Feeding device
By designing a feeding device including an atomization module and a mixing module, the problem of uneven bonding and addition of glycerol during the drum feeding process is solved, and the full contact and uniform mixing of tobacco raw materials and atomizer are achieved, improving the quality of cigarettes and reducing waste.
Patent Information
- Application Number
- CN202411966962.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-30
AI Technical Summary
When using glycerin as a smoke generator in the existing drum feeding device, due to the viscosity and poor fluidity of glycerin, the uneven addition of glycerin, the absorption rate and the large loss of glycerin, the quality of cigarettes and the waste.
A feeding device is designed, including an atomization module and a mixing module. The atomization module mixes the gas and liquid raw materials through the gas supply assembly and the liquid supply assembly and atomizes the atomized mixture. The spray assembly sprays the atomized mixture into the drum; the drum heating assembly of the mixing module keeps the temperature in the drum in a suitable range to ensure the fluidity and uniformity of the atomizer.
By heating the atomizer, it improves its fluidity and combines the drum heating technology to reduce the temperature difference between the tobacco raw materials and the atomizer, ensure that the atomizer is in full contact with the tobacco raw materials and is not easy to bond, improves the mixing uniformity and quality, and reduces waste.
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Figure CN119498553A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tobacco processing, and in particular to a feeding device. Background Art
[0002] As a new type of tobacco, heated cigarettes are gradually being accepted by consumers due to their advantages such as harm reduction and multiple flavors, and the market size is gradually expanding. As low-temperature cigarettes, heated cigarettes mainly use heat to steam the smoking material to release a large amount of aerosol for inhalation at low temperatures, which can not only achieve a similar sense of satisfaction as cigarettes, but also reduce the production of harmful substances.
[0003] At present, the method of stabilizing and controlling aerosol release is mainly to add a smoking agent with glycerin as the main component to the smoking material, while reducing its water content. For heated cigarettes with tobacco flakes as the main raw material, glycerin can be added by coating, while for non-flake tobacco raw materials, glycerin is usually added by roller feeding. However, due to the physical and chemical properties of glycerin, which is viscous and has poor fluidity, the roller feeding process is prone to problems such as tobacco raw material adhesion, uneven glycerin addition, poor absorption rate, and large glycerin loss, which affects the quality of cigarettes and causes waste. Summary of the invention
[0004] In order to solve the above technical problems, the purpose of the present invention is to provide a feeding device; the feeding device provided by the present application heats the atomizer and outputs it, and keeps the temperature in the drum in a suitable range during spraying, thereby ensuring the fluidity of the atomizer, so that the atomizer in the drum is in full contact with the tobacco raw material and is not easy to stick together.
[0005] The technical solution provided by the present invention is as follows: A feeding device comprises an atomizing module and a mixing module. The atomizing module includes a gas supply assembly, a liquid supply assembly and a spray assembly, and the mixing module includes a roller, a roller driving assembly and a roller heating assembly; The gas supply assembly is used to filter the gas raw material and then send it to the spray assembly; The liquid supply component is used to heat the liquid raw material and then send it to the spraying component; The spraying assembly is used to mix the gas raw material and the liquid raw material and then spray them into the drum in an atomized form; The roller is driven to rotate by the roller driving assembly; The drum heating assembly is used to heat the drum.
[0006] Preferably, the liquid supply assembly comprises a heating kettle, a heating component, a stirring component and a liquid output component; The heating component is used to provide heat to the heating kettle; The stirring component is arranged in the heating kettle and is used to stir the liquid raw material; The liquid output component comprises a liquid output pipe, a liquid output valve and a liquid output pump arranged on the liquid output pipe, and the liquid output pipe is connected with the heating kettle and the spraying assembly.
[0007] Preferably, the gas supply assembly comprises a gas compressor, a first filter, a freeze dryer and a gas heater connected through a gas pipeline. The gas compressor compresses the gas and sends it into the gas pipeline. After being filtered by the first filter, the gas enters the freeze dryer to remove water, and then is heated by the gas heater and sent to the spraying component.
[0008] Preferably, the spray assembly includes at least two spray heads, each of which is connected to a gas supply assembly and a liquid supply assembly.
[0009] Preferably, all the spray heads are mounted on a support rod, and the support rod is rotatably arranged in the drum.
[0010] Preferably, the drum has an open end and a closed end, the open end is provided with an end cover, and the closed end is provided with a slewing ring; The drum driving assembly comprises a drum power source and a driving gear, wherein the power output end of the drum power source is connected to the driving gear, and the driving gear is meshed with the slewing ring; and / or, A plurality of material leveling plates are also arranged in the drum, and the angle between the material leveling plates and the inner wall of the drum is adjustable.
[0011] Preferably, a damping hoisting spring shock absorber is provided at one end of the material leveling plate, and a slotted sheet metal part with adjustable gear position is provided at the other end, so that the material leveling baffle can be fixed to the inner wall of the drum at different angles by bolts.
[0012] Preferably, the mixing module further comprises a drum bracket, the drum bracket comprises an upper bracket and a lower bracket, the lower bracket is arranged on the ground, one end of the upper bracket is hinged to the lower bracket, and the other end is connected through a bracket telescopic component; The roller, the roller driving assembly and the roller heating assembly are all arranged on the upper bracket, there is a gap between the roller and the ground, and one end of the roller opening is away from the hinge shaft.
[0013] Preferably, it also includes a recycling module, which includes an air-cooled radiator and a recycling box. The feed port of the air-cooled radiator is connected to the drum, and the discharge port of the air-cooled radiator is connected to the recovery box through a recovery pipeline.
[0014] Preferably, the liquid supply component is provided with a first weight sensor, and the recovery box is provided with a second weight sensor. The control module receives signals from the first weight sensor and the second weight sensor, and controls the operation of the gas supply component and the liquid supply component.
[0015] In view of the problems existing in the prior art, the present application provides a feeding device, including an atomizing module and a mixing module, the atomizing module including a gas supply component, a liquid supply component and a spray component, the mixing module including a roller, a roller driving component and a roller heating component; the gas supply component is used to filter the gas raw material and send it to the spray component; the liquid supply component is used to heat the liquid raw material and send it to the spray component; the spray component is used to mix the gas raw material and the liquid raw material to form fine atomized particles, and spray them into the roller; the roller rotates under the drive of the roller driving component; the roller heating component is used to heat the roller. In the feeding device provided by the present application, the liquid supply component heats the atomizer during the process of supplying the atomizer, thereby improving the fluidity of the atomizer and reducing its viscosity; and the mixing module is also equipped with a roller heating component to heat the roller, increase the temperature inside the roller, reduce the temperature difference between the tobacco raw material and the atomizer, maintain the fluidity of the atomizer during mixing, thereby improving the mixing uniformity, reducing the adhesion of the tobacco raw materials, and improving the mixing quality. In addition, the present application uses a gas supply component and a liquid supply component to provide air and atomizer to the spray component respectively, and uses air to dilute the atomizer to form an atomizer spray for mixing without adding water to dilute the atomizer, which has little impact on the moisture content of the tobacco raw material and makes subsequent processing simpler.
[0016] The feeding device provided in this application has the following advantages: First, the liquid supply component heats the atomizer and outputs it, thereby improving the fluidity of the atomizer; at the same time, the gas supply component filters the gas and outputs it, thereby reducing impurities and improving gas quality, thereby achieving sufficient and stable atomization of the atomizer during the drum feeding process and improving the controllability of the atomization effect of the atomizer.
[0017] Secondly, a drum heating assembly is also provided to keep the internal temperature of the drum within a desired range, so that the atomizer in the drum is in full contact with the tobacco raw material and is not easily adhered to form a mass.
[0018] The feeding device provided in the present application has a good effect on atomizers commonly used in the tobacco field (such as ethylene glycol, propylene glycol, glycerol, etc.), and can improve their fluidity and spraying uniformity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a front view schematic diagram of the feeding device in the embodiment of the present invention (end cover perspective); Figure 2 It is a rear view schematic diagram of a feeding device in an embodiment of the present invention; Figure 3 It is a side view schematic diagram of a feeding device in an embodiment of the present invention; Figure 4 It is a top view schematic diagram of a feeding device in an embodiment of the present invention; Figure 5 It is a front view schematic diagram of the feeding device in an embodiment of the present invention (the end cover is not shown); Figure 6 for Figure 5 AA section view; Figure 7 It is a structural schematic diagram of a roller and a roller support in an embodiment of the present invention; Figure 8 It is a schematic diagram of the structure of the heating kettle and the stirring component in the embodiment of the present invention; Fig. 9 It is a structural schematic diagram of a material leveling plate with an adjustment assembly in an embodiment of the present invention (part of the material leveling plate is shown); Fig.10 Schematic diagram of the structure of the adjustment assembly in an embodiment of the present invention (the material leveling plate is not shown); Reference numerals: 1-gas supply assembly; 11-gas compressor; 12-first filter; 13-freeze dryer; 14-gas heater; 15-second filter; 2-liquid supply assembly; 21-heating kettle; 22-heating component; 23-stirring component; 231-stirring power source; 232-stirring shaft; 233-stirring blade; 234-speed regulating unit; 24-liquid output component; 241-liquid output pump; 242-manual valve; 25-first weight sensor; 3-spraying assembly; 31-spray head; 32- Support rod; 4-roller; 41-end cover; 42-slewing ring; 43-leveling plate; 431-adjusting plate; 432-damping spring shock absorber; 433-sheet metal; 5-roller drive assembly; 51-roller power source; 52-driving gear; 6-roller heating assembly; 61-heating body; 62-temperature sensor; 7-roller bracket; 71-upper bracket; 72-lower bracket; 73-bracket telescopic component; 8-recovery module; 81-air-cooled radiator; 82-recovery box; 83-third filter; 84-second weight sensor. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0022] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0023] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.
[0025] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0026] As shown in the figure, an embodiment of the present invention provides a feeding device, including an atomization module and a mixing module. The atomization module includes a gas supply assembly 1, a liquid supply assembly 2 and a spray assembly 3, and the mixing module includes a roller 4, a roller driving assembly 5 and a roller heating assembly 6; The gas supply assembly 1 is used to filter the gas raw material and then send it to the spray assembly 3; The liquid supply component 2 is used to heat the liquid raw material and then send it to the spraying component 3; The spraying assembly 3 is used to mix the gas raw material and the liquid raw material and then spray them into the drum 4 in an atomized form; The roller 4 is driven to rotate by the roller driving assembly 5; The drum heating assembly 6 is used to heat the drum 4 .
[0027] In view of the problems existing in the prior art, the present application provides a feeding device, including an atomizing module and a mixing module, the atomizing module includes a gas supply component 1, a liquid supply component 2 and a spraying component 3, and the mixing module includes a roller 4, a roller driving component 5 and a roller heating component 6; the gas supply component 1 is used to filter the gas raw material and send it to the spraying component 3; the liquid supply component 2 is used to heat the liquid raw material and send it to the spraying component 3; the spraying component 3 is used to mix the gas raw material and the liquid raw material to form fine atomized particles, and spray them into the roller 4; the roller 4 rotates under the drive of the roller driving component 5; the roller heating component 6 is used to heat the roller 4. In the feeding device provided by the present application, the liquid supply component 2 heats the atomizer during the process of supplying the atomizer, thereby improving the fluidity of the atomizer and reducing its viscosity; and the mixing module is also equipped with a roller heating component 6 to heat the roller 4, increase the temperature inside the roller 4, reduce the temperature difference between the tobacco raw material and the atomizer, and maintain the fluidity of the atomizer during mixing, thereby improving the mixing uniformity, reducing the adhesion of the tobacco raw material, and improving the mixing quality. In addition, the present application uses a gas supply component 1 and a liquid supply component 2 to respectively provide air and atomizer to the spray component 3, and uses air to dilute the atomizer to form an atomizer spray for mixing without adding water to dilute the atomizer, which has little impact on the moisture content of the tobacco raw material and makes subsequent processing simpler.
[0028] When the feeding device provided in the present application is used, the liquid supply component 2 heats and outputs the atomizer, and the gas supply component 1 compresses the air and also delivers it to the spray component 3; the tobacco raw material is fed into the drum 4, the drum drive component 5 and the drum heating component 6 are turned on, and after the temperature in the drum 4 reaches the set range, the spray component 3 sprays the atomized particles of the atomizer onto the surface of the tobacco raw material, and the atomizer and the tobacco raw material are mixed in coordination with the rotation of the drum 4.
[0029] Preferably, the liquid supply assembly 2 comprises a heating kettle 21, a heating component 22, a stirring component 23 and a liquid output component 24; The heating component 22 is used to provide heat to the heating kettle 21; The stirring member 23 is disposed in the heating kettle 21 and is used to stir the liquid raw material; The liquid output component 24 includes a liquid output pipe, a liquid output valve and a liquid output pump 241 arranged on the liquid output pipe. The liquid output pipe is connected to the heating kettle 21 and the spraying assembly 3.
[0030] The liquid supply assembly 2 preferably includes a heating kettle 21, a heating component 22, a stirring component 23 and a liquid output component 24. After the atomizer is input into the heating kettle 21 by the operator, the heating component 22 provides heat to the heating kettle 21 to increase the temperature of the atomizer in the heating kettle 21; at the same time, the stirring component 23 stirs continuously to maintain the uniformity of the liquid raw materials such as the atomizer. After the temperature of the atomizer reaches the requirement, the liquid output valve is opened as needed, and the liquid output pump 241 is started to deliver the atomizer to the spray assembly through the liquid output pipeline.
[0031] The liquid output pipeline can be provided with an insulation layer to reduce the temperature change during the flow of the atomizer.
[0032] The atomizer in the heating kettle 21 can be an atomizer solution of different concentrations, which is diluted by compressed air during spraying to meet the corresponding requirements of the tobacco raw material.
[0033] Preferably, a manual valve 242 is further provided at the connection point between the heating kettle 21 and the liquid output pipeline.
[0034] It is further preferred that a manual valve 242 is provided at the connection between the heating kettle 21 and the liquid output pipeline, which is located upstream of the liquid output valve and the liquid output pump 241 and serves as a main switch of the liquid circuit. When necessary, the output of the atomizer can be stopped by closing the manual valve 242.
[0035] Preferably, the heating component 22 is specifically a ceramic heating ring arranged on the outer wall of the heating kettle 21 .
[0036] The heating component 22 can be a ceramic heating ring, which is arranged on the outer wall of the heating kettle 21 to heat more evenly. More preferably, the ceramic heating ring is provided with double layers.
[0037] Preferably, the stirring component 23 includes a stirring power source 231 , a stirring shaft 232 and a stirring blade 233 . The stirring blade 233 is fixedly connected to the stirring shaft 232 , and a power output end of the stirring power source 231 is connected to the stirring shaft 232 .
[0038] The stirring component 23 includes a stirring power source 231, a stirring shaft 232 and a stirring blade 233. The stirring blade 233 is fixedly connected to the stirring shaft 232, and the power output end of the stirring power source 231 is connected to the stirring shaft 232. The stirring power source 231 can use an AC motor and is arranged on the top of the reactor 21. The output shaft of the motor and the stirring shaft 233 are located on the same straight line, and the connection can be achieved using a structure known in the art such as a plum blossom coupling.
[0039] Preferably, the stirring component 23 further includes a speed regulating unit 234 , which is connected to the stirring power source 231 and controls the rotation speed of the stirring power source 231 .
[0040] More preferably, the stirring component 23 further includes a speed regulating unit 234 , which is connected to the stirring power source 231 and controls the rotation speed of the stirring power source 231 .
[0041] Preferably, the gas supply assembly 1 comprises a gas compressor 11, a first filter 12, a freeze dryer 13 and a gas heater 14 connected through a gas pipeline. The gas compressor 11 compresses the gas and sends it into the gas pipeline. After being filtered by the first filter 12, the gas enters the freeze dryer 13 for dehydration, and then is heated by the gas heater 14 and sent to the spraying component 3.
[0042] The gas supply assembly 1 preferably includes a gas compressor 11, a first filter 12, a freeze dryer 13 and a gas heater 14, and each structure is connected through a gas pipeline. The gas compressor 11 compresses the gas and sends it into the gas pipeline. After being filtered by the first filter 12, it enters the freeze dryer 13 to remove water, and then is heated by the gas heater 14 and sent to the spray assembly 3.
[0043] In the atomizer mixing process, air can be used as the gas, which can meet the use requirements after filtering. When special gases such as nitrogen and helium are needed, the corresponding gas source can be connected to the input port of the gas compressor 11.
[0044] Preferably, a second filter 15 is further provided between the freeze dryer 13 and the gas heater 14 .
[0045] More preferably, a second filter 15 is provided between the freeze dryer 13 and the gas heater 14. After the gas is filtered by the first filter 12 and the second filter 15, the compressed air before entering the gas heater 14 is filtered to food grade. As required, the first filter 12 and the second filter 15 may include multi-stage filter elements.
[0046] Preferably, the gas pipeline is divided into a plurality of gas branches, one of which is used to discharge gas whose temperature does not meet the standard, and the other gas branches are connected to the spray assembly 3.
[0047] Preferably, the gas pipeline is divided into a plurality of gas branches, one of which is used to discharge gas whose temperature does not meet the standard, and the other gas branches are connected to the spraying assembly 3. The gas circuit can be divided into a required number of branches by using a three-way joint or the like.
[0048] Preferably, the spray assembly 3 includes at least two spray heads 31 , and each spray head 31 is connected to the gas supply assembly 1 and the liquid supply assembly 2 .
[0049] The conventional drum feeding equipment has only one nozzle, which is set at the feed inlet, and cannot be fed in multiple stages, and the feeding efficiency is low. To address this problem, the feeding device provided in the present application preferably has a spray assembly 3 including at least two nozzles 31 (for example, three nozzles 31 are set), and each nozzle 31 is connected to the gas supply assembly 1 and the liquid supply assembly 2, so that each nozzle 31 sprays a mixture of compressed gas and atomizer. The nozzles 31 are located at different positions in the drum 4 to apply atomizer to tobacco raw materials at different positions.
[0050] Different nozzles 31 can be connected to the same liquid supply assembly 2 and gas supply assembly 1, or different numbers of liquid supply assemblies 2 and gas supply assemblies 1 can be provided as required to supply gas and liquid to different nozzles 31. For example, two liquid supply assemblies 2 and one gas supply assembly 1 are provided.
[0051] Preferably, all the spray heads 31 are mounted on a support rod 32 , and the support rod 32 is rotatably disposed in the drum 4 .
[0052] It is further preferred that all the nozzles 31 are installed on the support rod 32, so that multiple nozzles 31 can form a "waterfall surface" when spraying, and the atomizer can be evenly sprayed to all the raw materials in the drum along the axial direction of the drum 4; the support rod 32 is rotatably arranged in the drum 4, and the direction of the nozzle 31 can be adjusted by rotating the support rod 32.
[0053] The rotation of the support rod 32 is adjusted by the operator. By setting a suitable damping or fixing with bolts, it can be ensured that the support rod 32 maintains a stable relative position with the drum 4 during the mixing process after being adjusted to the required position.
[0054] Preferably, the drum 4 has an open end and a closed end, the open end is provided with an end cover 41, and the closed end is provided with a slewing ring 42; The drum driving assembly 5 comprises a drum power source 51 and a driving gear 52, wherein the power output end of the drum power source 51 is connected to the driving gear 52, and the driving gear 52 is meshed with the slewing ring 42; and / or, The drum 4 is further provided with a plurality of material leveling plates 43 , and the angle between the material leveling plates 43 and the inner wall of the drum 4 is adjustable.
[0055] One end of the drum 4 is open for feeding and discharging materials, and an end cover 41 is provided at the opening, which is closed during the feeding process to seal the drum 4. The other end of the drum 4 is closed and provided with a slewing ring 42, which meshes with the driving gear 52 of the drum driving assembly 5, and drives the drum 4 to rotate under the power of the drum power source 51.
[0056] Preferably, the drum 4 is also provided with a plurality of leveling plates 43, and the angle between the leveling plates 43 and the inner wall of the drum 4 is adjustable, so that the tobacco raw material can present different tumbling states in the drum, and the uniform stirring of multiple types of tobacco raw material shreds can be achieved by adjusting the atomization filling amount. The angle of the leveling plate 43 is adjustable, which can be achieved by setting an adjustment component in the leveling plate 43. The connection between the leveling plate and the inner wall of the drum 4 is set to be hinged, and the adjustment component includes an adjustment plate 431, and a damping spring shock absorber 432 is set at one end of the adjustment plate 431, and the damping spring shock absorber 432 is fixedly connected to the inner wall of the drum 4; a sheet metal part 433 with multiple gears is set at the other end of the adjustment plate 431, and the clamping part fixed to the inner wall of the drum 4 is matched, and the leveling plate 43 is fixed to the inner wall of the drum 4 at different angles by connecting the sheet metal part 433 at different gears with the clamping part (bolts, etc. can be detachably connected for easy adjustment).
[0057] Preferably, the material leveling plate 43 is provided with a damping hoisting spring shock absorber at one end and a slotted sheet metal part with adjustable gear position at the other end, so that the material leveling baffle can be fixed to the inner wall of the drum at different angles by bolts.
[0058] Preferably, the end cover 41 is provided with an observation window 411 and a manual rotating scraper 412 , and the manual rotating scraper 412 is used to clean the inner wall of the observation window 411 .
[0059] More preferably, the end cover 41 is provided with an observation window 411, so that the operator can observe the working conditions inside the drum 4. A manual rotating scraper 412 is also provided, and the manual rotating scraper 412 is used to clean the inner wall of the observation window 411. When the atomizer or tobacco raw material sticks to the observation window 411 and affects the sight, the manual rotating scraper 412 can be operated to clean the observation window 411.
[0060] The scraper of the manual rotating scraper 412 is close to the inner wall of the observation window 411, and the operating handle is outside the observation window 411 for easy operation. The connection can be achieved by using a through-connecting shaft or other structures known in the art.
[0061] Preferably, the drum heating assembly 6 includes a plurality of heating bodies 61 arranged on the outer periphery of the drum 4 , and a temperature sensor 62 is also arranged inside the drum 4 ; the heating bodies 61 and the temperature sensor 62 are electrically connected to the controller respectively.
[0062] Preferably, the heating body 61 is a PTC heating body.
[0063] Preferably, the drum heating assembly 6 includes a plurality of heating bodies 61 arranged on the periphery of the drum 4, and a temperature sensor 62 is also provided inside the drum 4; the heating body 61 and the temperature sensor 62 are respectively electrically connected to the controller to adjust the operation of the heating body 61 to ensure that the temperature is within the required range.
[0064] The temperature sensor 62 is disposed in the drum 4 , which can be achieved by providing an opening in the drum 4 and then inserting the temperature sensor 62 .
[0065] The heating body 61 is preferably a PTC heating body. More preferably, the heating body 61 is evenly spaced and distributed along the circumferential direction outside the drum 4.
[0066] Preferably, the mixing module further comprises a roller bracket 7, wherein the roller bracket 7 comprises an upper bracket 71 and a lower bracket 72, wherein the lower bracket 72 is arranged on the ground, wherein one end of the upper bracket 71 is hinged to the lower bracket 72, and the other end is connected via a bracket telescopic component 73; The drum 4, the drum driving assembly 5 and the drum heating assembly 6 are all arranged on the upper bracket 71, there is a gap between the drum 4 and the ground, and one end of the opening of the drum 4 is away from the hinge axis.
[0067] It is further preferred that the mixing module also includes a roller support 7, the roller support 7 includes an upper support 71 and a lower support 72, the lower support 72 is arranged on the ground and remains stationary; one end of the upper support 71 is hinged with the lower support 72, and the other end is connected through a support telescopic component 73, and the upper support 71 is driven by the support telescopic component 73 to rotate a certain angle relative to the lower support 72, thereby driving the adjustment of the pitch angle of the roller 4 arranged on the upper support 71 and having a certain gap with the ground, and one end of the opening of the roller 4 is away from the hinge axis, that is, the pitch direction of the roller 4 is perpendicular to its rotation axis. Then, when feeding, the roller 4 can be lifted up by a certain angle (for example, an angle of 3-5° with the horizontal plane) to facilitate the tobacco raw materials to enter the deep of the roller 4, and when discharging, the roller 4 is bent down by a certain angle to make the tobacco raw materials after feeding slide to the opening to facilitate discharging.
[0068] Meanwhile, the drum driving assembly 5 and the drum heating assembly 6 are both arranged on the upper bracket 71, and can rotate with the upper bracket 71 without affecting the connection with the drum 4. The stability of the power connection can also be ensured by using a coupling or other structures known in the art.
[0069] The support telescopic component 73 may use a power element known in the art such as a motor or a hydraulic cylinder. More preferably, one end of the support telescopic component 73 connected to the upper support 71 or the lower support 72 is slidable to prevent the drum 4 from being "stuck" during the pitch adjustment process. The sliding may be achieved using a slider rail.
[0070] Preferably, it also includes a recovery module 8, which includes an air-cooled radiator 81 and a recovery box 82. The feed port of the air-cooled radiator 81 is connected to the drum 4 , and the discharge port of the air-cooled radiator 81 is connected to the recovery box 82 through a recovery pipeline.
[0071] Preferably, the feeding device provided in the present application further includes a recovery module to recover the atomizer spray that is not fully mixed with the tobacco raw material in the drum 4. Specifically, the recovery module 8 includes an air-cooled radiator 81 and a recovery box 82, the feed port of the air-cooled radiator 81 is connected to the drum 4, and the discharge port of the air-cooled radiator 81 is connected to the recovery box 82 through a recovery pipeline, so that the excess raw material in the drum 4 is sent to the recovery box.
[0072] Specifically, the air-cooled radiator 81 cools the waste liquid and hot air discharged from the drum 4 and reduces the air pressure inside the drum 4 , and the waste liquid is sent to the recovery box 82 for centralized treatment.
[0073] Preferably, a third filter 83 is further provided on the recovery pipeline.
[0074] Preferably, the liquid supply component 2 is provided with a first weight sensor 25, and the recovery box 82 is provided with a second weight sensor 84. The control module receives signals from the first weight sensor 25 and the second weight sensor 84, and controls the operation of the gas supply component 1 and the liquid supply component 2.
[0075] A third filter 83 may also be provided on the recovery pipeline for filtering, so that the material recovered in the recovery box 82 is purer. More preferably, the liquid supply assembly 2 is provided with a first weight sensor 25, and the recovery box 82 is provided with a second weight sensor 84. The control module receives the signals of the first weight sensor 25 and the second weight sensor 84, and by comparing the weight changes, the actual amount of atomizer added can be obtained, and the operation of the gas supply assembly 1 and the liquid supply assembly 2 can be adjusted as needed to reduce the waste of atomizer.
[0076] Specifically, the weight reduction of the heating kettle 21 is set as Q1, which is the total amount of added material. The total amount of added material will not be completely absorbed; at the same time, the weight increase of the recovery box 82 is set as Q2, which is the atomizer that has not been absorbed. The atomizer dosage Q to be added is set according to the actual atomized weight. When Q1-Q2=Q, the addition amount requirement is met, and the spray component switch is turned off.
[0077] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A feeding device, characterized in that: Including atomization module and mixing module, The atomization module comprises a gas supply assembly (1), a liquid supply assembly (2) and a spray assembly (3); the mixing module comprises a roller (4), a roller drive assembly (5) and a roller heating assembly (6); The gas supply component (1) is used to filter the gas raw material and then send it to the spraying component (3); The liquid supply component (2) is used to heat the liquid raw material and then send it to the spraying component (3); The spraying assembly (3) is used to mix the gas raw material and the liquid raw material and then spray them into the drum (4) in an atomized form; The roller (4) rotates under the drive of the roller driving assembly (5); The drum heating component (6) is used to heat the drum (4).
2. The feeding device according to claim 1, characterized in that: The liquid supply component (2) comprises a heating kettle (21), a heating component (22), a stirring component (23) and a liquid output component (24); The heating component (22) is used to provide heat to the heating kettle (21); The stirring component (23) is arranged in the heating kettle (21) and is used to stir the liquid raw material; The liquid output component (24) comprises a liquid output pipe, a liquid output valve and a liquid output pump (241) arranged on the liquid output pipe, and the liquid output pipe is connected to the heating kettle (21) and the spraying assembly (3).
3. The feeding device according to claim 1, characterized in that: The gas supply assembly (1) comprises a gas compressor (11), a first filter (12), a freeze dryer (13) and a gas heater (14) which are connected via a gas pipeline. The gas compressor (11) compresses the gas and sends it into the gas pipeline. After being filtered by the first filter (12), the gas enters the freeze dryer (13) to remove water, and then is heated by the gas heater (14) and sent to the spraying component (3).
4. The feeding device according to claim 1, characterized in that: The spray assembly (3) comprises at least two spray heads (31), and each spray head (31) is connected to the gas supply assembly (1) and the liquid supply assembly (2).
5. The feeding device according to claim 4, characterized in that: All the spray heads (31) are mounted on a support rod (32), and the support rod (32) is rotatably disposed in the drum (4).
6. The feeding device according to claim 1, characterized in that: The drum (4) has an open end and a closed end, the open end is provided with an end cover (41), and the closed end is provided with a slewing ring (42); The roller drive assembly (5) comprises a roller power source (51) and a driving gear (52), wherein a power output end of the roller power source (51) is connected to the driving gear (52), and the driving gear (52) is meshed with the slewing ring (42); and / or, A plurality of material leveling plates (43) are further provided in the drum (4), and the angle between the material leveling plates (43) and the inner wall of the drum (4) is adjustable.
7. The feeding device according to claim 6, characterized in that: The material leveling plate (43) is provided with a damping hoisting spring shock absorber at one end and a slotted sheet metal part with adjustable gear position at the other end, so that the material leveling baffle plate can be fixed to the inner wall of the drum at different angles by bolts.
8. The feeding device according to any one of claims 1, 6-7, characterized in that: The mixing module further comprises a roller bracket (7), the roller bracket (7) comprising an upper bracket (71) and a lower bracket (72), the lower bracket (72) being arranged on the ground, one end of the upper bracket (71) being hinged to the lower bracket (72), and the other end being connected via a bracket telescopic component (73); The roller (4), the roller driving assembly (5) and the roller heating assembly (6) are all arranged on the upper bracket (71); there is a gap between the roller (4) and the ground, and one end of the roller (4) is away from the hinge shaft.
9. The feeding device according to any one of claims 1 to 7, characterized in that: It also includes a recovery module (8), wherein the recovery module (8) includes an air-cooled radiator (81), a recovery box (82), The feed port of the air-cooled radiator (81) is connected to the drum (4), and the discharge port of the air-cooled radiator (81) is connected to the recovery box (82) via a recovery pipeline.
10. The feeding device according to claim 9, characterized in that: The liquid supply component (2) is provided with a first weight sensor (25), and the recovery box (82) is provided with a second weight sensor (84). The control module receives signals from the first weight sensor (25) and the second weight sensor (84), and controls the operation of the gas supply component (1) and the liquid supply component (2).
Citation Information
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