Ultrasonic vibration intelligent cutting system for aero-engine special material
By designing collection grooves, heating pipes, cleaning rollers and high-pressure blow drying components in the ultrasonic vibration intelligent cutting system of special materials of aircraft engines, the problem of cutting fluid gathering at the contact point between the fixture and the workpiece is solved, and the effective cleaning and drying of the fixture is achieved. Ensure stable clamping and efficient cutting of the workpiece.
Patent Information
- Application Number
- CN202411769531.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing ultrasonic vibration cutting technology, cutting fluid gathers at the contact point between the clamp and the workpiece, resulting in a reduction in the clamping force of the clamp, an increase in the risk of workpiece displacement, and it is difficult to effectively clean.
An ultrasonic vibration intelligent cutting system for special materials of aircraft engines was designed. By setting up collection grooves, heating pipes, cleaning rollers and high-pressure blow drying components on the cutting table, heating, scraping and drying of cutting fluid on the surface of the clamp to ensure the clamp. Stable clamping of the workpiece.
By effectively cleaning the cutting fluid on the fixture, ensure the clamping force of the fixture to the workpiece, reduce the risk of workpiece displacement, improve cutting accuracy and efficiency, and ensure the effect of the next cleaning operation.
Smart Images

Figure CN119489357A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting processing, and in particular to an ultrasonic vibration intelligent cutting system for special materials of aircraft engines. Background Art
[0002] The ultrasonic vibration intelligent cutting system for special materials of aero-engines is a precision processing method that integrates advanced technology and high-end equipment. It is specially used for the fine processing of difficult-to-process materials such as titanium alloys and nickel-based alloys. It integrates ultrasonic vibration, CNC machine tools, sensor detection, artificial intelligence algorithms and other high-tech technologies. It aims to overcome the problems of severe tool wear and poor surface quality faced by traditional cutting technology when processing hard and brittle materials, and achieve high-speed, high-precision and low-damage cutting effects.
[0003] In the existing ultrasonic vibration cutting, due to the combined effect of high-frequency vibration and cutting force, a large amount of heat and friction will be generated in the cutting area. Like traditional cutting technology, the cutting fluid can be poured or sprayed into the cutting area to play a role in cooling and lubrication. When the cutting area is close to the fixture, the cutting fluid is easy to fall on the fixture. Due to the precise contact between the fixture and the workpiece, the cutting fluid will gather in the gap between the fixture and the workpiece. When the workpiece is removed after processing, the cutting fluid will slide along the contact surface between the fixture and the workpiece, which will cause the fixture to contact the next workpiece with a layer of cutting fluid film, thus weakening the clamping force of the fixture on the workpiece and increasing the risk of displacement of the workpiece when being cut. Based on this, the present invention purposely provides an ultrasonic vibration intelligent cutting system for special materials of aviation engines that can clean the lubricating fluid on the fixture in time to ensure that the fixture clamps the workpiece stably. Summary of the invention
[0004] The purpose of the present invention is to provide an ultrasonic vibration intelligent cutting system for special materials of aircraft engines in view of the shortcomings of the prior art, so as to solve the technical problems in the prior art.
[0005] The purpose of the present invention can be achieved through the following technical solutions: An ultrasonic vibration intelligent cutting system for special materials of aircraft engines, comprising: A cutting table, on which a mechanical arm is arranged, the mechanical arm is used to fix the ultrasonic vibration cutting assembly, and a casting assembly is arranged on the cutting table, a fixed table is fixedly installed on the cutting table, two symmetrically arranged clamping plates are slidably installed on the fixed table, the two clamping plates are driven by a first driving source to move towards each other, and the two clamping plates are used to clamp and fix the workpiece, a collecting tank is fixedly installed on the cutting table, the collecting tank is located below the fixed table, and when the casting assembly pours the cutting fluid onto the workpiece, the cutting fluid will slide into the collecting tank; A carrier frame is slidably mounted on the cutting table and driven to move by a second driving source, a heating tube and a cleaning roller are slidably mounted on the carrier frame, the heating tube is connected to the heating source and driven to move by a second driving assembly, the cleaning roller is driven to move by a first driving assembly, and a high-pressure blowing assembly is fixedly mounted on the carrier frame; A water injection assembly is arranged on the cutting table. When the second driving source drives the carrier to move to the highest horizontal position, the water injection assembly injects hot water into the cleaning roller. When the second driving source drives the carrier to move to the lowest horizontal position, the cleaning roller is in contact with the clamping plate, and the air outlet of the high-pressure blowing assembly faces the clamping plate.
[0006] As a further solution of the present invention: the first driving component includes a lifting block and a first threaded rod, the lifting block is slidably installed on the supporting frame, the cleaning roller is rotatably installed on the lifting block, the first threaded rod is rotatably installed on the supporting frame, it is vertically arranged, and it is threadedly connected to the lifting block, and the first threaded rod is driven to rotate by the first output source.
[0007] As a further solution of the present invention: the first driving assembly also includes a servo motor, the servo motor is arranged on the lifting block, and the output shaft of the servo motor is fixedly connected to the cleaning roller.
[0008] As a further solution of the present invention: the water injection assembly includes a water outlet pipe, a limiting roller and a water collection area, the water outlet pipe is fixedly installed on the cutting table, and it is connected to the external water supply assembly, the limiting roller is rotatably installed on the cutting table, when the second driving source drives the carrier to move to the highest horizontal position, the cleaning roller abuts against the limiting roller, and the contact position of the two forms a water collection area, and the water outlet of the water outlet pipe faces the water collection area.
[0009] As a further solution of the present invention: the water injection assembly also includes a water collecting box and a baffle, the water collecting box is slidably installed on the cutting table, and is driven to move by a third driving source, and is connected to the drain outlet, and the baffle is coaxially fixedly installed on the cleaning roller, when the cleaning roller abuts against the limiting roller, at this time the third driving source drives the water collecting box to move to the inside of the cutting table, at this time the cleaning roller and the limiting roller are below, and at this time the baffle blocks the water collecting area, and when the third driving source drives the water collecting box to move to the outside of the cutting table, at this time the water collecting box is away from the moving trajectory of the cleaning roller.
[0010] As a further solution of the present invention: the second driving component includes a fixed frame, a sliding block and a second threaded rod, the fixed frame is fixedly installed on the supporting frame, the sliding block is slidably installed in the fixed frame, and it is sleeved on the heating tube, the sliding block is fixedly connected to the heating tube, the second threaded rod is rotatably installed in the fixed frame, it is threadedly connected to the sliding block, and it is driven to rotate by the second output source.
[0011] As a further solution of the present invention: the interior of the collecting tank is divided into a first flow channel and a second flow channel, and a rotating plate is rotatably installed therein, and the rotating plate is driven to rotate by a third output source. When the carrier is at the highest horizontal position, the third output source drives the rotating plate to rotate so that the rotating plate blocks the entrance of the second flow channel. When the carrier is at the lowest horizontal position, the third output source drives the rotating plate to rotate so that the rotating plate blocks the entrance of the first flow channel.
[0012] As a further solution of the present invention: the air outlet of the high-pressure blowing component is arranged obliquely, and the level at which the wind blown out hits the clamping plate surface is lower than the level of the air outlet of the high-pressure blowing component.
[0013] Beneficial effects of the present invention: 1. In the present invention, by adding a step of cleaning the splint, firstly, the heating tube is used to heat the cutting fluid attached to the surface of the splint to reduce the viscosity of the cutting fluid, and then the cutting fluid on the surface of the splint is scraped off by a cleaning roller that absorbs hot water, ensuring that the cutting fluid is scraped off cleanly, and then the splint is dried by a high-pressure blowing component to ensure that there is no moisture and cutting fluid residue on its surface, and to ensure that there is no cutting fluid film when it contacts the next workpiece, thereby ensuring the clamping force of the splint on the workpiece, and the cleaning roller returns to the position of absorbing hot water to clean itself, ensuring the effect of cleaning the splint next time; 2. In the present invention, the first threaded rod is arranged vertically, so that when the first output source drives the first threaded rod to rotate, the first threaded rod drives the lifting block to rise and fall, thereby driving the cleaning roller to rise and fall, so that when the cleaning roller scrapes the clamping plate, it moves from top to bottom, so that when scraping the cutting fluid, the cutting fluid can be prevented from accumulating at the contact position between the cleaning roller and the clamping plate, because the cutting fluid will directly fall into the collection tank under the action of gravity; 3. In the present invention, the collecting tank is divided into a first flow channel and a second flow channel, and when the rotating plate blocks the entrance of the second flow channel, it means that when cutting the special material workpiece of the aircraft engine, the poured cutting fluid mixed with the chips will only flow into the first flow channel, and when the rotating plate blocks the entrance of the first flow channel, when the cleaning roller descends to scrape off the cutting fluid attached to the clamping plate, the cutting fluid mixed with the water squeezed out of the cleaning roller will fall into the second flow channel, so that the two cutting fluids with different components can be classified and collected, which is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below in conjunction with the accompanying drawings.
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the structure of the carrier frame in the present invention being located at the lowest horizontal position; Figure 3It is a structural schematic diagram of the rotating plate in the present invention; Figure 4 It is a schematic diagram of the structure of the cooperation between the heating tube and the clamping plate in the present invention; Figure 5 It is a schematic diagram of the structure of the cleaning roller and the clamping plate in the present invention; Figure 6 It is a schematic diagram of the structure of the high-pressure blowing assembly and the clamping plate in the present invention; Figure 7 It is a schematic diagram of the structure in which the cleaning roller abuts against the limiting roller in the present invention; Figure 8 It is a structural schematic diagram of the water catchment area in the present invention; Fig. 9 It is a schematic diagram of the structure in which the rotating plate blocks the second flow channel in the present invention; Fig.10 It is a structural schematic diagram of the rotating plate blocking the first flow channel in the present invention.
[0016] In the figure: 1. cutting table; 2. robotic arm; 3. fixed table; 4. clamping plate; 5. collecting tank; 501. first flow channel; 502. second flow channel; 503. rotating plate; 6. supporting frame; 7. cleaning roller; 701. baffle; 8. first driving assembly; 801. lifting block; 802. first threaded rod; 803. servo motor; 9. second driving assembly; 901. fixed frame; 902. sliding block; 903. second threaded rod; 10. heating tube; 11. high-pressure blowing assembly; 12. water outlet pipe; 13. limiting roller; 14. water collecting box; 1401. drain outlet; 15. water collecting area. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-Figure 10 As shown, the present invention is an ultrasonic vibration intelligent cutting system for special materials of aircraft engines, comprising: A cutting table 1 is provided with a mechanical arm 2, the mechanical arm 2 is used to fix the ultrasonic vibration cutting assembly, and a casting assembly is provided on the cutting table 1. A fixing table 3 is fixedly installed on the cutting table 1, and two symmetrically arranged clamping plates 4 are slidably installed on the fixing table 3. The two clamping plates 4 are driven by a first driving source to move toward each other, and the two clamping plates 4 are used to clamp and fix the workpiece. A collecting tank 5 is fixedly installed on the cutting table 1, and the collecting tank 5 is located below the fixing table 3. When the casting assembly pours the cutting fluid onto the workpiece, the cutting fluid will slide into the collecting tank 5; A carrier frame 6 is slidably mounted on the cutting table 1 and is driven to move by a second driving source. A heating tube 10 and a cleaning roller 7 are slidably mounted on the carrier frame 6. The heating tube 10 is connected to the heating source and is driven to move by a second driving assembly 9. The cleaning roller 7 is driven to move by a first driving assembly 8. A high-pressure blowing assembly 11 is fixedly mounted on the carrier frame 6. A water injection assembly is arranged on the cutting table 1. When the second driving source drives the carrier frame 6 to move to the highest horizontal position, the water injection assembly injects hot water into the cleaning roller 7. When the second driving source drives the carrier frame 6 to move to the lowest horizontal position, the cleaning roller 7 is in contact with the clamping plate 4, and the air outlet of the high-pressure blowing assembly 11 faces the clamping plate 4.
[0019] In one case of the present embodiment, both the first driving source and the second driving source may be hydraulic rods, electric cylinders and other components, and other mechanisms capable of realizing linear reciprocating motion may also be selected, which are not specifically limited in the present embodiment; the heating source may be steam heating, and the heating tube 10 sprays high-temperature water vapor toward the splint 4, and the high-temperature steam may be selected by hot water injected by a water injection component, because hot water will produce high-temperature steam, and other heating sources may also be selected, such as electric heating rods, etc., which are not specifically limited in the present embodiment. It should be noted that the robotic arm 2, ultrasonic vibration cutting component, casting component and high-pressure blowing component 11 described in the present invention are all prior art, and the present invention does not improve them. Therefore, there is no need to disclose their specific mechanical structure and circuit structure, which does not affect the integrity of the present invention.
[0020] The working principle of the present invention is as follows: Figure 1 As shown, ensure that the second driving source moves the carrier 6 to the highest horizontal position and does not block the cutting process. When starting cutting, first clamp the aircraft engine special material workpiece to be processed by two clamps 4, then drive the ultrasonic vibration cutting assembly through the robot arm 2 to cut the workpiece, and at the same time, the pouring assembly injects the cutting fluid into the cutting area for cooling during cutting and flushing away the chips. Finally, the cutting fluid will fall into the collecting tank 5 and be collected. After the cutting of the workpiece is completed, the pouring of the cutting fluid is stopped, and then the workpiece can be removed from the clamp 4; Then Figure 2As shown, firstly, the two clamps 4 are opened by the first driving source, and then hot water is injected into the cleaning roller 7 by the water injection assembly, and the cleaning roller 7 is filled with hot water, and then the support frame 6 is moved to the lowest horizontal position by the second driving source, and then as shown in FIG. Figure 4 As shown, the second driving assembly 9 drives the heating tube 10 to move back and forth, heating the cutting fluid attached to the surface of the clamping plate 4 to reduce the viscosity of the cutting fluid, and then Figure 5 As shown, the first driving assembly 8 drives the cleaning roller 7 to move, and the cleaning roller 7 moves in close contact with the clamping plate 4, so as to scrape off the cutting fluid attached to the clamping plate 4, and the cleaning roller 7 is filled with hot water, which can improve the effect of cleaning the cutting fluid, and the scraped cutting fluid mixed with the water squeezed out of the cleaning roller 7 will fall into the collecting tank 5 and be collected, and then as shown in Figure 6 As shown, the heating tube 10 and the cleaning roller 7 return to their original positions, and the high-pressure blowing assembly 11 blows the surface of the clamping plate 4 dry to ensure that the cutting fluid and water remain on the clamping plate 4 and keep the clamping plate 4 dry. Finally, the second driving source moves the carrier 6 to the highest horizontal position and returns to the Figure 1 In the state shown, the next workpiece can be clamped and processed, and the cleaning roller 7 is in contact with the water injection assembly again. The water injection assembly can also clean the cleaning roller 7, thereby ensuring the cleanliness of the cleaning roller 7, thereby ensuring the effect of the cleaning roller 7 on scraping the clamping plate 4 next time, avoiding the problem of not being able to completely scrape off the cutting fluid on the surface of the clamping plate 4 due to the cleaning roller 7 itself being unclean.
[0021] like Figure 3-Figure 6 As shown, as a preferred embodiment of the present invention, the first driving component 8 includes a lifting block 801 and a first threaded rod 802, the lifting block 801 is slidably installed on the supporting frame 6, the cleaning roller 7 is rotatably installed on the lifting block 801, the first threaded rod 802 is rotatably installed on the supporting frame 6, it is vertically arranged, and it is threadedly connected to the lifting block 801, and the first threaded rod 802 is driven to rotate by the first output source.
[0022] In one case of this embodiment, in one case of this embodiment, the first output source can be a stepper motor, a servo motor or other components, and can also be other mechanisms capable of achieving rotational motion, which is not specifically limited in this embodiment.
[0023] In practical application, if Figure 5 Taking the shown example, through the vertical arrangement of the first threaded rod 802, it is stipulated that when the first output source drives the first threaded rod 802 to rotate, the first threaded rod 802 will drive the lifting block 801 to lift and lower, thereby driving the cleaning roller 7 to lift and lower, so that when the cleaning roller 7 scrapes the splint 4, it moves from top to bottom, so that when the cutting fluid is scraped, the cutting fluid is prevented from accumulating at the contact position between the cleaning roller 7 and the splint 4, because the cutting fluid will fall directly under the action of gravity.
[0024] like Figure 3-Figure 6 As shown, as a preferred embodiment of the present invention, the first driving assembly 8 further includes a servo motor 803 , and the servo motor 803 is disposed on the lifting block 801 , and its output shaft is fixedly connected to the cleaning roller 7 .
[0025] In one case of this embodiment, it should be noted that the servo motor 803 described in the present invention is prior art, and the present invention does not improve them. Therefore, there is no need to disclose their specific mechanical structure and circuit structure, which does not affect the integrity of the present invention.
[0026] In actual application, the servo motor 803 can drive the cleaning roller 7 to rotate actively. Figure 5 As shown, when the cleaning roller 7 moves downward to scrape off the cutting fluid on the surface of the splint 4, the servo motor 803 can drive the cleaning roller 7 to rotate clockwise, thereby changing the counterclockwise rotation of the cleaning roller 7 due to the friction between the splint 4 and the cleaning roller 7. When the cleaning roller 7 rotates clockwise, the friction between the cleaning roller 7 and the splint 4 is enhanced, thereby improving the cleaning effect of the cutting fluid on the surface of the splint 4.
[0027] like Figure 7-Figure 8 As shown, as a preferred embodiment of the present invention, the water injection assembly includes a water outlet pipe 12, a limiting roller 13 and a water collection area 15, the water outlet pipe 12 is fixedly installed on the cutting table 1, and it is connected to the external water supply assembly, the limiting roller 13 is rotatably installed on the cutting table 1, when the second driving source drives the carrier frame 6 to move to the highest horizontal position, the cleaning roller 7 abuts against the limiting roller 13, and the contact position of the two forms a water collection area 15, and the water outlet of the water outlet pipe 12 faces the water collection area 15.
[0028] In one aspect of this embodiment, the external water supply component delivers hot water to the water outlet pipe 12 .
[0029] In practical application, if Figure 7 and Figure 8 As shown, when the cleaning roller 7 rises to abut against the limiting roller 13, the two form a water collection area 15, and the water outlet pipe 12 transports the hot water of the external water supply component to the water collection area 15. At this time, the hot water will briefly gather in the water collection area 15 and be gradually absorbed by the cleaning roller 7. During this process, the servo motor 803 drives the cleaning roller 7 to rotate, which can accelerate the absorption of hot water by the cleaning roller 7. The friction between the cleaning roller 7 and the limiting roller 13 will also drive the limiting roller 13 to rotate, reducing the resistance to the rotation of the cleaning roller 7. In the stage of cleaning the cleaning roller 7, the cleaning roller 7 can be further raised to make the limiting roller 13 squeeze the cleaning roller 7, thereby squeezing out the cutting fluid in the cleaning roller 7, thereby improving the cleaning effect.
[0030] like Figure 7-Figure 8As shown, as a preferred embodiment of the present invention, the water injection assembly also includes a water collecting box 14 and a baffle 701. The water collecting box 14 is slidably installed on the cutting table 1, and is driven to move by a third driving source, and is connected to the drain port 1401. The baffle 701 is coaxially fixedly installed on the cleaning roller 7. When the cleaning roller 7 abuts against the limiting roller 13, the third driving source drives the water collecting box 14 to move to the inside of the cutting table 1. At this time, the cleaning roller 7 and the limiting roller 13 are below, and the baffle 701 blocks the water collecting area 15. When the third driving source drives the water collecting box 14 to move to the outside of the cutting table 1, the water collecting box 14 is away from the moving trajectory of the cleaning roller 7.
[0031] In one case of this embodiment, the third driving source may be an electric cylinder, an electric telescopic rod or other components, or other mechanisms capable of achieving linear reciprocating motion, which is not specifically limited in this embodiment.
[0032] In actual application of this embodiment, when the cleaning roller 7 and the limiting roller 13 are in contact, when hot water flows from the water outlet pipe 12 to the water collection area 15, a part of the hot water is absorbed by the cleaning roller 7, and the other part flows out from the tiny gap between the cleaning roller 7 and the limiting roller 13, and also flows out from the open side of the water collection area 15 away from the cutting table 1. Figure 7 and Figure 8 As shown, the water collecting area 15 is blocked by the baffle 701, so that when the water in the water collecting area 15 flows out from the side of the baffle 701, it will be blocked by the baffle 701 and fall into the water collecting box 14, so that the water leaked between the cleaning roller 7 and the limiting roller 13 can be collected and recycled through the drain port 1401, which can avoid the waste of water resources on the one hand, and the problem of rusting of the lower parts caused by the falling water on the other hand. In addition, the third driving source drives the water collecting box 14 to move, which can also avoid blocking the cleaning roller 7 from moving up and down.
[0033] like Figure 3-Figure 6 As shown, as a preferred embodiment of the present invention, the second driving component 9 includes a fixed frame 901, a sliding block 902 and a second threaded rod 903, the fixed frame 901 is fixedly installed on the supporting frame 6, the sliding block 902 is slidably installed in the fixed frame 901, and it is sleeved on the heating tube 10, the sliding block 902 is fixedly connected to the heating tube 10, the second threaded rod 903 is rotatably installed in the fixed frame 901, it is threadedly connected to the sliding block 902, and it is driven to rotate by the second output source.
[0034] In one case of this embodiment, the second output source may be a stepper motor, a servo motor or other components, or other mechanisms capable of achieving rotational motion, which is not specifically limited in this embodiment.
[0035] In actual application of this embodiment, the second threaded rod 903 is driven to rotate by the second driving source, thereby driving the sliding block 902 to move back and forth in the fixed frame 901, so that the heating tube 10 can be driven to move back and forth, thereby sweeping the entire surface of the splint 4, heating the cutting fluid attached to the surface of the splint 4, thereby reducing the viscosity.
[0036] like Figure 9-10 As shown, as a preferred embodiment of the present invention, the interior of the collecting tank 5 is divided into a first flow channel 501 and a second flow channel 502, and a rotating plate 503 is rotatably installed therein, and the rotating plate 503 is driven to rotate by a third output source. When the supporting frame 6 is located at the highest horizontal position, the third output source drives the rotating plate 503 to rotate, so that the rotating plate 503 blocks the entrance of the second flow channel 502. When the supporting frame 6 is located at the lowest horizontal position, the third output source drives the rotating plate 503 to rotate, so that the rotating plate 503 blocks the entrance of the first flow channel 501.
[0037] In one case of this embodiment, the third output source may be a stepper motor, a servo motor or other components, or other mechanisms capable of achieving rotational motion, which is not specifically limited in this embodiment.
[0038] In actual application of this embodiment, when the carrier 6 is located at the highest horizontal position, the third output source drives the rotating plate 503 to rotate, so that the rotating plate 503 blocks the entrance of the second flow channel 502, which means that when cutting the special material workpiece of the aircraft engine, the poured cutting fluid mixed with the chips will only flow into the first flow channel 501, and when the carrier 6 is located at the lowest horizontal position, the third output source drives the rotating plate 503 to rotate, so that the rotating plate 503 blocks the entrance of the first flow channel 501. At this time, when the cleaning roller 7 descends to scrape off the attached cutting fluid on the clamping plate 4, the cutting fluid mixed with the water squeezed out of the cleaning roller 7 will fall into the second flow channel 502. In this way, the two cutting fluids with different components are classified and collected, which is convenient for subsequent processing.
[0039] like Figure 3-Figure 6 As shown, as a preferred embodiment of the present invention, the air outlet of the high-pressure blowing component 11 is arranged obliquely, and the level at which the wind blown out hits the surface of the clamping plate 4 is lower than the level of the air outlet of the high-pressure blowing component 11.
[0040] In actual application of this embodiment, the high-pressure blowing assembly 11 is designed with an inclined air outlet so that the wind direction is diagonally downward. At this time, the wind can blow the remaining water on the surface of the splint 4 downward, which makes it easier to dry, thereby saving time for cleaning the splint 4 and shortening the waiting time.
[0041] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. An ultrasonic vibration intelligent cutting system for special materials of aircraft engines, characterized in that: include: A cutting table (1) is provided with a mechanical arm (2) thereon, the mechanical arm (2) being used to fix an ultrasonic vibration cutting assembly, and a casting assembly being provided thereon, a fixing table (3) being fixedly mounted on the cutting table (1), two symmetrically arranged clamping plates (4) being slidably mounted on the fixing table (3), the two clamping plates (4) being driven by a first driving source to move towards each other, and the two clamping plates (4) being used to clamp and fix a workpiece, a collecting trough (5) being fixedly mounted on the cutting table (1), the collecting trough (5) being located below the fixing table (3), and when the casting assembly pours cutting fluid onto the workpiece, the cutting fluid will slide into the collecting trough (5); A carrier (6) is slidably mounted on the cutting table (1) and is driven to move by a second driving source; a heating tube (10) and a cleaning roller (7) are slidably mounted on the carrier (6); the heating tube (10) is connected to the heating source and is driven to move by a second driving component (9); the cleaning roller (7) is driven to move by a first driving component (8); and a high-pressure blowing component (11) is fixedly mounted on the carrier (6); A water injection assembly is arranged on the cutting table (1); when the second driving source drives the carrier frame (6) to move to the highest horizontal position, the water injection assembly injects hot water into the cleaning roller (7); when the second driving source drives the carrier frame (6) to move to the lowest horizontal position, the cleaning roller (7) is in contact with the clamping plate (4), and the air outlet of the high-pressure blowing assembly (11) faces the clamping plate (4).
2. The ultrasonic vibration intelligent cutting system for special materials of aircraft engines according to claim 1 is characterized in that: The first driving assembly (8) comprises a lifting block (801) and a first threaded rod (802); the lifting block (801) is slidably mounted on the support frame (6); the cleaning roller (7) is rotatably mounted on the lifting block (801); the first threaded rod (802) is rotatably mounted on the support frame (6); and is arranged vertically and is threadedly connected to the lifting block (801); the first threaded rod (802) is driven to rotate by a first output source.
3. The ultrasonic vibration intelligent cutting system for special materials of aircraft engines according to claim 2 is characterized in that: The first driving assembly (8) further comprises a servo motor (803), wherein the servo motor (803) is arranged on the lifting block (801), and an output shaft thereof is fixedly connected to the cleaning roller (7).
4. The ultrasonic vibration intelligent cutting system for special materials of aircraft engines according to claim 3 is characterized in that: The water injection assembly comprises a water outlet pipe (12), a limiting roller (13) and a water collection area (15); the water outlet pipe (12) is fixedly mounted on the cutting table (1) and is in communication with an external water supply assembly; the limiting roller (13) is rotatably mounted on the cutting table (1); when the second driving source drives the carrier frame (6) to move to the highest horizontal position, the cleaning roller (7) abuts against the limiting roller (13), and the contact position between the two forms a water collection area (15); the water outlet of the water outlet pipe (12) faces the water collection area (15).
5. The ultrasonic vibration intelligent cutting system for special materials of aircraft engines according to claim 4 is characterized in that: The water injection assembly further comprises a water collecting box (14) and a baffle (701); the water collecting box (14) is slidably mounted on the cutting table (1), is driven to move by a third driving source, and is communicated with the drain port (1401); the baffle (701) is coaxially fixedly mounted on the cleaning roller (7); when the cleaning roller (7) abuts against the limiting roller (13), the third driving source drives the water collecting box (14) to move to the inside of the cutting table (1), the cleaning roller (7) and the limiting roller (13) are below, and the baffle (701) blocks the water collecting area (15); when the third driving source drives the water collecting box (14) to move to the outside of the cutting table (1), the water collecting box (14) is away from the moving track of the cleaning roller (7).
6. The ultrasonic vibration intelligent cutting system for special materials of aircraft engines according to claim 1 is characterized in that: The second driving assembly (9) comprises a fixed frame (901), a sliding block (902) and a second threaded rod (903); the fixed frame (901) is fixedly mounted on the supporting frame (6); the sliding block (902) is slidably mounted in the fixed frame (901) and sleeved on the heating tube (10); the sliding block (902) is fixedly connected to the heating tube (10); the second threaded rod (903) is rotatably mounted in the fixed frame (901) and is threadably connected to the sliding block (902) and is driven to rotate by a second output source.
7. The ultrasonic vibration intelligent cutting system for special materials of aircraft engines according to claim 1 is characterized in that: The interior of the collecting tank (5) is divided into a first flow channel (501) and a second flow channel (502), and a rotating plate (503) is rotatably installed therein. The rotating plate (503) is driven to rotate by a third output source. When the carrier (6) is located at the highest horizontal position, the third output source drives the rotating plate (503) to rotate, so that the rotating plate (503) blocks the entrance of the second flow channel (502). When the carrier (6) is located at the lowest horizontal position, the third output source drives the rotating plate (503) to rotate, so that the rotating plate (503) blocks the entrance of the first flow channel (501).
8. The ultrasonic vibration intelligent cutting system for special materials of aircraft engines according to claim 1 is characterized in that: The air outlet of the high-pressure blowing component (11) is arranged obliquely, and the level at which the wind blown out hits the surface of the clamping plate (4) is lower than the level of the air outlet of the high-pressure blowing component (11).