect the oil pipe of the bolt tensioner 14, start the hydraulic pump of the bolt tensioner 14, and the displacement of the upper and lower end surfaces of the tested bolt 13 is detected by the contact displacement sensor 16, and is displayed and recorded in real time in the central data processing station 3; start the pressure sensor and preload sensor 17 of the bolt tensioner 14 to synchronously detect the system pressure and the tension of the tested bolt 13, that is, the preload, and form a chart output on the data panel of the central data processing station 3; S2, the deformation amount and internal leakage amount detection of the bolt tensioner itself. When detecting the deformation amount of the bolt tensioner 14 itself, it is only necessary to adjust the contact displacement sensor 16 to contact with the cylinder surface of the bolt tensioner 14, so as to measure the deformation amount of the bolt tensioner 14 itself when it is working; When the internal leakage of the bolt tensioner 14 itself needs to be detected, it is only necessary to select the internal leakage measurement option on the operation panel. After the hydraulic pump of the bolt tensioner 14 is pressurized, the program automatically calculates. By bringing the front and rear pressure difference within a period of time into the set formula for calculation, the internal leakage value can be directly displayed on the program panel of the central data processing station 3; S3, hydraulic torque wrench performance test, first of all, it is necessary to determine the maximum torque value of the tested wrench, and select the corresponding working position on the torque wrench test working panel 21; then determine the square drive size of the wrench, and select the corresponding transition head 23; after the wrench is placed, the wrench force arm leans against the reaction device 22 on the torque wrench test working panel 21, the oil pipe of the hydraulic pump is connected, and the electric hydraulic pump is started, and the actual torque value output by the hydraulic wrench under the current pressure can be measured, and a chart output is formed on the data panel of the central data processing station 3; in this step, the transition head 23 can not only convert the inner hole square drive size, but its outer ring is designed to be a hexagonal square shape, which can also be used for the conversion of the central control wrench; therefore, if the hydraulic wrench is a hollow wrench, the size can also be converted through different transition heads 23, and the configuration is flexible; S4, central data acquisition and calculation, the central data processing station 3 integrates a PLC data acquisition module, a USB output module, a terminal display screen and data operation software. Each detection data is first collected by various sensors, and then converted into a corresponding analog signal by a signal conversion module and output to the PLC data acquisition module in the central data processing station 3; the collected data is calculated by the PLC and the calculation formula embedded in the data operation software, converted into the data and charts we need, and then displayed in real time on the terminal display screen. The data operation software has a real-time recording and saving function, and finally the data can be saved and sent externally through the USB output module.

[0041] The above method is aimed at the performance test and detection of hydraulic maintenance tools commonly used in hydropower stations, which can specifically meet the performance test requirements of hydraulic torque wrenches and hydraulic bolt tensioners used in maintenance operations. It focuses on solving key technical problems such as the adaptability of hydraulic tools to multiple specifications, a wide range of torque values ​​and preload forces, and real-time corresponding detection of pressure and torque values ​​or preload forces. It is suitable for comprehensive testing of hydraulic maintenance tools with multiple specifications and a wide performance coverage in power stations.

[0042] The above-mentioned embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The embodiments and features in the embodiments of the present application can be arbitrarily combined with each other without conflict. The protection scope of the present invention shall be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.

Claims

1. A comprehensive test bench for hydraulic maintenance tools in power stations, characterized by: It comprises a hydraulic bolt tensioner test bench (1) and a hydraulic torque wrench test bench (2) electrically connected to a central data processing station (3); the hydraulic bolt tensioner test bench (1) comprises a tensioner test working panel (11), a magnetic support (15) is respectively arranged on the upper and lower sides of the tensioner test working panel (11) and is symmetrical to each other, and two contact displacement sensors (16) are respectively connected to the two magnetic supports (15); bolt tensioners (14) and preload sensors (17) are respectively arranged on both sides of a through hole of the tensioner test working panel (11); and the torque sensor (26) of the hydraulic torque wrench test bench (2) is connected to the torque wrench test working panel (21) and the mounting sleeve (27) through bolts.

2. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 1 is characterized by: The washer (12), round nut (18), bolt tensioner (14), and preload force sensor (17) of the hydraulic bolt tensioner test bench (1) are fixed on a tensioner test working panel (11), and the contact displacement sensor (16) is clamped by a magnetic support (15) and placed on the upper and lower surfaces of the tensioner test working panel (11).

3. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 1 is characterized by: The washer (12), round nut (18) and bolt tensioner (14) of the hydraulic bolt tensioner test bench (1) fix the bolt (13) to be tested on the tensioner test working panel (11).

4. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 1 is characterized by: The contact displacement sensor (16) contacts the upper and lower cross-sections of the bolt (13) to be measured, thereby achieving measurement of the bolt tension.

5. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 1 is characterized by: The tensioner test working panel (11) is replaceable; the hydraulic bolt tensioner test bench (1) and the hydraulic torque wrench test bench (2) are designed in a modular structure.

6. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 1 is characterized by: A reaction device (22) is provided on the torque wrench test working panel (21) of the hydraulic torque wrench test bench (2); a transition head (23) is connected to a sensor connection flange (25) via a transition spline (24) and is located within an area enclosed by the reaction device (22).

7. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 6 is characterized by: The reaction force device (22) is three flat plates, which are respectively arranged on three edges of the torque wrench test working panel (21), and each flat plate is provided with a stiffening plate.

8. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 6 is characterized by: The transition head (23) plays a role in transmitting and converting the torque force of the hydraulic torque wrench.

9. The comprehensive test bench for hydraulic maintenance tools for power stations according to claim 8 is characterized by: The transition heads (23) are of multiple different specifications and are replaceable. By replacing the transition heads (23) of different specifications, a test that can cover torque wrenches of multiple specifications can be formed.

10. The test method for a comprehensive test bench for hydraulic maintenance tools in power stations according to any one of claims 1 to 9, characterized in that: The steps include: S1, a bolt tensioner performance test, the bolt tensioner (14) is connected to the bolt (13) to be tested and placed on the tensioner test working panel (11), then the magnetic support (15) and the contact displacement sensor (16) are assembled and adsorbed to the upper and lower surfaces of the tensioner test working panel (11), and then the magnetic support (15) is adjusted according to the actual space requirements so that the contact displacement sensor (16) can contact the upper and lower end surfaces of the bolt (13) to be tested. After the arrangement is completed, the oil pipe of the bolt tensioner (14) is connected, and after the hydraulic pump of the bolt tensioner (14) is started, the displacement of the upper and lower end surfaces of the bolt (13) to be tested is detected by the contact displacement sensor (16), and is displayed and recorded in real time in the central data processing station (3); the pressure sensor and the preload sensor (17) of the bolt tensioner (14) are started to synchronously detect the system pressure and the tension of the bolt (13) to be tested, that is, the preload, and form a chart output on the data panel of the central data processing station (3); S2, detecting the deformation amount and internal leakage amount of the bolt tensioner itself. When detecting the deformation amount of the bolt tensioner (14) itself, it is only necessary to adjust the contact displacement sensor (16) to contact the cylinder surface of the bolt tensioner (14), so that the deformation amount of the bolt tensioner (14) itself when working can be measured; When it is necessary to detect the internal leakage of the bolt tensioner (14), it is only necessary to select the internal leakage measurement option on the operation panel. After the hydraulic pump of the bolt tensioner (14) is pressurized, the program automatically calculates. By substituting the pressure difference before and after a period of time into the set formula for calculation, the internal leakage value can be directly displayed on the program panel of the central data processing station (3); S3, hydraulic torque wrench performance test, firstly, it is necessary to determine the maximum torque value of the tested wrench, and select the corresponding working position on the torque wrench test working panel (21); then determine the square drive size of the wrench, and select the corresponding transition head (23); after the wrench is placed, the wrench force arm leans against the reaction device (22) on the torque wrench test working panel (21), the oil pipe of the hydraulic pump is connected, and the electric hydraulic pump is started, and the actual torque value output by the hydraulic wrench under the current pressure can be measured, and a chart output is formed on the data panel of the central data processing station (3); in this step, the transition head (23) can not only convert the inner hole square drive size, but its outer ring is designed to be hexagonal square, which can also be used for the conversion of the central control wrench; therefore, if the hydraulic wrench is a hollow wrench, the size can also be converted through different transition heads (23), and the configuration is flexible; S4, central data acquisition and calculation. The central data processing station (3) integrates a PLC data acquisition module, a USB output module, a terminal display screen and data operation software. Each detection data is first collected by various sensors, and then converted into a corresponding analog signal by a signal conversion module and output to the PLC data acquisition module in the central data processing station (3); the collected data is calculated by the PLC and the calculation formula embedded in the data operation software, converted into the data and charts we need, and then displayed in real time on the terminal display screen. The data operation software has a real-time recording and saving function, and finally the data can be saved and sent to the outside through the USB output module.

Citation Information

Cited By

  • Comprehensive test bed for hydraulic torque wrench

    CN223815182U