Heat dissipation cable for equipment

By designing a combined structure of three heat dissipation layers and heat conductors in the equipment heat dissipation cable, the problems of difficulty in introducing liquids and poor heat dissipation effects in the existing cables are solved, and more efficient heat transfer and heat dissipation effects are achieved.

CN119480253APending Publication Date: 2025-02-18WUXI DONGTIAN CABLE
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Patent Information

Application Number
CN202411715897.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

When existing heat dissipation cables are filled with liquid for heat dissipation, it is difficult to introduce the liquid and the inside of the cable is too full, resulting in poor heat dissipation effect.

Method used

A heat dissipation cable for equipment with a reasonable structure is designed, and a combined structure of three heat dissipation layers and heat conduction fins is adopted. The heat conduction fin and breathable area are set to effectively transfer and heat dissipate.

Benefits of technology

It improves the heat dissipation effect of the cable, reduces heat accumulation, extends the service life of the cable, and makes the cable more bending and more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a heat dissipation cable for equipment. The heat dissipation cable comprises an internal cable core, a heat dissipation inner layer is correspondingly arranged outside the inner cable core, a heat dissipation middle layer is arranged on the outer side of the heat dissipation inner layer, and a heat dissipation outer layer is correspondingly arranged on the outer side of the heat dissipation middle layer. A wrapping layer is correspondingly arranged on the outer side of the heat dissipation outer layer, an outer shielding layer is correspondingly arranged on the outer side of the wrapping layer, and an outer sheath is correspondingly arranged on the outer side of the outer shielding layer. The three heat dissipation layers are arranged, heat generated by the internal cable core is directly conducted to the heat dissipation inner layer, the heat dissipation inner layer transmits the heat to the heat dissipation middle layer through the heat conduction sheet, the heat dissipation middle layer transmits the heat to the heat dissipation outer layer through the heat conduction sheet, and only the wrapping layer and the outer sheath are arranged outside the heat dissipation outer layer, so that the heat is very easy to transmit out; and the heat dissipation effect is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of heat dissipation cables in cable technology, in particular to a heat dissipation cable for equipment. Background Art

[0002] In the prior art, cables for equipment, especially cables used in large equipment, will generate a lot of heat during actual use. If the heat is accumulated and not easily dissipated, it will seriously affect the working efficiency and quality of the cable, and sometimes it will also affect the shielding effect of the cable, causing many problems. Therefore, there are many technical solutions for heat dissipation cables in the prior art.

[0003] For example: "A heat dissipation charging cable" disclosed in the publication (announcement) number: CN106887283A; includes a number of wires, an insulating bracket and an outer sheath. A number of wires are fixed on the insulating brackets respectively. A number of wires and insulating brackets are coated in the outer sheath, and insulating thermal oil is filled between a number of wires, insulating brackets and the outer sheath to form a heat dissipation insulating oil layer, and the wires are directly immersed in the insulating thermal oil. The heat dissipation charging cable of the present invention uses an insulating bracket to fix the wires so that the wires are directly immersed in the insulating thermal oil. During the charging process of the cable, the heat generated by the wire core is transferred to the insulating thermal oil layer through the wire insulation layer and absorbed by the insulating thermal oil, and then quickly dissipated into the surrounding air through the outer sheath, which can quickly reduce the conductor temperature and keep the cable in a low temperature working state, which increases the service life of the cable. In addition, no filling is used in the middle of the cable, which makes the entire cable easier to bend and more convenient to use.

[0004] For example: "A liquid cooling cable" disclosed in the publication (announcement) number: CN118366719A; including an insulating jacket, a plurality of signal transmission lines, a plurality of power lines, a PE cable, an oil supply pipe and at least two liquid cooling spiral metal transmission copper cable structures, a plurality of signal transmission lines, a plurality of power lines, a PE cable, an oil supply pipe and at least two liquid cooling spiral metal transmission copper cable structures are all arranged in the insulating jacket, at least two liquid cooling spiral metal transmission copper cable structures are arranged in the insulating jacket and used for signal transmission and heat dissipation, and the oil supply pipe is used to supply liquid cooling oil to the liquid cooling spiral metal transmission copper cable structure. The present invention has the advantages of good heat dissipation effect, can reduce heat generation, longer overall service life, and higher safety.

[0005] In the above-mentioned cable technical solutions and existing cable technical solutions, the heat dissipation cables are usually designed to achieve heat dissipation by introducing a liquid used for heat reduction and heat dissipation as a medium inside the cable, such as introducing heat transfer oil or coolant; however, the introduction of the liquid mainly used as a medium in this technical solution is relatively difficult. On the one hand, it is necessary to set up a space inside the cable to store these liquids, and on the other hand, it is necessary to maintain the sealing of these liquids, and the production of the entire cable is also relatively cumbersome.

[0006] In addition, in the above-mentioned cable technical solution, the interior of the cable is usually too full and the air inside the cable cannot breathe, which greatly reduces the heat dissipation effect. Heat accumulates in each layer structure and is difficult to dissipate.

[0007] Therefore, in order to solve the above problems, it is necessary to develop a heat dissipation cable for equipment with a reasonable structure, ventilation function and good heat dissipation effect. Summary of the invention

[0008] The purpose of the present invention is to provide a heat dissipation cable for equipment in view of the shortcomings of the prior art; the technical solution is as follows:

[0009] A heat dissipation cable for equipment, comprising an inner cable core; a heat dissipation inner layer is arranged on the outside of the inner cable core, a heat dissipation middle layer is arranged on the outside of the heat dissipation inner layer, and a heat dissipation outer layer is arranged on the outside of the heat dissipation middle layer; a wrapping layer is arranged on the outside of the heat dissipation outer layer, an outer shielding layer is arranged on the outside of the wrapping layer, and an outer sheath is arranged on the outside of the outer shielding layer;

[0010] The heat dissipation inner layer is coated on the internal cable core, and the outer wall of the heat dissipation inner layer is also provided with divergent and evenly spaced heat conducting sheets, the heights of the heat conducting sheets are consistent, and a breathable area is formed between adjacent heat conducting sheets; the heat dissipation middle layer is coated and pressed on the heat conducting sheets, and the heat dissipation middle layer covers the breathable area of ​​the heat dissipation inner layer as a whole, and the heat generated by the internal cable core is transferred to the heat dissipation middle layer via the heat dissipation inner layer;

[0011] The outer wall of the heat dissipation middle layer is also provided with a heat conductive sheet, which is arranged in a divergent shape with uniform intervals, and a breathable area is provided between adjacent heat conductive sheets; the heat dissipation outer layer is correspondingly coated and pressed on the heat conductive sheet of the heat dissipation middle layer, and covers the breathable area as a whole, and the heat of the heat dissipation middle layer is transferred to the heat dissipation outer layer through the heat conductive sheet, and the outer wall of the heat dissipation outer layer is correspondingly coated by the wrapping layer, and the heat on the heat dissipation outer layer passes through the wrapping layer, the outer shielding layer and the outer sheath to dissipate into the external environment.

[0012] Furthermore, the heat dissipation inner layer, the heat dissipation middle layer, the heat dissipation outer layer and the heat conducting sheet are all made of aluminum material.

[0013] Furthermore, ten heat-conducting sheets are arranged on the outer wall of the inner heat-dissipating layer and the outer wall of the middle heat-dissipating layer at even intervals.

[0014] Furthermore, the heat conducting plates on the inner heat dissipation layer and the heat conducting plates on the middle heat dissipation layer are installed in a staggered manner, and the heat conducting plates on the circumferential positions of the two layers are on the same diameter.

[0015] Furthermore, the height of the heat conducting sheet on the heat dissipation inner layer is consistent with the height of the heat conducting sheet on the heat dissipation middle layer, so that the height dimensions of the air permeable area on the heat dissipation inner layer are consistent with the height dimensions of the air permeable area on the heat dissipation middle layer.

[0016] Furthermore, the internal cable core includes a conductor arranged in the middle, an insulating layer covering the outside of the conductor, an inner shielding layer covering the outside of the insulating layer, and an inner sheath covering the outside of the inner shielding layer; the heat dissipation inner layer is correspondingly covered on the outside of the inner sheath.

[0017] Furthermore, the inner shielding layer and the outer shielding layer are both configured as copper wire braided layers.

[0018] Furthermore, the inner sheath and the outer sheath are both made of epoxy resin material.

[0019] Beneficial effects: The present invention has the following beneficial effects:

[0020] 1) In the present invention, three heat dissipation layers are provided. The heat generated by the internal cable core is directly conducted to the heat dissipation inner layer. The heat dissipation inner layer then transfers the heat to the heat dissipation middle layer through the heat conductive sheet. The heat dissipation middle layer transfers the heat to the heat dissipation outer layer through the heat conductive sheet. Only the wrapping layer and the outer sheath are provided outside the heat dissipation outer layer. The heat is very easy to transfer out, thereby improving the heat dissipation effect.

[0021] 2) In the present invention, heat conducting sheets are arranged on both the heat dissipation inner layer and the heat dissipation middle layer, and heat transfer is completed through the arranged heat conducting sheets, and the structural arrangement is very reasonable and ingenious;

[0022] 3) The heat conducting sheet provided in the present invention is also provided with a breathable area, which can store the heat generated by the internal cable core in the area to prevent the high heat of the internal cable core from affecting the area; in addition, the area is a transparent breathable area, which facilitates heat exchange of the air in the breathable area, and the heat is evenly dissipated and easier to dissipate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of the present invention;

[0024] Figure 2 This is a diagram of the heat dissipation inner layer structure in the present invention;

[0025] Figure 3 This is a structural diagram of the heat dissipation intermediate layer in the present invention;

[0026] Figure 4 This is a diagram of the heat dissipation outer layer structure in the present invention;

[0027] Among them, the inner cable core 1; the heat dissipation inner layer 2; the heat dissipation middle layer 3; the heat dissipation outer layer 4; the wrapping layer 5; the outer shielding layer 6; the outer sheath 7; the heat conductive sheet 8; the breathable area 9; the conductor 101; the insulating layer 102; the inner shielding layer 103; and the inner sheath 104. DETAILED DESCRIPTION

[0028] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. The embodiments are implemented based on the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0029] like Figure 1 As shown, a heat dissipation cable for equipment includes an internal cable core 1; a heat dissipation inner layer 2 is correspondingly arranged on the outside of the internal cable core 1, a heat dissipation middle layer 3 is arranged on the outside of the heat dissipation inner layer 2, and a heat dissipation outer layer 4 is correspondingly arranged on the outside of the heat dissipation middle layer 3; a wrapping layer 5 is correspondingly arranged on the outside of the heat dissipation outer layer 4, an outer shielding layer 6 is correspondingly arranged on the outside of the wrapping layer 5, and an outer sheath 7 is correspondingly arranged on the outside of the outer shielding layer 6;

[0030] like Figure 2 As shown, the heat dissipation inner layer 2 is coated on the internal cable core 1, and the outer wall of the heat dissipation inner layer 2 is also provided with divergent and evenly spaced heat conducting sheets 8, the heights of the heat conducting sheets 8 are consistent, and a ventilated area 9 is formed between adjacent heat conducting sheets 8; the heat dissipation middle layer 3 is coated and pressed on the heat conducting sheets 8, and the heat dissipation middle layer 3 correspondingly covers the ventilated area 9 of the heat dissipation inner layer 2 as a whole, and the heat generated by the internal cable core 1 is transferred to the heat dissipation middle layer 3 via the heat dissipation inner layer 2;

[0031] like Figure 3 and Figure 4 As shown, a heat-conducting sheet 8 is also provided on the outer wall of the heat-dissipating middle layer 3. The heat-conducting sheets 8 are arranged in a divergent shape with uniform intervals, and a breathable area 9 is provided between adjacent heat-conducting sheets 8; the heat-dissipating outer layer 4 is correspondingly covered and pressed on the heat-conducting sheet 8 of the heat-dissipating middle layer 3, and the breathable area 9 is covered as a whole. The heat of the heat-dissipating middle layer 3 is transferred to the heat-dissipating outer layer 4 through the heat-conducting sheet 8, and the outer wall of the heat-dissipating outer layer 4 is correspondingly covered by the wrapping layer 5. The heat on the heat-dissipating outer layer 4 passes through the wrapping layer 5, the outer shielding layer 6 and the outer sheath 7 to dissipate into the external environment.

[0032] The heat dissipation inner layer 2, the heat dissipation middle layer 3, the heat dissipation outer layer 4 and the heat conductive sheet 8 are all made of aluminum material; ten heat conductive sheets 8 are evenly spaced on the outer wall of the heat dissipation inner layer 2 and the outer wall of the heat dissipation middle layer 3.

[0033] The heat conducting plates 8 on the heat dissipation inner layer 2 and the heat conducting plates 8 on the heat dissipation middle layer 3 are installed in a staggered manner, and the heat conducting plates 8 on the two circumferential positions are on the same diameter.

[0034] The height of the heat conducting sheet 8 on the heat dissipation inner layer 2 is consistent with that of the heat conducting sheet 8 on the heat dissipation middle layer 3 , so that the height of the air permeable area 9 on the heat dissipation inner layer 2 is consistent with that of the air permeable area 9 on the heat dissipation middle layer 3 .

[0035] The internal cable core 1 includes a conductor 101 arranged in the middle, an insulating layer 102 covering the outside of the conductor 101, an inner shielding layer 103 covering the outside of the insulating layer 102, and an inner sheath 104 covering the outside of the inner shielding layer 103; the heat dissipation inner layer 2 is correspondingly covered on the outside of the inner sheath 104.

[0036] The inner shielding layer 103 and the outer shielding layer 6 are both copper wire braided layers; the inner sheath 104 and the outer sheath 7 are both made of epoxy resin material.

[0037] When the technical solution of the device is in specific operation, the internal cable core inside the cable is in the structure of the existing conductor, insulation layer, inner shielding layer and inner sheath; and the outside of the inner sheath is provided with a heat dissipation inner layer. When the internal cable core generates heat during operation, the heat will gradually be transferred to the heat dissipation inner layer. The heat dissipation inner layer, heat dissipation middle layer, heat dissipation outer layer and thermal conductive sheet are all made of aluminum and are easy to conduct heat.

[0038] After the heat is guided to the inner heat dissipation layer, the heat follows the position of the heat conductive sheet and transfers the heat to the middle heat dissipation layer. The middle heat dissipation layer is also provided with a heat conductive sheet, so the heat is transferred to the outer heat dissipation layer through the heat conductive sheet. The outside of the outer heat dissipation layer is only provided with a wrapping layer, an outer shielding layer and an outer sheath, so the heat can be dissipated more easily.

[0039] And in the process of heat dissipation of the three heat dissipation layers, breathable areas are set in the heat dissipation inner layer and the heat dissipation middle layer through the heat conductive sheet. The heat conductive sheet transfers the heat in sequence and also dissipates the heat in the breathable area. The heat is stored in the breathable area. The heat generated by the internal cable core is also stored in the breathable area to prevent the internal cable core from being affected by excessively high temperature. And this area is a transparent breathable area, which is convenient for heat exchange of the air in the breathable area, and the heat is evenly distributed and easier to dissipate.

[0040] The height and number of the heat conducting plates on the inner and middle heat dissipation layers are the same, but the position settings are different. The heat conducting plates on the two circles are staggered, which makes the heat conduction smoother and more reasonable, and speeds up the heat conduction.

[0041] The above specific implementation is only a preferred embodiment of the present invention and is not intended to limit the implementation of the present invention and the scope of the claims. All equivalent changes and modifications made according to the content of the patent protection scope of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. A heat dissipation cable for equipment, characterized in that: The cable comprises an inner cable core (1); a heat dissipation inner layer (2) is arranged on the outside of the inner cable core (1); a heat dissipation middle layer (3) is arranged on the outside of the heat dissipation inner layer (2); and a heat dissipation outer layer (4) is arranged on the outside of the heat dissipation middle layer (3); a wrapping layer (5) is arranged on the outside of the heat dissipation outer layer (4); an outer shielding layer (6) is arranged on the outside of the wrapping layer (5); and an outer sheath (7) is arranged on the outside of the outer shielding layer (6); The heat dissipation inner layer (2) is coated on the internal cable core (1), and the outer wall of the heat dissipation inner layer (2) is also provided with heat conducting sheets (8) which are divergent and evenly spaced, the heat conducting sheets (8) are of uniform height, and a ventilated area (9) is formed between adjacent heat conducting sheets (8); the heat dissipation middle layer (3) is coated and pressed tightly on the heat conducting sheets (8), and the heat dissipation middle layer (3) accordingly covers the ventilated area (9) of the heat dissipation inner layer (2) as a whole, and the heat generated by the internal cable core (1) is transferred to the heat dissipation middle layer (3) via the heat dissipation inner layer (2); The outer wall of the heat dissipation intermediate layer (3) is also provided with a heat conductive sheet (8), which is arranged in a divergent shape with uniform intervals, and a breathable area (9) is provided between adjacent heat conductive sheets (8); the heat dissipation outer layer (4) is correspondingly wrapped and pressed on the heat conductive sheet (8) of the heat dissipation intermediate layer (3), and the breathable area (9) is entirely covered, and the heat of the heat dissipation intermediate layer (3) is transferred to the heat dissipation outer layer (4) through the heat conductive sheet (8), and the outer wall of the heat dissipation outer layer (4) is correspondingly wrapped by the wrapping layer (5), and the heat on the heat dissipation outer layer (4) is dissipated to the external environment through the wrapping layer (5), the outer shielding layer (6) and the outer sheath (7).

2. The heat dissipation cable for equipment according to claim 1, characterized in that: The heat dissipation inner layer (2), the heat dissipation middle layer (3), the heat dissipation outer layer (4) and the heat conducting sheet (8) are all made of aluminum material.

3. The heat dissipation cable for equipment according to claim 2, characterized in that: Ten heat-conducting sheets (8) are arranged on the outer wall of the heat-dissipating inner layer (2) and the outer wall of the heat-dissipating middle layer (3) at even intervals.

4. The heat dissipation cable for equipment according to claim 3, characterized in that: The heat conducting plates (8) on the heat dissipation inner layer (2) and the heat conducting plates (8) on the heat dissipation middle layer (3) are installed in a staggered manner, and the heat conducting plates (8) at the circumferential positions of the two layers are on the same diameter.

5. The heat dissipation cable for equipment according to claim 4, characterized in that: The height of the heat conducting plate (8) on the heat dissipation inner layer (2) is consistent with the height of the heat conducting plate (8) on the heat dissipation middle layer (3), so that the height dimensions of the air permeable area (9) on the heat dissipation inner layer (2) and the air permeable area (9) on the heat dissipation middle layer (3) are consistent.

6. The heat dissipation cable for equipment according to claim 1, characterized in that: The inner cable core (1) comprises a conductor (101) arranged in the middle, an insulating layer (102) coated on the outside of the conductor (101), an inner shielding layer (103) coated on the outside of the insulating layer (102), and an inner sheath (104) coated on the outside of the inner shielding layer (103); the heat dissipation inner layer (2) is correspondingly coated on the outside of the inner sheath (104).

7. The heat dissipation cable for equipment according to claim 6, characterized in that: The inner shielding layer (103) and the outer shielding layer (6) are both configured as copper wire braided layers.

8. The heat dissipation cable for equipment according to claim 6, characterized in that: The inner sheath (104) and the outer sheath (7) are both made of epoxy resin material.

Citation Information

Patent Citations

  • The heat dissipation type charging cable

    CN106887283A

  • Liquid cooling heat dissipation cable

    CN118366719A