Sterilization device and sterilization method for processing konjac powder

Abstract

The invention discloses a sterilization device for konjak processing and a sterilization method thereof, and belongs to the technical field of konjak processing. The sterilization device comprises a mounting frame, supporting legs are arranged at the lower end of the mounting frame, a sterilization tank is arranged above the mounting frame, a top cover is arranged at the upper end of the sterilization tank, and a sealing ring is arranged at the lower end of the top cover; according to the invention, by arranging the konjac powder turning mechanism, the konjac powder in the sterilization tank can be conveniently turned, so that the konjac powder can be fully mixed with hot air, and the heating efficiency and heating uniformity of the konjac powder are improved, so that the sterilization effect of the konjac powder is improved; according to the invention, through the arrangement of the konjac powder discharging mechanism, the sterilized konjac powder can be conveniently discharged, the problem that the konjac powder is left in the sterilization tank and cannot be discharged smoothly is avoided, and meanwhile, the mechanism can drive a top cover to open and close through an electric push rod, so that the konjac powder can be conveniently discharged. Therefore, the sealing performance of the sterilization tank can be ensured when the konjak is sterilized.

Description

Technical Field

[0001] The invention belongs to the technical field of konjac japonica processing, and particularly relates to a sterilizing device and a sterilizing method for konjac japonica processing. Background Art

[0002] During the processing of konjac, it needs to be sterilized. Now the most common method is to use pasteurization to sterilize it, so that the konjac can be sterilized while also ensuring its taste.

[0003] However, the existing konjac jelly has the following problems when being sterilized: 1. When being sterilized, since the konjac jelly is mostly piled up together, the konjac jelly cannot be heated evenly, resulting in a reduction in the sterilization effect of the konjac jelly;

[0004] 2. After the sterilization is completed, it is inconvenient to take the konjac out of the sterilization tank. Manual material removal is not only inefficient, but also causes some konjac to remain on the inner wall of the sterilization tank, which will affect the cleaning efficiency of the sterilization tank in the later stage over time.

[0005] 3. The existing konjac pudding heating device mainly heats through a heating plate. This heating method will make the konjac pudding unable to be heated evenly. At the same time, when the konjac pudding is heated and sterilized, the temperature control is relatively delicate, and the existing heating device cannot effectively control the temperature. Summary of the invention

[0006] To solve the problems raised in the above background technology, the present invention provides a sterilizing device for processing konjac jjiga, which has the characteristics of being convenient for fully stirring the konjac jjiga to make it evenly heated, convenient for taking the sterilized konjac jjiga from the sterilizing tank, and convenient for accurately controlling the heating temperature of the konjac jjiga during sterilization.

[0007] The invention also provides a sterilization method of a sterilization device for processing konjac japonica.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a sterilization device for processing konjac japonica, comprising a mounting frame, a supporting leg is arranged at the lower end of the mounting frame, a sterilization tank is arranged above the mounting frame, a top cover is arranged at the upper end of the sterilization tank, a sealing ring is arranged at the lower end of the top cover, a konjac japonica feeding mechanism is arranged on the side of the mounting frame, a konjac japonica turning mechanism is arranged inside the sterilization tank, and a konjac japonica heating and sterilization mechanism is arranged at the upper end of the top cover.

[0009] Furthermore, the konjac turning mechanism includes a driving gear, a motor 1, a stirring assembly and a gear installation cabin. A gear installation cabin is provided at the lower end of the interior of the sterilization tank, a motor 1 is arranged at the center position of the lower end of the sterilization tank, an output end of the motor 1 is located inside the gear installation cabin and a driving gear is arranged, and three groups of stirring assemblies are arranged on the side of the driving gear in meshing connection.

[0010] Furthermore, the stirring assembly includes a stirring shaft, a driven gear and a stirring rod. Three groups of driven gears are meshingly connected to the side of the driving gear. The upper end of the driven gear is provided with a stirring shaft, and the upper end surface of the stirring shaft is provided with a stirring rod.

[0011] Furthermore, the connection between the stirring shaft and the sterilizing tank is rotatably connected via a bearing.

[0012] Furthermore, the konjac feeding mechanism includes a second motor, a rotating shaft, a large gear, a gear mounting box and a pinion. The side of the mounting frame is provided with a gear mounting box, the side of the gear mounting box is provided with a second motor, the output end of the second motor is located inside the gear mounting box and is provided with a small gear, the side of the small gear is meshingly connected with a large gear, the side of the large gear is provided with a rotating shaft, and the rotating shaft is fixedly connected to the sterilization tank by screws.

[0013] Furthermore, the konjac feeding mechanism also includes an ear plate, a connecting ear and an electric push rod. The side of the sterilization tank is provided with a connecting ear, the lower end of the connecting ear is provided with an electric push rod, the side of the top cover is provided with an ear plate, and the output end of the electric push rod is fixedly connected to the lower end surface of the ear plate by screws.

[0014] Furthermore, the konjac heating and sterilization mechanism includes a hot air blower, a hot air pipe, a PLC controller, a control panel and a temperature sensor. The upper end of the top cover is provided with a hot air pipe, the other end of the hot air pipe is provided with a hot air blower, the center of the lower end of the sterilization tank is provided with a temperature sensor, the upper end of the other side of the mounting frame is provided with a PLC controller, and the side of the PLC controller is provided with a control panel.

[0015] Furthermore, the hot air blower, PLC controller, control panel and temperature sensor are electrically connected via connecting wires.

[0016] Further, a sterilization method for a sterilization device for konjac processing comprises the following steps:

[0017] S1: When the konjac is heated and sterilized, first pour the konjac into the inside of the sterilizing tank, then open the electric push rod connected to the lower end of the ear, the electric push rod drives the ear plate to descend, and the ear plate descends and drives the top cover to close, then turn on the hot air blower, the hot air blower sends hot air into the inside of the sterilizing tank through the hot air pipe, then set the threshold of the temperature sensor to between ℃-℃ by the PLC controller, set the time to minutes, when the temperature sensor monitors that the temperature in the sterilizing tank exceeds ℃-℃, the temperature sensor converts the temperature signal into an electrical signal and transmits it to the PLC controller, the PLC controller controls the hot air blower to turn off through the control panel, when the temperature sensor monitors that the temperature in the sterilizing tank exceeds ℃-℃, the temperature sensor converts the temperature signal into an electrical signal and transmits it to the PLC controller, the PLC controller controls the hot air blower to turn on through the control panel;

[0018] S2: After the heating time of minutes has passed, the threshold value of the temperature sensor is set to between ℃-℃ by the PLC controller, and the time is set to minutes. When the temperature sensor monitors that the temperature in the sterilizing tank exceeds ℃-℃, the temperature sensor converts the temperature signal into an electrical signal and transmits it to the PLC controller. The PLC controller controls the hot air blower to be turned off through the control panel. When the temperature sensor monitors that the temperature in the sterilizing tank exceeds ℃-℃, the temperature sensor converts the temperature signal into an electrical signal and transmits it to the PLC controller again. The PLC controller controls the hot air blower to be turned on through the control panel, thereby realizing the heating and sterilization work for konjac Shuang, and this sterilization method can also keep the taste of konjac Shuang;

[0019] S3: In order to ensure that the konjac can be fully mixed with the hot air, the motor 1 is turned on, and the motor 1 drives the driving gear in the gear installation cabin to rotate through the output end, and the driving gear rotates to drive the driven gear to rotate, and the driven gear rotates to drive the stirring shaft to rotate, and the stirring shaft rotates to drive the stirring rod to rotate, so that the konjac is turned over;

[0020] S4: When unloading the konjac, open the electric push rod connected to the lower end of the ear, the electric push rod drives the ear plate to rise, the ear plate rises and drives the top cover to open, then turn on the motor 2 on the side of the gear mounting box, the motor 2 drives the small gear to rotate through the output end, the small gear rotates and drives the large gear to rotate, the large gear rotates and drives the rotating shaft to rotate, the rotating shaft rotates and drives the sterilization tank to rotate, so that the konjac in the sterilization tank is poured out.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention is provided with a konjac crisp turning mechanism, which can conveniently turn the konjac crisp in the sterilization tank, so that the konjac crisp can be fully mixed with hot air, thereby improving the heating efficiency and heating uniformity of the konjac crisp, thereby improving the sterilization effect of the konjac crisp.

[0023] 2. The present invention is provided with a konjac chip unloading mechanism, which can facilitate the unloading of the sterilized konjac chip, thereby avoiding the problem that the konjac chip remains in the sterilization tank and cannot be unloaded smoothly. At the same time, the mechanism can drive the top cover to open and close through an electric push rod, thereby ensuring that the konjac chip can ensure the sealing of the sterilization tank during sterilization.

[0024] 3. The present invention is provided with a konjac heating sterilization mechanism, which can conveniently send hot air into the interior of the sterilization tank through the hot air pipe by the hot air blower, and monitor the temperature in the sterilization tank by the temperature sensor, and then convert the temperature signal into an electrical signal and transmit it to the PLC controller, so as to control the start and stop of the hot air blower through the control panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A perspective view of the present invention;

[0026] Figure 2 It is a three-dimensional cutaway view of the konjac crisp turning mechanism of the present invention;

[0027] Figure 3 is a three-dimensional diagram of the stirring assembly of the present invention;

[0028] Figure 4 It is a three-dimensional diagram of the konjac feeding mechanism of the present invention;

[0029] Figure 5 It is a three-dimensional diagram of the heating and sterilization mechanism of the konjac cake of the present invention;

[0030] Figure 6 It is the working principle diagram of the konjac heating and sterilization mechanism of the present invention;

[0031] In the figure: 1. mounting frame; 2. supporting leg; 3. konjac debonding mechanism; 31. motor 2; 32. ear plate; 33. connecting ear; 34. electric push rod; 35. rotating shaft; 36. large gear; 37. gear mounting box; 38. small gear; 4. sterilizing tank; 5. konjac debonding mechanism; 51. driving gear; 52. motor 1; 53. stirring assembly; 531. stirring shaft; 532. driven gear; 533. stirring rod; 54. gear mounting compartment; 6. top cover; 7. konjac debonding heating and sterilization mechanism; 71. hot air blower; 72. hot air pipe; 73. PLC controller; 74. control panel; 75. temperature sensor; 8. sealing ring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Example 1

[0034] See also Figure 1-6 The present invention provides the following technical solutions: a sterilization device for processing konjac crisps, comprising a mounting frame 1, a supporting leg 2 is arranged at the lower end of the mounting frame 1, a sterilization tank 4 is arranged above the mounting frame 1, a top cover 6 is arranged at the upper end of the sterilization tank 4, a sealing ring 8 is arranged at the lower end of the top cover 6, a konjac crisps feeding mechanism 3 is arranged on the side of the mounting frame 1, a konjac crisps turning mechanism 5 is arranged inside the sterilization tank 4, and a konjac crisps heating and sterilization mechanism 7 is arranged at the upper end of the top cover 6.

[0035] The present invention further comprises a konjac turning mechanism 5 comprising a driving gear 51, a motor 52, a stirring assembly 53 and a gear installation chamber 54. The gear installation chamber 54 is provided at the lower end of the sterilizing tank 4, and a motor 52 is provided at the center of the lower end of the sterilizing tank 4. The output end of the motor 52 is located inside the gear installation chamber 54 and a driving gear 51 is provided. The side of the driving gear 51 is meshed and connected with three groups of stirring assemblies 53.

[0036] By adopting the above technical solution, the motor 52 is turned on, and the motor 52 drives the driving gear 51 in the gear installation cabin 54 to rotate through the output end. The driving gear 51 rotates to drive the stirring assembly 53 to rotate, thereby turning the konjac cake.

[0037] The present invention further comprises a stirring assembly 53 including a stirring shaft 531, a driven gear 532 and a stirring rod 533. The driving gear 51 is meshedly connected with three sets of driven gears 532 on its side. The upper end of the driven gear 532 is provided with a stirring shaft 531. The upper end surface of the stirring shaft 531 is provided with a stirring rod 533.

[0038] By adopting the above technical solution, the rotation of the driving gear 51 will drive the driven gear 532 to rotate, the rotation of the driven gear 532 will drive the stirring shaft 531 to rotate, and the rotation of the stirring shaft 531 will drive the stirring rod 533 to rotate, so as to turn the konjac cake.

[0039] In the present invention, the connection between the stirring shaft 531 and the sterilizing tank 4 is rotatably connected via a bearing.

[0040] By adopting the above technical solution, the arrangement of the structure can avoid the problem of gear meshing misalignment between the driving gear 51 and the driven gear 532.

[0041] When the present embodiment is in use, in order to ensure that the konjac can be fully mixed with the hot air, by turning on the motor 52, the motor 52 drives the driving gear 51 in the gear installation cabin 54 to rotate through the output end, the driving gear 51 rotates and drives the driven gear 532 to rotate, the driven gear 532 rotates and drives the stirring shaft 531 to rotate, and the stirring shaft 531 rotates and drives the stirring rod 533 to rotate, so that the konjac is turned over.

[0042] Example 2

[0043] The difference between this embodiment and embodiment 1 is that: the konjac discharging mechanism 3 includes a motor 2 31, a rotating shaft 35, a large gear 36, a gear mounting box 37 and a pinion 38, a gear mounting box 37 is provided on the side of the mounting frame 1, a motor 2 31 is provided on the side of the gear mounting box 37, an output end of the motor 2 31 is located inside the gear mounting box 37 and a pinion 38 is provided, a large gear 36 is provided on the side of the pinion 38 in meshing connection, a rotating shaft 35 is provided on the side of the large gear 36, and the rotating shaft 35 is fixedly connected to the sterilizing tank 4 by screws,

[0044] By adopting the above technical solution, the motor 2 31 on the side of the gear mounting box 37 is opened, and the motor 2 31 drives the small gear 38 to rotate through the output end, and the small gear 38 rotates to drive the large gear 36 to rotate, and the large gear 36 rotates to drive the rotating shaft 35 to rotate, and the rotating shaft 35 rotates to drive the sterilization tank 4 to rotate, thereby pouring out the konjac in the sterilization tank 4.

[0045] The present invention further comprises a konjac feeding mechanism 3 which further comprises an ear plate 32, a connecting ear 33 and an electric push rod 34. The side of the sterilizing tank 4 is provided with a connecting ear 33, the lower end of the connecting ear 33 is provided with an electric push rod 34, the side of the top cover 6 is provided with an ear plate 32, and the output end of the electric push rod 34 is fixedly connected to the lower end surface of the ear plate 32 by screws.

[0046] By adopting the above technical solution, when the konjac is being fed, the electric push rod 34 connected to the lower end of the ear 33 is opened, the electric push rod 34 drives the ear plate 32 to rise, and the ear plate 32 rises and drives the top cover 6 to open.

[0047] When the present embodiment is in use, when the konjac crisp is unloaded, the electric push rod 34 connected to the lower end of the ear 33 is opened, the electric push rod 34 drives the ear plate 32 to rise, and the ear plate 32 rises to drive the top cover 6 to open, and then the motor 2 31 on the side of the gear mounting box 37 is opened, and the motor 2 31 drives the small gear 38 to rotate through the output end, and the small gear 38 rotates to drive the large gear 36 to rotate, and the large gear 36 rotates to drive the rotating shaft 35 to rotate, and the rotating shaft 35 rotates to drive the sterilizing tank 4 to rotate, thereby pouring out the konjac crisp in the sterilizing tank 4.

[0048] Example 3

[0049] The present embodiment is different from the above embodiment in that: the konjac heating and sterilization mechanism 7 includes a hot air blower 71, a hot air pipe 72, a PLC controller 73, a control panel 74 and a temperature sensor 75. The upper end of the top cover 6 is provided with a hot air pipe 72, the other end of the hot air pipe 72 is provided with a hot air blower 71, the center of the lower end of the sterilization tank 4 is provided with a temperature sensor 75, the upper end of the other side of the mounting frame 1 is provided with a PLC controller 73, and the side of the PLC controller 73 is provided with a control panel 74.

[0050] By adopting the above technical scheme, when Konjac is sterilized by heating, first Konjac is poured into the inside of the sterilizing tank 4, then the electric push rod 34 connected to the lower end of the ear 33 is opened, the electric push rod 34 drives the ear plate 32 to descend, and the ear plate 32 descends and drives the top cover 6 to close, and then the hot air blower 71 is opened, and the hot air blower 71 sends hot air into the inside of the sterilizing tank 4 through the hot air pipe 72, and then the threshold value of the temperature sensor 75 is set to be between 62 ℃ and 65 ℃ by the PLC controller 73, and the setting time is 30 minutes. When the temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds more than 62 ℃ and 65 ℃, the temperature sensor 75 converts the temperature signal into an electrical signal and transmits it to the PLC controller 73. The PLC controller 73 controls the hot air blower 71 to close by the control panel 74, and when the temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds less than 62 ℃ and 65 ℃, the temperature sensor 75 converts the temperature signal into an electrical signal again. The signal is transmitted to PLC controller 73, PLC controller 73 controls hot air blower 71 to open through control panel 74, after 30 minutes heating time has passed, the threshold value of temperature sensor 75 is set to be between 75 ℃-90 ℃ by PLC controller 73 again, and the setting time is 5 minutes, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds more than 75 ℃-90 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes it to PLC controller 73, PLC controller 73 controls hot air blower 71 to close through control panel 74, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds less than 75 ℃-90 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes it to PLC controller 73 again, PLC controller 73 controls hot air blower 71 to open through control panel 74, thereby realizes the heating and sterilization work for the refreshing konjac, and this sterilization method can also keep the refreshing taste of konjac.

[0051] In the present invention, the hot air blower 71, the PLC controller 73, the control panel 74 and the temperature sensor 75 are electrically connected via connecting wires.

[0052] By adopting the above technical solution, the setting of the structure can ensure the normal operation of the hot air blower 71, the PLC controller 73, the control panel 74 and the temperature sensor 75.

[0053] The present embodiment is in use, when konjac jelly is carried out heat sterilization, first konjac jelly is poured into the inside of sterilizing tank 4, then open the electric push rod 34 connected to the lower end of ear 33, the electric push rod 34 drives the ear plate 32 to descend, the ear plate 32 descends and drives the top cover 6 to close, then open the hot air blower 71, the hot air blower 71 sends hot air into the inside of sterilizing tank 4 through the hot air pipe 72, then set the threshold value of temperature sensor 75 by PLC controller 73 to be between 62 ℃-65 ℃, the setting time is 30 minutes, when the temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds more than 62 ℃-65 ℃, at this moment, the temperature sensor 75 converts the temperature signal into an electrical signal and transmits it to the PLC controller 73, the PLC controller 73 controls the hot air blower 71 to close by the control panel 74, when the temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds less than 62 ℃-65 ℃, at this moment, the temperature sensor 75 converts the temperature signal into an electrical signal again 73, PLC controller 73 controls hot air blower 71 to open by control panel 74, after 30 minutes heating time has passed, the threshold value of setting temperature sensor 75 by PLC controller 73 is between 75 ℃-90 ℃ again, the setting time is 5 minutes, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds more than 75 ℃-90 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes to PLC controller 73, PLC controller 73 controls hot air blower 71 to close by control panel 74, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds below 75 ℃-90 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes to PLC controller 73 again, PLC controller 73 controls hot air blower 71 to open by control panel 74, thereby realizes the refreshing heating sterilization work for konjak, and this sterilization mode can also keep the refreshing mouthfeel of konjak.

[0054] The present invention further provides a sterilization method for a sterilization device for konjac processing, comprising the following steps:

[0055] S1: when konjac is carried out heat sterilization, first konjac is poured into the inside of sterilizing tank 4, then open the electric push rod 34 connecting ear 33 lower ends, electric push rod 34 drives ear plate 32 to descend, ear plate 32 descends and drives top cover 6 to close, open hot air blower 71 immediately, hot air is sent into the inside of sterilizing tank 4 by hot air pipe 72 by hot air blower 71, the threshold value of setting temperature sensor 75 by PLC controller 73 immediately is between 62 ℃-65 ℃, the setting time is 30 minutes, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds more than 62 ℃-65 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes to PLC controller 73, PLC controller 73 controls hot air blower 71 to close by control panel 74, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds below 62 ℃-65 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes to PLC controller 73 again, PLC controller 73 controls hot air blower 71 by control panel 74 and opens;

[0056] S2: after 30 minutes heating time has passed, the threshold value of setting temperature sensor 75 by PLC controller 73 is between 75 ℃-90 ℃ again, the setting time is 5 minutes, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds more than 75 ℃-90 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes to PLC controller 73, PLC controller 73 controls hot air blower 71 to close by control panel 74, when temperature sensor 75 monitors the temperature in the sterilizing tank 4 and exceeds below 75 ℃-90 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes to PLC controller 73 again, PLC controller 73 controls hot air blower 71 to open by control panel 74, thereby realizes the refreshing heating sterilization work for konjak, and this sterilization mode can also keep the refreshing mouthfeel of konjak;

[0057] S3: In order to ensure that the konjac can be fully mixed with the hot gas, by turning on the motor 1 52, the motor 1 52 drives the driving gear 51 in the gear installation cabin 54 through the output end to rotate, the driving gear 51 rotates and drives the driven gear 532 to rotate, the driven gear 532 rotates and drives the stirring shaft 531 to rotate, and the stirring shaft 531 rotates and drives the stirring rod 533 to rotate, thereby turning the konjac;

[0058] S4: When the konjac is being unloaded, the electric push rod 34 connected to the lower end of the ear 33 is opened, the electric push rod 34 drives the ear plate 32 to rise, the ear plate 32 rises and drives the top cover 6 to open, and then the motor 2 31 on the side of the gear mounting box 37 is opened, the motor 2 31 drives the small gear 38 to rotate through the output end, the small gear 38 rotates and drives the large gear 36 to rotate, the large gear 36 rotates and drives the rotating shaft 35 to rotate, the rotating shaft 35 rotates and drives the sterilization tank 4 to rotate, so that the konjac in the sterilization tank 4 is poured out.

[0059] The hot air blower 71 in the present invention is an existing disclosed technology, and the selected model is Fengtengwei F1-P1037.

[0060] The PLC controller 73 in the present invention is an existing disclosed technology, and the selected model is Siemens S7-300.

[0061] The temperature sensor 75 in the present invention is an existing disclosed technology, and the selected model is PT100.

[0062] The working principle and use process of the present invention are as follows: when the present invention is used, when the konjac is heated and sterilized, the konjac is first poured into the interior of the sterilization tank 4, and then the electric push rod 34 connected to the lower end of the ear 33 is opened, the electric push rod 34 drives the ear plate 32 to descend, and the ear plate 32 descends and drives the top cover 6 to close, and then the hot air blower 71 is turned on, and the hot air blower 71 sends hot air into the interior of the sterilization tank 4 through the hot air pipe 72, and then the threshold of the temperature sensor 75 is set to between 62°C and 65°C through the PLC controller 73, and the setting time is 30 minutes. When the temperature sensor 75 monitors that the temperature in the sterilization tank 4 exceeds 62°C-65°C, the temperature sensor 75 converts the temperature signal into an electrical signal The temperature sensor 75 detects that the temperature in the sterilizing tank 4 exceeds 62°C-65°C, and the temperature sensor 75 converts the temperature signal into an electrical signal and transmits it to the PLC controller 73. The PLC controller 73 controls the hot air blower 71 to turn on through the control panel 74. After 30 minutes of heating time, the threshold of the temperature sensor 75 is set to between 75°C and 90°C through the PLC controller 73, and the setting time is 5 minutes. When the temperature sensor 75 detects that the temperature in the sterilizing tank 4 exceeds 75°C-90°C, the temperature sensor 75 converts the temperature signal into an electrical signal and transmits it to the PLC controller 73. The PLC controller 73 controls the hot air blower 71 to turn on through the control panel 74. Change into electric signal and pass to PLC controller 73, PLC controller 73 controls hot air blower 71 to close through control panel 74, when temperature sensor 75 monitors the temperature in sterilizing tank 4 and exceeds below 75 ℃-90 ℃, now temperature sensor 75 converts temperature signal into electric signal and passes to PLC controller 73 again, PLC controller 73 controls hot air blower 71 to open through control panel 74, thereby realizes the heating sterilization work for konjak cool, and this sterilization method can also keep the cool taste of konjak cool; in order to ensure that konjak cool can be fully mixed with hot air, by turning on motor 1 52, motor 1 52 drives the driving gear 51 in gear installation cabin 54 to rotate through output terminal, and the active gear 51 in gear installation cabin 54 is driven by motor 1 52. The rotation of gear 51 will drive the driven gear 532 to rotate, and the rotation of driven gear 532 will drive the stirring shaft 531 to rotate, and the rotation of stirring shaft 531 will drive the stirring rod 533 to rotate, thereby turning the konjac candy; when the konjac candy is unloaded, the electric push rod 34 connected to the lower end of the ear 33 is opened, the electric push rod 34 drives the ear plate 32 to rise, and the rising of the ear plate 32 drives the top cover 6 to open, and then the motor 2 31 on the side of the gear mounting box 37 is opened, and the motor 2 31 drives the small gear 38 to rotate through the output end, and the small gear 38 rotates to drive the large gear 36 to rotate, and the large gear 36 rotates to drive the rotating shaft 35 to rotate, and the rotating shaft 35 rotates to drive the sterilizing tank 4 to rotate, thereby pouring out the konjac candy in the sterilizing tank 4.

[0063] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sterilizing device for processing konjac, comprising a mounting frame (1), the lower end of the mounting frame (1) is provided with a supporting leg (2), a sterilizing tank (4) is provided above the mounting frame (1), the upper end of the sterilizing tank (4) is provided with a top cover (6), and the lower end of the top cover (6) is provided with a sealing ring (8), characterized in that: A konjac savory material discharging mechanism (3) is arranged on the side of the mounting frame (1), a konjac savory material turning mechanism (5) is arranged inside the sterilizing tank (4), and a konjac savory material heating and sterilizing mechanism (7) is arranged on the upper end of the top cover (6).

2. A sterilizing device for konjac processing according to claim 1, characterized in that: The konjac turning mechanism (5) comprises a driving gear (51), a motor 1 (52), a stirring assembly (53) and a gear installation chamber (54); the gear installation chamber (54) is provided at the lower end of the sterilizing tank (4); the motor 1 (52) is arranged at the center of the lower end of the sterilizing tank (4); the output end of the motor 1 (52) is located inside the gear installation chamber (54) and a driving gear (51) is arranged; and three groups of stirring assemblies (53) are arranged on the side of the driving gear (51) in meshing connection.

3. A sterilizing device for konjac processing according to claim 2, characterized in that: The stirring assembly (53) comprises a stirring shaft (531), a driven gear (532) and a stirring rod (533); three groups of driven gears (532) are arranged in meshing connection on the side of the driving gear (51); the stirring shaft (531) is arranged at the upper end of the driven gear (532); and the stirring rod (533) is arranged on the upper end surface of the stirring shaft (531).

4. A sterilizing device for processing konjac according to claim 3, characterized in that: The connection between the stirring shaft (531) and the sterilizing tank (4) is rotatably connected via a bearing.

5. A sterilizing device for processing konjac according to claim 1, characterized in that: The konjac discharging mechanism (3) comprises a second motor (31), a rotating shaft (35), a large gear (36), a gear mounting box (37) and a small gear (38); the side of the mounting frame (1) is provided with a gear mounting box (37); the side of the gear mounting box (37) is provided with the second motor (31); the output end of the second motor (31) is located inside the gear mounting box (37) and is provided with a small gear (38); the side of the small gear (38) is meshingly connected with the large gear (36); the side of the large gear (36) is provided with a rotating shaft (35); the rotating shaft (35) is fixedly connected to the sterilizing tank (4) by screws.

6. A sterilizing device for processing konjac according to claim 1, characterized in that: The konjac discharging mechanism (3) further comprises an ear plate (32), a connecting ear (33) and an electric push rod (34); the side of the sterilizing tank (4) is provided with a connecting ear (33); the lower end of the connecting ear (33) is provided with an electric push rod (34); the side of the top cover (6) is provided with an ear plate (32); the output end of the electric push rod (34) is fixedly connected to the lower end surface of the ear plate (32) by screws.

7. A sterilizing device for processing konjac according to claim 1, characterized in that: The konjac heating and sterilization mechanism (7) comprises a hot air blower (71), a hot air pipe (72), a PLC controller (73), a control panel (74) and a temperature sensor (75); the upper end of the top cover (6) is provided with a hot air pipe (72); the other end of the hot air pipe (72) is provided with a hot air blower (71); the center of the lower end of the sterilization tank (4) is provided with a temperature sensor (75); the upper end of the other side of the mounting frame (1) is provided with a PLC controller (73); and the side of the PLC controller (73) is provided with a control panel (74).

8. A sterilizing device for konjac processing according to claim 7, characterized in that: The hot air blower (71), the PLC controller (73), the control panel (74) and the temperature sensor (75) are electrically connected via connecting wires.

9. A sterilization method for a sterilizing device for processing konjac according to any one of claims 1 to 8, characterized in that: The steps include: S1: When the konjac is sterilized by heating, the konjac is first poured into the interior of the sterilizing tank (4), and then the electric push rod (34) connected to the lower end of the ear (33) is opened, the electric push rod (34) drives the ear plate (32) to descend, and the ear plate (32) descends to drive the top cover (6) to close, and then the hot air blower (71) is turned on, and the hot air blower (71) sends hot air into the interior of the sterilizing tank (4) through the hot air pipe (72), and then the threshold value of the temperature sensor (75) is set to between 62°C and 65°C by the PLC controller (73), and the setting time is 30 minutes. When the temperature sensor (75) monitors When the temperature in the sterilizing tank (4) is detected to be above 62°C-65°C, the temperature sensor (75) converts the temperature signal into an electrical signal and transmits it to the PLC controller (73), and the PLC controller (73) controls the hot air blower (71) to be turned off through the control panel (74); when the temperature sensor (75) detects that the temperature in the sterilizing tank (4) is above 62°C-65°C, the temperature sensor (75) converts the temperature signal into an electrical signal again and transmits it to the PLC controller (73), and the PLC controller (73) controls the hot air blower (71) to be turned on through the control panel (74); S2: After the 30-minute heating time has passed, the threshold value of the temperature sensor (75) is set to between 75°C and 90°C by the PLC controller (73), and the setting time is 5 minutes. When the temperature sensor (75) detects that the temperature in the sterilizing tank (4) exceeds 75°C-90°C, the temperature sensor (75) converts the temperature signal into an electrical signal and transmits it to the PLC controller (73). The PLC controller (73) controls the hot air blower (71) to be turned off through the control panel (74). When the temperature sensor (75) detects that the temperature in the sterilizing tank (4) exceeds 75°C-90°C, the temperature sensor (75) converts the temperature signal into an electrical signal and transmits it to the PLC controller (73). The PLC controller (73) controls the hot air blower (71) to be turned on through the control panel (74), thereby achieving the heating and sterilization work for the konjac. The sterilization method can also maintain the taste of the konjac. S3: In order to ensure that the konjac noodles can be fully and evenly mixed with the hot air, the motor 1 (52) is turned on, and the motor 1 (52) drives the driving gear (51) in the gear installation cabin (54) to rotate through the output end, and the driving gear (51) rotates to drive the driven gear (532) to rotate, and the driven gear (532) rotates to drive the stirring shaft (531), and the stirring shaft (531) rotates to drive the stirring rod (533), thereby turning the konjac noodles; S4: When the konjac jelly is unloaded, the electric push rod (34) connected to the lower end of the ear (33) is opened, the electric push rod (34) drives the ear plate (32) to rise, the ear plate (32) rises and drives the top cover (6) to open, and then the motor 2 (31) on the side of the gear installation box (37) is opened, the motor 2 (31) drives the small gear (38) to rotate through the output end, the small gear (38) rotates and drives the large gear (36) to rotate, the large gear (36) rotates and drives the rotating shaft (35) to rotate, the rotating shaft (35) rotates and drives the sterilizing tank (4) to rotate, so that the konjac jelly in the sterilizing tank (4) is poured out.

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