System and method for quickly disassembling and assembling shell based on negative pressure principle

By applying the negative pressure principle on the controller housing, using sealed rubber pads and vacuum device, the shell is quickly disassembled and assembled, solving the problem of cumbersome disassembly and assembled in traditional methods, while ensuring the protection level and reducing the cost.

CN119485974APending Publication Date: 2025-02-18FUSHENGMEIDA ELECTRICAL APPLIANCES (CHANGCHUN) CO LTD
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Patent Information

Application Number
CN202411425751.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

Traditional controller housing requires a lot of work during disassembly and assembly, making it difficult to achieve efficient and low-cost rapid disassembly and assembly, while ensuring protection level.

Method used

Using a system and method based on the principle of negative pressure, a sealed rubber pad, a flipped cover plate and air hole are provided on the shell, and a vacuum device is used to generate negative pressure to achieve rapid disassembly and assembly of the shell.

Benefits of technology

It realizes rapid disassembly and assembly of the shell, reduces costs, and ensures the protection level of the shell, replacing the traditional thread fastening or adhesive fixing methods.

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Abstract

The invention relates to a system and method for quickly disassembling and assembling a shell based on a negative pressure principle. The system is composed of a shell I, a turnover cover plate, a sealing rubber pad, a sealing ring, a PCB, a shell II and an air hole. A clamping groove is formed in the shell I, the shell I on one side of the clamping groove is connected with a turnover cover plate through a rotating shaft, the turnover cover plate can rotate around the rotating shaft and cover the clamping groove to be buckled with the shell I, and a sealing rubber pad is embedded in the clamping groove. The PCB is fixed with the shell II, and when the shell II and the shell I are assembled, the sealing ring can be embedded in the grooves of the two shells. The two shells are respectively provided with a positioning column and a positioning hole, so that the two shells cannot move in a non-fixed direction; an air hole is also formed in the upper part of the shell I; according to the system and method for rapidly disassembling and assembling the shell based on the negative pressure principle, rapid disassembling and assembling can be achieved on the premise that the protection level of the shell is guaranteed; the method is low in cost, the upper shell and the lower shell are fastened according to the negative pressure principle, and therefore a threaded fastening or gluing fixing mode is replaced.
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Description

Technical Field

[0001] The present invention belongs to the technical field of controller housings, and in particular relates to a system and method for realizing rapid disassembly and assembly of a housing based on the negative pressure principle. Background Art

[0002] At present, controllers have been widely used in many fields such as automobiles, energy storage, rail transportation, etc. Most controller shells can play a protective role, such as dustproof, waterproof and impact-proof.

[0003] Traditional controller housings are usually fixed and sealed by gluing or threaded fastening. However, most controllers need to be disassembled for maintenance during use. The controller housing fixed by the above methods requires a lot of work to complete during assembly or disassembly.

[0004] Therefore, how to achieve rapid disassembly and assembly of the shell efficiently and at low cost while ensuring its protection level is an urgent problem to be solved in the industry. Summary of the invention

[0005] The purpose of the present invention is to provide a low-cost system that uses the negative pressure principle to achieve rapid disassembly and assembly of a shell, and also to provide a method for achieving rapid disassembly and assembly of a shell using the negative pressure principle, so as to solve the problem of achieving rapid disassembly and assembly while ensuring the protection level of the shell.

[0006] The objective of the present invention is achieved through the following technical solutions:

[0007] A system for quickly disassembling and assembling a housing based on the negative pressure principle, comprising a housing Ⅰ1, a PCB circuit board 5 and a housing Ⅱ6;

[0008] A card slot is provided in the middle of the upper part of the housing Ⅰ1, and a sealing rubber pad 3 can be installed therein. A reversible cover plate 2 is provided above the card slot, and the reversible cover plate 2 can be rotated and covered above the card slot to be buckled with the housing Ⅰ1;

[0009] The PCB circuit board 5 has a protective function connector, the front end of which can pass through the front end opening of the shell II 6 and is fixed to the shell II 6;

[0010] The top of the housing II 6 and the housing I 1 are both provided with grooves into which the sealing ring 4 can be embedded. When the housing II 6 is assembled with the housing I 1, the sealing ring 4 can be embedded in the grooves.

[0011] The housing Ⅰ1 and the housing Ⅱ6 respectively have a positioning column and a positioning hole. After assembly, the positioning column can be inserted into the positioning hole, so that the housing Ⅰ1 and the housing Ⅱ6 cannot move in a non-fixed direction;

[0012] An air hole 7 is also provided above the shell Ⅰ1.

[0013] Furthermore, the card slot is square, and the shell Ⅰ1 on one side of the card slot is connected to the flip cover 2 through a rotating shaft. The flip cover 2 can rotate around the rotating shaft and cover the card slot and snap fit with the shell Ⅰ1.

[0014] Furthermore, the sealing rubber pad 3 is a U-shaped structure and can be fixed on the card slot of the shell Ⅰ1.

[0015] Furthermore, the sealing rubber pad 3 is embedded in the card slot.

[0016] Furthermore, a strip opening is opened at the front end of the shell II 6, and the strip block at the front end of the PCB circuit board 5 can pass through the strip opening, and the PCB circuit board 5 and the shell II 6 are fixed by gluing.

[0017] Furthermore, a strip opening is opened at the front end of the shell II 6, and the strip block at the front end of the PCB circuit board 5 can pass through the strip opening, and the PCB circuit board 5 and the shell II 6 are fastened by threads.

[0018] A method for quickly disassembling and assembling a shell based on the negative pressure principle comprises the following steps:

[0019] A. Fix the PCB board 5 with the protective function connector on the housing 6 that fixes the PCB circuit board;

[0020] B. Fix the sealing rubber pad 3 on the housing Ⅰ1 with the flip cover. The housing Ⅰ1 with the flip cover has a slot inside, which can fit the upper U-shaped structure of the sealing rubber pad 3. The flip cover 2 remains in the open state.

[0021] C. Assemble the assembled housing Ⅰ1, sealing ring 4 and housing Ⅱ6. Housing Ⅰ1 and housing Ⅱ6 have grooves for embedding sealing ring 4. After assembly, sealing ring 4 is embedded in the groove. Housing Ⅰ1 and housing Ⅱ6 have positioning posts and positioning holes respectively. After assembly, the positioning posts are inserted into the positioning holes, so that housing Ⅰ1 and housing Ⅱ6 cannot move in non-fixed directions.

[0022] D. Use a vacuum device with a top column to use the air hole 7 on the upper side of the shell Ⅰ1 to perform vacuum. At this time, the top column supports the sealing rubber pad 3 so that it cannot be compressed and attached to the shell Ⅰ1;

[0023] E. When the system is in a vacuum state, keep the air pumping state and retract the top column so that the sealing rubber pad 3 fits tightly on the housing Ⅰ1 through the air pumping action;

[0024] F. Stop pumping. At this time, the system is in a negative pressure state, and the external atmospheric pressure is used to maintain the seal;

[0025] G. Buckle the reversible cover plate 2 to protect the sealing rubber pad 3;

[0026] H. If disassembly is required, open the reversible cover 2, and use the top column to push open the sealing rubber pad 3 to create a gap between it and the shell Ⅰ1, so that disassembly and separation can be carried out.

[0027] Furthermore, the PCB board 5 is fixed to the housing II 6 by gluing or threading, and is fixed by methods including but not limited to gluing or threading.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] The present invention provides a system and method for realizing rapid disassembly and assembly of a shell by utilizing the negative pressure principle, which can realize rapid disassembly and assembly while ensuring the protection level of the shell; the method has low cost and utilizes the negative pressure principle to fasten the upper and lower shells, thereby replacing threaded fastening or gluing fixing methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0031] Figure 1 Schematic diagram of the system structure for quick disassembly and assembly of the shell based on the negative pressure principle;

[0032] Figure 2 Flow chart of the steps of the method for quickly disassembling and assembling a shell based on the negative pressure principle.

[0033] In the figure, 1. Shell I 2. Flip-over cover 3. Sealing rubber pad 4. Sealing ring 5. PCB circuit board 6. Shell II 7. Air hole. DETAILED DESCRIPTION

[0034] The present invention will be further described below in conjunction with embodiments:

[0035] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0036] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. At the same time, in the description of the present invention, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0037] The system for quickly disassembling and assembling a shell based on the negative pressure principle of the present invention comprises a shell Ⅰ1, a reversible cover plate 2, a sealing rubber pad 3, a sealing ring 4, a PCB circuit board 5, a shell Ⅱ6 and an air hole 7.

[0038] A square slot is provided in the middle of the upper part of the shell Ⅰ1. The shell Ⅰ1 on one side of the slot is connected to the flip cover 2 through a rotating shaft. The flip cover 2 can rotate around the rotating shaft and cover the slot and snap fit with the shell Ⅰ1.

[0039] The sealing rubber pad 3 is a U-shaped structure and can be fixed on the card slot of the housing Ⅰ1. Specifically, the sealing rubber pad 3 is embedded in the card slot.

[0040] The front end of the housing II 6 is provided with a strip opening, and the front end strip block of the PCB circuit board 5 can pass through the strip opening. The PCB circuit board 5 has a protective function connector, which can be fixed to the housing II 6 by means including but not limited to gluing or threaded fastening.

[0041] The top of the housing II 6 and the housing I 1 are both provided with grooves, which can be embedded with the sealing ring 4. When the housing II 6 is assembled with the housing I 1, the sealing ring 4 can be embedded in the grooves.

[0042] The housing Ⅰ1 and the housing Ⅱ6 have positioning posts and positioning holes respectively. After assembly, the positioning posts are inserted into the positioning holes, so that the housing Ⅰ1 and the housing Ⅱ6 cannot move in non-fixed directions.

[0043] An air hole 7 is also provided above the shell Ⅰ1.

[0044] The method for quickly disassembling and assembling a housing based on the negative pressure principle of the present invention includes but is not limited to housings installed in the Z direction, the X direction, and the Y direction. Taking the installation in the Z direction as an example, the method includes the following steps:

[0045] Step 1: fix the PCB board 5 with the protective function connector on the housing II 6 that fixes the PCB circuit board, including but not limited to gluing or threaded fastening.

[0046] Step 2: fix the sealing rubber pad 3 on the housing Ⅰ1 with the flip cover. The housing Ⅰ1 with the flip cover has a slot inside, which can fit the upper U-shaped structure of the sealing rubber pad 3. The flip cover 2 remains in the open state.

[0047] Step 3: Assemble the assembled housing Ⅰ1, sealing ring 4, and housing Ⅱ6. Housing Ⅰ1 and housing Ⅱ6 have grooves for embedding sealing ring 4. After assembly, sealing ring 4 is embedded in the groove. Housing Ⅰ1 and housing Ⅱ6 have positioning posts and positioning holes respectively. After assembly, the positioning posts are inserted into the positioning holes, so that housing Ⅰ1 and housing Ⅱ6 cannot move in non-fixed directions.

[0048] Step 4: Use a vacuum device with a top column to use the air hole 7 above the shell Ⅰ1 to perform vacuum. At this time, the top column supports the sealing rubber pad 3 to prevent it from being compressed and fitted onto the shell Ⅰ1.

[0049] Step 5, when the system is in a vacuum state, maintain the vacuum state, retract the top column, and make the sealing rubber pad 3 fit tightly on the shell Ⅰ1 through the vacuum action.

[0050] Step 6: Stop pumping. At this time, the system is in a negative pressure state, and the external atmospheric pressure is used to maintain the seal.

[0051] Step seven, buckle the flip cover 2 to protect the sealing rubber pad 3 to prevent foreign matter or lack of operation from causing the sealing pad 3 to fail.

[0052] Step eight, if disassembly is required, open the reversible cover 2, and use the top column to push open the sealing rubber pad 3 to create a gap between it and the shell Ⅰ1; at this time, the inside of the system is connected to the external environment, and the atmospheric pressure is consistent, so it can be disassembled and separated.

[0053] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A system for quickly disassembling and assembling a housing based on the negative pressure principle, characterized in that: It comprises a housing I (1), a PCB circuit board (5) and a housing II (6); A slot is provided in the middle of the upper part of the housing I (1) to install a sealing rubber pad (3), and a reversible cover plate (2) is provided above the slot. The reversible cover plate (2) can be rotated and covered above the slot to be buckled with the housing I (1); The PCB circuit board (5) is provided with a protective function connector, the front end of which can pass through the front end opening of the housing II (6) and is fixed to the housing II (6); The top of the housing II (6) and the housing I (1) are both provided with grooves into which the sealing ring (4) can be embedded. When the housing II (6) and the housing I (1) are assembled, the sealing ring (4) can be embedded in the grooves. The housing I (1) and the housing II (6) respectively have a positioning post and a positioning hole. After assembly, the positioning post can be inserted into the positioning hole, so that the housing I (1) and the housing II (6) cannot move in a non-fixed direction. An air hole (7) is also provided on the upper side of the shell body I (1).

2. According to claim 1, a system for quickly disassembling and assembling a housing based on the negative pressure principle is characterized in that: The card slot is square, and a housing I (1) on one side of the card slot is connected to a flip cover plate (2) via a rotating shaft. The flip cover plate (2) can rotate around the rotating shaft and cover the card slot and snap fit with the housing I (1).

3. The system for quickly disassembling and assembling a housing based on the negative pressure principle according to claim 1, characterized in that: The sealing rubber pad (3) is of a U-shaped structure and can be fixed on the slot of the housing I (1).

4. The system for quickly disassembling and assembling a housing based on the negative pressure principle according to claim 3, characterized in that: The sealing rubber pad (3) is embedded in the card slot.

5. The system for quickly disassembling and assembling a housing based on the negative pressure principle according to claim 1, characterized in that: The front end of the housing II (6) is provided with a strip opening, and the front end strip block of the PCB circuit board (5) can pass through the strip opening, and the PCB circuit board (5) and the housing II (6) are fixed by gluing.

6. The system for quickly disassembling and assembling a housing based on the negative pressure principle according to claim 1, characterized in that: The front end of the housing II (6) is provided with a strip opening, and the front end strip block of the PCB circuit board (5) can pass through the strip opening, and the PCB circuit board (5) and the housing II (6) are fastened by threads.

7. A method for quickly disassembling and assembling a housing based on the negative pressure principle, characterized in that: The following steps are involved: A. Fixing the PCB board (5) with the protective function connector on the housing (6) for fixing the PCB circuit board; B. The sealing rubber pad (3) is fixed on the housing I (1) with the flip cover. The housing I (1) with the flip cover has a slot inside, which can fit the upper U-shaped structure of the sealing rubber pad (3). The flip cover (2) remains in the open state. C. Assemble the assembled housing I (1), sealing ring (4), and housing II (6). Housing I (1) and housing II (6) have grooves for embedding the sealing ring (4). After the assembly is completed, the sealing ring (4) is embedded in the groove. The housing I (1) and the housing II (6) are provided with a positioning post and a positioning hole respectively. After the assembly is completed, the positioning post is inserted into the positioning hole so that the housing I (1) and the housing II (6) cannot move in a non-fixed direction. D. Using a vacuum extraction device with a top column to extract a vacuum through the air hole (7) above the shell Ⅰ (1), the top column then presses against the sealing rubber pad (3) to prevent it from being compressed and attached to the shell Ⅰ (1); E. When the system is in a vacuum state, keep the vacuum state and retract the top column so that the sealing rubber pad (3) fits tightly on the housing I (1) through the vacuum action; F. Stop pumping. At this time, the system is in a negative pressure state, and the external atmospheric pressure is used to maintain the seal; G. Snap the reversible cover plate (2) together to protect the sealing rubber pad (3); H. If disassembly is required, open the reversible cover (2) and use the top column to push open the sealing rubber pad (3) to create a gap between it and the shell I (1), so that disassembly and separation can be carried out.

8. The method for quickly disassembling and assembling a housing based on the negative pressure principle according to claim 7, characterized in that: The PCB board (5) is fixed to the housing II (6) by gluing or threading, and is fixed by methods including but not limited to gluing or threading.