Sterilization equipment for production of Koda sauce
By designing the structure of the rotating disc, shaft and scraper in the Kosida sauce sterilization equipment, the local overheating problem caused by the adhesion of the sauce is solved, and the heating uniformity and sterilization effect are improved, the product quality is improved and the product is reduced. Raw materials are wasted.
Patent Information
- Application Number
- CN202411613885.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the sterilization process of Kesida sauce, the sauce is prone to adhere to the inner wall of the heat exchange drum, resulting in local overheating, burning or solidification, reducing product quality and causing waste of raw materials.
A sterilization device including a frame, a heat exchanger, a rotating disc, a shaft and a scraper is designed. By driving the rotation of the rotating disc, the rotating shaft and scraper are rotated, the silky sauce in the animal material channel is agitated to prevent it from accumulating at a certain position, and the rotating shaft is driven by the driving mechanism to improve heating uniformity.
It effectively improves the uniformity of the heating of Kesida sauce, enhances the sterilization effect, avoids the local overheating problem caused by the adhesion of the sauce, improves product quality and reduces waste of raw materials.
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Figure CN119498544A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of costa sauce production, and specifically discloses a sterilization device for costa sauce production. Background Art
[0002] Costa sauce is an essential ingredient for making French desserts and sweet pies. Costa sauce has many applications. In addition to being squeezed on the surface of bread for decoration, it can also be sandwiched in bread, filled into puffs, etc. Costa sauce has to be mixed with ingredients in the early stage. Due to the raw materials of costa sauce, it becomes viscous after mixing.
[0003] In the production process of costa sauce, pasteurization is usually used to sterilize the product, that is, the costa sauce is heated to achieve the purpose of disinfection and sterilization. This process is usually carried out in a heat exchanger. However, due to the strong viscosity of the costa sauce, even if a scraper heat exchanger is used, the sauce is prone to adhere to the inner wall of the heat exchange drum during the sterilization process, resulting in local overheating and burning or solidification, thereby reducing the quality of the finished product and causing a certain degree of raw material waste. Therefore, in view of this, the inventor provides a sterilization equipment for costa sauce production to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that in the traditional sterilization process of costa sauce, the costa sauce is easily attached to the inner wall of the heat exchange drum, causing local overheating, burning or solidification, resulting in reduced product quality and waste of raw materials.
[0005] In order to achieve the above object, the basic scheme of the present invention provides a sterilization device for producing cosada sauce, comprising:
[0006] frame;
[0007] A heat exchange tube arranged on the frame, wherein a material channel and a heat exchange channel are arranged in the heat exchange tube;
[0008] A rotating disk is rotatably and hermetically connected to both ends of the heat exchange cylinder and communicated with the material channel, a plurality of rotating shafts are arranged between the rotating disks, and a plurality of scrapers are evenly arranged on the rotating shafts;
[0009] The driving mechanism comprises a power member arranged on the frame and a rotating frame symmetrically arranged on both sides of the heat exchange tube and driven by the power member to rotate around the axis of the heat exchange tube, and the two ends of the rotating shaft are respectively connected to the rotating frame
[0010] The principles and effects of this basic solution are:
[0011] The present invention arranges rotating disks at both ends of the heat exchange drum, and utilizes the rotating disks to drive the rotating shaft and the scraper on the rotating shaft to rotate, thereby stirring the costa sauce in the material channel, thereby preventing the costa sauce from continuously accumulating at a certain position in the material channel. Compared with the traditional scraper-type heat exchanger, the present invention can effectively improve the uniformity of heating the costa sauce, thereby improving the sterilization effect of the costa sauce, and avoiding the problem that in the traditional costa sauce sterilization process, the costa sauce is easily adhered to the inner wall of the heat exchange drum, causing local overheating, burning or solidification, resulting in reduced product quality and waste of raw materials.
[0012] Furthermore, the rotating shaft is slidably connected to the rotating frame, a first fixing ring and a second fixing ring are respectively provided on both sides of the heat exchange drum, a fixing slider slidably connected to the first fixing ring is provided at one end of the rotating shaft, the surfaces of the first fixing ring and the fixing slider matching each other have a height difference, and an elastic slider slidably connected to the second fixing ring is provided at the other end of the rotating shaft. This arrangement enables the rotating shaft to generate axial movement during the rotation process, thereby driving the croquette sauce in the material channel to move axially, thereby promoting the circulation of the croquette sauce in the material channel, and further avoiding the problem of the croquette sauce adhering to the inner wall of the heat exchange drum, causing local overheating, and causing it to burn or solidify.
[0013] Furthermore, the elastic slider includes a matching block spline-connected to the rotating shaft and a return spring disposed between the matching block and the rotating shaft. The spline matching allows the elastic slider to rotate synchronously with the rotating shaft, thereby preventing the matching block and the rotating shaft from rotating relative to each other, thereby preventing the return spring from being twisted and affecting its elastic performance.
[0014] Furthermore, a spiral groove is provided in the first fixed ring, and the top and bottom of the spiral groove are in a cliff transition, and a plane groove is provided in the second fixed ring. This arrangement enables the fixed slider to move along the spiral groove, and the fixed slider moves along the surface of the spiral groove to drive the rotating shaft to gradually move toward one side of the heat exchange cylinder, and the reset spring is gradually compressed during the process. When the fixed slider falls from the top of the spiral groove to the bottom, the reset spring pushes the rotating shaft to be released quickly, so that the rotating shaft moves quickly to the other side of the heat exchange cylinder, and with the scraper on the rotating shaft, the codger sauce in the material channel can be pushed to the other side, further promoting the flow of the codger sauce.
[0015] Furthermore, the driving mechanism comprises:
[0016] A power member arranged on the frame;
[0017] A main shaft driven to rotate by the power member;
[0018] A planetary gear pair, wherein the sun gear in the planetary gear pair is coaxially connected to the main shaft, the planetary gears in the planetary gear pair are coaxially connected to the rotating shaft, and the ring gear in the planetary gear pair is fixedly connected to the heat exchange cylinder.
[0019] By setting up the planetary gear pair, the rotating shaft rotates around the axis of the heat exchange drum while also rotating itself, further improving the stirring effect of the scraper on the costa sauce in the material channel, so as to avoid the costa sauce adhering to the inner wall of the heat exchange drum, causing local overheating and resulting in burning or solidification.
[0020] Furthermore, the planetary gear pair is symmetrically arranged on both sides of the heat exchange tube, and fixed boxes are symmetrically arranged at both ends of the heat exchange tube, and the ring gears in the planetary gear pair are respectively fixed in the fixed boxes. The fixed boxes play a role in fixing the ring gears on both sides.
[0021] Furthermore, it also includes an auxiliary heat exchange cylinder rotatably connected to the material channel, the outer wall of the main shaft is sleeved with an auxiliary heating sleeve connected to the inside of the auxiliary heat exchange cylinder, and the ends of the auxiliary heating sleeve are each provided with an auxiliary heating channel connected to the inner wall of the auxiliary heat exchange cylinder. The auxiliary heat exchange cylinder heats the inside of the material channel, and the heat exchange channel heats the outside of the material channel, thereby improving the uniformity of heating the crostata sauce in the material channel.
[0022] Furthermore, conversion boxes are symmetrically arranged on both sides of the heat exchange cylinder, and the conversion boxes are respectively connected to an auxiliary heat supply feed pipe and an auxiliary heat supply discharge pipe, and the ends of the auxiliary heat supply sleeves extend into the conversion boxes and are rotatably sealed with the conversion boxes. This arrangement makes it easy to pass hot water into the auxiliary heat exchange cylinder.
[0023] Furthermore, the auxiliary heating sleeve is keyed to the main shaft, and the sun gear in the planetary gear pair is keyed to the auxiliary heating sleeve. This method can use the auxiliary heating sleeve to drive the sun gear in the planetary gear pair, which not only avoids interference with the supply of hot water in the auxiliary heat exchange cylinder during the rotation of the rotating frame, but also improves the compactness of the overall structure and reduces the space required for the overall assembly.
[0024] Furthermore, a through groove is provided in the middle of the rotating disk, and the outer wall of the auxiliary heat exchange cylinder is rotatably sealed with the inner wall of the through groove of the rotating disk. This method facilitates maintaining the sealing performance between the material channel and the auxiliary heat exchange cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 A schematic diagram of a sterilization device for producing cosada sauce proposed in an embodiment of the present application is shown;
[0027] Figure 2 A front view of a heat exchange cylinder in a sterilization device for producing cascara sauces proposed in an embodiment of the present application is shown;
[0028] Figure 3 A schematic diagram of the coordination of a planetary gear pair on one side of a sterilization device for producing cascara sauces proposed in an embodiment of the present application is shown;
[0029] Figure 4 The schematic diagram of the interior of a conversion box in a sterilization device for producing kosher sauces proposed in an embodiment of the present application is shown;
[0030] Figure 5 A cross-sectional view of an auxiliary heat exchange sleeve in a sterilization device for producing Cosda sauces proposed in an embodiment of the present application is shown;
[0031] Figure 6 A schematic diagram of a first fixed ring in a sterilization device for producing cascara sauces proposed in an embodiment of the present application is shown;
[0032] Figure 7 A schematic diagram of a spiral ring groove in a sterilization device for producing cascara sauces proposed in an embodiment of the present application is shown;
[0033] Figure 8 A schematic diagram of the internal structure of a heat exchange cylinder in a sterilization device for producing cascara sauces proposed in an embodiment of the present application is shown;
[0034] Fig. 9 A schematic diagram of the coordination of the planetary gear pair on the other side of a sterilization device for producing couverture sauces proposed in an embodiment of the present application is shown;
[0035] Fig.10 A schematic diagram of an elastic slider in a sterilization device for producing coulis sauce proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0036] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0037] The figure marks in the drawings of the specification include: frame 1, motor 2, reducer 3, heat exchange cylinder 4, fixed box 5, conversion box 6, heat exchange liquid discharge pipe 7, material feed pipe 8, material discharge pipe 9, heat exchange liquid feed pipe 10, auxiliary heating feed pipe 11, auxiliary heating discharge pipe 12, ring gear 13, sun gear 14, planetary gear 15, main shaft 16, auxiliary heating sleeve 17, rotating frame 18, fixed slider 19, first fixed ring 20, spiral ring groove 21, rotating shaft 22, scraper 23, auxiliary heat exchange cylinder 24, rotating disk 25, matching block 26, and return spring 27.
[0038] A sterilization device for producing cosada sauce, for example Figure 1 As shown: it includes a frame 1, a heat exchange tube 4 arranged on the frame 1, a rotating disk 25 symmetrically connected to both sides of the heat exchange tube 4, a fixed box 5 symmetrically arranged on both sides of the heat exchange tube 4 and covering the rotating disk 25, a conversion box 6 symmetrically arranged on the side walls of the fixed box 5 on both sides, and a driving mechanism arranged on the frame 1.
[0039] The frame 1 is formed by welding steel columns together, and the heat exchange tube 4, the fixing box 5 and the conversion box 6 are all fixed to the frame 1 by channel steels and bolts.
[0040] like Figure 2 As shown, a material feed pipe 8 and a heat exchange liquid discharge pipe 7 are sequentially arranged at the top of the left end of the heat exchange cylinder 4, and a material discharge pipe 9 and a heat exchange liquid feed pipe 10 are sequentially arranged at the bottom of the right end of the heat exchange cylinder 4. An auxiliary heat supply discharge pipe 12 is arranged at the left conversion box 6, and an auxiliary heat supply feed pipe 11 is arranged at the right conversion box 6.
[0041] like Figure 1 and Figure 3 As shown, in this embodiment, the driving mechanism includes a power member arranged on the frame 1, a main shaft 16 driven to rotate by the power member, and a planetary gear pair respectively arranged in a fixed box 5 on both sides, wherein the power member adopts a motor 2 and outputs power through a reducer 3, and the main shaft 16 is connected to the output end of the reducer 3 through a coupling and passes through the conversion box 6 on the left and right sides.
[0042] The heat exchange tube 4 is provided with a material channel and a heat exchange channel, the material feed pipe 8 and the material discharge pipe 9 are connected to the material channel, and the heat exchange liquid feed pipe 10 and the heat exchange liquid discharge pipe 7 are connected to the heat exchange channel. Figure 3 and Figure 8 As shown, an auxiliary heating sleeve 17 is installed on the main shaft 16 by key connection. The auxiliary heating sleeve 17 extends into the material channel and is provided with an auxiliary heat exchange cylinder 24.
[0043] The sun gear 14 in the planetary gear pair is key-connected with the auxiliary heating sleeve 17. The rotating shaft 22 of the planetary gear 15 in the planetary gear pair is meshed with the sun gear 14 and spline-connected with the rotating shaft 22. The rotating shaft 22 extends into the material channel and is provided with a plurality of scrapers 23. The ends of both ends of the heat exchange cylinder 4 are rotatably and sealably connected with rotating disks 25. Each rotating shaft 22 passes through the rotating disk 25 to drive the rotating disk 25 to rotate as a whole. The outer wall of the auxiliary heating sleeve 17 is sleeved with a rotating frame 18 rotatably connected to the fixed box 5. Each rotating shaft 22 passes through the rotating frame 18. A through groove is provided in the middle of the rotating disk 25. The outer wall of the auxiliary heat exchange cylinder 24 is rotatably and sealably connected with the inner wall of the through groove of the rotating disk 25. The ring gear 13 in the planetary gear pair is fixed to the inner wall of the fixed box 5.
[0044] In this embodiment, the auxiliary heat exchange cylinder 24 supplies heat exchange fluid through the auxiliary heat supply sleeve 17. Specifically, Figure 4 and Figure 5 As shown, the end of the auxiliary heating sleeve 17 extends into the conversion box 6 and is rotatably sealed with the conversion box 6, and an auxiliary heating channel is provided between the end of the auxiliary heating sleeve 17 and the side wall of the auxiliary heating sleeve 17 located in the auxiliary heat exchange tube 24.
[0045] A first fixing ring 20 and a second fixing ring are respectively arranged in the fixing boxes 5 on both sides. Figure 3 , Figure 6 and Figure 7 As shown, a first fixing ring 20 is fixedly installed in the fixing box 5 on the right side, and a spiral ring groove 21 is provided in the first fixing ring 20, and the top and bottom of the spiral ring groove 21 are in a cliff transition, and a fixed slider 19 is provided at the right end of the rotating shaft 22 and is slidably connected to the spiral ring groove 21; and a second fixing ring is fixedly installed in the fixing box 5 on the left side, and a plane ring groove is provided in the second fixing ring, as shown in FIG. Fig. 9 As shown, the left end of the rotating shaft 22 is provided with an elastic sliding block slidably connected to the plane annular groove, as shown in FIG. Fig.10 As shown, the elastic slider includes a matching block 26 spline-connected to the left end of the rotating shaft 22 and a return spring 27 arranged between the matching block 26 and the rotating shaft 22 .
[0046] Under this setting, while the rotating shaft 22 rotates around the axis of the heat exchange tube 4, the fixed slider 19 on each rotating shaft 22 slides along the surface of the spiral ring groove 21, thereby pushing the rotating shaft 22 to the left and compressing the return spring 27. When the fixed slider 19 falls from the top of the spiral ring groove 21 to the bottom, the return spring 27 pushes the rotating shaft 22 to be released quickly, so that the rotating shaft 22 moves quickly to the right side of the heat exchange tube 4. In combination with the scraper 23 on the rotating shaft 22, the cocoa sauce in the material channel can be pushed to the right, thereby promoting the flow of the cocoa sauce.
[0047] In this embodiment, an auxiliary heat exchange cylinder 24 is used to heat the material entering the material channel, and the heat exchange channel heats the outside of the material channel. At the same time, the driving mechanism drives the rotating shaft 22 and the blades on the rotating shaft 22 to rotate around the center of the heat exchange cylinder 4 while also rotating on their own, so as to improve the uniformity of heating the costa sauce and avoid the costa sauce from being continuously accumulated at a certain position in the material channel, thereby improving the sterilization effect of the costa sauce.
[0048] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A sterilization device for producing Costa sauce, characterized in that: include: frame; A heat exchange tube arranged on the frame, wherein a material channel and a heat exchange channel are arranged in the heat exchange tube; Rotating discs are connected to both ends of the heat exchange cylinder in a rotatable and sealing manner and communicate with the material channel, a plurality of rotating shafts are arranged between the rotating discs, and a plurality of scrapers are evenly arranged on the rotating shafts; The driving mechanism comprises a power member arranged on the frame and a rotating frame symmetrically arranged on both sides of the heat exchange tube and driven by the power member to rotate around the axis of the heat exchange tube, and both ends of the rotating shaft are respectively connected to the rotating frame.
2. The sterilization equipment for producing Costa sauce according to claim 1, characterized in that: The rotating shaft is slidably connected to the rotating frame, and a first fixed ring and a second fixed ring are respectively provided on both sides of the heat exchange cylinder. One end of the rotating shaft is provided with a fixed slider slidably connected to the first fixed ring, and the surfaces of the first fixed ring and the fixed slider that cooperate with each other have a height difference. The other end of the rotating shaft is provided with an elastic slider slidably connected to the second fixed ring.
3. The sterilization equipment for producing Costa sauce according to claim 2, characterized in that: The elastic sliding block comprises a matching block spline-connected to the rotating shaft and a return spring arranged between the matching block and the rotating shaft.
4. A sterilization device for producing cosada sauce according to claim 2 or 3, characterized in that: A spiral ring groove is provided in the first fixing ring, and the top and bottom of the spiral ring groove are in a cliff transition; and a plane ring groove is provided in the second fixing ring.
5. The sterilization equipment for producing Costa sauce according to claim 1, characterized in that: The driving mechanism comprises: A power member arranged on the frame; A main shaft driven to rotate by the power member; A planetary gear pair, wherein the sun gear in the planetary gear pair is coaxially connected to the main shaft, the planetary gears in the planetary gear pair are coaxially connected to the rotating shaft, and the ring gear in the planetary gear pair is fixedly connected to the heat exchange cylinder.
6. The sterilization equipment for producing Costa sauce according to claim 5, characterized in that: The planetary gear pairs are symmetrically arranged on both sides of the heat exchange tube, and fixed boxes are symmetrically arranged at both ends of the heat exchange tube, and the ring gears in the planetary gear pairs are respectively fixed in the fixed boxes.
7. A sterilization device for producing Costa sauce according to claim 5 or 6, characterized in that: It also includes an auxiliary heat exchange cylinder rotatably connected to the material channel, the outer wall of the main shaft is sleeved with an auxiliary heating sleeve connected to the inside of the auxiliary heat exchange cylinder, and the ends of the auxiliary heating sleeve are provided with auxiliary heating channels connected to the inner wall of the auxiliary heat exchange cylinder.
8. The sterilization equipment for producing Costa sauce according to claim 7, characterized in that: Conversion boxes are symmetrically arranged on both sides of the heat exchange cylinder, and the conversion boxes are respectively connected with an auxiliary heat supply feed pipe and an auxiliary heat supply discharge pipe. The end of the auxiliary heat supply sleeve extends into the conversion box and is rotatably sealed and connected with the conversion box.
9. The sterilization equipment for producing Costa sauce according to claim 8, characterized in that: The auxiliary heating sleeve is key-connected to the main shaft, and the sun gear in the planetary gear pair is key-connected to the auxiliary heating sleeve.
10. A sterilization device for producing Costa sauce according to claim 8 or 9, characterized in that: A through groove is provided in the middle of the rotating disk, and the outer wall of the auxiliary heat exchange cylinder is rotatably sealedly connected with the inner wall of the through groove of the rotating disk.